denim factory.docx

7/31/2019 denim factory.docx

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Industrial washing is one of the most important applied finishing methods on fabric or

apparel. Different washing methods can be applied in case of denim fabrics finishing. To

achieve special outlooks as well as to change the fashion, responsible washing methodsare stone wash, sand wash and bleach wash. Denim produced from the fabric with twill

weave including warp yarns dyed with indigo color and undyed or white weft yarns

The people collect denim Fabre from local market, local garments and from other

countries. Most probably from India, China and Thailand. The 14 scissor used for

cutting and pattern making.

1. Verities of Colors2. Softener3. Silicon4. Pocket cleaner used5. P.P6. Metha7. Dioxide

8. Verities of Colors9. Softener used for soft and smoothing the cotton10.Silicon used for smoothing the cotton11.Pocket cleaner used for clear the color and bind the color permanent12.P.P used for fade the denim13.Metha used for clean the color14.Dioxide used for reduce the metha wash color and re back the original color


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Wash name: Water wash

Quantity: 100 Pecs (for large)

150-200 Pecs (for Small)

Time range: for 100 Pecs takes 80-85 min.

Chemical mixing:

1. Caustic 1.2 kg2. Soda 1.2 kg3. Silicon 1.4 kg4. Finally wash with waterAfter washing:

After the water wash the Fabre dried by drying machine. The drying machine is used

for dry the Fabre.

Design: To gave a design at first make a pattern of design or a frame using robber

tube, and then color the design into denim. Crinkle machine also used for applied a

design.

Starching marching are

1. Pegasus2. Juki3. Brothers4. Ketch and Kwacha


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Altering:

Pegasus had 2 heads of needle and five threads. That machine is used for alteration on the

bottom and hip belt stretch.

Ketch And Kwacha: the ketch and Kwacha machine is used for making

1. Button hole2. Belt loop3. Elastic

Needles:

Normally peoples are used 18-20 needle for starching the body.

Time Line:

1. 18 to 20 needle used for make a pant2. Body (150 Pecs) 2 hours to make3. 1 Pocket need 20 sec to make

Laundry:

The stem iron is needed to iron the denim pant.

Packaging:

The final step is packaging. The worker makes

the packaging box and put them into it. They

separated into lot and prepared for delivery.


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Global wash

Company name: Global wash

Manager Name: Abdul Kader

Experience in Wash factory: 5 years

Workers: About 40-50

Payment: monthly

Total Production: About 85,000 Pecs

Cost of per Wash: 7-8 tk (Unit)

Denim collection: Local markets

Minot washing plant

Company Name: Minot washing plant

Business partner name: MD. Ariful islam

Experience: 6 years


Workers: About 30

Payment: monthly

Total Production: per day 2,000-2,200 Pecs


Denim collection: Local markets, Garments and India.

Working Hour: 2 shift 12/12 hour.

Profit: 1st

year 20 lak


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Payroll

SL

no.

Position Person Salary

1 Chemists 2 15500

2 Machine Operator 2 12000

3 Dry Man 6 6500

4 Steam Boil operator 4 7500

5 Hydro machine operator 4 4500

6 Helper 3 4000

7 Marketing manager 1 9000

8 Manager 1 150009 Marketing helper 5 2500

10 Van Driver 2 5000

TOTAL 30 81500

Bismillah Laundry

Company name: Bismillah laundry

Proprietor: MD. Jillur Rahman

Staff: 4

Iron Per day: 5000

Profit: Per day 5000 x 0.5 = 2500tk


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Staffs Payroll:

AsmaEnterpriseCompany Name: AsmaEnterprise

Proprietor: Md. Karim ullah

Workers: About 4

Payment: monthly

Total Production: per day 800 Pecs

Cost of per Pecs: 1 tk

SL Name Salary

1. Mamoon 6000 tk

2. Sujan 5000 tk

3. Amin 5000 tk4. Emam 5000 tk


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Ania Enterprise

Company Name: Ania Enterprise

Proprietor: Md. Rafiq hossain

Workers: About 4

Machine used: Ketch, Kwacha

Payment: monthly

Total Production: per day 600 Pecs

Cost of per Pecs: 50 paisa

Pure Wash

Company name: Pure Wash

Manager Name: Abdul hai


Workers: About 40-50

Payment: monthly

Total Production: About 3000 Pecs per day


Denim collection: Local markets


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The aim of this assignment is to lean something and get experience

in denim factory. We are all tried to our best for collecting theinformation and the process. We learned many important things

from that factory visit, as like as

1.How to wash a denim2.Witch chemical used for washing3.Where we get cheep rated washed denim4.Where they collect from5.Where they export that6.Workers salary

So, it is very interesting and helpful assignment for us.

denim factory.docx

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