demand planning(orbis consulting shanghai)

8/4/2019 Demand Planning(Orbis Consulting Shanghai)

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Innovating your Business Processes

欧必盛信息科技 (上海)有限公司

Zao Fong Universe Building, 3D

1800 Zhongshan Xilu

Demand Planning

200235 Shanghai

Tel.: +86 21 6440 1276

Fax: +86 21 6440 1279

http://www.orbis-china.com.cn



SAP Global Support

onsu t ng ang a is a fully Germen investedcompany for SAP services among ORBIS GROUP.

“ ”

North AmericaNorth America

US

provide world-top-level service to our clients

ORBIS EU

(Germany,

ORBIS AG

France,Switzerland) ORBIS China



Speech Structure

Content

Opening Welcome

Characteristics of Automotive Industry

Demand Planning in General

Demand Planning in SAP (APO-DP)

General SAP Variant Configuration & Basic Process

Conclusion



Opening Welcome

Opening Welcome

Speech Structure Introduction



Characteristics of Automotive Industry

Common Feature

Country with low-cost but skilled labor will do the production, later export backto the developed country

Increase outsourcing and the bundling of more value chain activities insupplier firms

Distinctive Feature

Small number of giant companies exert an extraordinary amount of power oversmaller firms

Final vehicle assembl , and b extension, arts roduction, has lar el beenkept close to end markets because of political sensitivities

Automotive Industry has a strong regional structure

used in a wide variety of end products without extensive customization



Demand Planning in General

Concept of Demand Planning

Three levels of planning

Demand Planning

Supply Network Planning

Production Scheduling

Challenge from Demand Planning for Automotive Enterprise

React new market requirement quickly



Planning Level

Demand Planning

Supply NetworkPlannin

ProductionSchedulin



Demand Planning in SAP (APO-DP)

Planning Levels, Scope & Horizon

Demand Planning Overview

Demand Planning Methods

Integration Scenario

Process Flowchart



SAP SCM Planning Levels, Scope & Horizon

Planning Horizon

Demand Planning (DP) l

Supply Network Planning (SNP) T a c t i c a

Production Planning (PP)

Detailed Scheduling (DS) e

Deployment O

p e r a t i

Transport Planning



Demand Planning (DP) Overview

Planning levels:

The com an

Region ..Region

Product family

Product

....

Product

Product family

Product ....

Preliminary planning tasks:

integrated creation of company plans (e.g. sales or production plans)

consolidation of decentralized sub-plans

aggregation/disaggregation between planning levels

forecast for future requirements



Demand Planning (DP) Methods

Planning levels: Planning folder:

Region

Product family

Product

Preliminary planning methods:

Preparation and presentation of information relevant to planning (actual and

historical data) Individual calculation rules (macros) – e.g. trends and lifecycles

Statistical forecasting methods (e.g., causal analysis, Croston, Holt-Winters)

Capacity review for bottleneck resources



Integration Scenario

Realisation in SAP R/3 Planning in SAP APO

Create

Allocation

Planned order Planned order,

Production order/Processing

Purch. aquis.,

anne or er Production planning

Purch. aquis.,...

n ne

Online

Chan e of work center EE

Purchase order

Change of work center EF, FF

Order convention Production order,

Purchase order,

...

Change of plans manually/automated

Visualisation

Change of status

ReplyOnline



Process Flowchart of SAP Demand Planning

1

34

517

61016

11

814

913



General SAP Variant Configuration & Basic Process

Introduction of SAP Variant Configuration

Process Step

Create Characteristics & Class

Assign Characteristics to Class

Create Configurable Material Master

Create Material BOM

Maintain Configuration Profile for BOM



Characteristics-Based Forecasting in SAP APO-DP

Introduction of Characteristics-Based Forecasting

Process Step

Create master data in SAP R/3 or SAP APO

Transfer historical data from SAP R/3

Create Planning Area

Create CBF tables and profiles

Create characteristics value combinations

Create a demand plan for the characteristics or characteristic combinations

Release Demand Plan to PP/DS

Sales orders consume the planned independent requirements

After requirements created in PP/DS, release them back to DP



Conclusion

Wrap Up & Summary

Closing Statement

End of the presentation

Thank you for joining, any question?



ORBIS Consulting Shanghai – our Automotive customers

demand planning(orbis consulting shanghai)

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