denso’s monocular forward adas · ©2020 by system plus consulting | denso’s monocular forward...

©2020 by System Plus Consulting | Denso’s Monocular Forward ADAS Camera in the Toyota Alphard 1

22 Bd Benoni Goullin44200 NANTES - FRANCE +33 2 40 18 09 16 [email protected] www.systemplus.fr

REVERSE COSTING® – STRUCTURAL, PROCESS & COST REPORT

Denso’s Monocular Forward ADAS

Camera in the Toyota AlphardSP19507 – Denso 8646C-58020 Report by David Le GacJanuary 2020 – SAMPLE


Table of Contents

Overview / Introduction 4

o Executive Summary

o Main Chipset

o Block Diagram

o Supply Chain

o Reverse Costing Methodology

Company Profile 11

o Company profile

Teardown Analysis 13

o Views and Dimensions of the System

o System Opening

o MCU Board

Top Side – Global view

Top Side – High definition photo

Top Side – Main components markings

Top Side – Main components identification

Top Side – Other components identification

Bottom Side – High definition photo

Bottom Side – Main components markings

Bottom Side – Main components identification

o Sensor Board

Top Side – Global view

Top Side – High definition photo

Top Side – Main components identification

Bottom Side – High definition photo

o Lens Housing

Cost Analysis 36

o Accessing the BOM

o PCBs Cost

o Sensor and Processors Cost

o BOM Cost – MCU Board

o BOM Cost – Sensor Board

o Housing Parts – Estimation

o BOM Cost - Housing

o Material Cost Breakdown by Sub-Assembly

o Material Cost Breakdown by Component Category

o Accessing the Added Value (AV) cost

o Electronic Boards Manufacturing Flow

o Details of the Electronic Boards AV Cost

o Details of the System Assembly AV Cost

o Added-Value Cost Breakdown

o Manufacturing Cost Breakdown

Estimated Manufacturer Price Analysis 78

o Estimation of the Manufacturer Price

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Company services 83


Overview / Introductiono Executive Summaryo Main Chipseto Block Diagramo Supply Chaino Reverse Costing

Methodologyo Glossary

Company Profile

Physical Analysis

Cost Analysis

Selling Price Analysis

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About System Plus

Block Diagram


Overview / Introductiono Executive Summaryo Main Chipseto Block Diagramo Supply Chaino Reverse Costing

Methodologyo Glossary

Company Profile

Physical Analysis

Cost Analysis


Feedbacks

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About System Plus

The reverse costing analysis is conducted in several phases:

Reverse Costing Methodology

• The initialization of the analysis

Pictures of the elements to be studied.

Identification of the components.

• Description of the material in the “SYScost+” software

Creation of an “estimation project” of the studied board with SYScost+ software.

Construction of the Bill of Material (BOM).

• Assessing the material

Searching for the price of each reference among distributors and manufacturers.

Assessing the cost of the PCB and of the unaccounted references (unknown by distributors)

The BOM is valued with SYScost+ : price simulation according to the requested quantities.

• Assessing the assembling and test phases

Assembly and test lines are modelized with the SYScost+ software.

The assembly and tests costs are estimated.

• Manufacturing cost & manufacturer price

Estimation of the manufacturing cost & manufacturer price.

• Report

A report is edited.

SYS.cost+©, is a software tool developed by SYSTEM PLUS CONSULTING to calculate the cost of electronic boards. More information on the software can be found at www.systemplus.fr.

http://www.systemplus.fr/costing-tools/syscost_plus/

https://www.systemplus.fr/

http://www.systemplus.fr/


Overview / Introduction

Company Profile

Physical Analysis o Views & Dimensionso System Openingo Electronic Boardso Lens Module

Cost Analysis


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Views and Dimensions



Company Profile


Cost Analysis


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About System Plus

Part Collection



Company Profile


Cost Analysis


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About System Plus

MCU Board – Top Side – Global View



Company Profile


Cost Analysis


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About System Plus

MCU Board – Top Side – Main Components Identification



Company Profile


Cost Analysis


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About System Plus

Lens Housing



Company Profile

Physical Analysis

Cost Analysiso Assessing the BOMo PCBs Costo Sensor & processors costo BOM Cost – Electronicso Housing Parts Estimationo BOM Cost - Housingo Material Cost Breakdowno Added-Value Costo Manufacturing Cost


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PCBs Cost



Company Profile

Physical Analysis



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Estimation of the Cost of the Sony CIS



Company Profile

Physical Analysis



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Estimation of the Cost of the Toshiba Processor



Company Profile

Physical Analysis



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About System Plus

BOM Cost – MCU Board (2/2)



Company Profile

Physical Analysis



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About System Plus

Manufacturing Cost Breakdown



Company Profile

Physical Analysis

Cost Analysis

Selling Price Analysiso Financial Ratioso Manufacturer Price

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About System Plus

Estimation of the Manufacturer Price



Company Profile

Physical Analysis

Cost Analysis


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About System Plus

Related Reports

REVERSE COSTING ANALYSES - SYSTEM PLUS CONSULTING

AUTOMOTIVE

• Continental MFC430TA – Forward Automotive Camera for Advanced Driver Assistance Systems

• Aptiv’s Lane Assist Front Camera for Audi A8• ZF S-Cam 4 – Forward Automotive Mono and Tri Camera for

Advanced Driver Assistance Systems

MARKET AND TECHNOLOGY REPORTS - YOLE DÉVELOPPEMENT

ADVANCED PACKAGING• Imaging for Automotive 2019• CMOS Image Sensor Service – Imaging Research• Status of the CMOS Image Sensor Industry 2018

https://www.i-micronews.com/products/imaging-for-automotive-2019/


https://www.systemplus.fr/reverse-costing-reports/continental-mfc430ta-forward-automotive-camera-for-advanced-driver-assistance-systems/

https://www.systemplus.fr/reverse-costing-reports/aptivs-lane-assist-front-camera-for-audi-a8/

https://www.systemplus.fr/fr/reverse-costing-reports/zf-s-cam-4-forward-automotive-mono-and-tri-camera-for-adas/


https://www.i-micronews.com/products/cmos-image-sensor-service-camera-module-research/

https://www.i-micronews.com/products/status-of-the-cmos-image-sensor-industry-2018/





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DENSO’S MONOCULAR FORWARD ADAS CAMERA IN THE TOYOTA ALPHARD

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