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DEKRA EXAM GmbH Laboratory Facilities of the Department Electrical Explosion Protection at the DEKRA EXAM GmbH in Bochum-Hamme, Germany (Version 2011 03)

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Page 1: DEKRA EXAM GmbH Laboratory Facilities of the Department ......Explosion Protection at the DEKRA EXAM GmbH in Bochum-Hamme, Germany ... Ex proof sensor. Measurement of the max. temperatur

DDEEKKRRAA EEXXAAMM GGmmbbHH

Laboratory Facilities of the Department Electrical Explosion Protection at the DEKRA EXAM GmbH in

Bochum-Hamme, Germany

(Version 2011 03)

Page 2: DEKRA EXAM GmbH Laboratory Facilities of the Department ......Explosion Protection at the DEKRA EXAM GmbH in Bochum-Hamme, Germany ... Ex proof sensor. Measurement of the max. temperatur

Laboratory Facilities of the Department Electrical Explosion Protection at the DEKRA EXAM GmbH in Bochum - Hamme, Germany Contact us

R. Hauke Phone: +49 (0)234 / 3696-333 E-mail: [email protected]

R. Losch Phone: +49 (0)234 / 3696-354 E-mail: [email protected]

Dr. Wittler Phone: +49 (0)234 / 3696-321

E-mail: [email protected]

Version 03.2011©DEKRA EXAM GmbH

Page 3: DEKRA EXAM GmbH Laboratory Facilities of the Department ......Explosion Protection at the DEKRA EXAM GmbH in Bochum-Hamme, Germany ... Ex proof sensor. Measurement of the max. temperatur

Version 03.2011©DEKRA EXAM GmbH

Flameproof testing (1) according IEC 60079 - 1

Vessel 1

∅ = 315 cm

X

l = 600 cm

max. weight of the test sample 20 to

Page 4: DEKRA EXAM GmbH Laboratory Facilities of the Department ......Explosion Protection at the DEKRA EXAM GmbH in Bochum-Hamme, Germany ... Ex proof sensor. Measurement of the max. temperatur

Version 03.2011©DEKRA EXAM GmbH

Flameproof testing (2) according IEC 60079 - 1

Vessel 2

∅ = 250 cm

X

h = 155 cm

Vessel 3

∅ = 180 cm

X

h = 140 cm

Page 5: DEKRA EXAM GmbH Laboratory Facilities of the Department ......Explosion Protection at the DEKRA EXAM GmbH in Bochum-Hamme, Germany ... Ex proof sensor. Measurement of the max. temperatur

Version 03.2011©DEKRA EXAM GmbH

Flameproof testing (3) according IEC 60079 - 1

Vessel 6

∅ = 102 cm

X

l = 120 cm

Vessel 7

∅ = 57 cm

X

l = 80 cm

Page 6: DEKRA EXAM GmbH Laboratory Facilities of the Department ......Explosion Protection at the DEKRA EXAM GmbH in Bochum-Hamme, Germany ... Ex proof sensor. Measurement of the max. temperatur

DEKRA EXAM GmbHCarl-Beyling-HausDinnendahlstraße 9 44809 Bochum, GermanyPhone +49 (0) 234 / 3696-333 / 354Fax +49 (0) 234 / 3696-301EMail [email protected] www.dekra-exam.eu

Version 03.2011©DEKRA EXAM GmbH

IP - testsTask: test of IP-Codes of enclosures/equipment

e.g. IEC / EN60529, NEMA 250Protection against ingress of solid foreign objects

Test of degrees of protection IP1X, IP2X, IP3X, IP4X

including the corresponding testing probes

Protection against dust

Test of degrees of protection IP5X, IP6X in the dust testing chamberProtection against water

Test of protection against spraying and splashing water – IPX3, IPX4

Test of protection against jetting and powerful jetting water – IPX5, IPX6

Immersion test – IPX7 (1 m immersion depth)

Immersion test – IPX8 (up to 200 m immersion depth)

Tests for the

DIN 40050 (vehicle norm)

are also possible

Page 7: DEKRA EXAM GmbH Laboratory Facilities of the Department ......Explosion Protection at the DEKRA EXAM GmbH in Bochum-Hamme, Germany ... Ex proof sensor. Measurement of the max. temperatur

DEKRA EXAM GmbHCarl-Beyling-HausDinnendahlstraße 944809 Bochum, GermanyPhone +49 (0) 234/3696-333 / 354Fax +49 (0) 234/3696-301EMail [email protected] www.dekra-exam.euVersion 03.2011©DEKRA EXAM GmbH

Dust testing chamber (2 test chambers)

Normal state:Internal diameter = 0.75 m

Height cylinder = 0.85 m

Test Medium:Talcum or portland cement

State on demand for both chambers possible:Internal diameter = 0.75 m

Height cylinder = 1.80 m

Page 8: DEKRA EXAM GmbH Laboratory Facilities of the Department ......Explosion Protection at the DEKRA EXAM GmbH in Bochum-Hamme, Germany ... Ex proof sensor. Measurement of the max. temperatur

Version 03.2011©DEKRA EXAM GmbH

Intrinsic safe testing (1) according IEC 60079 - 11

Calibration circuitSpark test

apparatus

Gas mixing pump

Page 9: DEKRA EXAM GmbH Laboratory Facilities of the Department ......Explosion Protection at the DEKRA EXAM GmbH in Bochum-Hamme, Germany ... Ex proof sensor. Measurement of the max. temperatur

Version 03.2011©DEKRA EXAM GmbH

Intrinsic safe testing (2) according IEC 60079 - 11

Spark test apparatus from 1,5 MHz to 300 MHz

Page 10: DEKRA EXAM GmbH Laboratory Facilities of the Department ......Explosion Protection at the DEKRA EXAM GmbH in Bochum-Hamme, Germany ... Ex proof sensor. Measurement of the max. temperatur

DEKRA EXAM GmbHCarl-Beyling-HausDinnendahlstraße 944809 Bochum, GermanyPhone +49 (0) 234 / 3696-333 / 354Fax +49 (0) 234 / 3696-301EMail [email protected] www.dekra-exam.euVersion 03.2011©DEKRA EXAM GmbH

Thermographic Application in Measuring Technology according all parts of IEC 60079

Specifications: min. size of test objects components in SMD-technology

max. size of test objects environment

Temperature range (-20 °C to +1500 °C)

Scope: To measure surface temperatures by means of athermal imaging camera and to visualise the temperatures as a miscoloured picture or film

To measure the component itself during construction stages and repair work

To detect faults at faulty electronic components

Infrared thermal imaging for use in fire prevention

Research and development

Additional features: The measuring process records all parameters of the test object and evaluates them individually according to the client‘s needs. It runs through any thermal cycles required by either standards or client settings. Moreover it allows to detect hot spots that can be analysed by means of a specific software.

Clients: Manufacturers of explosion-protected apparatus as well as non-protected apparatus.

Ex proof sensor Measurement of the max. temperatur

Page 11: DEKRA EXAM GmbH Laboratory Facilities of the Department ......Explosion Protection at the DEKRA EXAM GmbH in Bochum-Hamme, Germany ... Ex proof sensor. Measurement of the max. temperatur

Version 03.2011©DEKRA EXAM GmbH

DEKRA EXAM GmbHCarl-Beyling-HausDinnendahlstraße 9 44809 Bochum, GermanyPhone +49 (0) 234 / 3696-333 / 354Fax +49 (0) 234 / 3696-301EMail [email protected] www.dekra-exam.eu

Storage conditions (temperature/climatic) according all parts of IEC 60079

Specification: max. size of object I (45 x 35 x 200) cm

max. size of object II ( 50 x 50 x 50) cm

max. size of object III ( 200 x 110 x 110) cm

temperature range I ( 0 °C to + 200 °C)

temperature range II (- 70 °C to + 250 °C)

temperature range III (- 40 °C to + 180 °C)

rel. humidity up to 90 % in case of temperatures up to + 95 °C

Task: to create artificial ageing

thermal cycling using temperature profiles

preparing test for further tests

to eximane the life expectancy incl. functional test

Further services: During the storage period all measurements of relevant key indicators shall be recorded and individually evaluated on request. Standardised thermal cycles or those provided by the costumer shall be run through. Additionally, hot spots shall be detected and analysed using thermal camera.

Clients: Manufacturer of electrical equipment for use in explosive atmospheres,

Suppliers to the automotive and rail industrie.

Control unit for HGV

Page 12: DEKRA EXAM GmbH Laboratory Facilities of the Department ......Explosion Protection at the DEKRA EXAM GmbH in Bochum-Hamme, Germany ... Ex proof sensor. Measurement of the max. temperatur

Version 03.2011©DEKRA EXAM GmbH

Hot/cold and climatic storage (1) according all parts of IEC 60079

Page 13: DEKRA EXAM GmbH Laboratory Facilities of the Department ......Explosion Protection at the DEKRA EXAM GmbH in Bochum-Hamme, Germany ... Ex proof sensor. Measurement of the max. temperatur

Version 03.2011©DEKRA EXAM GmbH

Hot/cold and climatic storage (2) according all parts of IEC 60079

Page 14: DEKRA EXAM GmbH Laboratory Facilities of the Department ......Explosion Protection at the DEKRA EXAM GmbH in Bochum-Hamme, Germany ... Ex proof sensor. Measurement of the max. temperatur

Overview of the chambers available at the DEKRA EXAM

Name Type Interior measures

Bearing capacity

moisture automatically

Moisture up to

Temperature Range

w x h x l (in cm)

yes no

WS1 GTTS 500.050S 49 x 38 x 200 without wagon 49 x 46 x 200

X + 50 °C up to + 150 °C

WS2 GTTS 500.030.S 49 x 47 x 200 without wagon 49 x 56 x 200

X 0 °C up to + 250 °C

WS9 HT4020 54 x 54 x 65 X - 40 °C up to + 180 °C

WS10 VC4020 57 x 64 x 55

30 kg/grate 150 kg max. 80 kg/shelf

X 10 up to 95 % - 40 °C up to + 180 °C

WS13 Heraeus T20P 55 x 63 x 55

per shelf 15 kg

max. 70 kg X Room temperature

up to + 250 °C

WS15 Kendro T 5040 Ex 37 x 32 x 32 X Room temperature up to + 100 °C

WS16 Kendro T 6120 55 x 44 x 37

per shelf 20 kg

max. 50 kg X Room temperature

up to + 300 °C

WS19 VC7018 56 x 75 x 44 30 kg/shelf

50 kg/ground X 10 up to 95 % - 70 °C up to + 180 °C

WS20 Heraeus T20P 55 x 63 x 55

per shelf 15 kg

max. 70 kg X Room temperature

up to + 250 °C

WS21 Heraeus T20P 55 x 63 x 55

per shelf 15 kg

max. 70 kg X Room temperature

up to + 250 °C

WS22 VC4200 190 x 112 x 110

heavy-load-ground 250 kg, without 150 kg

X 10 up to 95 % - 40 °C up to + 180 °C

WS23 VC 7060 78 x 92 x 78 X 10 up to

95 % - 75 °C up to + 180 °C

TK01 Trictec TC-804-1-U 4 shelfs each 33 x 20 x 33 - 5 °C up to – 45 °C

TK02 Nunc QLT1785V12 46 x 66 x 139 max. 90 kg up to – 85 °C

Version 03.2011©DEKRA EXAM GmbH

DEKRA EXAM GmbH Carl-Beyling-Haus Dinnendahlstraße 9 44809 Bochum, Germany Telefon +49 234 / 3696-333 / 354 Telefax +49 234 / 3696-301 EMail [email protected] Website www.dekra-exam.eu

Page 15: DEKRA EXAM GmbH Laboratory Facilities of the Department ......Explosion Protection at the DEKRA EXAM GmbH in Bochum-Hamme, Germany ... Ex proof sensor. Measurement of the max. temperatur

Stand 03.2011©DEKRA EXAM GmbH

DEKRA EXAM GmbHCarl-Beyling-HausDinnendahlstraße 9,44809 BochumPhone +49 (0) 234 / 3696-333 / 354Fax +49 (0) 234 / 3696-301EMail [email protected] www.dekra-exam.eu

Measurement according IEC 60079-28

Test and Measurement of optical equipment according the IEC 60079-28 paragraph 5.2.2 and 5.2.3.

Measurement of optical power and energy

accredition: - under IECEx

- under ATEX - DIRECTIVE

Test equipment with anormal reference diode