demilitarization by inductive heating · pdf filewater jet cutting station ... griper slide...
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DEMILITARIZATION BY INDUCTIVE HEATING MELTOUT (DIHMEs)
BY: BRYAN CRIST, P.E.
EL DORADO ENGINEERINGSALT LAKE CITY, UTAH
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KEY PLAYERS
DEFENSE AMMUNITION CENTERCRANE NSWCEL DORADO ENGINEERING, INCAJAX TOCCO MAGNETHERMICSSAFETY MANAGEMENT SYSTEMSUNIVERSITY OF MISSOURI, ROLLA
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PHASES OF DEVELOPMENT
PRIMARY COMPONENTSDESIGN MOST IMPORTANT ITEMS FIRSTDON’T LET PROJECT GET BOGGED DOWN WITH COMPLEXITY OF THE ENTIRE SYSTEMABLE TO SIMPLIFY PROCESS
PRIMARY COMPONENTS TESTINGSECONDARY COMPONENTSFINAL INSTALLATION AT HWADFURTHER DEVELOPMENT AFTER PRODUCTION HAS STARTED
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PROCESS DESCRIPTION
M49A2, M49A3 & M49A4 60MM MORTAR ROUNDSCLASS I DIV. 1, CLASS 2 DIV 1 HAZARDOUS OPERATION ROBOTWATER JET CUTTING STATIONINTERIM/FUZE DEPOSITION STATIONINDUCTION HEATING STATION
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TEST CELL AT CRANE NSWC LAYOUT
PRIMARY COMPONENTS ONLYSECONDARY COMPONENTS WILL BE ADDED AT HWAD
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TEST CELL LAYOUT AT CRANE NSWC
POWER SUPPLYEQUIPMENT
SIMULATED WATERCUTTING STATION
INTERIM/FUZEDEPOSITION STATION
TEST CELL
ROBOT
END EFFECTOR
INDUCTION HEATING STATION
INPUT MORTAR FEED POINT
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ANCILLARY STUDIES
EXPLOSIVE PACKAGING REQUIREMENTSFUZE DROP ANALYSIS
MUST PASS 5 AND 40 FOOT DROP TESTS PER MILITARY STANDARD 331CFUZE HAS SEVERAL DESIGN FEATURES TO PREVENT INITIATION.
TWO CUTS VERSUS ONE CUT FOUND THAT FIN END OF MORTAR BODY DID NOT NEED TO BE CUT OFF TO GET EXPLOSIVE SLUG TO FALL OUT
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COIL DEVELOPMENT
UNIFORMLY HEAT MORTAR BODY TO 300 DEG F PLUS OR MINUS 25 DEG FCOIL MUST BE SHIELDED TO ENSURE ARCING DOESN’T OCCURMINIMUM STANDOFF DISTANCE MUST BE MAINTAINED AT ALL TIMESEXPLOSIVE SLUG CANNOT EXCEED 300 DEG FELECTRONIC CIRCUITRY MUST BE PROTECTED FROM EXPLOSIVE VAPORS AND DUSTS
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FINAL COIL DESIGN
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ROBOT & END EFFECTOR
PROXIMITIY SENSOR GRIPPER MECHANISM
MORTAR BODY
FUZE
GRIPPER FINGERS
ROBOT FOREARM
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ROBOT &END EFFECTOR REQUIREMENTS
PICK UP 4 MORTAR BODIES & 4 SEVERED FUZESWEIGH AROUND 35 POUNDSFAIL IN HOME POSITIONOPERATE IN HAZARDOUS ENVIRONMENT
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WATER JET CUTTING STATION
DEVELOPED BY UMR UNDER SEPARATE CONTRACT
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WATER JET CUTTING STATION
MAIN ABRASIVE RESERVOIR
HIGH PRESSURE PUMP
SECONDARY ABRASIVERESERVOIRS
CUTTING HEADS
BLADDER CONTROLMECHANISM
CUTTING HEAD OPERATING MECHANISM
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SIMULATED WATER JET CUTTING STATION
STRING
FUZE
SEVERED FUZE CATCHBASKET
MORTAR BODY
CHUCK ASSY
CYLINDER
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INTERIM/FUZE DEPOSITION STATION
DUMPING MECHANISM
SEVERED FUZE COLLECTOR
ROTARY ACTUATOR
PROXIMITY SENSOR
MORTAR SUPPORT
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INDUCTION HEATING STATION
SLIDE TABLE
PYROMETERS
COILS & SHIELDS
GRIPPERS
GRIPER SLIDE MECHANISM
25 KW TRANSFORMERS
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INDUCTION HEATING STATION SUPPORT EQUIP
POWER SUPLY4 EACH
CONTROL CABINET
WATER COOLING MODULES
PURGE FAN (NOT SHOWN)
ROBOT CONTROL CABINET
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CYCLE TIME
CYCLE TIME VARIES WITH LIFE OF WATER JET CUTTING OPERATIONNEW CUTTING ORIFICE CUTTING TIME IS AROUND 83 SECONDSWORN CUTTING ORIFICE CUTTING TIME IS AROUND 99 SECONDS
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EQUIPMENT PICTURES
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PICTURES CONT.
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PICTURES CONT.
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PICTURES CONT
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PICTURES CONT.
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PICTURES CONT.
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PICTURES CONT.
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PICTURES CONT.
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PICTURES CONT.
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PICTURES CONT.
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WHERE WE ARE AT
CURRENTLY FINISHING FABRICATIONSTARTING INERT TESTING MAY 15, 2007SHIPPING TO CRANE NSWC AROUND JUNE 1, 2007LIVE TESTING AT CRANE NSWC LATE JUNE WHEN TESTING IS COMPLETE, SHIP TO HAWTHORNE ARMY DEPOT