design & engineering - quality tool service, inc

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Page 1: Design & Engineering - Quality Tool Service, Inc
Page 2: Design & Engineering - Quality Tool Service, Inc

Welding fixtures

Stamping tools

Robotic end of arm tooling

Robotic work cell development

and simulation

Pallets and custom conveyance

Custom machines and automation

Inspection, machining, saw,

assembly, and leak-test fixtures

Design & Engineering Advanced Tooling & Manufacturing Solutions

Page 3: Design & Engineering - Quality Tool Service, Inc

Quality Control

Fully equipped inspection department

10' Faro arm (platinum series)

Cam2 measuring software

Full inspection and calibration reports

Advanced Tooling & Manufacturing Solutions

Page 4: Design & Engineering - Quality Tool Service, Inc

Welding Fixtures

Advanced Tooling & Manufacturing Solutions

Pneumatic, hydraulic, and manual

clamping

Full tooling runoff and CMM

inspection at our facility

3D shimmable designs

Weld spatter protection

Hardened wear details

Efficient loading and part removal

including ejector systems

Page 5: Design & Engineering - Quality Tool Service, Inc

Other Jigs & Fixtures

Machining

Saw

Leak test

Inspection

Drilling

Assembly

Brake press

Manual to fully automated

Calibration reports

Practical 3D designs

Realistic solutions for the

manufacturing process

Advanced Tooling & Manufacturing Solutions

Page 6: Design & Engineering - Quality Tool Service, Inc

Robotic Tooling

CNC machine tending

Primary and secondary packaging

Palletizing

Assembly

Food grade tooling

Advanced Tooling & Manufacturing Solutions

Page 7: Design & Engineering - Quality Tool Service, Inc

Special Machines

Custom design and build

Manual, semi-automatic, and fully automatic

PLC and HMI functionality

Total turnkey solutions

Full CMM inspection at runoff

Complete documentation package

Advanced Tooling & Manufacturing Solutions

Page 8: Design & Engineering - Quality Tool Service, Inc

Stamping Dies

In-house 3D die design

200 ton tryout press

In-house heat treat

Short lead-times

Complete 3D capabilities

Experienced toolmakers

Progressive dies

Shallow draw dies

Stage tooling

Compound and blanking

Large tools

Die repairs

Initial product run-off with

coil line

Advanced Tooling & Manufacturing Solutions

Page 9: Design & Engineering - Quality Tool Service, Inc

Wire EDM & Water Jet

24/7 capabilities

Large capacity

Up to 20 deg. taper

Multiple machines

for quick turnaround

4th axis work

State of the art equipment

Esprit CAM software with Solid

Works, Pro/E, AutoCAD, and

MasterCam support

Highly skilled technicians

Linear motor technology

Precision contour cutting of

almost any material

Rapid setup and programming

OMAX layout & nesting

software with AutoCAD,

Pro/E, Solid Works, and

MasterCam support

More cost effective than EDM

Advanced Tooling & Manufacturing Solutions

Page 10: Design & Engineering - Quality Tool Service, Inc

CNC Machining

Long and short run machining

Precision details

3D machining

Prototyping

Turning

Large packages

Large CNC machining

Advanced Tooling & Manufacturing Solutions

Page 11: Design & Engineering - Quality Tool Service, Inc

3D solid modeling and documented prints

CMM inspection

3D CAM programming and machining

Start to finish new builds

Wiper die re-sharpening

Reverse engineering of existing tooling

Bend Tooling Advanced Tooling & Manufacturing Solutions

Page 12: Design & Engineering - Quality Tool Service, Inc

Chmer EDM Hole Driller (13”x16”)

Monarch Toolroom Lathe (20”x60”)

Cincinnati #3 Horizontal Mill (14”x65”)

K&T #3 Heavy Vertical Mill (15”x 68”)

Sharp Vertical Mill (9”x42”)

Sharp Vertical Mill (9”x42”)

Sharp Vertical Mill (10”x50”)

Sharp Vertical Mill (10”x50”)

Carlton Radial Arm Drill (5' Arm)

Donau DR23 Radial Arm Drill (3' Arm)

Donau DR33z Radial Arm Drill (3' Arm)

Kent Automatic Surface Grinder (16”x32”)

Kent Automatic Surface Grinder (12”x24”)

Chevalier Surface Grinder (8”x18”)

200 Ton Bliss Straight Side Press (42”x60”

Bed) with Servo Feed and Coil Line

Manual Equipment

Fully equipped inspection department

10' Faro arm (platinum series)

(3) Dual chamber heat-treat furnaces,

12”x16”x24”

Overhead hoist capacity up to 5 tons

Complete welding facilities

Pro Engineer 5.0

Solid Works 2011

Mastercam X5

Esprit

Facilities

Create mutually beneficial

relationships with solid, well

established companies by providing

unparalleled service, quality, and

problem solving skills.

Our Mission

Quality Tool Service, Inc.

109 Anderson Ave.

P.O. Box 295

Shell Lake, WI 54871

Phone: (715) 468-2929

Fax: (715) 468-2989

[email protected]

www.qtoolservice.com

Contact Information

Haas VF-9 (40”x84” VMC)

Haas VF-2SS (16”x30” VMC)

Haas VF-2 (16”x30” VMC)

Haas VF-5 (26”x50” VMC)

Haas SL-20 (10”x20” CNC Lathe)

Omax 60120 (60”x120” Water Jet)

Sodick AQ300L (8”x12” Wire EDM)

Sodick AQ535L (14”x22” Wire EDM)

ProtoTRAK DPM SX2 (16”x31” Mill)

CNC Equipment

Chmer EDM Hole Driller (13”x16”)

Monarch Toolroom Lathe (20”x60”)

Cincinnati #3 Horizontal Mill (14”x65”)

K&T #3 Heavy Vertical Mill (15”x 68”)

Sharp Vertical Mill (9”x42”)

Sharp Vertical Mill (9”x42”)

Sharp Vertical Mill (10”x50”)

Sharp Vertical Mill (10”x50”)

Carlton Radial Arm Drill (5' Arm)

Donau DR23 Radial Arm Drill (3' Arm)

Donau DR33z Radial Arm Drill (3' Arm)

Kent Automatic Surface Grinder (16”x32”)

Kent Automatic Surface Grinder (12”x24”)

Chevalier Surface Grinder (8”x18”)

200 Ton Bliss Straight Side Press (42”x60”

Bed) with Servo Feed and Coil Line

Manual Equipment