design and fabrication of solar cooling system guide by a.balaji m.e., assistant professor (sr....

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DESIGN AND FABRICATION OF SOLAR COOLING SYSTEM GUIDE BY A.BALAJI M.E., Assistant Professor (Sr. Grade), Department of Mechanical Eng., TEAM MEMBERS S.Gautham [07ME13], G.Mohankumar [07ME27], S.Sakthivel [08MEL508], M.Vishnujayanthan[08ME BATCH NO : 9 1

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Page 1: DESIGN AND FABRICATION OF SOLAR COOLING SYSTEM GUIDE BY A.BALAJI M.E., Assistant Professor (Sr. Grade), Department of Mechanical Eng., TEAM MEMBERS S.Gautham

DESIGN AND FABRICATION OF SOLAR COOLING SYSTEM

GUIDE BYA.BALAJI M.E.,Assistant Professor (Sr. Grade),Department of Mechanical Eng.,

TEAM MEMBERS

S.Gautham [07ME13],G.Mohankumar [07ME27],S.Sakthivel [08MEL508],M.Vishnujayanthan[08MEL509].

BATCH NO : 9

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Page 2: DESIGN AND FABRICATION OF SOLAR COOLING SYSTEM GUIDE BY A.BALAJI M.E., Assistant Professor (Sr. Grade), Department of Mechanical Eng., TEAM MEMBERS S.Gautham

Objective

The main aim of the project is a try to generate a cooling

effect by using solar energy.

To design and construct a compressor free cooling system.

To use environmental friendly refrigerant for reduce the

pollution (R134a).

To reduce the usage of electricity for cooling purpose.

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Page 3: DESIGN AND FABRICATION OF SOLAR COOLING SYSTEM GUIDE BY A.BALAJI M.E., Assistant Professor (Sr. Grade), Department of Mechanical Eng., TEAM MEMBERS S.Gautham

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Introduction

• REFRIGERATION

Refrigeration is a process by which the temperature of a given space or substance is lowered below than the atmosphere.

• AIR CONDITIONAir condition is a process Of controlling the temperature, quantity, humidity& quality of a air for the required space.

Page 4: DESIGN AND FABRICATION OF SOLAR COOLING SYSTEM GUIDE BY A.BALAJI M.E., Assistant Professor (Sr. Grade), Department of Mechanical Eng., TEAM MEMBERS S.Gautham

Conventional cooling system

1)Vapour Compression cooling System

2)Vapour Absorption cooling System

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Page 5: DESIGN AND FABRICATION OF SOLAR COOLING SYSTEM GUIDE BY A.BALAJI M.E., Assistant Professor (Sr. Grade), Department of Mechanical Eng., TEAM MEMBERS S.Gautham

Comfort cooling condition

1. Climate and seasonal differences

2. Clothing

3. Age and sex

4. Duration of stay

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Page 6: DESIGN AND FABRICATION OF SOLAR COOLING SYSTEM GUIDE BY A.BALAJI M.E., Assistant Professor (Sr. Grade), Department of Mechanical Eng., TEAM MEMBERS S.Gautham

Solar collector

• It can increases the pressure and temperature of the vapour refrigerant.

• It can acts generator cum absorber.

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Page 7: DESIGN AND FABRICATION OF SOLAR COOLING SYSTEM GUIDE BY A.BALAJI M.E., Assistant Professor (Sr. Grade), Department of Mechanical Eng., TEAM MEMBERS S.Gautham

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Page 8: DESIGN AND FABRICATION OF SOLAR COOLING SYSTEM GUIDE BY A.BALAJI M.E., Assistant Professor (Sr. Grade), Department of Mechanical Eng., TEAM MEMBERS S.Gautham

Condenser

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TYPE : Air cooled condenser

A Condenser is a equipment built for

efficient heat transfer from one

medium to another

Page 9: DESIGN AND FABRICATION OF SOLAR COOLING SYSTEM GUIDE BY A.BALAJI M.E., Assistant Professor (Sr. Grade), Department of Mechanical Eng., TEAM MEMBERS S.Gautham

Evaporator

Any of many devices in which liquid is

changed to the vapor state by the addition of

heat

In refrigeration system element where

evaporation proceeds at low pressure and

consequent low temperature.

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Page 10: DESIGN AND FABRICATION OF SOLAR COOLING SYSTEM GUIDE BY A.BALAJI M.E., Assistant Professor (Sr. Grade), Department of Mechanical Eng., TEAM MEMBERS S.Gautham

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Non Return Valve

Function of Check Valve is to prevent the

reverse flow of fluid in case of failure or

sudden shut-down of Piping System.

Page 11: DESIGN AND FABRICATION OF SOLAR COOLING SYSTEM GUIDE BY A.BALAJI M.E., Assistant Professor (Sr. Grade), Department of Mechanical Eng., TEAM MEMBERS S.Gautham

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R134a Tetrafluoroethane

• Refrigerant is a heat carrying medium which absorb the heat from low temperature space and reject the heat to high temperature space.

Refrigerant

Page 12: DESIGN AND FABRICATION OF SOLAR COOLING SYSTEM GUIDE BY A.BALAJI M.E., Assistant Professor (Sr. Grade), Department of Mechanical Eng., TEAM MEMBERS S.Gautham

Properties of R134a

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Page 13: DESIGN AND FABRICATION OF SOLAR COOLING SYSTEM GUIDE BY A.BALAJI M.E., Assistant Professor (Sr. Grade), Department of Mechanical Eng., TEAM MEMBERS S.Gautham

WORKING PROCEDURE

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Page 14: DESIGN AND FABRICATION OF SOLAR COOLING SYSTEM GUIDE BY A.BALAJI M.E., Assistant Professor (Sr. Grade), Department of Mechanical Eng., TEAM MEMBERS S.Gautham

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Page 15: DESIGN AND FABRICATION OF SOLAR COOLING SYSTEM GUIDE BY A.BALAJI M.E., Assistant Professor (Sr. Grade), Department of Mechanical Eng., TEAM MEMBERS S.Gautham

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Page 16: DESIGN AND FABRICATION OF SOLAR COOLING SYSTEM GUIDE BY A.BALAJI M.E., Assistant Professor (Sr. Grade), Department of Mechanical Eng., TEAM MEMBERS S.Gautham

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Page 17: DESIGN AND FABRICATION OF SOLAR COOLING SYSTEM GUIDE BY A.BALAJI M.E., Assistant Professor (Sr. Grade), Department of Mechanical Eng., TEAM MEMBERS S.Gautham

Experimental Results

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CollectorTemp. (c)

SuctionPressurepsi

Dis.Pressure psi

ConditionedAir temp c

Time

pm

Atm.Temp c

68 118 118 35 12.10 35

70 120 128 34 12.15 35

76 127 138 34 12.20 35

84 131 162 33 12.40 36

92 128 166 31 1.05 36

Date : 24.03.2011 PLACE : THERMAL ENGINEERING LAB

Page 18: DESIGN AND FABRICATION OF SOLAR COOLING SYSTEM GUIDE BY A.BALAJI M.E., Assistant Professor (Sr. Grade), Department of Mechanical Eng., TEAM MEMBERS S.Gautham

Temp °C Pressure kPa

20 571.7

24 645.8

26 685.4

28 726.9

30 770.2

32 815.4

34 862.6

36 911.9

38 963.2

40 1016.6

42 1072.2

44 1130.1

48 1252.9

52 1385.4

56 1528.2

TESTING RESULTS OFR134a - TetraFlouroEthane Temperature Table (20°C - 56°C)

Page 19: DESIGN AND FABRICATION OF SOLAR COOLING SYSTEM GUIDE BY A.BALAJI M.E., Assistant Professor (Sr. Grade), Department of Mechanical Eng., TEAM MEMBERS S.Gautham

COMPONENT TYPE

Solar collector Flat plate

Air conditioner Indoor unit

Refrigerant R134a

Condenser Air cooled

Evaporator Air cooled

Gauges Pressure & vacuum gauges

Expansion Valve Capillary tube

Page 20: DESIGN AND FABRICATION OF SOLAR COOLING SYSTEM GUIDE BY A.BALAJI M.E., Assistant Professor (Sr. Grade), Department of Mechanical Eng., TEAM MEMBERS S.Gautham

Specification

COMPONENTS SPECIFICATIONS

Aluminium box 3X2 ft

Copper tube 20 ft

Blower motor 240V, 2A, 50Hz

Air Conditioner 1 ton

Glass 2X3 ft, 4mm(thickness)

Hoses (Suction & Discharge)

2500 psi (max.)

Refrigerant 500 Gms

Page 21: DESIGN AND FABRICATION OF SOLAR COOLING SYSTEM GUIDE BY A.BALAJI M.E., Assistant Professor (Sr. Grade), Department of Mechanical Eng., TEAM MEMBERS S.Gautham

Advantages

Environmental based : Pollution free & eco friendly

Reduce the usage of conventional energy

and as good alternatives.

CFC emission is reduced.

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Page 22: DESIGN AND FABRICATION OF SOLAR COOLING SYSTEM GUIDE BY A.BALAJI M.E., Assistant Professor (Sr. Grade), Department of Mechanical Eng., TEAM MEMBERS S.Gautham

Contd..

Technical based :

Refrigeration with no compressor.

R-134a is used as refrigerant which has low

emission of CFC.

It does not depend upon the electrical

energy.

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Page 23: DESIGN AND FABRICATION OF SOLAR COOLING SYSTEM GUIDE BY A.BALAJI M.E., Assistant Professor (Sr. Grade), Department of Mechanical Eng., TEAM MEMBERS S.Gautham

Future Scopes

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The electric energy to the condenser fan and blower to be supplied by solar photovoltaic cell.

During night time the heat can be supplied by using the heating coil.

By increasing the area of the solar collector performance can be improved.

Page 24: DESIGN AND FABRICATION OF SOLAR COOLING SYSTEM GUIDE BY A.BALAJI M.E., Assistant Professor (Sr. Grade), Department of Mechanical Eng., TEAM MEMBERS S.Gautham

(Contd.)

• By changing the refrigerant human comfort can be increased.

• By replacing the normal valve to solenoid valve, the system can be automated.

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Page 25: DESIGN AND FABRICATION OF SOLAR COOLING SYSTEM GUIDE BY A.BALAJI M.E., Assistant Professor (Sr. Grade), Department of Mechanical Eng., TEAM MEMBERS S.Gautham

Conclusion The system works satisfactorily and reduces the ambient

temperature considerably by 6 to 8oc. The results obtained from the system are tabulated.

In future we hope that our whole world is purely depend on renewable energy so our project is very much useful for pollution free environment.

By taking the further developments it may possible to produce cost free cooling.

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Page 26: DESIGN AND FABRICATION OF SOLAR COOLING SYSTEM GUIDE BY A.BALAJI M.E., Assistant Professor (Sr. Grade), Department of Mechanical Eng., TEAM MEMBERS S.Gautham

THANK U

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Photocopy

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