department of mechanical engineering …department of mechanical engineering workshop on catia v6...

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DEPARTMENT OF MECHANICAL ENGINEERING VALUE ADDED COURSE CNC PROGRAMMING SYLLABUS CNC Manual Part Programming (Milling) CNC Manual Part Programming (Turning and Milling) CNC Parametric Part Programming Automatic Programming (MasterCAM) CAM-CNC Programming (Milling) CAM-CNC Programming (Turning) PLC Programming (Introduction) PLC Programming (Application) CNC-PLC & PLC Programming (Siemens) PLC Programming (Advanced Siemens via NUM Controller)

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Page 1: DEPARTMENT OF MECHANICAL ENGINEERING …DEPARTMENT OF MECHANICAL ENGINEERING WORKSHOP ON CATIA V6 SYLLABUS DAY -1 SKETCHER WORKBENCH Basic sketch, Sketch in task environment, Selection

DEPARTMENT OF MECHANICAL ENGINEERING

VALUE ADDED COURSE

CNC PROGRAMMING SYLLABUS

CNC Manual Part Programming (Milling)

CNC Manual Part Programming (Turning and Milling)

CNC Parametric Part Programming

Automatic Programming (MasterCAM)

CAM-CNC Programming (Milling)

CAM-CNC Programming (Turning)

PLC Programming (Introduction)

PLC Programming (Application)

CNC-PLC & PLC Programming (Siemens)

PLC Programming (Advanced Siemens via NUM Controller)

Page 2: DEPARTMENT OF MECHANICAL ENGINEERING …DEPARTMENT OF MECHANICAL ENGINEERING WORKSHOP ON CATIA V6 SYLLABUS DAY -1 SKETCHER WORKBENCH Basic sketch, Sketch in task environment, Selection

DEPARTMENT OF MECHANICAL ENGINEERING

WORKSHOP ON ADVANCED MANUFACTURING SYLLABUS

Ultrasonic machining (USM)

Abrasive jet maching (AJM

Water jet machining (WJM)

Abrasive water jet machining (AWJM)

Electrochemical machining (ECM)

Electro discharge machining (EDM)

Electron beam machining (EBM)

Laser beam machining (LBM)

Plasma arc machining(PAM)

Wire-cut Electro discharge machining(W-EDM) processes

Page 3: DEPARTMENT OF MECHANICAL ENGINEERING …DEPARTMENT OF MECHANICAL ENGINEERING WORKSHOP ON CATIA V6 SYLLABUS DAY -1 SKETCHER WORKBENCH Basic sketch, Sketch in task environment, Selection

DEPARTMENT OF MECHANICAL ENGINEERING

WORKSHOP ON AUTOMOTIVE TECHNOLOGY

The Automobile Automotive Careers and ASE Certification Basic Hand Tools Power Tools and Equipment The Auto Shop and Safety Automotive Measurement and Math Using Service Information Basic Electricity and Electronics Fasteners, Gaskets, Seals, and Sealants Vehicle Maintenance, Fluid Service, and Recycling Engines Engine Fundamentals Engine Design Classifications Engine Top End Construction Engine Bottom End Construction Engine Front End Construction Engine Size and Performance Measurements Computer Systems Computer System Fundamentals On-Board Diagnostics and Scan Tools Computer System Service Fuel Systems Automotive Fuels, Gasoline and Diesel Combustion

Page 5: DEPARTMENT OF MECHANICAL ENGINEERING …DEPARTMENT OF MECHANICAL ENGINEERING WORKSHOP ON CATIA V6 SYLLABUS DAY -1 SKETCHER WORKBENCH Basic sketch, Sketch in task environment, Selection

DEPARTMENT OF MECHANICAL ENGINEERING

WORKSHOP ON CATIA V6 SYLLABUS

DAY-1 SKETCHER WORKBENCH

Basic sketch, Sketch in task environment, Selection tools Profile, Predefined shapes, Circles, Spline, Conics, Line, Points Operations, Corner, Chamfer, Relimitation tools, Projections, Transformations Constrains, Constraint dialogue box, Constrains, Fix together, Animate constrain, Edit multi constrain Sketch tools, Grid, Snap on grid, Construction, Geometrical constrains, Dimensional constrains., Sketch analysis Visualization tools, View tool bar, Workbench

PART MODELING Sketch based features Pad, Multipad, Drafted filleted pad. Pocket, Multipocket, Drafted filleted pocket Shafts, groove Holes Rib, Slots Solid combine,Stiffner, Multi section solid, Multi section solid removal Edit Geometry, Parent child relationship, copy & paste features, Dress up features -Edge fillet, Variable radius fillet, Chordal fillet, Face to face

fillet, Tri tangent fillet Chamfer Drafts, Drafted reflected line, Variable angle draft Shell feature, Thicken Thread, Remove face, Replace face Transformation Features-Translation, Rotation, Symmetry, Axis to axis Mirror, Pattern-Rectangular, Circular, User defined Design table, Power copy, Functions and relations, Catalog Scaling-Scale, Affinity Reference elements- Point, Axis, Planes,

Page 6: DEPARTMENT OF MECHANICAL ENGINEERING …DEPARTMENT OF MECHANICAL ENGINEERING WORKSHOP ON CATIA V6 SYLLABUS DAY -1 SKETCHER WORKBENCH Basic sketch, Sketch in task environment, Selection

DAY-2

ASSEMBLY DESIGN Introduction on assembly Assembly approaches-Top down assembly, Bottom up assembly Product structure tools Component, Product, Part Existing component,Existing component with positioning Fast multi installation, Define multi installation Move options Manipulations Snap, Smart move Explode Assembly constraints Coincident, Contact constraint, Offset, Angular, parallel, Perpendicular, Fix Fix together, Quick constrain, Change constrain, Reuse pattern Assembly Features Split, Hole, Pocket, Add, Remove Symmetry in assembly

DRAFTING AND DETAILING Introduction on drafting Standards, Templates in drafting Creating the drawing Views Front view, Unfolded view, Projections, Auxiliary view, Isometric view, Advanced front view Sections Detail view, Clipping view, Broken view, View creation wizard Dimensions Dimensions, Chained dimensions, Cumulated dimensions, Stacked dimensions, Distance, Angular, Radius, Diameter, Chamfer dimensions, Thread dimensions, Coordinate dimensions, Hole dimension table and coordinate dimension table Dimension edition, Datum feature, Geometric tolerance Annotations Text, Text with leader, Balloon, Datum target, Text template replacement Symbols and Table creation Dress up Centre line, Area fill creations, Arrow Geometry creation Points, Lines, Circle and Ellipse, Profiles, Curves Geometry modifications Relimitation tools, Transformation tools, Constraints Generation

Page 7: DEPARTMENT OF MECHANICAL ENGINEERING …DEPARTMENT OF MECHANICAL ENGINEERING WORKSHOP ON CATIA V6 SYLLABUS DAY -1 SKETCHER WORKBENCH Basic sketch, Sketch in task environment, Selection

GENERATIVE SHAPE DESIGN Wireframe Points, Points and plane repetition, Extemum and Extemum polar Line, Axis, Polyline Planes Projection, Combine, Reflect line, Silhouette Parallel curve, Rolling offset, 3D offset Circle, Corner, Connect curve, Conic Spline, Helix, Spiral, Curve from plane, Contour, Isoparametric curve Surfaces Extrude, Revolve, Sphere, Cylinder Offset surfaces Sweeps and adaptive sweep Fill surfaces, Multisection surface, Blend surface Operations Join Split and Trim Extracts Shape fillets Chamfer Translate Extrapolate BIW templates

Page 8: DEPARTMENT OF MECHANICAL ENGINEERING …DEPARTMENT OF MECHANICAL ENGINEERING WORKSHOP ON CATIA V6 SYLLABUS DAY -1 SKETCHER WORKBENCH Basic sketch, Sketch in task environment, Selection

AUTODESK AUTOCAD SYLLABUS

Day Start Time End Time Duration Topics

09.00 am 09.30 am 30 minutes Registration and Inauguration

Introduction to Autodesk AutoCAD - AutoCAD files types 09.30 am 11.15 am 1 hour 45 minutes - User interface - Function keys - Quick access toolbar

11.15 am 11.30 am 15 minutes Tea Break

GUI and Setting the working space

11.30 am 01.00 pm 1 hour 30 minutes - Draft settings - Units

1

01.00 pm 01.45 pm 15 minutes Lunch Break

Draw Tools - Line 01.45 pm 03.15 pm 1 hour 30 minutes - Co-ordinate systems - Circle - Arc

03.15 pm 03.30 pm 15 minutes Tea Break

Draw Tools and modify tools - Rectangle - Polygon 03.30 pm 05.00 pm 1 hour 30 minutes - Polyline - Ellipse - Erase - Oops

Modify tools (contd) - Trim - Extend 09.00 am 11.15 am 2 hour 15 minutes - Mirror - Move - Copy - Rotate 11.15 am 11.30 am 15 minutes Tea Break

Modify tools (contd)

Page 9: DEPARTMENT OF MECHANICAL ENGINEERING …DEPARTMENT OF MECHANICAL ENGINEERING WORKSHOP ON CATIA V6 SYLLABUS DAY -1 SKETCHER WORKBENCH Basic sketch, Sketch in task environment, Selection

- Scale - Stretch - Offset 2 11.30 am 01.00 pm 1 hour 30 minutes - Fillet

01.00 pm 01.45 pm 45 minutes Lunch Break

Patterns

01.45 pm 03.15 pm 1 hour 30 minutes - Rectangular Array

- Polar Array

- Path Array

03.15 pm 03.30 pm 15 minutes Tea Break

Parametric and constraints 03.30 pm 05.00 pm 1 hour 30 minutes - Parameters using equation - Constraints

Manage properties - Creating - Manipulating and copying layers 09.00 am 11.15 am 2 hour 15 minutes between objects - Layer status manager - Laywalk - Plot control

11.15 am 11.30 am 15 minutes Tea Break

Annotations

3 11.30 am 01.00 pm 1 hour 30 minutes - Dimensions

- Text - Leader

01.00 pm 01.45 pm 45 minutes Lunch Break

View manager 01.45 pm 03.15 pm 1 hour 30 minutes - Creating model - Layout views

03.15 pm 03.30 pm 15 minutes Tea Break

03.30 pm 05.00 pm 1 hour 30 minutes

Isometric

- Creating isometric drawings

Inquiry tools and hatch - Area 09.00 am 11.15 am 2 hour 15 minutes - Distance - ID - Hatch and hatch properties

11.15 am 11.30 am 15 minutes Tea Break

Page 10: DEPARTMENT OF MECHANICAL ENGINEERING …DEPARTMENT OF MECHANICAL ENGINEERING WORKSHOP ON CATIA V6 SYLLABUS DAY -1 SKETCHER WORKBENCH Basic sketch, Sketch in task environment, Selection

Blocks and attributes

11.30 am 01.00 pm 1 hour 30 minutes

- Creating blocks

- Modifying blocks

4 - Creating wblocks

01.00 pm 01.45 pm 45 minutes Lunch Break

Bill of material

01.45 pm 03.15 pm 1 hour 30 minutes - Data Extraction

- Tool pallette

- ADC

03.15 pm 03.30 pm 15 minutes Tea Break

Layout and plotting 03.30 pm 05.00 pm 1 hour 30 minutes - Creating layout

09.00 am 11.15 am 2 hour 15 minutes Introduction to 3D modelling

- Basic 3D commands

11.15 am 11.30 am 15 minutes Tea Break

11.30 am 01.00 pm 1 hour 30 minutes Project

5

01.00 pm 01.45 pm 45 minutes Lunch Break

01.45 pm 03.15 pm 1 hour 30 minutes Tips and Tricks

- 33 Tips and Tricks on AutoCAD

03.15 pm 03.30 pm 15 minutes Tea Break

03.30 pm 05.00 pm 1 hour 30 minutes Feed Back & Validation

Page 11: DEPARTMENT OF MECHANICAL ENGINEERING …DEPARTMENT OF MECHANICAL ENGINEERING WORKSHOP ON CATIA V6 SYLLABUS DAY -1 SKETCHER WORKBENCH Basic sketch, Sketch in task environment, Selection

SCP on

AutodeskInventor Session Plan for 5Days

Day Start Time End Time Duration Topics

09.00 am 09.30 am 30 Registration and Inauguration

Introduction to Digital Prototype

09.30 am 11.15 am 1 hour 45 minutes

- What is Autodesk Inventor? - Project Creation - Inventor files

11.15 am 11.30 am 15 Mins Tea Break

Sketching

11.30 am 01.00 pm 1 hour 30 minutes

- Sketch GUI - Sketch tools - Modify Sketch

1

01.00 pm 01.45 pm 45 Mins Lunch Break

Constrains

01.45 pm 03.15 pm 1 hour 30 minutes

- Dimension Constrain - Geometric Constrain - Sketch based Activity 1

03.15 pm 03.30 pm 15 Mins Tea Break

Part Modelling

03.30 pm 05.00 pm 1 hour 30 minutes

- Extrude components - Revolve components - Part Modelling Activity 1

Construct Tools - Plane Creation

09.00 am 11.15 am 2 hour 15 minutes - Axis and Points Creation

- Sweep with path & guide rail

Page 12: DEPARTMENT OF MECHANICAL ENGINEERING …DEPARTMENT OF MECHANICAL ENGINEERING WORKSHOP ON CATIA V6 SYLLABUS DAY -1 SKETCHER WORKBENCH Basic sketch, Sketch in task environment, Selection

- Sketch based Activity 2

11.15 am 11.30 am 15 Mins Tea Break

Advance Modelling

11.30 am 01.00 pm 1 hour 30 minutes - Project geometry

- Loft body creation

2 01.00 pm 01.45 pm 45 Mins Lunch Break

Primitives & Pattern

01.45 pm 03.15 pm 1 hour 30 minutes

- Primitive tools in part modelling - 3D pattern

- Part Modelling Activity 2

03.15 pm 03.30 pm 15 Mins Tea Break

03.30 pm 05.00 pm 1 hour 30 minutes - Hole creation

- Rib & Web Design

Modifying Features

09.00 am 11.15 am

2 hour 15 minutes

- Fillet, Chamfer, Draft & Shell Features

- Press pull - Body editing tools

11.15 am 11.30 am 15 Mins Tea Break

Applying Materials & Inspect

11.30 am 01.00 pm

1 hour 30 minutes

- Physical materials and properties

- Inspect dimensions - Part Modelling Activity 2

3 01.00 pm 01.45 pm 45 Mins Lunch Break

Surface Design

01.45 pm 03.15 pm 1 hour 30 minutes

- 3d Sketches - Surface creation - Stich, Extend, Thicken

03.15 pm 03.30 pm 15 Mins Tea Break

Scuplt

03.30 pm 05.00 pm 1 hour 30 minutes

- Create Form - Edit Form - Scuplt design Activity

Day Start Time End Time Duration Topics

Assembly Modelling

09.00 am 11.15 am 2 hour 15 minutes - Assembly concepts

- Component Creation - Constrain

Page 13: DEPARTMENT OF MECHANICAL ENGINEERING …DEPARTMENT OF MECHANICAL ENGINEERING WORKSHOP ON CATIA V6 SYLLABUS DAY -1 SKETCHER WORKBENCH Basic sketch, Sketch in task environment, Selection

11.15 am 11.30 am 15 Mins Tea Break

Constrain

11.30 am 01.00 pm 1 hour 30 minutes

- Degree of freedom study - Drive & Derive concept - Assembly Activity 1

4 01.00 pm 01.45 pm 45 Mins Lunch Break

Design Accelerators

01.45 pm 03.15 pm 1 hour 30 minutes

- Design Content - Frame generator - Ipart

03.15 pm 03.30 pm 15 Mins Tea Break

Presentation & Rendering

03.30 pm 05.00 pm

1 hour 30 minutes

- Tweak creation - Animate - Render

Drawing

09.00 am 11.15 am 2 hour 15 minutes

- Sheet Customization

- View Creation

- Annotation

11.15 am 11.30 am 15 Mins Tea Break

Simulation

11.30 am 01.00 pm 1 hour 30 minutes

- Types of Analysis

- static stress analysis

- Study report

5

01.00 pm 01.45 pm 45 Mins Lunch Break

Project Work

01.45 pm 03.15 pm 1 hour 30 minutes

- Sketch based Drwaings

- Part Modelling

- Assembly

03.15 pm 03.30 pm 15 Mins Tea Break

Project Work

03.30 pm 05.00 pm 1 hour 30 minutes

-Presentation, Drafting, Render

- Tips and Tricks in Inventor

- Valedictory

Page 14: DEPARTMENT OF MECHANICAL ENGINEERING …DEPARTMENT OF MECHANICAL ENGINEERING WORKSHOP ON CATIA V6 SYLLABUS DAY -1 SKETCHER WORKBENCH Basic sketch, Sketch in task environment, Selection

Introduction to Autodesk Fusion 360 Session Plan for 2 Days

Day Start Time End Time Duration Topics

09.00 am 09.30 am 30 Registration and Inauguration

Introduction to Fusion 360

09.30 am 11.15 am 1 hour 45 minutes - Account Creation

- GUI

- Navigation tools

11.15 am 11.30 am 15 Mins Tea Break

Data Management & Sketch - Data Panel 11.30 am 01.00 pm 1 hour 30 minutes - Collaboration - Basic Sketch tools Day 1 - Workspace Settings

01.00 pm 01.45 pm 45 Mins Lunch Break

Constrains & 2D Patterns

01.45 pm 03.15 pm 1 hour 30 minutes - Dimension Constrain

- Geometric Constrain

- 2D Patterns

03.15 pm 03.30 pm 15 Mins Tea Break

Basic Part Models

03.30 pm 05.00 pm 1 hour 30 minutes - Extrude components

- Revolve components

- Boolean operation

Advance Modelling 09.00 am 11.15 am 2 hour 15 minutes - Plane Creation - Loft & Sweep body creation

11.15 am 11.30 am 15 Mins Tea Break

Introduction to Sculpt 11.30 am 01.00 pm 1 hour 30 minutes - Create Form - Edit Form

Day 2 01.00 pm 01.45 pm 45 Mins Lunch Break

Page 15: DEPARTMENT OF MECHANICAL ENGINEERING …DEPARTMENT OF MECHANICAL ENGINEERING WORKSHOP ON CATIA V6 SYLLABUS DAY -1 SKETCHER WORKBENCH Basic sketch, Sketch in task environment, Selection

Introduction to Assemblies

01.45 pm 03.15 pm 1 hour 30 minutes - Component Creation - Applying Joints

03.15 pm 03.30 pm 15 Mins Tea Break

Introduction to Animation & Render

03.30 pm 05.00 pm 1 hour 30 minutes

- Story board Creation

- Transform

- Publish

Page 16: DEPARTMENT OF MECHANICAL ENGINEERING …DEPARTMENT OF MECHANICAL ENGINEERING WORKSHOP ON CATIA V6 SYLLABUS DAY -1 SKETCHER WORKBENCH Basic sketch, Sketch in task environment, Selection

DEPARTMENT OF MECHANICAL ENGINEERING

WORKSHOP ON MATERIALS AND

INSTRUMENTALTECHNIQUES SYLLABUS

TRANSMISSION ELECTRON MICROSCOPE

SCANNING ELECTRON MICROSCOPE

SCANNING PROBE MICROSCOPE

MATERIALS CLASSIFICATION

PROPERTIES OF MATERIALS

SELECTION OF MATERIALS

STRESS ANALYSIS

NUMERICAL ACCURACY

DESIGN CONSIDERATIONS

STRESS-STRAIN DIAGRAM