demag standard cranes
TRANSCRIPT
-
7/27/2019 Demag Standard Cranes
1/16
Demag Standard Cranes
Performance and ef ciency at the highest level
-
7/27/2019 Demag Standard Cranes
2/16
2
38926-2
Demag sets crane standards for the future
Standard solutions made by Demag offer outstandingquality, ef ciency, and reliability at the highest level. Everycrane and every crane component re ects decades ofcrane expertise and reliability as a partner for the industry.
Innovation for greater ef ciency to bene tour customersWith the new DR rope hoist, Demag Cranes & Components
has introduced a state-of-the-art standard for craneapplications with loads weighing up to 50 mt and, at thesame time, an entirely new crane philosophy.
The C shape of the Demag DR rope hoist design is ideallysuited to crane applications. Thanks to the many bene tsoffered by the new DR rope hoist, the entire craneoperates much more ef ciently.
Proven crane geometry guarantees high design rigidity,optimum travel characteristics and minimum wearRaised crane girders, designs tailored to match the roof
structure, and compact trolleys with minimum approachdimensions facilitate larger hook paths as well as betterutilization of the available space and reduce initialconstruction and subsequent costsErgonomic pushbutton stations and interactive radiocontrols with load range display ensure highly convenientoperation and safe load handling. The display providescomplete transparency of the system controls
In nitely variable speed control in all motion axes,via frequency inverter-fed drives, reduces load sway,facilitates exact and gentle positioning, and lowers themechanical load on the crane installationHigh lifting and cross travel speeds provide fasterhandling rates and greater ef ciencyStandard overload devices prevent unsafe overloadconditions
* Other speci cations on request
Crane type Under running single girder cranes Top running single girder cranes Top running double girder cranes
Capacity* up to 10 mt 12.5 mt 50 mt
Span* up to 60' (18m) 98' (30m)
Bridge travel speed* up to 160 fpm
Trolley travel speeds* up to 100 fpm 82 fpm
Hoist lifting speed* up to 41 fpm
Stepless motions 3 axes
-
7/27/2019 Demag Standard Cranes
3/16
3
39343-2
Top running single girder crane
with box-section girders
Under running single girder craneTop running single girder crane
with beam girder
Top running double girder crane
In nitely variable speed control facilitates particularly gentle handling of the load
-
7/27/2019 Demag Standard Cranes
4/16
4
39559
37427-4
37371-1
End truckMaximum strength by using a rigid box-section designwith reinforced connection areas as well as machinedtolerances in the crane girder connection systemguarantee superior structural integrity and optimumtravel characteristics with minimum wearThe precise travel wheel alignment and exact adaptationof the crane span dimension via interchangeable spacerelements ensure optimum travel characteristics and
high adaptabilityEnd trucks con gured with proprietary structuraldesign programs
Travel unitMaintenance-free drives with anti-friction bearingslubricated for life, maximum bearing centers to
accommodate horizontal forces, and travel wheelsmade of spheroidal graphite nodular iron providefor favorable travel characteristics and minimum cranerunway wearIn nitely stepless variable travel speeds via frequencyinverters with speeds up to 240 fpm guarantee travelwith minimum load-sway as well as precise positioning
Attention to detail for total quality
Power supply lineDemag DCL compact conductor line for 4 to 7 poles;connections ensure long-term power supply andminimize unplanned downtimePre-assembled building blocks for simple assembly orreplacement of current collector trolleys or completestraight sections provide optimum serviceabilityIP 23 or IP 24 high protection against accidentalcontact with sealing lip and integral expansion joints
for optimum safety
-
7/27/2019 Demag Standard Cranes
5/16
5
39330-1
38962
38972-2-1 39589-4 39030-1
Hoist trolleysState-of-the-art Demag DR rope hoist of C-shaped designoptimized for crane applications with higher hoist andcross travel speeds provides higher handling rates andef ciency for cranes with capacities up to 50 m tCompact designs with minimum approach dimensionsand larger hook path guarantee optimum utilizationof the available space and height and reduce initialconstruction and subsequent costs
In nitely variable hoist and travel motions guaranteelow-sway handling. Precise, gentle positioning providesfor greater safety and convenient operationCAN Bus technology to meet tomorrows demandsfor high data transmission reliability, correspondingto safety class 3 to DIN / EN 954, ensures optimummonitoring for greater ef ciency thanks to preventivemaintenance
Control systemErgonomically designed control units for safe,fatigue-free handling. The display provides completetransparency for control of the installation. The CAN Buscontrol system corresponds to safety category 3 toDIN / EN 954.
Demag DSE pushbutton control pendant suspended forseparate travel on the crane girderHandheld or belly box CAN Bus radios for wireless
control allow operator exibility
Bottom blockEnhanced bottom block design with standard load hookfor ease of load connectionRope lead-in guard eliminates the risk of being caughtbetween the rope and sheaveHandle recesses on both sides simplify handling of thebottom block and increase operating safety
-
7/27/2019 Demag Standard Cranes
6/16
6
EKKE top running single girder cranes provide you withDemag technology at a particularly attractive price. Theyfeature maximum rigidity for a minimum deadweight. Thiskeeps the load on the crane runway low, and acost-effective design can be selected for the building.They also offer the bene ts of outstanding cranegeometry, resulting in exceptional travel characteristics.The Demag EKDR rope hoist is the optimum design for
crane applications, enabling the crane to meet yourrequirements for greater ef ciency.
Bene ts and featuresComputer-optimized box section for the crane girderEnd truck of torsionally rigid, welded box girderconstructionTravel wheels of highly wear-resistant GGG 70 spheroidalnodular iron with self-lubricating properties
Top running single girder cranes
Connections between the girder and end trucksmanufactured to precise machined tolerances forminimum wearTrolley of low-headroom design with rope hoist, offeringparticularly favorable hook approach dimensions to servethe largest possible areaPower supply to the trolley via high- exibility at cablewith protective ground conductor
Control pendant suspended for separate travel on thecrane girder, with display for system monitoringOptional: radio remote controlPre-treatment of steel components for optimumanti-corrosion protection of all partsPaint nish in golden yellow. Travel drives in azure blue.Trolley powder-coated in azure blue and silver grey
EKKE single girder craneTechnical data
Capacity to 12.5 mt
Span to 98'
Bridge travel speed to 160 fpm
Trolley travel speed to 100 fpm
Hoist speed to 41 fpm
Other speci cations on request
Type 1
Type 3 Type 4/5
Optimum adaptation to the building design
OptionsSee accessories, page 14
Technical data sheetIdent. no. 900 435 49
Type 2
-
7/27/2019 Demag Standard Cranes
7/16
7
38972-1-1
Your bene ts with the Demag DR rope hoistoptimized for crane applications
Minimum operating cost thanks to extended FEM2m+ service life (1900-hour full load service life)which exceeds the duty requirements of H4 ratingper ASTM B30.16Improved load handling due to increased lifting and crosstravel speed
Minimum load-sway thanks to in nitely variable crosstravel speedsSystem monitoring for improved operational transparencyImproved utilization of your production area thanks tominimum approach dimensions
-
7/27/2019 Demag Standard Cranes
8/16
8
Top running single girder cranes with beam girder
EKKE top running single girder cranes with beam girdersoffer outstanding value for the money. The use of rolledsteel sections for the crane girder and traveling rope hoistsoptimized for crane applications make these cranes theoptimum solution for lighter loads and shorter spans.
EKKE standard cranes ensure ef cient and fatigue-freeload handling thanks to the higher cross travel speed and
optimized ergonomic control pendants. When ttedwith features such as in nitely variable speed cross traveldrives, they also make it possible to achieve low-swaytravel motions for gentle handling and precise positioningof loads.
In addition, they also offer high reliability and safety aswell as a long service life combined with high levels ofoperating ef ciency by all components.
Bene ts and featuresRolled section crane girderOptimum adaptation to the building design (page 6)
EKKE single girder craneTechnical data
Capacity to 10 mt
Span to 59'
Bridge travel speed to 160 fpm
Trolley travel speed to 100 fpm
Hoist speed to 41 fpm
Other speci cations on request
OptionsSee accessories, page 14
Technical data sheetIdent. no. 900 435 49
-
7/27/2019 Demag Standard Cranes
9/16
9
The standard display in the control pendant provides complete transparency for control of the crane system
-
7/27/2019 Demag Standard Cranes
10/16
10
Under running single girder cranes the column-free alternative
Simply attached to the existing roof structure, Demagunder running cranes eliminate the need for runwaysupport columns. This way, the entire building oor area isavailable for production. Peripheral areas of the workshopcan be served by using the girder overhangs to extendthe travel range of the hoist trolley beyond the runways.Optional latching devices make it possible to transfer thehoist trolley from the crane girder to a branch track and
back without having to deposit the load.
Bene ts and featuresConsistent quality with overhead traveling crane bene tsEnd truck of optimized structural designRigid beam girders or welded box girders for optimumload distributionLoads can be handled immediately adjacent to thebuilding wall by means of girder ends tailored to theapplication requirements
OptionsSee accessories, page 14
Technical data sheetIdent. no. 900 436 49
EDKE under running single girder craneTechnical data
Capacity to 10 mt
Span to 60'
Bridge travel speed to 160 fpm
Trolley travel speed to 100 fpmHoist speed to 41 fpm
Other speci cations on request
-
7/27/2019 Demag Standard Cranes
11/16
11
Radio control systems enable cranes to be controlled from any operator position
-
7/27/2019 Demag Standard Cranes
12/16
12
Optimum adaptation to thebuilding design
Bene ts and featuresConsistent quality with overhead traveling crane bene tsPerformance oriented double girder bridge design forhigh speeds in all axesOptimized structural design using proprietarysoftware to meet crane duty class requirements perspeci ed standardsLow deadweight reduces initial runway structure
investmentOptions- Maintenance platform- Full length walkway on one or both girders- Trolley maintenance platform
Top running double girder overhead cranes high load capacities combined with long spans
Demag double girder overhead traveling cranes offeryou a virtually unmatched deadweight/load capacityratio. They are also characterized by their outstandingcrane geometry, ensuring extremely favorable travelcharacteristics and therefore minimizing wear. Theparticularly large lifting height is derived from the fact thatthe load hook can be raised between the two cranegirders. Depending on requirements, our double girder
overhead traveling cranes can also be tted with radio oroperator cab controls. Optional maintenance platforms andtrolley platforms not only facilitate crane maintenance butalso ensure that your hall ttings such as lamps, heatingelements or supply lines can be quickly and easily reached.
ZKKE double girder craneTechnical data
Capacity to 50 mt
Span to 114'
Bridge travel speed to 160 fpm
Trolley travel speed to 82 fpm
Hoist speed to 41 fpm
Other speci cations on request
OptionsSee accessories, page 14
Technical data sheetIdent. no. 900 463 49
Type 1
Type 2
-
7/27/2019 Demag Standard Cranes
13/16
13
The double girder design provides for particularly high load capacities and sensitive load handling thanksto in nitely variable speed control
-
7/27/2019 Demag Standard Cranes
14/16
14
3399229944--2239343-3 39008-2
With our wide range of accessories and auxiliary
equipment, we are able to adapt our standard cranes tothe indi vidual requirements of your application.
Control by means of a pendant switch or, if desired,interactive radio controlVariable speed motors with frequency inverters help toavoid load swayCranes equipped with two trolleys make it easy to handlelong and awkward loadsA comprehensive range of load handling attachmentssatis es the most varied requirements
Demag crane accessories and auxiliary equipment
For applications that are not suitable for the digital
CAN Bus control technology, Demag offers theexibility to provide any DR hoist with conventional,
non-digital controls
Planners and plant designers can use our onlineAutomated Quotation System (AQS), which allows forquick and easy con guration of standard cranes, completewith dimensional Auto CAD drawings of the cranes.http://aqs.demag-us.com
-
7/27/2019 Demag Standard Cranes
15/16
15
Double girder overhead traveling crane with tandem end trucks for transporting and turning engine blocks
-
7/27/2019 Demag Standard Cranes
16/16
CCrraannee ssy ysstteemm ddaattaa ccaann bbee ddiissppllaay yeedd ff oorr pprreevveennttaattiivvee aanndd sscchheedduulleedd mmaaiinntteennaannccee
SS
aa
ll
ee
ss
aa
nn
dd
SS
ee
rr
vv
ii
cc
ee
CC
ee
nn
tt
ee
rr
ss
ii
nn
NN
oo
rr
tt
hh
AA
mm
ee
rr
ii
cc
aa
N N
o o
t t
l
l
i i
a a
b b
l l
e e
f
f
o o
r r
e
e
r r
r r
o o
r r
s s
o
o
r r
o
o
m m
i i
s s
s s
i i
o o
n n
s s
. . S
S
u u
b b
j j
e e
c c
t t
t
t
o o
c c h h a a n n g g e e . .
P P
r r
i i
n n
t t
e e
d d
i
i
n n
t
t
h h
e e
U
U
. . S
S
. . A
A
. .
CCaalliiff oorrnniiaa 55443355 IInndduussttrriiaall PPaarrkkwwaay y SSaann BBeerrnnaarrddiinnoo,, CCaalliiff oorrnniiaa 9922440077
TTee
ll
ee
pphh
oo
nn
ee ((990099)) 888800--88880000 FFaa
xx ((990099)) 888800--44
44
6699G
Gee
oo
rr
gg
ii
aa 225544 LL
aa
kk
ee RR
uu
bby y DDrr
ii
vv
ee SSuu
ww
aa
nn
ee
ee
,, GGee
oo
rr
gg
ii
aa 3300002244
TT
ee
ll
ee
pphh
oo
nn
ee ((6677
88)) 5544
66--00559933 FF
aa
xx ((6677
88)) 44
8822--77
665533I
I
ll
ll
ii
nn
oo
ii
ss 11
11
226611 KK
ii
ll
ee
y y DDrr
ii
vv
ee HH
uu
nn
tt
ll
ee
y y
,, II
ll
ll
ii
nn
oo
ii
ss 660011
44
22
TTee
ll
ee
pphh
oo
nn
ee ((8844
77
)) 551155--77
003300 FFaa
xx ((8844
77
)) 551155--77
0044
00M
Mii
cc
hh
ii
gg
aa
nn 44
665544
55 CCoo
nn
tt
ii
nn
ee
nn
tt
aa
ll DDrr
ii
vv
ee CChh
ee
ss
tt
ee
rr
ee
ll
dd,, MMii
cc
hh
ii
gg
aa
nn 44
880044
77
TT
ee
ll
ee
pphh
oo
nn
ee ((558866)) 9944
99--66003355 FF
aa
xx ((558866)) 9944
99--66003388M
M
ii
ss
ss
oo
uu
rr
ii 333377
55 HH
ww
y y 11
8855 WW
aa
ss
hh
ii
nn
gg
tt
oo
nn
,, MM
ii
ss
ss
oo
uu
rr
ii 6633009900
TT
ee
ll
ee
pp
hh
oo
nn
ee
((
33
11
44
))
44
00
11
--
99
55
11
77
FF
aa
xx
((
66
33
66
))
22
33
99
--
44
22
11
77
SSoouutthh BBTTCC 556600,, SSuuiittee 115500,, 445544 SS.. AAnnddeerrssoonn RRooaadd RRoocckk HHiillll,, SSCC 2299773300CCaa
rr
oo
ll
ii
nn
aa TTee
ll
ee
pphh
oo
nn
ee ((880033)) 990099--99000000 FFaa
xx ((880033)) 990099--99000011O
Ohh
ii
oo 2299220011 AA
uu
rr
oo
rr
aa RR
oo
aa
dd CCll
ee
vv
ee
ll
aa
nn
dd,, OOhh
ii
oo 44
44
11
3399
TT
ee
ll
ee
pphh
oo
nn
ee ((44
44
00)) 2244
88--2244
0000 FF
aa
xx ((44
44
00)) 2244
88--338877
44O
Onn
tt
aa
rr
ii
oo 11115555 NNoo
rr
tt
hh SSee
rr
vv
iicc
ee RRoo
aa
dd WWee
ss
tt
,, UUnniitt 11 OOaa
kkvv
iillllee
,, OOnntt
aa
rr
iioo LL66MM 33EE33
TTee
ll
ee
pphh
oo
nn
ee ((990055)) 882255--55990000 FFaa
xx ((990055)) 882255--55990011Q
Quu
ee
bbee
cc 33552244
,, RRuu
ee AAss
hh
bby y SStt
--LLaa
uu
rr
ee
nn
tt
,, QQuu
ee
bbee
cc HH44
RR 22CC11
TT
ee
ll
ee
pphh
oo
nn
ee ((5511
44
)) 333366--55555566 FF
aa
xx ((5511
44
)) 333366--44
3344
99T
T
ee
xx
aa
ss 11
6644
3300 AA
ll
ddii
nn
ee
--WW
ee
ss
tt
ee
ll
dd RR
oo
aa
dd HH
oo
uu
ss
tt
oo
nn
,, TT
ee
xx
aa
ss 77
77
003322
TT
ee
ll
ee
pp
hh
oo
nn
ee
((
22
88
11
))
44
44
33
--
77
33
33
11
FF
aa
xx
((
22
88
11
))
44
44
33
--
77
33
00
88
WWaasshhiinnggttoonn 770044 -- 222288tthh AAvveennuuee NNEE SSaammmmaammiisshh,, WWaasshhiinnggttoonn 9988007744 TTeelleepphhoonnee ((442255)) 888833--44666688 FFaaxx ((442255)) 888833--44882288DDeemmaagg CCrraanneess && CCoommppoonneennttss CCoorrpp..2299220011 AAuurroorraa RRooaaddCClleevveellaanndd,, OOhhiioo 4444113399T
T
ee
ll
ee
pp
hh
oo
nn
ee ((
44
44
00
)) 22
44
88
--22
44
00
00F
F
aa
xx ((
44
44
00
)) 22
44
88
--33
88
77
44w
w
ww
ww
.
.
dd
ee
mm
aa
gg
--uu
ss
.
.
cc
oo
mm
0066//0099 UUSS//EENN 222299 999966 4499 770011 IISS 110000