defence overview presentation - namc | namc · 2019-12-18 · develop gearbox for bae systems’...

Company Confidential. © David Brown Santasalo

Defence Overview Presentation2019


Manufacturing, service and sales across six continents

OUR GLOBAL CAPABILITY

Employees 1,000

Manufacturing sites 7

Service centres 24

Customers 5,000

Manufacturing & Service Service Sales

Texas, USA Greenville, USA

Cambridge, Canada

Montreal, Canada

Benoni, South Africa

Sishen, South Africa

Huddersfield, UK

Bordeaux, France

Thann, France

Jyvaskyla, Finland

Hyvinkaa and Vantaa, Finland

Perth, Australia

Hosur, India

Surabaya, Indonesia

Adelaide, Australia Bulli, Australia

Melbourne, Australia

Somersby, Australia

Mackay, Australia

Dubai, UAE

Gothenburg, Sweden

Gallivare and Gavle, Sweden

Wuppertal, Germany

Santiago, Chile

Sorocaba, Brazil

Arequipa, Peru

Antofagasta, Chile

Subic Bay, Philippines

Suzhou, China

Beijing, China

Nanjing, China

Tianjin, China

Kuala Lumpur, Malaysia


OUR HERITAGE

Cast gear manufacture

Commences at David Brown

1873

Worm drive enclosed gears

developed1903

First foray into automobile

manufacture1912

Strategic supplier of marine gears to

the war effort1914

2007HMS Astute

launched with silent transmission

2013Win order to design and

develop gearbox for BAE Systems’ new Type

26 Frigate fleet

David Brown and Santasalo merge and

become a world leading gear engineering

company2016

2013Launched new,

fabricated girth gear to the global mining

industry

Aston Martin & Lagonda automobile company acquired / divested

1947 / 1972

Launched innovative HX series and CX series into global

market 2013

Heritage brands Wärtsilä, Sauerwald,

Rauma-Repola & Asea brands established

1887

Valmet Power Transmission, Parkano

Gears and Santasalo Gears brought together

under the Santasalo brand

David Brown Santasalo combines almost

three centuries of gear engineering expertise

to deliver value adding products and services

to customers worldwide.

Launched innovative multi-segment girth gear

design1970s

2015AMF heavy duty mixer gear series launched into the

global market place

Quatro+ series launched

2015


Defence Markets

Products Products

SupportSupport

• Global Service / Repair

• Spares

• Mid Life upgrades

• Through Life support

• Obsolescence Management

• Tracked Vehicle Transmissions

• Final Drives

• Auxiliary drives

• Accessory Systems

• Surface Vessel Propulsion

• Submarine Propulsion

• Deck Handling Gear systems

• Accessory systems

• Global Service / Repair

• Engineering support

• Spares

• Through Life Support

• Obsolescence Management

Land Marine


Land Defence


Platform Evolution

Chieftain MBT TN12

Vickers Mk 1 MBT TN12

Stormer T300

Combat Engineer Tractor TN26

1990s 2010s2000s1980s1970s1960s

Vickers Mk3 MBT TN12

MLRS HMPT

CRARRV TN54Challenger 1 TN37

CVR(T) TN15

Bionix Final Drives

Challenger 2 TN54

FCS Final Drives

Titan Bridgelayer TN54

CVR(T) UOR TN15E+

& Final Drives

Trojan AVRE TN54

Warrior CSP

Main Engine Generator

PTO

Apollo & Atlas

Hydraulic Pump PTO


Land vehicle platforms

Key Data:

Design & Manufacture of

Transmissions for Tracked

platforms

Over 3500 supplied to UK &

Export Markets

Design & Manufacture of

Final Drives

Over 1500 supplied to UK &

export Markets


Current Main Transmissions Repair & Overhaul

TN54 – Fitted to Challenger 2 family

1200 – 1500hp

HMPT – Fitted to MLRS & Bradley

(Built under licence) 600hp

T300 – Fitted to Stormer

260 – 320hp

TN15 – Fitted to CVR(T)

190 – 225hp


New Build Applications

•Power Take Offs

– Engine Driven

– Gearbox Driven

•Final Drives

– Up to 1500hp

– Epicyclic

– Offset

•Turret Drives

– Powered

– Manually Operated


New Build - Warrior Case Study

Customer: Lockheed Martin UK – AmpthillProgramme: Warrior Capability Sustainment ProgrammeUser: British ArmyGearbox: Power Take OffPeripherals: Associated hydraulic system and mounting arrangementSpecification: Output speed 10,000rpm to drive an upgraded Main Engine Generator

Significant Up-grade to: · increase power levels· extend the life of the vehicle· improve fightability and protection · manage obsolescence.

Development Phase: Design, develop and supply of 15 production intent units 2016;Production Phase: Supply of circa 380 equipment sets 2018 – 2023.


New Build - Scout SV Case Study

Customer: General Dynamics UK LtdProgramme: Scout SV ProgrammeUser: British ArmyGearbox: Power Take OffSpecification: Engine driven hydraulic pump

Production Phase: Supply of 88 equipment sets 2016 – 2022.


Land Engineering

•Design Engineering

•Applications Engineering

•Stress Analysis

•Development Engineering

• Load Testing

•Production Engineering


USA Service Center - Greer, SC

• Spare Parts – Replacement Units - Field Service

• Rebuild & Repairs with in-house Machine Shop

• Complete Assembly for New Applications

• Sales & Service facilities

• Local Engineering Expertise with full factory support

• New Gearbox Sales (OEM & End User)


REPLACEMENT UNITS & SPARE PARTS

• Our aim is to give our customers peace of mind for any brand of gearbox in any industry through regular maintenance, planned repair and proactive replacement

• We can provide drop in replacements and spare parts for any David Brown Santasalo gearbox as well as our heritage brands

• Through our global manufacturing network, we have the capability to design replacement units for almost any power train of any origin

• We use proprietary software and advanced measuring tools to re-engineer spare parts to your specification


Gearbox Rebuild & Repair

• Thorough Disassembly & Inspection

• Detailed Report & Repair Estimate

• Approved Repairs

• OEM Parts of all Heritage brand units

• Competitors gearbox repairs with reverse engineering capabilities

• In-house machining to OEM specs

• No-Load test run before shipment

• One year warranty on all work

• Modifications where appropriate

• Engineered lubrication upgrades

• Offer upgrades to the latest R&D innovations


• Assembly is performed by experienced DBSantasalo technicians

• Bearing clearances are set to original OEM specifications

• Tooth contact patterns are checked

• Internal Lube Lines are checked and adjusted to insure proper lubrication

• Fully environmental controlled clean room assembly

Assembly & Test


• Addition consisting of 11,500 Sq. Ft. Workshop & 4,000 Sq. Ft. Office

• Main crane 60 us tons (2x 30ton)

• 26’ height under hook

• Truck driveway from street directly under cranes

• Additional 20 ton (2x 10ton) auxiliary crane

• Paint booth & New Test Bench

2019 Building Expansion

New Capabilities


• ISO9001 – DBS Greer is certified according to ISO9001; DBS management is committed to

high standard of quality requirements and continual improvement of our quality management

system through the combined efforts of every one of our professional personnel.

• Inspection Test Plan – The assembly ITP is used to manage internal and external

documentation, validation and verification requirements; as well as hold points. The ITP for this

assembly project has been shared with Wartsila and American Bureau of Shipping, the

classification society; ABS will witness the contact pattern check and the spin test.

• Part traceability – Cast and machined parts are marked to ensure that quality documentation

can be traced to the gear unit. Marking templates, quality and documentation requirements have

been shared with suppliers.

• Supply-chain management – Review, approval, and monitoring of suppliers is essential for

supplier parts quality and for ensuring reliable and effective process for identifying and resolving

nonconforming parts.

• Nonconforming parts – All nonconforming parts will be reported to Wartsila for concession

approval before acceptance or installation in the gearbox.

• Risk management – We assess and continuously monitor potentially-problematic scenarios

and uncertainties that could affect product quality, process quality, timely delivery, and project

costs.

Quality Management


UniGear a David Brown Santasalo CompanyGeared For Excellence


US CONTACT INFORMATION

Drew LippertNorth American Sales Manager380 BUSINESS PARKWAYGREER, SC 29651

Phone: +1-586-255-4811

Email: [email protected]

mailto:[email protected]

defence overview presentation - namc | namc · 2019-12-18 · develop gearbox for bae systems’...

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