description key features - renesas electronics · 2018-07-25 · any intersil digital module...

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USER’S MANUAL UG004 Rev 0.00 October 20, 2014 lSL8272MEVAL2Z Evaluation Board User Guide UG004 Rev 0.00 Page 1 of 19 October 20, 2014 Description The ISL8272M is a 50A step-down DC/DC power supply module with an integrated digital PWM controller, dual-phase synchronous power switches, inductors and passives. Only input, output capacitors and minimal passives are needed to finish the design. 50A of continuous output current can be delivered without a need of airflow or heatsink. The ISL8272M uses ChargeMode™ control (ASCR) architecture, which responds to a transient load within a single switching cycle. The ISL8272MEVAL2Z evaluation board has three ISL8272M modules connected in a current sharing configuration to deliver 150A continuous output current. This evaluation board comes with placeholders for pin-strap resistor to adjust output voltage, soft-start timing, input UVLO threshold, control loop response, current sharing configurations, and device PMBus™ address. More configurations, such as Digital-DC™ (DDC) bus configuration and fault limits can be easily programmed or changed via PMBus compliant serial bus interface. ZLUSBEVAL3Z (USB to PMBus adapter) is provided with this evaluation kit, which connects the evaluation board to a PC to activate the PMBus communication interface. The PMBus command set is accessed by using the PowerNavigator™ evaluation software from a PC running Microsoft Windows. References ISL8272M datasheet Key Features •V IN range of 4.5V to 14V, V OUT adjustable from 0.6V to 5V Programmable V OUT , V OUT droop, margining, input and output UVP/OVP, I OUT limit, OTP/UTP, soft-start, sequencing, and external synchronization Monitor: V IN , V OUT , I OUT , temperature, duty cycle, switching frequency and faults • ChargeMode™ control tunable with PMBus Output FETs for load transient response evaluation Mechanical switch for enable and power-good LED indicator Specifications This board has been configured for the following operating conditions by default: •V IN = 5V TO 12V •V OUT = 1.2V •I MAX = 150A •f SW = 421kHz 3-module current sharing with 0.1mV/A V OUT droop Output ripple: <5mV P-P ASCR gain = 200, ASCR residual = 90 Soft-start delay = 5ms; soft-start ramp time = 4ms Ordering Information PART NUMBER DESCRIPTION ISL8272MEVAL2Z ISL8272M Kit (Evaluation Board, ZLUSBEVAL3Z Adapter, USB Cable) FIGURE 1. TOP VIEW - lSL8272MEVAL2Z EVALUATION BOARD PGOOD LED ENABLE SWITCH INTERCONNECTS DDC AND SYNC BETWEEN BOARDS CONNECT TO ZLUSBEVAL3Z DONGLE. FOR MULTIPLE BOARD EVALUATION, CONNECT TO PMBus DONGLE OUT CONNECTION OF OTHER BOARD INTERCONNECTS DDC AND SYNC BETWEEN BOARDS TO DAISY CHAIN PMBus CONNECTION LOAD (0A~150A) 4.5V TO 14V INPUT + -

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Page 1: Description Key Features - Renesas Electronics · 2018-07-25 · any Intersil digital module evaluation board that supports the DDC bus. Figures 1 and 2 show the board images of the

USER’S MANUAL

UG004Rev 0.00

October 20, 2014

lSL8272MEVAL2ZEvaluation Board User Guide

DescriptionThe ISL8272M is a 50A step-down DC/DC power supply module with an integrated digital PWM controller, dual-phase synchronous power switches, inductors and passives. Only input, output capacitors and minimal passives are needed to finish the design. 50A of continuous output current can be delivered without a need of airflow or heatsink. The ISL8272M uses ChargeMode™ control (ASCR) architecture, which responds to a transient load within a single switching cycle.

The ISL8272MEVAL2Z evaluation board has three ISL8272M modules connected in a current sharing configuration to deliver 150A continuous output current. This evaluation board comes with placeholders for pin-strap resistor to adjust output voltage, soft-start timing, input UVLO threshold, control loop response, current sharing configurations, and device PMBus™ address. More configurations, such as Digital-DC™ (DDC) bus configuration and fault limits can be easily programmed or changed via PMBus compliant serial bus interface.

ZLUSBEVAL3Z (USB to PMBus adapter) is provided with this evaluation kit, which connects the evaluation board to a PC to activate the PMBus communication interface. The PMBus command set is accessed by using the PowerNavigator™ evaluation software from a PC running Microsoft Windows.

ReferencesISL8272M datasheet

Key Features• VIN range of 4.5V to 14V, VOUT adjustable from 0.6V to 5V

• Programmable VOUT, VOUT droop, margining, input and output UVP/OVP, IOUT limit, OTP/UTP, soft-start, sequencing, and external synchronization

• Monitor: VIN, VOUT, IOUT, temperature, duty cycle, switching frequency and faults

• ChargeMode™ control tunable with PMBus

• Output FETs for load transient response evaluation

• Mechanical switch for enable and power-good LED indicator

SpecificationsThis board has been configured for the following operating conditions by default:

• VIN = 5V TO 12V

• VOUT = 1.2V

• IMAX = 150A

• fSW = 421kHz

• 3-module current sharing with 0.1mV/A VOUT droop

• Output ripple: <5mVP-P

• ASCR gain = 200, ASCR residual = 90

• Soft-start delay = 5ms; soft-start ramp time = 4ms

Ordering InformationPART NUMBER DESCRIPTION

ISL8272MEVAL2Z ISL8272M Kit (Evaluation Board, ZLUSBEVAL3Z Adapter, USB Cable)

FIGURE 1. TOP VIEW - lSL8272MEVAL2Z EVALUATION BOARD

PGOOD LEDENABLE SWITCH

INTERCONNECTS DDC AND SYNC BETWEEN BOARDS

CONNECT TO ZLUSBEVAL3Z DONGLE. FOR MULTIPLE BOARD EVALUATION, CONNECT TO PMBus DONGLE OUT CONNECTION OF OTHER BOARD

INTERCONNECTS DDC AND SYNC BETWEEN BOARDS

TO DAISY CHAIN PMBus CONNECTION

LOAD(0A~150A)

4.5V TO 14VINPUT

+

-

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lSL8272MEVAL2Z

Recommended Equipment• DC power supply with minimum 15V/40A sourcing capacity

• Electronic load capable of sinking current up to 150A

• Digital multimeters (DMMs)

• Oscilloscope with bandwidth higher than 100MHz

Functional DescriptionThe ISL8272MEVAL2Z provides all circuitry required to evaluate the current sharing features of the ISL8272M. A majority of the features of the ISL8272M, such as compensation-free ChargeMode™ control, soft-start delay and ramp times and voltage margining are available on this evaluation board. For DDC communication evaluation, the board can be connected to any Intersil digital module evaluation board that supports the DDC bus.

Figures 1 and 2 show the board images of the ISL8272MEVAL2Z evaluation board.

Quick Start GuidePin-Strap OptionISL8272MEVAL2Z can be configured in pin-strap mode with standard 1% 0603 resistors. PMBus interface is not required to evaluate ISL8272M in pin-strap mode. Output voltage (VOUT), soft-start timing, input undervoltage protection (UVLO) threshold, ASCR gain and residual, current sharing configuration and device PMBus address can be changed by populating recommended resistors at placeholders provided in the evaluation board. By default, the evaluation board operates in pin-strap mode and regulates at VOUT = 1.2V, fSW = 421kHz, soft-start delay time = 5ms, soft-start ramp time = 4ms, UVLO = 4.5V, ASCR gain = 200, ASCR residual = 90 and PMBus address = 2Ah, 2Bh, 2Ch. In addition, the three modules are pin strapped for current sharing, with a VOUT droop of 0.1mV/A. Follow these steps to evaluate ISL8272M in pin-strap mode.

1. Set ENABLE switch to “DISABLE”.

2. Connect Load to VOUT lug connectors (J19, J21, J23 and J20, J22, J25).

3. Connect power supply to VIN connectors (J9, J10 and J11, J12). Make sure power supply is not enabled when making connection.

4. Turn power supply on.

5. Set ENABLE switch to “ENABLE”.

6. Measure 1.2V VOUT at probe point labeled “VOUT MONITOR” (J24).

7. Observe switching frequency of 421kHz and phase spreading at probe points labeled “PHASE1_1” (TP7), “PHASE2_1” (TP8), “PHASE1_2” (TP23), “PHASE2_2” (TP24), “PHASE1_3” (TP15), “PHASE2_3” (TP16).

8. To measure the board efficiency, connect the multimeter voltage probes at probe points labeled “VIN” (TP26), “GND” (TP25) and “VOUT” (TP27), “GND” (TP28).

9. To change VOUT, disconnect board from the setup and populate 1% standard 0603 resistors at R4, R34 and R19 placeholder locations on the bottom layer. Refer to the “Output Voltage Resistor Settings” table in the ISL8272M datasheet for recommended values. By default, VOUT_MAX is set to 110% of VOUT set by pin-strap resistor. Keep in mind that modules in the same current sharing group must have identical VSET pin-strap resistors. For higher output voltage setting, VOUT droop must be increased proportionally to ensure good current sharing.

10. To change soft-start delay and ramp time, disconnect board from the setup and populate 1% standard 0603 resistors at R6, R36 and R21 placeholder locations on the bottom layer. Refer to the “Soft Start/Stop Resistor Settings” table in the ISL8272M datasheet for recommended values. Notice that only immediate off is supported in current sharing configuration.

11. To change UVLO, disconnect board from the setup and populate standard 0603 resistors at R6, R36 and R21

FIGURE 2. BOTTOM VIEW - lSL8272MEVAL2Z EVALUATION BOARD

RESISTOR PLACEHOLDERS

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placeholder locations on the bottom layer. Refer to the “UVLO Resistor Settings” table in the ISL8272M datasheet for recommended values. Notice that the UVLO programming shares the same pin with soft-start/stop programming.

12. To change ASCR gain and residual, disconnect board from the setup and populate 1% standard 0603 resistors at R8, R38 and R23 placeholder locations on the bottom layer. Refer to the “ASCR Resistor Settings” table and the design guide matrix in the ISL8272M datasheet for recommended values. Modules in the same current sharing group must have identical ASCR gain and residuals.

13. To change current sharing configuration, disconnect board from the setup and replace with 1% standard 0603 resistors at R5, R35 and R20 on the bottom layer. Refer to the “Current Sharing Resistor Settings” table in the ISL8272M datasheet for recommended values. For example, using 12.1k for R5, 13.3k for R35 and OPEN for R20 will configure two modules for current sharing (with a VOUT droop of 0.15mV/A) and the third module as stand alone.

PMBus OptionISL8272MEVAL2Z can be evaluated for all features particularly in the current sharing configuration using the provided ZLUSBEVAL3Z dongle and PowerNavigator™ evaluation software. Follow these steps to evaluate ISL8272M with PMBus option.

1. Install the PowerNavigator™ evaluation software from the following Intersil website: www.intersil.com/powernavigator

2. Set ENABLE switch to “DISABLE”.

3. Connect Load to VOUT lug connectors (J19, J21, J23 and J20, J22, J25).

4. Connect power supply to VIN connectors (J9, J10 and J11, J12). Make sure power supply is not enabled when making connection.

5. Turn power supply on.

6. Connect ZLUSBEVAL3Z dongle (USB to PMBus™ adapter) to ISL8272MEVAL2Z board to the 6-pin male connector labeled as “PMBus DONGLE IN”.

7. Connect supplied USB cable from computer USB to ZLUSBEVAL3Z dongle.

8. Launch PowerNavigator™ software.

9. It is optional to load a predefined setup from three separate configuration files using the PowerNavigator™ software. The three ISL8272M devices on the board operate in pin-strap mode from factory default, but the user may modify the operating parameters through the evaluation software or by loading a predefined setup from configuration files. A sample set of the “Configuration File” beginning on page 11 is provided and can be copied to a notepad editor to make desired changes. The default pin-strap configurations will be overwritten if user-defined configuration files are loaded.

10. Set ENABLE switch to “ENABLE”. Alternately, the PMBus commands ON_OFF_CONFIG and OPERATION may be used from the PowerNavigator™ software to allow PMBus Enable.

11. Monitor and configure the ISL8272MEVAL2Z board using the PMBus commands in the evaluation software. To store the configuration changes, disable the module and use the command STORE_USER_ALL. To restore factory default

settings, disable the module and use the command RESTORE_FACTORY and STORE_USER_ALL.

12. PowerNavigator™ tutorial videos are available at Intersil website. www.intersil.com/powernavigator

13. To evaluate multiple Intersil digital power products using a single ZLUSBEVAL3Z dongle, ISL8272M can be daisy chained with other digital power evaluation boards. PMBus address can be changed by replacing with 1% standard 0603 resistors at R3, R33 and R18 locations on the bottom layer. Refer to the “SMBus Address Resistor Selection” table in the ISL8272M datasheet for recommended values.

Evaluation Board InformationThe evaluation board size is 5.8in x 6.1in. It is a 6-layer board, containing 2-ounce copper on all layers. The board can be used as a 150A reference design. Refer to the “ISL8272MEVAL2Z Evaluation Board Layout” beginning on page 13. The board is made of FR4 material and all components, including the solder attachment, are lead-free.

VOUT Transient Response MeasurementThe ISL8272MEVAL2Z board has a built-in transient load test circuitry (see the schematic in Figure 3). Two 100A N-Channel MOSFETs (Manufacturer PN: BSC010NE2LS) are connected in parallel across VOUT and PGND next to the remote voltage sensing location (C98). Two 10mΩ current sense resistors connected in parallel are placed for monitoring the drain-to-source current of the MOSFETs. For a transient load test, inject the gate driver pulse signal at J16, which is labeled as “TRANSIENT LOAD INPUT.” The load current can be monitored through J15, which is labeled as “TRANSIENT LOAD MONITOR.” Because the two MOSFETs will operate in the saturation region instead of linear region when the gate turn-on signal is applied, the pulse width and duty cycle of the gate signal must be sufficiently small to avoid MOSFETs overheating (recommended duty cycle should be less than 2% to 3%). The amplitude of the gate driver pulse voltage can be adjusted to obtain a desired transient load current step size.

FIGURE 3. SCHEMATIC FOR TRANSIENT LOAD MEASUREMENT

VOUT

2 x 10mє Ŝ

J15J16

2 x BSC010NE2LS

TRANSIENT LOAD PULSE INPUT

TRANSIENT LOAD MONITOR

+‐

+‐

2 x 10mΩ

TRANSIENT LOADULSE INPUT

TRANSIENTLOAD MONITOR

J15J16

2 X BSC010NE2LS

VOUT

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Control Loop Bode Plot MeasurementTo measure the bode plot of the voltage control loop, the first step is to break the loop such that a small signal with variable frequency can be injected at a certain point. On this ISL8272MEVAL2Z evaluation board, the 0Ω resistor R58 placed in the VOUT remote sense line can be replaced by a 5Ω ~10Ω resistor. The placeholders J17 and J18 can be used to inject the frequency-sweep signal across R58 from a network analyzer. Connect the network analyzer input (Channel A) at J17 and output (Channel B) at J18 to measure the voltage loop transfer function and frequency responses. See the configuration diagram in Figure 4.

Thermal Considerations and Current DeratingBoard layout is very critical in order to make the module operate safely and deliver maximum allowable power. To work in the high temperature environments and carry large currents, the board layout needs to be carefully designed to maximize thermal performance. To achieve this, select enough trace width, copper weight and the proper connectors.

The ISL8272MEVAL2Z evaluation board is designed for running 150A at room temperature under default configurations without additional cooling. However, if the output voltage is increased or the board is operated at elevated temperatures, then the available output current is derated. Typically, the module temperatures is higher on the current sharing board compared to the single-module board under the same operating conditions due to the limited PCB copper planes for heat sink. For single-module operation, refer to the derated current curves in the ISL8272M datasheet to determine the maximum output current the module can supply. JA is measured by inserting a thermocouple inside the module to measure peak junction temperature.

For layout of current sharing designs using the ISL8272M, the thermal performance can be improved by adhering to the following design tips:

1. Use the top and bottom layers to carry the large current. One or more inner layers can also be used to carry the large current if available. VOUT, PGND and VIN pads should have large, solid planes. Place enough thermal vias to connect the

power planes in different layers under and around the modules.

2. SW1 and SW2 pads are switching nodes that generate switching noises. Keep these pads under the module. For noise-sensitive applications, it is recommended to keep switching node pads only on the top and inner layers of the PCB; do not place switching node pads exposed to the outside on the bottom layer of the PCB. To improve the thermal performance, the switching node pads can be extended in the inner layer (Layer 3 on this board), as shown on the “ISL8272MEVAL2Z Evaluation Board Layout” beginning on page 13. Make sure that Layer 2 and Layer 4 have the GND planes to cover the extended areas of the switching node pads at Layer 3 to avoid noise coupling.

3. To create a low impedance path for the high frequency inductor ripple current, output ceramic capacitors must be placed very close to the center of the module VOUT pads. Therefore, multiple vias must be applied to ground these ceramic capacitors to the PGND planes in the inner layers. Make sure these vias can sufficiently handle the inductor ripple current.

4. Place the modules evenly on the board and leave enough space between modules. If the board space is limited, try to put the modules with low power loss closly (e.g., low VOUT or IOUT) while still separating the module with high power loss.

5. If the ambient temperature is high or the board space is limited, airflow is needed to dissipate more heat from the modules. A heatsink can also be applied to the top side of the module to further improve the thermal performance.

VOUT

ISL8272MVSENP

VOUT

ISL8272MVSENP

VOUT

ISL8272MVSENP

To Load

Signal Generator

10 Ohm

R58

Network Analyzer

A B

J17 J18

+‐

+‐

VOUT

VSENP

ISL8272M

VOUT

VSENP

ISL8272M

VOUT

VSENP

ISL8272M

NETWORKANALYZER

A B

R58

10Ω

TOLOAD

J18J17

SIGNAL GENERATOR

+-

+-

FIGURE 4. CONFIGURATION FOR VOLTAGE LOOP BODE PLOT MEASUREMENT

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ISL8272MEVAL2Z Schematics

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ISL8272MEVAL2Z Schematics (Continued)

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PGNDSW2

PGND

SW1SWD1

SWD2VR

6VR

5V2

5VC

C

PGN

DPG

ND

MGNCSSS/UVLO

VDR

VVD

RV ASCR

PGNCNC

VOUTVSENNVSENP

VOUT

EN

SDA

VSETNC

VDR

V1

SASALRT

VDR

V1 NC

PGN

D

VIN

VIN

VIN

ISL8272MIRZ

U3

PAD6M14K16J16H16C9D4C7C8C5C6G4F4

D13E4

C10C11C12C13

PAD

8N

6PA

D9

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PAD

11M

1G

15K1

4L1

4M

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10PA

D10

PAD

12R

8M

5R

17M

17 N5

E14

D14

G14D5F15E15PAD15PAD16P11PAD7PAD4PAD2H3H4PAD13PAD14L3PAD5PAD3PAD1

TP16

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F

C29

10U

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32

C26

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TP15

DN

P

R23

R20

42.2

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100U

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C39

C30

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R17

6.65

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10U

F

C33

100U

F

C40

10U

F

C31

100K

R16

C27

22U

F

OPE

N

C35

TP9

150U

F

C24

C34

10U

F

R21

DN

P

TP11

61.9

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R18

22U

F

C28

TP10

C25

22U

F

1 2

J5

TP13TP12

DN

P

R19

1 2

J6

TP14

Page 8: Description Key Features - Renesas Electronics · 2018-07-25 · any Intersil digital module evaluation board that supports the DDC bus. Figures 1 and 2 show the board images of the

UG

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MASK# REV.

DATE:ENGINEER:

TITLE:

C

9/15/2014

ISL8272M 3X50A

ISL8272MEVAL2Z

SCHEMATICEVALUATION BOARD

EVAN JIANG

TO SEQUEL

VOU

T M

ON

ITO

R

FROM PREQUEL

INTER-DEVICE COMM

DDC

DDC

EN

RT

SYNC

SYNC

35

1 246

J27

1 23 45 6

J20

35

1 246

J26

1 23 45 6

J19

12

J24

R64

4.75

K

J23

200

R63

J25J22

J21

ISL8272MEVAL2Z Schematics (Continued)

$CDS_IMAGE|intersil_color_sm.jpg|1194|282

RELEASED BY:

DRAWN BY: DAT

DAT

DATUPDATED BY:

0TIM KLEMANN

TRANSIENT LOAD INPUT

DN

P

VIN

GND

TO SEQUEL

FROM PREQUEL

DISABLE

PMBUS DONGLE COMM

DN

P

VOUT

GND

TRANSIENT LOAD MONITORENABLE

DD

C

EN MGN

PG1_1 PG1_2 PG1_3

SALSCLSDA

SYNC

UNNAMED_5_BSC010NE2LS5_I144_G

UNNAMED_5_BSC010NE2LS5_I144_S1

UNNAMED_5_GTSERIES_I39_NC

UNNAMED_5_NCHANNEL_I45_DUNNAMED_5_NCHANNEL_I79_DUNNAMED_5_NCHANNEL_I85_D

UNNAMED_5_SMRES_I100_B

UNNAMED_5_SMRES_I95_B

UNNAMED_5_SMRES_I96_B

UNNAMED_5_SMRES_I97_B

UNNAMED_5_SMRES_I98_B

UNNAMED_5_SMRES_I99_B

VCC_1

VCC_1

VCC_2 VCC_3

VCC_COM

VC

C_C

OM

VCC_COM

VI2C

VIN

VOUT

VSENN

VSENP

Q1

2N7002L

1

2

3

R61

4.75

K

RED

GR

N

D3

12

34

R47

1.5K

C88

470U

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R53

1.5K

R62

4.75

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3

DP

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6

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TP25

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J17

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TP26

470U

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C92

C73

100U

F

C90

470U

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R59

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100U

F

C78

J12

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2

3

C70

470U

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TP28

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R54

12

J13

R58

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100U

F

C79

J11

470U

F

C77

R48

1.5K

C80

470U

F

RED

GR

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D2

12

34

R56

1.5K

12

J14

12

J18

100U

F

C81

J10

470U

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C82

RED

GR

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D1

12

34

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100U

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C76

470U

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C75

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1 246

J2

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2

3

4 5

6

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R57

47K

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470U

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35

1 246

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470U

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12

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22U

F

C98

C83

100U

F

Page 9: Description Key Features - Renesas Electronics · 2018-07-25 · any Intersil digital module evaluation board that supports the DDC bus. Figures 1 and 2 show the board images of the

lSL8272MEVAL2Z

Bill of MaterialsREFERENCE DESIGNATORS QTY MANUFACTURER MANUFACTURER PART DESCRIPTION

C12, C35, C58 0 CAP, SMD, 0603, DNP-PLACE HOLDER, ROHS

C96, C97 2 PANASONIC ECJ-2VB1E104K CAP, SMD, 0805, 0.1µF, 25V, 10%, X7R, ROHS

C98 1 TDK C2012X5R0J226M CAP, SMD, 0805, 22µF, 6.3V, 20%, X5R, ROHS

C6, C7, C9, C11, C29, C30, C32, C34, C52, C53, C55, C57

12 VENKEL C1206X7R100-106KNE CAP, SMD, 1206, 10µF, 10V, 10%, X7R, ROHS

C8, C10, C31, C33, C54, C56 6 VENKEL C1206X7R250-106KNE CAP, SMD, 1206, 10µF, 25V, 10%, X7R, ROHS

C16, C17, C20, C21, C39, C40, C43, C44, C62, C63, C66, C67, C73, C76, C78, C79, C81, C83

18 MURATA GRM31CR60J107ME39L CAP, SMD, 1206, 100µF, 6.3V, 20%, X5R, ROHS

C18, C19, C22, C23, C41, C42, C45, C46, C64, C65, C68, C69

0 CAP, SMD, 1206, DNP-PLACE HOLDER, ROHS

C2, C3, C4, C5, C25, C26, C27, C28, C48, C49, C50, C51

12 MURATA GRM32ER71C226KE18L CAP, SMD, 1210, 22µF, 16V, 10%, X7R, ROHS

C1, C24, C47 3 SANYO/PANASONIC 16TQC150MYF CAP-POSCAP, SMD, 7.3x4.3, 150µF, 16V, 20%, 50mΩ, ROHS

C72, C74, C77, C90, C92, C94 6 SANYO 6TPE470MI CAP-POSCAP, LOW ESR, SMD, D4, 470µF, 6.3V, 20%, 18mΩ, ROHS

C70, C71 2 PANASONIC EEE-1EA471P CAP, SMD, 10mm, 470µF, 25V, 20%, ALUM.ELEC., 380mA, ROHS

J9, J10, J11, J12 4 JOHNSON COMPONENTS 108-0740-001 CONN-JACK, BANANA-SS-SDRLESS, VERTICAL, ROHS

TP7, TP8, TP15, TP16, TP23, TP24, TP25-TP28

10 KEYSTONE 5005 CONN-COMPACT TEST PT, VERTICAL, RED, ROHS

J13, J14, J15, J16, J24 5 BERG/FCI 69190-202HLF CONN-HEADER, 1x2, RETENTIVE, 2.54mm, 0.230 x 0.120, ROHS"

J2, J27 2 SAMTEC SSQ-103-02-T-D-RA CONN-SOCKET STRIP, TH, 2x3, 2.54mm, TIN, R/A, ROHS

J1, J26 2 SAMTEC TSW-103-08-T-D-RA CONN-HEADER, 2x3, BRKAWY, 2.54mm, TIN, R/A, ROHS

D7 1 ON SEMICONDUCTOR BAT54XV2T1G DIODE-SCHOTTKY, SMD, 2P, SOD523, 30V, 200mA, ROHS

D1, D2, D3 3 LUMEX SSL-LXA3025IGC-TR LED, SMD, 3x2.5mm, 4P, RED/GREEN, 12/20MCD, 2V

U1, U2, U3 3 INTERSIL ISL8272MAIRZ IC-50A DIGITAL DC/DC MODULE, 42P, HDA, ROHS

Q1, Q2, Q3 3 ON SEMICONDUCTOR 2N7002LT1G TRANSISTOR-MOS, N-CHANNEL, SMD, SOT23, 60V, 115mA, ROHS

U4, U5 2 INFINEON TECHNOLOGY BSC010NE2LS TRANSIST-MOS, N-CHANNEL, 8P, PG-TDSON-8, 25V, 100A, ROHS

UG004 Rev 0.00 Page 9 of 19October 20, 2014

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lSL8272MEVAL2Z

R4, R6, R8, R19, R21, R23, R34, R36, R38

0 RESISTOR, SMD, 0603, 0.1%, MF, DNP-PLACE HOLDER

R46 1 PANASONIC ERJ-2RKF1002X RES, SMD, 0402, 10k, 1/16W, 1%, TF, ROHS

R60, R61, R62, R64 4 PANASONIC ERJ-2RKF4751X RES, SMD, 0402, 4.75k, 1/16W, 1%, TF, ROHS

R58, R59 2 VENKEL CR0603-10W-000T RES, SMD, 0603, 0Ω, 1/10W, TF, ROHS

R1, R16, R31 3 VENKEL CR0603-10W-1003FT RES, SMD, 0603, 100k, 1/10W, 1%, TF, ROHS

R47, R48, R51-R53, R56 6 VENKEL CR0603-10W-1501FT RES, SMD, 0603, 1.5k, 1/10W, 1%, TF, ROHS

R5 1 VENKEL CR0603-10W-3482FT RES, SMD, 0603, 34.8k, 1/10W, 1%, TF, ROHS

R35 1 PANASONIC ERJ-3EKF3832V RES, SMD, 0603, 38.3k, 1/10W, 1%,TF, ROHS

R20 1 ROHM TRR03EZPF4222 RES, SMD, 0603, 42.2k, 1/10W, 1%, TF, ROHS

R57 1 YAGEO RC0603FR-0747KL RES, SMD, 0603, 47k, 1/10W, 1%, TF, ROHS

R3 1 VENKEL CR0603-10W-5112FT RES, SMD, 0603, 51.1k, 1/10W, 1%, TF, ROHS

R33 1 VENKEL CR0603-10W-5622FT RES, SMD, 0603, 56.2k, 1/10W, 1%, TF, ROHS

R18 1 PANASONIC ERJ-3EKF6192V RES, SMD, 0603, 61.9k, 1/10W, 1%, TF, ROHS

R2, R17, R32 3 YAGEO RC0603FR-076K65L RES, SMD, 0603, 6.65k, 1/10W, 1%, TF, ROHS

R63 1 PANASONIC ERJ-6ENF2000V RES, SMD, 0805, 200Ω, 1/8W, 1%, TF, ROHS

R54, R55 2 VISHAY/DALE WSL2512R0100FEA RES, SMD, 2512, 0.01Ω, 1W, 1%, TF, ROHS

SW1 1 C&K COMPONENTS GT13MCBE SWITCH-TOGGLE, THRU-HOLE, 5PIN, SPDT, 3POS, ON-OFF-ON, ROHS

J19, J20, J21, J22, J23, J25 6 BERG/FCI KPA8CTP HDWARE, MTG, CABLE TERMINAL, 6-14AWG, LUG&SCREW, ROHS

C75, C80, C82, C84, C86, C88 0 CAP-POSCAP, DNP-PLACE HOLDER

J3, J4, J5, J6, J7, J8, J17, J18 0 CONN-HEADER, 1x2, 2.54mm, DNP-PLACE HOLDER

TP1-TP6, TP9-TP14, TP17-TP22 0 CONN-COMPACT TEST PT, DNP-PLACE HOLDER

Bill of Materials (Continued)

REFERENCE DESIGNATORS QTY MANUFACTURER MANUFACTURER PART DESCRIPTION

UG004 Rev 0.00 Page 10 of 19October 20, 2014

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lSL8272MEVAL2Z

Configuration File Sample Configuration Files for ISL8272M Module Current Sharing. For each device, copy and paste the corresponding lines (from RESTORE_FACTORY to ### End User Store) to a notepad and save it as Confile_file_device_number.txt. The # symbol is used for a comment line. Some of the following settings are already loaded to ISL8272M module as factory defaults.

# Device #1RESTORE_FACTORY # Reset device to the factory settingSTORE_USER_ALL # Clears user memory space# VOUT Related VOUT_COMMAND 0x2666 # 1.2 VVOUT_MAX 0x2a3c # 1.32 VVOUT_MARGIN_HIGH 0x2851 # 1.26 VVOUT_MARGIN_LOW 0x247a # 1.14 VVOUT_OV_FAULT_LIMIT 0x2c28 # 1.38 VVOUT_OV_FAULT_RESPONSE 0x80 # Disable and no retryVOUT_OV_WARN_LIMIT 0x2a3c # 1.32 VVOUT_UV_WARN_LIMIT 0x228f # 1.08 VVOUT_UV_FAULT_LIMIT 0x20a3 # 1.02 VVOUT_UV_FAULT_RESPONSE 0x80 # Disable and no retryPOWER_GOOD_ON 0x228f # 1.08 VVOUT_TRANSITION_RATE 0xba00 # 1 mV/usVOUT_DROOP 0xb066 # 0.1 mV/AVOUT_CAL_OFFSET 0x0000 # 0 mV/A#Enable and Timing RelatedON_OFF_CONFIG 0x17 # Pin Enable, Immediate OffFREQUENCY_SWITCH 0x0215 # 533 kHz SYNC_CONFIG 0x02 # Output internal clock# Advanced SettingsUSER_CONFIG 0x00 # ASCR off for Start, Open Drain PGDDC_CONFIG 0x0605 # DDC rail ID = 6, Position 1, 6-phaseDDC_GROUP 0x00202020 # All Broadcast enabled# Loop CompensationASCR_CONFIG 0x15a00c8 # ASCR gain = 200, Residual = 90STORE_USER_ALL # Store all above settings to NVRAM### End User Store

# Device #2RESTORE_FACTORY # Reset device to the factory settingSTORE_USER_ALL # Clears user memory space# VOUT Related VOUT_COMMAND 0x2666 # 1.2 VVOUT_MAX 0x2a3c # 1.32 VVOUT_MARGIN_HIGH 0x2851 # 1.26 VVOUT_MARGIN_LOW 0x247a # 1.14 VVOUT_OV_FAULT_LIMIT 0x2c28 # 1.38 VVOUT_OV_FAULT_RESPONSE 0x80 # Disable and no retryVOUT_OV_WARN_LIMIT 0x2a3c # 1.32 VVOUT_UV_WARN_LIMIT 0x228f # 1.08 VVOUT_UV_FAULT_LIMIT 0x20a3 # 1.02 VVOUT_UV_FAULT_RESPONSE 0x80 # Disable and no retryPOWER_GOOD_ON 0x228f # 1.08 VVOUT_TRANSITION_RATE 0xba00 # 1 mV/usVOUT_DROOP 0xb066 # 0.1 mV/AVOUT_CAL_OFFSET 0x0000 # 0 mV/A#Enable and Timing RelatedON_OFF_CONFIG 0x17 # Pin Enable, Immediate OffFREQUENCY_SWITCH 0x0215 # 533 kHz SYNC_CONFIG 0x04 # Use external clock# Advanced SettingsUSER_CONFIG 0x00 # ASCR off for Start, Open Drain PGDDC_CONFIG 0x2605 # DDC rail ID = 6, Position 2, 6-phaseDDC_GROUP 0x00202020 # All Broadcast enabled# Loop CompensationASCR_CONFIG 0x15a00c8 # ASCR gain = 200, Residual = 90STORE_USER_ALL # Store all above settings to NVRAM### End User Store

UG004 Rev 0.00 Page 11 of 19October 20, 2014

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lSL8272MEVAL2Z

# Device #3RESTORE_FACTORY # Reset device to the factory settingSTORE_USER_ALL # Clears user memory space# VOUT Related VOUT_COMMAND 0x2666 # 1.2 VVOUT_MAX 0x2a3c # 1.32 VVOUT_MARGIN_HIGH 0x2851 # 1.26 VVOUT_MARGIN_LOW 0x247a # 1.14 VVOUT_OV_FAULT_LIMIT 0x2c28 # 1.38 VVOUT_OV_FAULT_RESPONSE 0x80 # Disable and no retryVOUT_OV_WARN_LIMIT 0x2a3c # 1.32 VVOUT_UV_WARN_LIMIT 0x228f # 1.08 VVOUT_UV_FAULT_LIMIT 0x20a3 # 1.02 VVOUT_UV_FAULT_RESPONSE 0x80 # Disable and no retryPOWER_GOOD_ON 0x228f # 1.08 VVOUT_TRANSITION_RATE 0xba00 # 1 mV/usVOUT_DROOP 0xb066 # 0.1 mV/AVOUT_CAL_OFFSET 0x0000 # 0 mV/A#Enable and Timing RelatedON_OFF_CONFIG 0x17 # Pin Enable, Immediate OffFREQUENCY_SWITCH 0x0215 # 533 kHz SYNC_CONFIG 0x04 # Use external clock# Advanced SettingsUSER_CONFIG 0x00 # ASCR off for Start, Open Drain PGDDC_CONFIG 0x4605 # DDC rail ID = 6, Position 3, 6-phaseDDC_GROUP 0x00202020 # All Broadcast enabled# Loop CompensationASCR_CONFIG 0x15a00c8 # ASCR gain = 200, Residual = 90STORE_USER_ALL # Store all above settings to NVRAM### End User Store

Configuration File Sample Configuration Files for ISL8272M Module Current Sharing. For each device, copy and paste the corresponding lines (from RESTORE_FACTORY to ### End User Store) to a notepad and save it as Confile_file_device_number.txt. The # symbol is used for a comment line. Some of the following settings are already loaded to ISL8272M module as factory defaults. (Continued)

UG004 Rev 0.00 Page 12 of 19October 20, 2014

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lSL8272MEVAL2Z

ISL8272MEVAL2Z Evaluation Board Layout

FIGURE 5. SILKSCREEN TOP

FIGURE 6. TOP LAYER COMPONENT SIDE

UG004 Rev 0.00 Page 13 of 19October 20, 2014

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lSL8272MEVAL2Z

FIGURE 7. LAYER 2

FIGURE 8. LAYER 3

ISL8272MEVAL2Z Evaluation Board Layout (Continued)

UG004 Rev 0.00 Page 14 of 19October 20, 2014

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lSL8272MEVAL2Z

FIGURE 9. LAYER 4

FIGURE 10. LAYER 5

ISL8272MEVAL2Z Evaluation Board Layout (Continued)

UG004 Rev 0.00 Page 15 of 19October 20, 2014

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lSL8272MEVAL2Z

FIGURE 11. BOTTOM LAYER SOLDER SIDE

FIGURE 12. SILKSCREEN BOTTOM

ISL8272MEVAL2Z Evaluation Board Layout (Continued)

UG004 Rev 0.00 Page 16 of 19October 20, 2014

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lSL8272MEVAL2Z

Measured Data The following data was acquired using a ISL8272MEVAL2Z evaluation board.

FIGURE 13. LOAD TRANSIENT RESPONSE AT VIN = 12V, VOUT = 1V, IOUT = 50A TO 125A (>100A/µs), VOUT DROOP = 0.1mV/A, fSW = 533kHz, COUT = 18 x100µF CERAMIC + 6 x 470µF POSCAP

FIGURE 14. LOAD TRANSIENT RESPONSE AT VIN = 12V, VOUT = 3.3V, IOUT = 30A TO 105A (>100A/µs), VOUT DROOP = 0.2mV/A, fSW = 533kHz, COUT = 18 x100µF CERAMIC + 6 x 470µF POSCAP

FIGURE 15. OUTPUT SHORT CIRCUIT PROTECTION AT VIN = 12V, VOUT = 1V, fSW = 533kHz

FIGURE 16. OUTPUT OVERVOLTAGE PROTECTION AT VIN = 12V, VOUT = 1V, fSW = 533kHz, VOUT_OV_FAULT_LIMIT = 1.15V

FIGURE 17. OUTPUT SHORT CIRCUIT PROTECTION WITH CONTINUOUS RETRY ENABLED (HICCUP MODE), VIN = 12V, VOUT = 1V

FIGURE 18. OUTPUT SHORT CIRCUIT RECOVERY FROM CONTINUOUS RETRY (HICCUP MODE), VIN = 12V, VOUT = 1V

VOUT (100mV/DIV)

Iph1_1, Iph1_2, Iph1_3 (25A/DIV)

ASCR GAIN = 200RESIDUAL = 90

20µs/DIV

VOUT (200mV/DIV)

Iph1_1, Iph1_2, Iph1_3 (25A/DIV)

ASCR GAIN = 150RESIDUAL = 90

20µs/DIV

VOUT (0.5V/DIV)

Iph1_1, Iph1_2, Iph1_3 (25A/DIV)

ASCR GAIN = 200RESIDUAL = 90

20µs/DIV

VOUT (200mV/DIV)

PHASE1_1 (10V/DIV)

10µs/DIV

PHASE1_2 (10V/DIV)

PHASE1_3 (10V/DIV)

VOUT (1V/DIV)

PHASE1_2 (10V/DIV)

50ms/DIV

PHASE1_3 (10V/DIV)

PHASE1_1 (10V/DIV)

VOUT (1V/DIV)

PHASE1_2 (10V/DIV)

50ms/DIV

PHASE1_3 (10V/DIV)

PHASE1_1 (10V/DIV)

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lSL8272MEVAL2Z

FIGURE 19. DYNAMIC VOLTAGE SCALING WITH VOUT CHANGE FROM 0.9V TO 1.1V, VIN = 12V, VOUT _TRANSITION_RATE = 1mV/µs

FIGURE 20. DYNAMIC VOLTAGE SCALING WITH VOUT CHANGE FROM 1.1V TO 0.9V, VIN = 12V, VOUT _TRANSITION_RATE = 1mV/µs

FIGURE 21. STATIC CURRENT SHARING MONITORED FROM THE POWERNAVIGATOR SOFTWARE, VIN = 12V, VOUT = 1V, IOUT = 150A, fSW = 421kHz

FIGURE 22. THERMAL IMAGE AT VIN = 12V, VOUT = 1V, IOUT = 150A, fSW = 421kHz. TA = +25°C, NO AIRFLOW

Measured Data The following data was acquired using a ISL8272MEVAL2Z evaluation board. (Continued)

VOUT (200mV/DIV)

Iph1_1, Iph1_2, Iph1_3 (25A/DIV)

20µs/DIV

VOUT (200mV/DIV)

Iph1_1, Iph1_2, Iph1_3 (25A/DIV)

20µs/DIV

UG004 Rev 0.00 Page 18 of 19October 20, 2014

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