delos
TRANSCRIPT
Integrated Business Leadership“It’s not just about the numbers . .
Roger Ablett - Partner
Delos Partnership
18th March 2015
© The Delos Partnership 2015SCL Event 1
Delos - What do we do
Education of clients in “Integrated Business Planning/Leadership” to help clients’ employees’ bring about transformational change in ways of working – culture, organisation, processes and systems.
Facilitation of Task Teams to provide technical support and practical project advice to Steering committee to ensure fast effective implementation of the concepts behind Integrated Business Leadership
Design Workshops with Task Teams to develop the detailed ways of working for New Product Introduction, Sales Forecasting, Operations Management, Financial Management, Performance Measures and Senior Team decision-making
© The Delos Partnership 2015SCL Event 2
Agenda
• Corporate Overview • Identification of Needs• Approach & Achievement• Progress Made• Lessons Learned
© The Delos Partnership 2015SCL Event 3
Corporate Overview
Part of Aalberts Industries Pegler Yorkshire
• Sales £150m+• Sales to over 100 countries • > 1250 employees
manufacturing sites & 1 DC• 14,000+ SKU’s• Recycle 6kT of brass per yr
© The Delos Partnership 2015SCL Event 4
2005+ Finance+ Warehouse capacity
2007• Merger PY
• S&OP2010
• IBL Relaunched as BPP• NPD Senior Review• 6 Sources of Supply
2002
2010
2007
2005
2011
2011• Planning Review
2002• S&OP in place at Pegler
• NPD; Demand; Supply• 2 Sources of Supply
Pegler Yorkshire Timeline
© The Delos Partnership 2015SCL Event 5
Why did PY need IBL ?
Strategic• Delivery• Control• Roadmaps• Communication
Cultural• Integration
Harmonisation• Empowered
Decision Making• Silo Mentality
Financial• Focus on the
future• P&L + Balance
Sheet• What If
Performance• Service Levels• Activity delivery• Repair S&OP
© The Delos Partnership 2015SCL Event 6
The informal company
• Multiple sets of numbers• Multiple spreadsheets• Multiple ways of working• Confusion over real objectives• Defensive functional behaviour• Rumours around the corridor• Ad hoc communication• Short-term focus• Heroes are favourites
Silo Management
Sales Operations Finance R&D
© The Delos Partnership 2015SCL Event 7
Integrated Business Leadership gives..
1. Formal process leading to effective decisions
2. Decisions based on facts rather than opinions
3. Long-term rather than short-termist view : less firefighting and panic
4. Process performance measurement rather than “making it” against the
budget
5. Ownership and responsibility for the numbers
6. A Rolling financial plan – giving time to adjust rather than panic at year end
7. Team-based decision making based on common goals and objectives
8. Strategy set and communicated and delivered
It requires democracy for the planning phase and autocracy for the execution
It is organised common-sense…but that is not so common
© The Delos Partnership 2015SCL Event 8
Approach
Create the Vision Get Buy In Educate &
Consult
Prepare & Train
Implement & Try it
Review and Improve
© The Delos Partnership 2015SCL Event 9
We designed our own process
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Educate : -Why is Stock so high & OTIF so low ?
Forecast Accuracy
Adherence to Plan
© The Delos Partnership 2015SCL Event 11
Why are we Forecasting ?
Understanding Seasonality
Projecting Sales Volumes &
ValuesMeasure Forecast Accuracy
Product Launch & Promotional
Volumes
Requirement Plan
Financial Plan
Define Safety Stocks from
Forecast Accuracy
© The Delos Partnership 2015SCL Event 12
What did we do
• Regular summarised Measurement–with analysis• Focus on A Class; but keep tabs on B,C & D items• Competitive pressure by source of Supply
Service OTIF
• Regular summarised Measurement • Harsh and Simple rules• Action list by Person
SLOBZ
• Agree rules for segmentation• Identify ABCD / RRSA service level target• Consult; Implement; Load
Safety Stock Matrix
• MTO;MTS;MTF – agree, communicate and Load• Measure – forecast accuracy; adherence to plan• Use ERP
Stocking Policy
© The Delos Partnership 2015SCL Event 13
What did PY achieve
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Where is PY now
• Referenced & Known• Induction Process• Documented
Maturity
• MD• @ Implementation = clear• Ongoing - by Section re-affirmed
Ownership
• Feedback loop• Preparation• Service Matrix
Levers
• Based on IBL process• One set of numbersBudget
© The Delos Partnership 2015SCL Event 15
Learning Points
• Cultural complications Focus on what you can change – the future How to win over Resolute Blockers Deal with the problem Re-brand if necessary
• Implementation Use what you already have Choose the right people Change Management over time
• Output Keep it Simple but make it look professional Document the process with a Std Op
“If you can’t write it down you haven’t defined a right way of doing it yet”
• It really is Organised Common Sense© The Delos Partnership 2015SCL Event 16
Key Benefits
• Tangible Stock reduction of 10% in 2 years; 20% in 4 years Customer Service OTIF improved to 95% (A=98%) Room for improvement . . . ie more stock reduction !!!
• Intangible Decision making made at appropriate level Key Performances and Issues – Summarised Co-ordinated activity within the business - prioritised Better quality of information that is forward looking and not “what I did
last month”• In Summary – “It’s not just about numbers – so tell me . . . . ”
“What has changed since last month” “What decisions have been taken” “What decisions do I need to make” “What I need to know – so I don’t have to spend my time looking”© The Delos Partnership 2015
SCL Event 17