Faculty of Engineering & Technology, SRM University, Kattankulathur - 603203 School of Mechanical Engineering

Department of Mechanical Engineering Course plan

Course code : NIE0304 Date : 6 December 2013 Course title : Elements of Mechatronics Semester :6 Academic year / : 2011>-201~/ Even semester (Jan - May' 14)

Section details:

Sec- Room Details of Faculty member tion No. Name Room No. Inter­

com No.

e-mail id Student contact time

R.Ambigai MEDI02 1829 ambigai@ktr.srmuniv.ac. m

Monday 1.00-1.30PM

S.P.Sundar Singh Slvam

MEB202 1826 sundar.sp@ktr.srmuniv.a c.in

Tuesday 1.00-1.30PM

Abburi Lakshman Kumar MECII0 --­

lakshmankumar.ab@ktr. srmuniv.ac.in

Wednesday 1.00 -1.30pm

S.P.Balathandayu thapani

MEB1 04/B --­ baladhandayuthapani.p@ ktr.srmuniv.ac.in

Thursday 1.00­1.30pm

V. Thulasikanth MEB208/C --­vaddithulasikanth.r@ktr. srmuniv.ac.in

Friday 1.00­

1.30pm

R.Saravanakumar MEB208/D --­ saravanakumar.r@ktr.sr Monday 1.00­1.30pmmuniv.ac.in

I.A~hisugan MEH501 --­ a~hisugan.i@ktr.srmuni v.ac.in

Tuesday 1.00-1.30PM

N.Karthikeyan MEB30211 --­ karthikeyan.n@ktr.srmu niv.ac.in

Wednesday 1;00 -1.30pm

Direct assessment details: Name of assessment Marks Topics Tentative

date Duration

Cycle test - I 10 Introduction to Mechatronics (Unit I)

5.2.14 100 minutes

Surprise test 05 Microprocessor in Mechatronics End of February

10 ­ 15 min

Cycle test - II 10 Microprocessor & Electrical drives & controllers (Unit - II & III)

5.3.14 100 minutes

Model examination 20 Full Syllabus 15.4.14 3 hours End semester examination

50 Full Syllabus 3 hours

Attendance 05 25/4/14

1. Expected learning outcome of the course

L T P C ME0304 ELEMENTS OF MECHATRONICS 3 0 0 3

Prerequisite

Nil

Program Educational Objectives The main objective of the B.Tech in Mechanical Engineering Program is to provide a periodically-updated curriculum so that, foHowing the completion of the program and with a few years of experience, our alumni will have the expertise to:

Student outcomes

1. Practice 3. Solve 4. Work in large mechanical

2. Enhance professional cross-functional

engineering In

industrial, social, practice to meet and teams and

different disciplines the global pursue life-long towards system

environmental standards with learning.

design, realization, problems with

ethical and social appropriate and manufacturing. responsibility. techniques and

tools. tools.

(a) an ability to apply knowledge of mathematics, science, and engineering

X X

(e) an ability to identify, fonnulate, and solve engineering problems

X X

Course designed by

1 Student outcome

2 Category

Department of

a b c x

.. GENERAL (G)

Mechanical Engineering

d e x

BASIC SCIENCES (B)

f g h i

ENGINEERING SCIENCES AND TECHNICAL ART (E)

j k

PROFESSIONAL SUBJECTS (P)

X

3 Broad area (for professional courses only, i.e 'under P'

Manufacturing Design Thermal Genaral

X

category)

4 Course R.AMBIGAI Coordinator

I

2. Mapping between instructional objectives and student

SRM University

Department of Mechanical Engineering

Program: B.Tech

Course Code: ME 0304 ELEMENTS OF MECHATRONICS

INSTRUCTIONAL

OBJECTIVE

STUDENT OUTCOME JUSTIFICATION

1. To know the Basic of Combination concepts of mechanical, electrical, electronics and information engineering.

a).An ability to apply knowledge of mathematics, science, and engineering

The students are learning about the Mechatronics components and its working principle with examples.

2. The understanding ability of microelectronics to reduce the demand on mechanical systems

e).An ability to identify, formulate, and solve engineering problems

The students are studying various types of Electrical drives and they have to select suitable drives for realistic engineering problem.

3. To have cognizance of performance of commonly used sensors and actuation system

a).An ability to apply knowledge of mathematics, science, and engineering

Students will understand the working principle of the sensors based on the knowledge of science.

4. To know the PLC and design application

e).An ability to identify, formulate, and solve engineering problems

The student has to develop Mechatronics system with suitable components (PLC or Hydraulic or Pneumatic) for applications like Automatic car barriers, Wind screen wiper mechanism.

3. Syllabus of the Course

ME0304 - ELEMENTS OF MECHATRONICS PURPOSE To present the concept and components of Mechatronics systems in a structured way.

INSTRUCTIONAL OBJECTIVES To Study

I. Combination of mechanical, electrical, electronics and information engineering 2. The understanding ability ofmicroeJectronics to reduce the demand on mechanical systems 3. To have cognizance of performance of commonly used sensors and actuation system 4. The PLC and design application

INTRODUCTION 9 Introduction to Mechatronics systems, Mechatronics system components - Measurement Systems, Control Systems, Open and Closed Loops Systems, Sequential Controllers with examples - Water level controller, Shaft speed control, Washing machine control, Automatic camera and Engine management systems.

MICROPROCESSOR IN MECHATRONICS 10 Development of microprocessor systems, 8085 - Architecture, Pin diagram, Input and Output peripheral circuits, communications - Input, Output and Memory with timing diagrams, AID and D/A convertors. Introduction to design and recent developments in microprocessors and controllers.

ELECTRICAL DRIVES AND CONTROLLERS 9 Introduction, Electromagnetic Principles, Solenoids and Relays, Electrical drives - stepper motors, servo motors. Programmable logic controller - Programming units - Memory - Input - Output Modules - Mnemonics - Timers ­

Internal relays - Counters - Shift Registers - Programming the PLC using Ladder diagram - Simple example of PLC application.

SENSORS AND TRANSDUCERS 9 Resistive, capacitive and inductive transducers, Electric Position Sensors, Limit Switches, Optical encoders ­Absolute and Incremental, Proximity Sensors, Solid State Sensors and Transducers, Temperature and pressure sensors.

MECHATRONICS SYSTEM DESIGN AND APPLICATION 8 Mechatronics in Engineering Design, Traditional and mechatronics design, Applications - Pick and Place robots, Car park barriers, Bar code reader, Wind screen wiper wing stepper motor control. Case studies - Coin counters, Robot walking machine.

TOTAL 45 TEXTBOOKS

I. Bolton, W., Mechatronics, Addison Wesley, 2nd Edition, New Delhi, 1999. 2. Bradley, D.A., Dawson D., Dawson, D. Burd N.C.and Loader A.J.,Mechatronics, Chapman and Hall

Publications, New York, 1993.

3. Galop Visoy, A., and Devries, W.R., Microcomputer Applications in Manufacturing, John Wiley, New York, 1989.

REFERENCE BOOKS 1. James Harter, Electromechanics, Principles and Concepts and Devices, Prentice Hall, New Delhi. 2. David W. Pessen, Industrial Automation Circuit Design and Components, John Wiley, New York, 1990. 3. Rohner, P., Automation with Programmable Logic Controllers, Macmillan / McGraw Hill, New York,

1996. 4. Brian Morris, Automatic Mamifacturing Systems Actuators, Controls and Sensors, McGraw Hill, New

York, 1994.

SRM UNIVERSITY

SCHOOL OF MECHANICAL ENGINEERING

COURSE PLAN -2013-2014

ME 0304 - ELEMENTS OF MECHATRONICS

S.NO TOPICS HOURS CHAPT ER

INTRODUCTION

1 Introduction to Mechatronics systems, Concepts and Application. 1 Tl,1 2 Mechatronics system components with examples. 1 Tl,1 3 Measurement systems, Control systems, Open and closed Loops 1 Tl,l

system. 4 Sequential controllers with examples - water level controller. 1 Tl,I 5 Shaft speed control, Washing machine control. 1 TI,22 6 Automatic camera and engine management systems. 1 TI,22

MICROPROCESSOR IN MECHATRONICS

7 Introduction to Microprocessor systems. Structure and CPU 1 TI,I5 8 Architecture of 8085 microprocessor. 1 9 Pin description and functional description of 8085. 1 TI,I5 10 Input and Output peripheral circuits. 2 TI,I5 11 Communication - Input, Output, Memory with timing diagrams. 1 TI,I5 12 AiD and D/A convertors. 2 TI,3 13 Introduction to design and recent developments in microprocessors 1 TI,I5

and controllers. ELECTRICAL DRIVES AND CONTROLLERS

14 Introduction, Electromagnetic principals, Solenoids and Relays 1 TI,7 15 Electrical drives - Stepper motors, l)ermanent magnet types, variable 2 TI,7

reluctance, Permanent magnetic type, Servo motors - A.C and D.C servo motors.

16 Introduction to Programmable Logic Controllers, basic structures. 1 Tl,19 17 Programming units, ladder symbols, Logic functions - Memory­ 1 Tl,I9

Input -Output models 18 Mnemonics -Timers - Internal relays 2 Tl,I9 19 Counters - Shift Registers with examples. 1 TI,19 20 PLC Programming, ladder diagram, latching, Sequencing. 1 TI,19 21 Simple example of PLC application, Cylinder sequencing, water level 1 Tl,19

controller, Motor latching SENSORS AND TRANSDUCERS

23 Introduction to Sensors and Transd ucers and characteristics of 1 T2,2 Sensors.

24 Resistive, Potentiometers, Strain gauge, Capacitive and Inductive 2 T2,3 Transducers, LVDT and RVDT, Eddy current sensors.

25 Electric Position Sensors, Limit Switches. 1 T2,3 26 Optical encoders -Absolute and Incremental. 1 T2,4 27 Proximity sensors, Proximity switch, Pneumatic proximity sensors, 1 T2,4

inductive proximity sensors, Photoelectric proximity sensors. 28 Solid state sensors and Transducers 1 T2,5 29 Temperature, RTD, Bimetallic strips, Thermocouple, Thermistors and 1 T2,5

Pressure sensors MECHATRONICS SYSTEM DESIGN AND APPLICATION

30 Mechatronics in Engineering Design, Traditional and Mechatronics 1 Tl,22 design

31 Applications - Pick and Place robots, Gripper movement, DOF, 1 Tl,22 Robot control.

32 Applications - Automatic car park system, System for raising and 1 Tl,22 lowering barrier.

33 Applications -Bar code reader, Scanning methodologies. 1 Tl,22 34 Applications -Wind screen wiper mechanism with PLC and design. 2 Tl,22 35 Case studies - Coin counters Horizontal slotted disk design, Pichinko 1 Rl,lO

design, Inclined slotted disk design. 36 Case studies - Robot walking machine, Pneumatic design, Leg 1 Rl,lO

motion.

TEXTBOOKS

• Bolton, W., Mechatronics, Addison Wesley, 2nd Edition, New Delhi, 1999 (Tl) • Bradley, D.A., Dawson D., Dawson, D. Burd N.C.and Loader AJ., Mechatronics, Chapman and

Hall Publications, New York, 1993 (T2)

REFERENCE BOOKS

.. James Harter, Electromechanics, Principles and Concepts and Devices, Prentice Hall, New Delhi • David W. Pessen, Industrial Automation Circuit Design and Components, John Wiley, New York,

1990 • Rohner, P., Automation with Programmable Logic Controllers, Macmillan / McGraw Hill, New

York, 1996 • Brian Morris, Automatic Manufacturing Systems Actuators, Controls and Sensors, McGraw Hill,

New York, 1994 .. Goankar, R. S., Microprocessor Architecture Programming and Applications, Wiley Eastern, New

Delhi, 1997 • Godfrey C. Onwuvolu, Mechatronics Principles and applications, Butterworth-Heinemann, New

Delhi, 2006 .. Micheal B.Histand and David G.Alciatore, Mechatronics and Measurement Systems, McGraw Hill,

Second Edition (Rl)

Sl.No. Name of the faculty Signature

1. R.Ambigai 12-A-~ t1- ,--I 1'Vll'~ 2. S.P.Sundar Singh sivam

~~tr-p~~ 3. Abburi Lakshman Kumar Pr-L~ 4. S.P.Balathandayuthapani

~2-/J3 5. V. Thulasikanth

v-Yf~ 6. R.Saravanakumar

~~\II! 7. I.Aif!hisugan

1\ n.L\ ~ II t::l J'"i> 1l'l., III ,­

tJ-~~ (l r I ~-' /3

8. N .Karthikeyan