delivering innovative solutions for polyurethane industry · trends in the industry indicate the...
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Delivering Innovative Solutions for Polyurethane Industry
About usEstablished in 1998, SAAN GLOBAL is a professionally managed multi-product organization representing several large and renowned companies in India from the field of specialty and bulk chemicals. We are catering to various industries like Polyurethane, Rubbers, Lubricants, Greases, Steel, Fluorochemical, Petrochemicals, Printing Inks, Paints, Wire and Cables, Oil & Gas, PVC and Construction etc. through our extended network cross the country.
MissionTo provide quality products and unparalleled support services by our highly trained and well-motivated workforce utilizing industry best practices.
VisionTo remain a significant player in the chemical industry as a dependable supplier, marketing quality products with back up of excellent support & services. At Saan Global, we strictly adhere to business ethics.
Why us?Saan Global Ltd. has always worked towards creating enormous value for all its principals and customers. Collaborations and strategic partnerships for new and better products have been given priority in our long-term goals. Simplified solutions, good products, ethical business practices, relationships with the industry and a proactive approach are the reasons why our partners and customers have held a long-lasting working relationship with us.
Polyurethane & Speciality ChemicalsFrom Mattresses to Automotive, Saan Global can be found serving some of the greatest organizations in the world to become even better. With our expertise across a wide variety of industries and materials, we can help improve both your products and your processes.
Product Range:• Silicone Surfactants• Amine Catalysts• Tin Catalysts• Processing Aid• Geolite Modifiers• Flame Lamination Additives• Foam Hardener
Slabstock Foam Additives forFurniture, Bedding & AutomotiveNiax* Silicone L-594PlusMedium potency, wide processing latitude silicone stabilizer for the manufacturing of quality slabstock foam. Provides improved top to bottom density distribution and a high degree of open cells.
Niax Silicone L-417Low emission silicone surfactant developed for all MDI viscoelastic foam with very fine cells. Provides wide processing and improved foam properties at low foam density. Suitable for continuous slabstock foam and molded processes.
Geolite* Modifier X-45Processing Aid additive with zero OH value for safer manufacturing of low density and foam containing high level of fillers. Low use level it may help reduce bun discoloration in foam containing flame retardants.
Niax CS-20LFA cost performing additive for production of flame lamination foam. Low emission, low use level CS-20LF is suitable for flame lamination foam for automotive and textile application. CS-20LF may as well provide delay in UV light discoloration.
Authorised Distributor of
Creating Opportunities for Deeply Colored Polyurethane FoamTrends in the industry indicate the use of deeper shade PU foam mattresses to signify quality. Reactint Colorants provide the highest quality, homogenously colored PU foams that meet the latest marketing trends with reduced inventory and less cost.
AdvantagesUnique technology comprised of five primary colors plus black uses a Blend on the Fly in-line blending method that injects the liquid colorant straight into the polyol stream at desired dosage for a simpler, cleaner process. • Creates deep shades without affecting the
physical properties of the foam.• Engineered to have a high degree of color
strength compared to traditional alternatives.• 4 times stronger, on average, than pigments,
so less colorant is needed to achieve exceptional quality.
• The use of deep colors enhances the value of your products providing brand identity, functionality and product appeal without affecting the formulation and the foam properties.
FR Socks FR Knit Socks feature inherent FR properties engineered directly into the material. FR Socks help to slow down the flame spread and form a barrier to protect the mattress foam. Its Superior stretch allows for maximum comfort in hybrid and foam core constructions.
Any colour can be made by mixing 4 to 5 colours
Authorised Distributor of
RED BLUE VIOLETYELLOW GREEN BLACK
Annually, millions of residential fire incidents occurs. PhireGuard flame retardant is an impeccable solution to stop these fires and make the products safer for end customers.
Jiangsu Yoke Technology’s PhireGuard flame retardant is widely used flame retardant packages to help formulators pass different fire safety codes. Primarily used in Flexible Polyurethane foams with applications in furniture, seats, clothing or fabric, and building materials etc. PhireGuard flame retardant additives react with the burning polymer in the vapor phase disrupting, at a molecular level, the production of free radicals and shuts down the combustion process.
Due to PhireGuard’s excellent scorch performance, it’s is also recommended
for the production of low density foams throughout the whole year. Owing to its wide spectrum of application, PhireGuard is recommended for foamers or polyurethane professionals that have production in different regions and / or different fire safety codes.
PhireGuard is available in different grades, which helps the formulators to pass every fire safety codes.
Advantages• Excellent scorch performance• Superior VOC performance• Low odour• Heat release• Innovative replacement• Efficient cost• Safe & easy to transport
Authorised Distributor of
Flame Retardants
Much more than Flame Retardants
OLMO paper process liners are optimised solutions that combine a strong base material with a special polymer layer which is tailor-made for foam industry. These exciting products offer major advantages in terms of runnability, productivity and environmental impact. Our process liners solve various foam production related problems associated with running conventional processing paper or standard polyethylene films and are designed to run on all machine types.
OLMO Paper® process liners are perfect solution for the production of flexible Polyurethane foam.
BenefitsThe peelable & non-peelable PE film of all process liners stick to the foam, resulting in:• TDI savings• Minimised exposure to toxic vapour• Material loss prevention• Uniform hardness and perfect block shape• Barriers• Moisture• Reactive chemicals• UV
UV Protection and moisture barrier
Smooth Surface
PE Film acting as gas barrier
Homogeneous Foam Characteristics
Recyclable
Clear surface - no PU remains
PE Film
Extrusion Coating Paper
Authorised Distributor of
BinderFor re-bonded foam
With our diverse binders and reactive intermediates, you can create a more valuable product for your customer which will set you apart from your competitor.
Our binders are designed to provide:
• Thermal resistance • Moisture resistance • Improved weatherability • Color and gloss retention • Compliance with VOC
regulations• Organic resin compatibility
Copper Gel
Memory & HR Foam Solutions• TDI & MDI
Anti-microbialAn antimicrobial is an agent that kills microorganisms or stops their growth. Can be used in Furniture, Car Seats, Mattresses, Fabrics etc.
Adhesives• Water based• Solvent based• Hot melt adhesive
Tolune Diisocyanate (TDI) • TDI 80/20• TDI 65/35
Polyether Poloyls• 3000 Molecular Wt.
Polyester Polyol and Polymer Polyol• 15%, 44% & 49% solid
contents
New LaunchBlends of Polyol• More than 15 blends of Polyol
manufactured by Saan Global
innovative textiles groups
Comfytex offers uncompromising quality of fabric for mattresses by prioritizing the continuous customer satisfaction with its modern facilities, high technology, wide product range, expert, young, dynamic, educated and professional staff.
COMFORT, COOL Aloevera contains elements that relax the sensitive skin and moisturize the skin. It has relaxing effect on skin cells, skin inflammations and sensitive skin.
Revealing the cosmetic power of comfytex Anti-Cellulite mattress ticking. Usage of far infrared rays that gently warm the deeper layers of the skin. Stimulating the blood microcirculation.
Freeze mattress ticking offers high thermal conductivity and thermal absorbency, which are thermal comfort parameters, in a single fabric construction, helping to ensure a quality sleep.
It helps to relieve mental stress, see having the same dreams, neural weakness feeling of complex thought and extreme exciments.
Air Plus Mattress Fabric has ion-exchange properties thanks to its mineral, ion, natural active ingredients. • Comfort• Silk friendly• Washable• Clean air
“Detox process is to clean the toxins stored by our body. Detox fabrics contain different ceramics and minerals.• Comfort• Silk friendly• Washable• Detox
Coenzyme Q10 is a compound that is found in every cell in the body, which regulates the rate of chemical reactions and converts the nutrients to energy.
QUALITY AND FREEDOM New Proguard is a clean and protected product portfolio developed for a better planet.
SKIN FRIENDLY Bamboo Life; Soft Natural antibacterial Moisture Absorber Bright appearance has features.
Color to color mattress ticking has the ability of set the color in accordance with external ambient temperature. This feature is actualized thanks to thermochromic yarns which is in it’s structure.
The active ingredient at the bottom of the protective layer in the Crypton Mattress ticking provides protection against microorganisms such as bacteria, mold, fungi. Crypton Mattress ticking offers two technologies in one fabric. Water and soil repellency.
The Village Mattress ticking captures carbon dioxide during sleep and prevents to increase of carbon dioxide concentration in the environment. Helps to increase air quality and thus the sleep quality.
Climattress fabrics have the ability to adjust the temperature within the fabric according to the external environment temperatures. This temperature adjustment is achieved by the PCMs in the fabric structure.
Avicenna mattress ticking reduces the activities of transmitting pain stimulation via blocking pain perception pathways by the help of the active substances contained in it.
Meditation mattress ticking helps to protect body’s natural magnetic field. It reduces the stress occurred because of the static electricity field on the body. Maintains restful sleep.
Spacer is a highly breathable, cushioned, multi-functional fabric, used in wide variety products. The cool air provided by special structure of Spacer offers temperature control and maximum air circulation.
Introduction Over the last 25 years the demands of the Foam have increased dramatically. The Foam machine should perform• Affordable • Easy to operate • Meets national equipment standards - noise, electrical,
electromagnetic. • Meets national environmental standards.
The PU Foam now requires: • Comfort foam — furniture & bedding• Controlled cell size foam — 10-100 ppi and more! • Filled foams — calcium carbonate, melamine • High resilient foam/visco elastic foam • Pin hole free foam • Polyester foam • Technical foam —Recticulate / UV / Antistatic / FR Foam
FOAM PRODUCTION MACHINES 2 Semi - Auto Batch Foaming Machine 1 Auto Batch Foaming Machine
3 Manual Batch Foaming Machine
Features 1. Modular, ergonomic & compact control panel. 2. Efficient machine lay out & attractively low investment
costs 3. Automatic synchronized vertical movement of mixing
bucket with horizontal movement of batch box frame. 4. New mixing head ensures pin hole free foam production. 5. Varisco / viking make metering pumps for TDI, POLYOL. 6. Digital weighing scales for TDI, POLYOL.
Technical Specification 1. Min- max density output range =9-40 kg/m3. 2. Batch box size= 6’x6’ 3. 7.5 HP A.C. variable speed motor with variable speed drive
for mixing head. 4. Polyol tank -1 no, capacity - 1000kg, with loading pump, with
stirrer. 5. TDI tank - 1 no, capacity - 1000kg, with loading pump.
Features 1. The low investment version of the batch foaming machine. 2. Similar basic structure of the auto batch foaming without
metering pumps and automatic bucket-box movement. 3. Motorized vertical movement of mixing bucket. 4. Manual forward-reverse movement of mixing bucket. 5. Efficient machine layout & attractively low investment
costs. 6. New mixing head ensures pin hole free foam production.
Technical Specification 1. Min- max density output range =9-40 kg/m3 density. 2. Batch box size= 9’x6’ 3. 7.5 Hp a.C. Variable speed motor with variable speed drive
for mixing head. 4. Polyol tank -1 no, capacity - 1000kg, with loading pump, with
stirrer. 5. TDI tank - 1 no, capacity - 1000kg, with loading pump.
Options 1. Motorized forward-reverse movement of mixing frame.
Features 1. The low investment version of the batch
foaming machine. 2. Similar basic structure of the auto
batch foaming without metering pumps and automatic bucket-box movement.
3. Motorized vertical movement of mixing bucket.
4. Manual forward-reverse movement of mixing bucket.
5. Efficient machine layout & attractively low investment costs.
6. New mixing head ensures pin hole free foam production.
Technical specification 1. Min- max density output range =9-40
kg/m3 density. 2. Batch box size= 9’x6’ 3. 7.5 HP A.C. Variable speed motor with
variable speed drive for mixing head. 4. Polyol tank -1 no, capacity - 1000kg,
with loading pump, with stirrer. 5. TDI tank - 1 no, capacity - 1000kg, with
loading pump.
Options 1. Motorized forward-reverse movement
of mixing frame.
Polyurethane Foam Machines “PU Foaming machines are designed to produce Flexible PU Foam one block at one time at very economical scale. It can handle the task of producing different type of PU foam blocks which are widely used in various PU applications.”
5 Horizontal Cutting Machine
4 Carousal Cutting Machine
6 Round Block Peeling Machine
Features 1. Creation of optimal cutting angles & cutting of precise sheet thicknesses via servo
controlled downing system and angle adjustment from -1° to +4° of the cutting frame. 2. Integrated electrical grinding unit for high cutting precision. 3. New energy saving aluminum fabricated vacuum units. 4. Tilt cutting frame system maintains long knife lifetime & low setup costs as the knife is
relieved of being twisted. 5. Light weight aluminum casted wheels with steel lining for low torque loads on driving
motor, lesser vibrations. 6. Special guide adjustment feature for longer band knife as well as guide life. 7. Reliable chain drive system for vertical motion of main blade frame in use since past 20
years without a single failure. 8. Modular, ergonomic & compact control panel with touch screen display. 9. Aluminum perforated table top. 10. Dust collection unit for extraction of grinding dust, with easily removable and cleanable
stainless steel dust bin tray.
Specifications Models SR-7B SR-9B SR-13B1 Connected load 25HP 32HP 40HP
2 Capacity of foam block (Size 72” x 36”) 7 9 13
3 Max Foam Block Slitting height 120mm 120mm 120mm
4 Max Foam Block Stack height 125mm 1125mm 1225mm
5 Table Diameter 5640mm 6270 7200mm
FOAM CUTTING MACHINES
Features 1. Creation of optimal angles & cutting of precise sheet thicknesses
via servo controlled downing system and angle adjustment from -1° to +4° of the cutting frame.
2. Integrated electrical grinding unit for high cutting precision. 3. New energy saving aluminium fabricated vacuum units. 4. Tilt cutting frame system maintains long knife lifetime & low
setup costs as the knife is relieved of being twisted. 5. Light weight aluminium casted wheels with steel lining for low
torque loads on driving motor and lesser vibrations. 6. Special guide adjustment feature for longer band knife as well
as guide life. 7. Reliable chain drive system for vertical motion of main blade
frame in use since past 20 years without a single failure. 8. Modular, ergonomic & compact control panel with touch screen
display.
Technical specification 1. Max foam block cutting length = 2000mm 2. Max foam block cutting width = 1950mm 3. Max foam block stack height = 1180mm
Options 1. Horizontal foam cutting machine for bonded foam. 2. 4-Weel type cutting frame.
Features For peeling of long thin foils from cylinders made of PU foam. 1. The rotating round block is guided vertically
downward towards the fixed blade unit synchronized via 2 servo motors.
2. Reliable chain drive system assisted by linear guideways ensures smooth as well as precise movement of foam block.
3. The synchronized wind up unit rewinds the foil into rolls.
4. Heavy duty blade guide ensures peeling of high density foam blocks including bonded foam.
5. Machine set includes variable diameter/height adjustable horizontal foam boring machine.
Technical specification 1. Max foam block diameter = 1500mm 2. Max foam block width = 2100mm
Machine with 2-wheel type design cutting frame with a linear moving table, for cutting sheets from foam blocks
Technical Specification
7A Vertical Cutting Machine
SMV-600 SMV-900 SMV-1200 SMV-1500 SMV-1500LCutting height 600mm 900mm 1200mm 1500mm 1500mm
Cutting length 1m upto 2m 2.4m 2.4m 2.4m
Table Width
Cutting height 600mm 1000mm 1200mm 1200mm 1200mm
Outside blade 1000mm 1200mm 1500mm 1825mm 1825mm
Power required 1hp 2hp 3hp 3hp 3hp
Space required 3m x 3m 4m x 4m 4.5m x 5m 4.5m x 5.5m 5.5m x 7.5m
Blade size 840mm 11000mm
Please note : model smv-1500l uses 11000 mm blade and the blade size of our carousel cutting machine is also 11000 mm. So the used blade of carousel cutting machine can be reused on our vertical cutting machine.
Features 1. The machine trims blocks & slabs made
of PU foam with precision. 2. Integrated electrical grinding unit
maintains high precision cutting. 3. The band knife is assisted by 2 double
bearing blade guide mechanism to prevent twisting of band knife.
4. The side rest plate for foam block is driven via chain drive system assisted by linear guideways for smooth & easy movement.
5. CNC laser cut & laser marked stainless steel scales for accurate measurement of foam block to be cut or trimmed.
6. Air floating system via blower under the table frame allows to rotate the foam block single handedly.
Options 1. Angular cutting machine- for cutting foam at different angles.
7B Vertical Cutting Machine 8 Pillow Edge Cutting Machine Features 1. Simple in design,
reliable & meets most requirement for cushion edge radius cutting.
2. Cutting height of cushion adjustable between 75mm to 100mm.
3. Belt driven pillow movement ensures smooth cutting and equally cut edges.
4. Continuous band knife ensures efficient cuts and less breakdowns.
5. Integrated electrical grinding unit maintain high precision cutting and long band knife life.
Model FS-5-50 FS-10-100 FS-20-120 FS-30-150 FS-40-225Output 50 Kg/hr 100 Kg/hr 120 Kg/hr 150 Kg/hr 225 Kg/hr
Power Required 5 HP 10 HP 20 HP 30 HP 40 HP
9 Manual Batch Foaming Machine
FOAM REBONDING MACHINE
Features 1. Rotating granulating head with hardened spikes and direct
drive motor. 2. Heavy duty construction. 3. Vacuum blower unit to convey the granules to further
either storage or bonded foam making machine.
A durable & reliable unit for the conversion of foam scrap into attractive higher priced foam granule material.
10 Bonded Foam Plant
Features 1. The machine consists of mixing tank of
capacity of 250 kg. 2. Hydraulic press for compacting the
foam block.3. Perforated metal base frame for
draining out steam from the block. 4. Galvanized sheet box frame of size
6’ x 6’ for making bonded foam block ensures rust free life.
5. Output capacity = 1 block/hour
Why Polynatura? By switching to PolyNatura, you can help reduce your company’s carbon footprint without compromising on quality, cost, performance or the environment!
INTRODUCTING CLEANER, GREENER
POLYOLS
Saan Global • A specialist in quality chemicals since
2000 with a loyal base of over 500 customers.
• A significant player in Polyurethane raw material distribution across India. An innovator in raw materials solutions across a wide product range.
• A company that cares about its impact on the environment
PolyNatura is a Natural Oil Polyol (NOP) and is environment friendly.This bio based polyol derived from natural oil of 100% solid seeds and it is further enhanced for maximum performance It is designed to replace petroleum polyols in several formulations used in the making of Flexible Polyurethane Foam and other Polyurethane Applications
Types Of Polynatura: 1. PolyNatura Std. 2. PolyNatura PU-Special
Special Applications: 1. PolyNatura Std.
a. Low odor b. Exhibits low scorching c. Enhanced with Antimicrobials* *Applicable only 100% PBW used in formula.
2. PolyNatura PU-Special a. No odor b. Exhibits No scorching c. Enhanced with Antimicrobials* *Applicable only 100% PBW used in formula.
In-House Capabilities Saan Global is equipped to handle large volumes on demand Products can be further customised based on the specific needs of the customer Our warehouses are meticulously designed, certified & functions as a well situated storage facilities Having well experienced R&D Team & Lab facility
Quality . Cost . Performance . Sustainability-With Polynatura You Can Have It All!
PolyGreen
Natural . Reliable . Cost CompetitiveProducing polyols from natural oil sources isn’t a completely new concept. There has always been the discussion and the need to reduce our dependency on petroleum-based polyols, but it has not been easy. Apart from environmental concerns, prices for petrochemical derived products have increased dramatically over the years creating immense challenges for everyone.
While some natural oils can be used for polyol production, the type of product obtained and the suitability of the polyol for its intended application varies significantly in terms of performance and price. Some commonly used sources include soybean, rapeseed and castor oils and today the latest and best choice, Palm Oil, which is the base of PolyGreen’s Polyols.
PolyGreen is the only brand in the world with the technology to produce eco-friendly Natural Oil Polyol (NOP) from Palm Oil. PolyGreen Polyols can be used substitute other polyols in a variety of Polyurethane applications without any cost burden.
Our eco-friendly Flexible Slabstock Polyol with 95% Bio Content increases the hardness of the foam. It’s a renewable resource that meet the same product performance as foam manufactured with traditional, synthetic polyols without any cost burden.
PolyGreen can help manufacturers have a positive impact on the environment and connect with environmentally conscious customers. The use of NOPs from Polygreen strongly illustrate a corporate commitment to sustainability by choosing to incorporate renewable, natural materials.
Make a change, be a part of the solution!
Technical Support & ServicesOur consultancy services bring together our expertise in PU process knowledge and our extensive real-world experience, both chemicals and mechanically.
Saan can help you solve difficult and complex process issues, improve your current process efficiency, and help your team understand your PU processing better. The selection of the right combination of chemicals & machines and regular technology up-gradation plays a very crucial role. We continuously strive & pioneer into the future technology for the PU Industry.
Technical support & consultation is available on request as free of cost for our customers.
Saan Global is committed to high standards of manufacturing excellence and our team is aspire to deliver the best solutions that enable our customers – and in turn their customers-to meet their sustainability goals. We always try to promote new technology in PU Industry and provide proficient technical support and guidance to optimize the manufacturing. With our experience and strong technical team, we have set up an ultramodern research & manufacturing facility which are packed with modern technologies.
Research & DevelopmentWe believe that by combining sustainability, technology, and innovation, we can create value that is greater than the sum of the individual parts. We camp our strategies and innovate new solutions on the foundation of the experience & knowledge gathered in more than 20 years in R&D.
State of the art LabProfessional laboratory & product facility at Greater Noida, UP is packed with modern technologies to develop and amplify PU Industry.
Substantive Tech. SupportOur Technical support team with more than 15 years of experience in PU Industry gives us competence to create & provide the perfect solutions to our customers.
Production FacilityWe have dedicated team in production fully capable for handling full scale production.
Quality Assurance Team: We take quality very seriously, so our quality team makes sure that every material we deliver is checked and delivered with best conditions.
Ultramodern Research & Manufacturing Facility
We believe technology has the power to do wonders.
We are Your Chemical Specialists
Industries We Serve
Having a reputed name in the chemical industry, we offer advanced and varied industrial applications for polyurethanes. Our entire product range is performance driven. At Saan Global our main aim is to procure and provide the finest polyurethane chemicals to our customers. The cycle of buying and selling includes four stages.
Delivery We also ensure delivery of products within stipulated timelines.
Warehousing The material is stored & handled keeping in mind the highest quality standards and safety norms prevalent in the industry.
Trading We follow high quality standards and guiding principles from the manufacturers during the process of supply and distribution. We look at our customer’s requirements very carefully.
Sourcing Procurement of chemical is done from the most reliable suppliers & manufacturers.
AutomotiveDurable, corrosion & weather
resistant polyurethanes
Mattress & FurnitureRaw-material for foams that go into beds, sofas, cushions & mattresses
Rubber & FootwearDurable Polyurethane
AgricultureProducts for the lasting resistance for pesticides and agrochemicals
Oil & GasBetter products with higher stability
which increases and simplify the separation process
ChemicalVast range of defoamers for ETP,
waste water & adsorbent
Saan Global LimitedC-56/18, Sector-62, Institutional Area,
Noida-201301 Uttar Pradesh, INDIA+91.120.4031000 | www.saanglobal.com
UTTAR PRADESH | TAMIL NADU | MAHARASHTRA | WEST BENGAL