delivering results in healthcare by marc baker, ian taylor and dr paul jarvis

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Delivering Results in Healthcare Marc Baker & Paul Jarvis Doing the Right Thing for Every Patient

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Shown at the Lean Summit 2013 - Lean Transformation: Frontiers and Fundamentals on 5th, 6th & 7th November

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Page 1: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

Delivering Results in Healthcare Marc Baker & Paul Jarvis

Doing the Right Thing for Every Patient

Page 2: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

www.leanuk.org

Our Core Tenet

Our Core Tenet is a patient centred approach to re-design and has been the underlying principle of all our work in healthcare, we refuse to do local optimisation work. Over the years we have learned what works, and what does not, in healthcare (and why). This has been codified into our book ‘Making Hospitals work’.

Page 3: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

www.leanuk.org

Making Hospitals Work How to improve patient care while saving everyone’s time and hospitals’ resources by Marc Baker and Ian Taylor Foreword by Daniel T. Jones A Lean Action Workbook from the Lean Enterprise Academy Version 1.0 Goodrich UK May 2009 www.leanuk.org

Page 4: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

www.leanuk.org

Exercise

What is Takt Time?

How is it Calculated?

Why is it Important?

Page 5: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

www.leanuk.org

Pull and Flow

We believe that our job in healthcare is to enable each individual patient to ‘pull’ themselves through the system and to ensure that our services ‘flow’ to provide exactly that which the patient needs exactly when they need it (pulled by the patient) during their journey through our system. There exists a natural pace or beat at which patients require our services and it is only when we can identify this pace or beat that can our services truly flow to meet the patient needs

Page 6: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

www.leanuk.org

Staff/Departmental Availability V’s Opportunities for Patient Flow (Door to Door)

Example - Royal Gwent Staff Overflow Car Park

Page 7: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

www.leanuk.org

We Are Obsessed by Demand (and crave to see it)

Page 8: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

HRI’s Medical Demand Map

Where do they come from?

What happens to them?

Where do they go?

Lean Enterprise Academy

www.leanuk.org

Page 9: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

www.leanuk.org

Why is Demand so Important

Page 10: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

www.leanuk.org

Because we can translate Demand into Takt time

Page 11: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

www.leanuk.org

Takt Time comes from the German word for Pace or Beat & is used to describe the Rate at which Patients require a Service

Takt Time

Page 12: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

www.leanuk.org

Takt Time is used to enable flow by matching the ‘Rate of Delivery’ with the ‘Rate of Demand’

Takt Time dictates how often one Request/Activity should be Completed – in line with Patient Demand

Why is Takt Time so Important?

Takt Time is used to scientifically calculate staffing levels

Everything in the System Must be Synchronised to meet Takt otherwise queues WILL form

Page 13: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

www.leanuk.org

TAKT Time = 360 minutes 72 patients

TAKT Time Calculation Example Cont’d

One Patient Every 5 Minutes

Page 14: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

www.leanuk.org

Using Takt to calculate the Number of Staff Required

Total Work Content Takt Time

=

=

=

120 30

4 staff

Page 15: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

www.leanuk.org

ED Takt Example – Calderdale & Huddersfield

Page 16: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

www.leanuk.org

It is quite normal in Acute Hospitals that during the busiest time of day, patients are presenting on average at A&E Majors Departments every ten minutes or so. Service Level Agreements (SLAs) are now commonplace in healthcare. For example the path lab may have a SLA to turnaround blood results to A&E within 90 minutes but is this good enough? If at the busiest time of the day, patients are arriving on average, at A&E Majors every ten minutes - but cannot be admitted or discharged until the results are available - we have to ask “is a SLA of 90 minutes good enough?”

Page 17: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

www.leanuk.org

The diagram below illustrates that in this scenario with patients arriving every ten minutes and blood result ‘turn around time’ of ninety minutes Nine bays will be occupied by patients just requiring blood results alone.

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170Patient 1 X X X X X X X X XPatient 2 X X X X X X X X XPatient 3 X X X X X X X X XPatient 4 X X X X X X X X XPatient 5 X X X X X X X X XPatient 6 X X X X X X X X XPatient 7 X X X X X X X X XPatient 8 X X X X X X X X XPatient 9 X X X X X X X X X

Minutes

Page 18: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

www.leanuk.org

Takt at the Back Door

Page 19: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

www.leanuk.org

JPUH Medical Takt Times

44 Mins

55 Mins

28 Mins

Due to Opening Hours the Back Door Must work to a quicker Pace than the Front Door

Page 20: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

www.leanuk.org

Levelled Discharges being used in conjunction with the Visual Hospital

Levelled Discharges – Small Numbers ‘Drip Fed’ Throughout the Day (As Legitimate as the A&E Target)

Page 21: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

HSJ Best Acute Hospital 2010

Commissioners saved £1.1 m

Trust saved £2.2 m from safely closing 100 medical beds

50% reduction in

Locum/ Bank and Agency spend

No compulsory redundancies

Calderdale & Huddersfield NHS Foundation Trust

Shortest Length of Stay

Static readmission rate

Continuing to improve

www.leanuk.org © LEA

Page 22: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

www.leanuk.org

Page 23: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

What is Quality?

You want to go out for dinner with some friends

What constitutes a quality experience for you and your

friends?

Page 24: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

You run a restaurant What would constitute quality now?

What is Quality?

Page 25: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

Which is the more objective view of quality: Customer or Service Provider perspective?

Page 26: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

Healthcare is a unique industry because a patient is both the customer and the product

Quality should always be viewed from the patient’s perspective

Page 27: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

3 characteristics of quality: • Service • Product • Environment

For a quality patient experience all of these need to be right

Understanding Quality

Page 28: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

• Would you go back to a hotel that wakes you up at 3am so they can move you to a different room?

• Would you return to a shop that makes you wait several hours before they serve you?

• How would you feel if the person serving you talked to you like you were an idiot?

• Would you carry on using the same garage if your car had to go back in because the work done was inadequate 10% of the time?

These are everyday examples – Why are they tolerated in healthcare?

Why do we need Quality Improvement in Healthcare?

Page 29: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

We’re not a hotel, a shop or a garage, but we do provide a service.

Patients tolerate poor care because there

is very little alternative (and it’s free) Huge initiative throughout health service

on improving the patient experience

Need for Change

Page 30: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

X Y Patient encounter Healthy & satisfied with Dr patient

Sadly, life isn’t this simple?

How Complex is one patient’s Journey

Page 31: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

Reality is more like this…

This is one patient’s real hospital journey!

Page 32: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

Old System

Traditional ED System

Treatment CT = 20 min

Disposal CT = 3min

Triage CT=6 min

Dr Review

CT = 37 min Investigations CT = 63 min

Nurse Assessment CT= 27min

Dr Review

CT = 15 min

Walking

Ambulance Consultant

Page 33: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

Old System

Traditional ED System

Treatment CT = 20 min

Disposal CT = 3min

Triage CT=6 min

Dr Review

CT = 37 min Investigations CT = 63 min

Nurse Assessment CT= 27min

Dr Review

CT = 15 min

Walking

Ambulance

Consultant

32 41 9 32 7 201

28

15

Page 34: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

What is the problem?

• System designed to make patients wait (Triage is a step to decide how long you should wait) • Two access points to the service • Investigations requested late • Potential for inexperienced staff to order unnecessary investigations

34

Page 35: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

www.leanuk.org

ED Takt Example – Calderdale & Huddersfield

9am – 9pm Takt is 12 mins

Page 36: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

Old System

Traditional ED System

Treatment CT = 20 min

Disposal CT = 3min

Triage CT=6 min

Dr Review

CT = 37 min Investigations CT = 63 min

Nurse Assessment CT= 27min

Dr Review

CT = 15 min

Walking

Ambulance

Consultant

32 41 9 32 7 201

28

15

9am – 9pm Takt is 12 mins

Exercise: Draw Bar Chart of Delay/ CycleTimes v Takt for walking patients

Page 37: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

Takt Time

201

Page 38: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

EDIT CT= 16 min

ED Dr CT = 37min

Treatment CT = 20min

Disposal CT = 3min

Ambulance

Walking

Consultant 1 Consultant 2

Emergency Dept Intervention Team System

Redesign ED Process

201

9am – 9pm Takt is 12 mins

7 8 4

Exercise: Draw Bar Chart of Delay/ CycleTimes v Takt

Page 39: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

Takt Time

201

2 x Resource

3 x Resource

Page 40: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis
Page 41: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

Phase 1 – Evaluate the performance of the traditional ED model - 1st April to 24th May 2013 (3835 patients)

Phase 2 – Evaluate introducing POCT into traditional ED model - 28th May to 29th September 2013 (7033 patients)

Phase 3 – Evaluate POCT and EDIT model together – 30th September to 18th October 2013 (1200 patients)

3 Phase Trial

Page 42: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

Before Trial Median Blood Results being available: 63 minutes Trial Results Median: 3 minutes Able to do 60% of ED bloods using iStat

Point of Care Testing

Page 43: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

Effect of the 3 Different Working Models on the Median ED Times

68% Overall

Reduction

40% Overall

Reduction

60% Overall

Reduction

Tim

e hh

:mm

Results

Page 44: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

• Introduction of Point of Care Testing (POCT)

• i-Stat® System

Introduced Point of Care Testing

Page 45: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

With traditional model 9 patients are undergoing ED Care in the ED central area at any one time (Monday to Friday 9-5) EDIT & iStat reduces this to 5 due to quicker processing of patients

45

Results

Reduces Overcrowding

Frees up time to Care

Page 46: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

With Traditional Model 3% of patients seen in ED Central Area Monday to Friday 9-5 are discharged with 30 minutes of arriving. With EDIT & iStat this is increased to 10% with the additional benefit of being seen by a consultant.

Results

Reduces Overcrowding

Frees up time to Care

Page 47: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

With Traditional Model 11.4% of patients seen in ED Central Area Monday to Friday 9-5 return within 7 days of their initial presentation With EDIT & iStat this is 9.1% Shorter patient journey times do not equate to more patients having to return to the ED within 7 days

Results

Page 48: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

48

Results

* - only 1 consultant

When only 1 consultant causes special cause variation in performance r = -0.8

UCL

*

*

Page 49: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

Before Trial Median Blood Results being available: 63 minutes Trial Results Median: 3 minutes Able to do 60% of ED bloods using iStat

Point of Care Testing

Page 50: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

360 ED attendances per day cross site

2.5% reduction = 9 few admissions per day

Rates of Admission

Page 51: Delivering Results in Healthcare by Marc Baker, Ian Taylor and Dr Paul Jarvis

Introduction of a consultant-led assessment process (EDIT) and POCT provides a 40% reduction in the time from patient arrival to

being declared ‘ED Ready’ and 2.5% reduction in the number of patients admitted

Conclusion