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Instruction Bulletin 04/2009 Schneider Canada Services 1 HRM2008 Instruction Bulletin DECEMBER 08

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Page 1: DECEMBER 08 - Schneider Electric · DECEMBER 08 . ... 5 HRM 2008 Presentation ... (please refer to Appendix A for a list of available cables and pin-out diagrams)

Instruction Bulletin 04/2009 Schneider Canada Services

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HRM2008 Instruction Bulletin

DECEMBER 08

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Page 3: DECEMBER 08 - Schneider Electric · DECEMBER 08 . ... 5 HRM 2008 Presentation ... (please refer to Appendix A for a list of available cables and pin-out diagrams)

Table of Contents

1 Highway Addressable Remote Transducer (HART™)...... ...................................................................5 2 General Specifications ............................. ..............................................................................................6 3 Dimensions ......................................... .....................................................................................................7 4 General Description ................................ ................................................................................................8

4.1 Introduction ........................................................................................................................................8 4.2 Purpose..............................................................................................................................................9 4.3 Functions............................................................................................................................................9

4.3.1 Pass-Through .............................................................................................................................9 4.3.2 Embedded Web Server (HTML pages) ......................................................................................9 4.3.3 4x Registers Mapping (Holding Registers) .................................................................................9

5 HRM 2008 Presentation .............................. ..........................................................................................10 6 Features ........................................... ......................................................................................................10

6.1 Two Ethernet-Switch Ports ..............................................................................................................10 6.2 4-20mA Pass-Through.....................................................................................................................10 6.3 Built-in Filters and Resistor Terminations ........................................................................................10 6.4 DC to DC Converter .........................................................................................................................11

7 RS-485 Pass Through Operation ...................... ...................................................................................11 7.1 Connections Details .........................................................................................................................11 7.2 Driver Details....................................................................................................................................12

8 Hardware ........................................... .....................................................................................................13 8.1 DIP-switches S1, S2 and S3............................................................................................................13 8.2 HE10 Connection .............................................................................................................................13

8.2.1 HE10 Pin-Out............................................................................................................................14 8.3 Connections for Field Devices .........................................................................................................15

8.3.1 Passive Transmitter with Analog Input Module Connections ...................................................15 8.3.2 Active Transmitter (example for a 24VDC supply Transmitter) ................................................15 8.3.3 Smart valve ...............................................................................................................................16 8.3.4 Without Analog I/O card............................................................................................................16

9 Operation .......................................... .....................................................................................................17 9.1 Power ON Behavior .........................................................................................................................17 9.2 LED Indications ................................................................................................................................17

10 Holding Registers (% MW ) Memory map............... .........................................................................18 10.1 MODBUS Holding Registers (460000 to 460007)........................................................................21 10.2 MODBUS Holding Registers (460011).........................................................................................21

11 Web Server ......................................... ................................................................................................23 11.1 Ethernet Setup..............................................................................................................................23

11.1.1 Static IP Address ......................................................................................................................23 11.2 Embedded Web Pages ................................................................................................................27

11.2.1 Home Page ...............................................................................................................................27 11.2.2 Monitoring .................................................................................................................................27

11.2.2.1 Device Information.............................................................................................................28 11.2.2.2 Run Time Parameters .......................................................................................................29

11.2.3 Diagnostic Page........................................................................................................................30 11.2.3.1 Ethernet Statistics..............................................................................................................30 11.2.3.2 HRM2008 Statistics ...........................................................................................................31

11.2.4 HRM2008 Setup .......................................................................................................................31 11.2.4.1 Configure IP.......................................................................................................................32 11.2.4.2 Comm. Settings .................................................................................................................33 11.2.4.3 HRM 2008 Configuration ...................................................................................................34

12 Eltima Software setup .............................. .........................................................................................37 13 HART OPC setup ..................................... ..........................................................................................40

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14 PACTware Setup..................................... ...........................................................................................46 Appendix A: Quick Connect Cables ................... ........................................................................................51 Appendix B: installation recommendations ........... ...................................................................................52

14.1 Ethernet architecture ....................................................................................................................52 14.2 Grounding topology according to north America principles .........................................................53

Table of Figures Figure 1: HRM2008 LED indications ............................................................................................................................ 17 Figure 2: Representation of one HART Channel Refresh count Status register of HIM................................................ 21 Figure 3: Representation of Rescan Status register of HIM........................................................................................... 22

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1 Highway Addressable Remote Transducer (HART™) The HART™ protocol makes use of the Bell 202 FSK standard to superimpose digital signals at a low level on top of the 4-20mA signal. This enables two-way communication and makes it possible for additional information beyond just the normal process variable to be communicated to/from a smart field instrument. The HART™ protocol communicates without interrupting the 4-20mA signal and allows a host application (master) to get two or more digital updates per second from a field device. As the digital FSK signal is phase continuous, there is no interference with the 4-20mA signal.

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2 General Specifications

Specification Description Part number: HRM2008

Supply for HRM2008 24V DC (+/-10%) @ 500 mA Auxiliary input 24 VDC Supply for individual DC/DC converters

Auxiliary Input Power Supply connections provided for powering field devices via 8 individual 24V DC-DC converter @ 500mA

Built-in 24 DC/DC converter Maximum 1 Watt @ 24 V DC per Channel Continuous Short-Circuit Protection

Communication Ports:

1. Two RJ45 ports –Embedded switch. • Usage:

- Embedded Web Page for Diagnostics, Ethernet setup - Modbus TCP/IP Data Access - HART OPC access - Asset Management Software

2. One Removable 5-pin Terminal Block– RS485, HART™ pass-through.

• Usage: - Asset Management Software and HART OPC access - 16 devices maximum without repeater.

Field Wire Requirements 0.5….1.5 mm2 (24……16 AWG). Isolation Minimum 1 KV isolation between power supply and communication ports

Indication

1. LED1: for HART™ ‘Pass-Through’ communication status LED (Yellow) 2. LED2: for HART™ communication status LED (Yellow ) 3. LED3: Ethernet communication status LED (Yellow ) 4. LED4: Module OK/Scanning Status LED (Green ) 5. CH1-8 Over Current Fault Indication (30 mA) (Red )

Isolation • HART™ channels are transformer isolated. (1.5KV between HART™ modem and HART™ field device)

• Polarity independent connection on the HART™ side. • 30V DC isolation Channel to Channel.

No. of HART™ Device per Channel 1 device per channel. HART™ Protocol Revision 6 supported.

Secondary master device is supported. (i.e.: handheld configuration tool)

Module Configuration Configuration via Ethernet port using embedded Web Pages (HTTP) DIP switches SW1 ON Position: 250 ohm termination disabled DIP switches SW2 ON Position: Filtering enabled DIP switches SW3 ON Position: without analog I/O Dimensions 155mm X 47 mm X 48mm Operating Temperature 0 to 60ºC Storage Temperature -20°C to +80°C, non-operating Operating Humidity 10 - 90%, non-condensing Compliance CE, cUL, RoHS, WEEE

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3 Dimensions

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4 General Description

4.1 Introduction This manual provides guidance for the installation, operation and maintenance of the Schneider Canada Services' HRM2008 (8 channels HART™ Interface Multiplexer). Typical block diagram

(1) Asset Management or HART™ OPC client connection via Serial RS485 Port or Ethernet. (2) Module Configuration via web pages and Asset Management via Modbus/ TCP-IP. Note: Asset Management Available on either the Ethernet OR RS-485 port at one time.

HART Server

Plant Asset Management Software

Ch1(+) Ch1(-)...Ch4(+)Ch4(-) Ch5(+)Ch5(-)…Ch8(+)Ch8(-)

HE10 connector

CPU

HART Modem

Ch1(+) Ch1(-)

Ch4(+) Ch4(-) Ch5(+) Ch5(-)

A(+) B(+) A(-) B(-) HART Modem

Ch8(+) Ch8(-)

...

... Addressable RS-485 HART

Pass-Through

ModbusTCP Embedded

Servers HTTP

HART

Pass-Through

Embedded Switch

(1)

(2)

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4.2 Purpose The HRM2008 is a HART™ Interface Multiplexer unit, which allows access to 8 Channels HART™ communications on existing 4-20mA loop.

4.3 Functions At power up the module scans the 8 channels and retrieves all the HART™ Data (Manufacture ID, Device ID, etc.). This information is routed to three internal memory areas:

4.3.1 Pass-Through All the HART™ information is passed through the RS-485 or Ethernet port, for maintenance purposes and connectivity to HART OPC server and/or AMS (Asset Management Software). Acting as HART OPC client, a maintenance workstation PC can use this port for configuration, maintenance, calibration, diagnostics, and data access to all connected field instruments.

4.3.2 Embedded Web Server (HTML pages) Most HART™ Data can be viewed on web pages using standard web clients (Internet Explorer 7.0, Fire Fox, Netscape, etc.).

4.3.3 4x Registers Mapping (Holding Registers) All HART™ data from each detected device can be mapped to holding registers (4X). The default configuration uses 14 holding registers per channel and can be modified to meet your applications using the configuration web page. The information can be accessed using standard Modbus / TCP-IP protocol.

CH1…CH8 HART MODEM

RS-485/Ethernet Pass-Through

Holding Reg /CH Modbus/TCP-IP

Web Server

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5 HRM 2008 Presentation HRM2008 is a HART™ Interface Multiplexer. It contains 8 channels and two HART™ modem. 1 8 Channel Connectors 2 S2 Switch/Ch for Built-In Filter 3 S1 Switch/Ch for 250 Ohms 4 S3 Switch/Ch without analog I/O 5 Auxiliary input 24 Vdc Supply for

individual DC/DC converters 6 Current Limit Indications per CH

7 24 Vdc Supply for HRM2008 8 HE10 Connector for 4-20 mA, 8 Channels

toward PLC 9 RS485 HART Pass-Through port 10 RJ45 Shielded Ethernet built-In two port Switch

6 Features

6.1 Two Ethernet-Switch Ports The HRM2008 is equipped with two Shielded Ethernet Switch ports, used to daisy chain multiple modules.

6.2 4-20mA Pass-Through The 4-20mA signals for each channel are accessible via the HE10 connector. Various ‘quick connect’ cables are available for easy connection to PLC analog input/output modules.

6.3 Built-in Filters and Resistor Terminations The HRM2008 has three sets of 8 'dip switches'. Each channel has one 'dip switch' assigned from each of the sets. The first switch is used to provide internal 250 Ohms resistor loop impedance when the PLC analog input does not provide it. The second switch is used to enable the filtering of the HART information when a “smart” valve is used. The third switch is to close the current loop when the module is used without an analog I/O card.

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6.4 DC to DC Converter The HRM2008 has two 24 VDC power inputs; both can be supplied with one source. The first 24Vdc input is used to supply HRM2008 and the second 24Vdc supply input is re-distributed to supply the 'loop current’ for each channel. The supply of each channel is isolated using a DC to DC converter. The DC to DC converter can deliver 1 Watts to the connected load.

7 RS-485 Pass Through Operation

7.1 Connections Details The Pass-Through port is the RS 485 port. It can be configured as 2 wire or 4 wire depending on the need. Connection details for the port:

To use the port in the 2 wire mode short the RX+ and TX + externally and use it as the +ve (B) line. Short RX- and TX- externally and use it as the –ve (A) line for the communication.

CH8 CH7

CH6 CH5 CH4 CH3 CH2

DC

DC

DC

DC

DC

DC

DC

DC

DC

DC

DC

DC

DC

DC

DC

DC

CH1

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7.2 Driver Details The port supports the HART™ protocol. Communication baud rate supported are 9600, 19200 and 38400. The user has access to all 8 Channels as the HRM2008 acts as a multiplexer.

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8 Hardware To connect field devices, 3.81mm pitch 8X6 pole double deck connector is used; six poles per channel are needed. For the control system analog input or output module, the Quick Connect HE10 connectors are used (please refer to Appendix A for a list of available cables and pin-out diagrams).

8.1 DIP-switches S1, S2 and S3 Switch S1 : used to bypass the 250 Ω line impedance of the module. Switch S2 : used to connect the filtering capacitor. Switch S3 : use the module without analog IO card.

Switch Settings Operating modes (Analog passthrough side) S1 S2 S3

a. Without Analog I/O module OFF OFF ON

b. With Analog Input module with filter OFF ON OFF c. With Analog Input module without filter ON OFF OFF d. With Analog Output module OFF OFF OFF

With the above configuration we can do following configuration:

a. Without Analog I/O module: Current loop is completed manually through switch or from HE10 connector.

b. With Analog Input module with filter: Loop is complete by connecting Input module in series i.e. across analog passthrough.

c. With Analog Input module without filter: Loop is complete by connecting Input module in series i.e. across analog passthrough.

d. With Analog Output mode : Loop is complete by connecting Output module in series i.e. across analog passthrough.

8.2 HE10 Connection The HE10 connection is used to connect the analog input or output module of the control system. A series of 'Quick-Connect ' cables are available for the following analog IO cards:

ACO 130 00 High Density Analog Out I/O Module (8 Ch) ACI 040 00 High Density Analog In I/O Module (16 Ch) ACI/AVI 030 00 I/O Analog In Module (8 Ch Differential) ACO 020 00 I/O Analog Out Module (4 Ch)

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8.2.1 HE10 Pin-Out

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8.3 Connections for Field Devices

8.3.1 Passive Transmitter with Analog Input Module Connections

8.3.2 Active Transmitter (example for a 24VDC suppl y Transmitter)

HART modem DC - DC

Internal termination; S1, S2 and S3

Without Filter S1 ON S2 OFF S3 OFF

With Filter S1 OFF S2 ON S3 OFF

Internal termination; S1, S2 and S3

HART modem DC - DC

External Powered

transmitter

With Filter S1 OFF S2 ON S3 OFF

Without Filter S1 ON S2 OFF S3 OFF

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8.3.3 Smart valve

8.3.4 Without Analog I/O card

Caution: “Ch-x +24V ” and “Ch-x GND ” are the outputs of the internal Dc to Dc converter . NOTE: Do not connect outside power to it. Please refer to wiring diagram to connect external supply.

HART modem DC - DC

Internal termination; S1, S2 and S3

Without Analog I/O card S1 OFF

S2 OFF S3 ON

Ch-x connector

HART modem DC - DC

Internal termination; S1, S2 and S3

S1 OFF S2 OFF S3 OFF

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9 Operation

9.1 Power ON Behavior

• OK LED Flashing slow : HRM2008 Update connection window (up to 10 Sec). • OK LED Flashing rapid : HRM2008 Internal test (up to 10 Sec). • Ethernet OK LED steady on: Ethernet enabled. • HART OK LED flashing: HRM2008 scanning for field devices (up to 20 sec). • HART OK LED steady: At least one device found and connected.

9.2 LED Indications

• 8 x LED Current Limitations (RED): Over current indication >= 30 mA. • OK LED (Green): HRM 2008 health. • Ethernet OK (Yellow): Ethernet configuration. • HART OK: Field device (transmitter/smart valve) connection status. • Pass-Through (Yellow): RS-485 Pass-through activity.

Name Color Status Description

ON Over Current : Loop Current >= 30 mA Over Current LED (one per Channel) OFF Normal Operation: Loop Current < 30mA

Flashing slow In Upgrade mode : used for Firmware upgrade Flashing rapid Internal test ON Normal Operation

OK LED

OFF HRM2008 Power Supply not connected Hardware failure: Call your regional office

Ethernet OK ON Ethernet Port ON

Flashing Scanning for HART™ Field Device

ON At least One Device Connected

HART OK

OFF No Devices detected ON Flashing RS-485 pass through connected and data

transmitting is active. Pass-Through

OFF No Connection

Figure 1: HRM2008 LED indications

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10 Holding Registers (% MW ) Memory map HRM2008 supports Modbus function code 03 (Read Holding Registers), 16 (Write Holding registers) and 23 (read/write Holding registers). When using the IO Scanning function to read the HRM holding register, the Unit ID has to be set to 1. Default memory map between HART™ values and Modbus registers (4X, % MW).

Holding Register IEC Map Description Data type Bytes

400004 %MW3 CH-0 Current Value Float 4

400006 %MW5 CH-0 Percentage Value Float 4

400008 %MW7 CH-0 Device Status Word 4

400010 %MW9 CH-0 Primary Variable Float 4

400012 %MW11 CH-0 Secondary Variable Float 4

400014 %MW13 CH-0 Tertiary Variable Float 4

400016 %MW15 CH-0 Quaternary Variable Float 4

400018 %MW17 CH-1 Current Value Float 4

400020 %MW19 CH-1 Percentage Value Float 4

400022 %MW21 CH-1 Status Word 4

400024 %MW23 CH-1 Primary Variable Float 4

400026 %MW25 CH-1 Secondary Variable Float 4

400028 %MW27 CH-1 Tertiary Variable Float 4

400030 %MW29 CH-1 Quaternary Variable Float 4

400032 %MW31 CH-2 Current Value Float 4

400034 %MW33 CH-2 Percentage Value Float 4

400036 %MW35 CH-2 Status Word 4

400038 %MW37 CH-2 Primary Variable Float 4

400040 %MW39 CH-2 Secondary Variable Float 4

400042 %MW41 CH-2 Tertiary Variable Float 4

400044 %MW43 CH-2 Quaternary Variable Float 4

400046 %MW45 CH-3 Current Value Float 4

400048 %MW47 CH-3 Percentage Value Float 4

400050 %MW49 CH-3 Status Word 4

400052 %MW51 CH-3 Primary Variable Float 4

400054 %MW53 CH-3 Secondary Variable Float 4

400056 %MW55 CH-3 Tertiary Variable Float 4

400058 %MW57 CH-3 Quaternary Variable Float 4

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Holding Register IEC Map Description Data type Bytes

400060 %MW59 CH-4 Current Value Float 4

400062 %MW61 CH-4 Percentage Value Float 4

400064 %MW63 CH-4 Status Word 4

400066 %MW65 CH-4 Primary Variable Float 4

400068 %MW67 CH-4 Secondary Variable Float 4

400070 %MW69 CH-4 Tertiary Variable Float 4

400072 %MW71 CH-4 Quaternary Variable Float 4

400074 %MW73 CH-5 Current Value Float 4

400076 %MW75 CH-5 Percentage Value Float 4

400078 %MW77 CH-5 Status Word 4

400080 %MW79 CH-5 Primary Variable Float 4

400082 %MW81 CH-5 Secondary Variable Float 4

400084 %MW83 CH-5 Tertiary Variable Float 4

400086 %MW85 CH-5 Quaternary Variable Float 4

400088 %MW87 CH-6 Current Value Float 4

400090 %MW89 CH-6 Percentage Value Float 4

400092 %MW91 CH-6 Status Word 4

400094 %MW93 CH-6 Primary Variable Float 4

400096 %MW95 CH-6 Secondary Variable Float 4

400098 %MW97 CH-6 Tertiary Variable Float 4

400100 %MW99 CH-6 Quaternary Variable Float 4

400102 %MW101 CH-7 Current Value Float 4

400104 %MW103 CH-7 Percentage Value Float 4

400106 %MW105 CH-7 Status Word 4

400108 %MW107 CH-7 Primary Variable Float 4

400110 %MW109 CH-7 Secondary Variable Float 4

400112 %MW111 CH-7 Tertiary Variable Float 4

400114 %MW113 CH-7 Quaternary Variable Float 4

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Status Register :

Holding Register IEC Map Description Data type Bytes

460000 %MW59999

CH-0 connection status MSB, channel connected 15’s LSB exchange count Word 2

460001 %MW60000

CH-1 connection status MSB, channel connected 15’s LSB exchange count Word 2

460002 %MW60001

CH-2 connection status MSB, channel connected 15’s LSB exchange count Word 2

460003 %MW60002

CH-3 connection status MSB, channel connected 15’s LSB exchange count Word 2

460004 %MW60003

CH-4 connection status MSB, channel connected 15’s LSB exchange count Word 2

460005 %MW60004

CH-5 connection status MSB, channel connected 15’s LSB exchange count Word 2

460006 %MW60005

CH-6 connection status MSB, channel connected 15’s LSB exchange count Word 2

460007 %MW60006

CH-7 connection status MSB, channel connected 15’s LSB exchange count Word 2

460008 %MW60007

HRM health status : If LSB is 1 then OK Otherwise fail. Word 2

460009 %MW60008

HRM RS-485 Port status If LSB is 1 then OK Otherwise fail. Word 4

460011 %MW60010

HRM rescan mode 8th LSB mode 7’s LSB manual mode mask Word 2

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10.1 MODBUS Holding Registers (460000 to 460007)

Figure 2: Representation of one HART Channel Refres h count Status register of HIM

10.2 MODBUS Holding Registers (460011) MODBUS holding register 460011 keeps the status of Rescan of HIM. This register contains two different fields. The detail of this register is showing below: First field: 8th bit of 460011 register, is showing the rescan mode whether it is auto or manual. If this bit is non-zero then auto rescan is selected and if zero then manual rescan is selected. Second field: Lower 8 bits of 460011 register, is showing the status that, which channel request are sending manually. The second field has no meaning if the rescan mode is auto. This 8 bits corresponds to 8 HART channels of HRM and if any users wants to connect channel manually then they make a zero to one transition on that particular bit which corresponds to requested channel i.e. same as what we are doing on Web Server for Rescan.

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Figure 3: Representation of Rescan Status register of HIM

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11 Web Server

11.1 Ethernet Setup

11.1.1 Static IP Address Ethernet default setting IP Address: 10.10.10.10 SubnetMask: 255.255.255.0 Gateway: 10.10.10.1

• Connect a cross-over OR a straight-through cable (automatic detected).

• Change the PC Ethernet settings to match the 10.10.10.xxx network.

Example: Control Panel > Network Settings > TCP/IP Properties Change to.

ETH CAT-5 Cable

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• Open an Internet Browser and type the IP address of the HRM 10.10.10.10 (Internet Explorer 7 is

used in this example). • The HRM2008’s home page should be loaded.

• Click on the “Setup“ tab and the Login window will pop up, User Name: USER and Password :

USER. Then Setup menu appears and you can select the device IP configuration.

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• Click on the “Configure IP“, and change to the desired IP address.

• Click “Update Configuration“ and a message will pop up to Confirm Changes.

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• Click “OK“ and a confirmation page will appear.

• The HRM2008 will automatically reboot with the new address. Please take note of your new IP

address.

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11.2 Embedded Web Pages

11.2.1 Home Page

11.2.2 Monitoring

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11.2.2.1 Device Information

• Different Channel Status

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11.2.2.2 Run Time Parameters

• For Different Channels

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11.2.3 Diagnostic Page

11.2.3.1 Ethernet Statistics

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11.2.3.2 HRM2008 Statistics

11.2.4 HRM2008 Setup

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11.2.4.1 Configure IP

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11.2.4.2 Comm. Settings

Communication Settings RS-485 Baud rate Select the baud rate for the RS-485 port for operation. Available rate : 9600, 19200 and 38400 baud. HRM ID Enter the HRM2008 address for the RS-485 communication, that value is also used as a unique identifier for Ethernet HART pass through. Rescan Mode Auto: the HRM2008 rescan all free channels every 30 seconds to detect newly connected device. Manual: the HRM2008 will rescan only the channel selection for the newly connected device. Channel setting The channel value in HEX format you want to rescan when in manual. Example: to scan channel 5 and 7, the value to enter is 0A HEX.

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11.2.4.3 HRM 2008 Configuration

These pages enable the user to convert Modbus register value to HART™ command messages. By selecting the source and the HART™ command, Modbus Registers values are converted to HART™ transaction.

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Once configured the Modbus/TCP host is able to read and write to these registers and establish communication to retrieve or write critical HART™ data to and from the field device. HRM-2008 Module Configuration Source Select HART for a read command or Modbus TCP for a write command. HART Configuration Channel (0 to 7) Enter the channel you want to communicate with. Command length Enter the length of the HART™ command (16 bits register). Type UC: Universal command. CP: Common practice command. DR: Device specific read command. DW: Device specific write command. RC: Read Command. Note: For the complete Command definitions, please refer to http://www.hartcomm.org HART™ commands are divided in 3 types, the Universal Command, the Common Practice and the Device Specific Command. For HRM2008, Device Specific Commands were divided in two groups, the DR for the read and the DW for the Write. To facilitate the Modbus register mapping for Universal command 2 and 3, RC 2 and RC 3 commands were created. These commands have been formatted to fit Modbus register.

RC 2 response: Registers 0-1: Current (mA) floating point formatted Registers 2-3: Percentage of range floating point formatted Registers 4-5: Device status RC 3 response: Registers 0-1: Primary variable floating point formatted Registers 2-3: Secondary variable floating point formatted Registers 4-5: Third variable floating point formatted Registers 6-7: Fourth variable floating point formatted

[xxx-xxx] Enter the HART™ command number,

- UC range from 0 to 30. - CP range from 32 to 121 - DX range from 128 to 999

NOTE: Please refer to instrument manual for the complete list of supported HART™ commands.

Modbus Configuration Type Select register and type the command or respond for that HART™ command.

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Address Enter the start address for the command or response of the HART™ command. Example: To add a new line to use Universal command #15 to read the output information of the device connected to channel #0 and store the information in to registers 400116 and following.

• The Source: read command so the source will be HART. • The Channel: 0. • The Length: the command response is 17 bytes long so 9 registers are needed. • The Type: UC for Universal Command. • The Command number: 15. • The Modbus type: 4 for 4x registers. • The Address: start at 00116.

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12 Eltima Software setup The Eltima Serial to Ethernet Connector (SEC) is a software to reroute serial communication to the Ethernet port. • Once installed and activated, start the Serial to Ethernet Connector software. • Select connection type you want to create, select the “Connect serial port to remote host

(Client)”.

• Select an unused serial port on your PC (you can go to your Windows control panel / system /

hardware to make sure). • Check “Create as virtual serial port”. • Enter the Remote IP/Host name, enter the IP address of the HRM2008 • Enter port 5001. • Click the “Add” button to add the HRM2008 to the list.

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• Repeat the above steps for a maximum of 32 HRM2008 per connection. • Once all your address added, Click “Create connection”.

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The SEC software waits for a request to COM port 6 to connect to the IP 157.198.166.23:5001. Once the serial port is configured in the HART OPC Server, the screen will look as follows and the serial link will show as connected.

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13 HART OPC setup • Once installed and activated, start the HART OPC Server (version 3.x or latest).

• Right click the HART Server icon and select “Add Network…”.

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• Select “Serial Port RS-485”.

• Select the right port (in the example, COM6), the right baud rate and enter a meaningful name

for your network.

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• Repeat the previous steps for every connection created in the SEC software. • Right click the port and select “Learn”, every HRM2008 and device connected will be detected

automatically.

• You will be prompted by a warning, click on “Yes” to go ahead with the learn function.

• While the HART Server is scanning the network for all the devices, your screen should be as follows.

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• Once completed, you should be able to view all the devices on your network just like the next screen.

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14 PACTware Setup We are using PACTware as an example on how to use Asset Management software to connect to a HART device through the HRM2008 module. For more information on PACTware visit them at http//:www.pactware.com

• Once installed, start PACTware software.

• Add a CommunicationDTM device by going in to the “Device” drop down menu and selecting “Add Device”

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• Select the HART OPC client from the list of devices.

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• Add an instrument by selecting HART OPC CommunicationDTM in the “Device” drop down menu

and select “Add Device”

• Select the right description for the instrument you want to add

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• Assign the instrument to the right channel.

• Once it is assigned to a channel you will be able to connect and manage the instrument.

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Appendix A: Quick Connect Cables

Number Description

QCH08ACI04002 Pre-wire 2 metres QTM XTS to 2 x HRM2008 - for 140ACI04000 4-20 mA Input Differential Mode

QCH08AxI103002

Pre-wire 2 metres QTM XTS to 1 xHRM2008 - for 140ACI03000 or 140AVI03000 4-20 mA Input Differential mode

QCH08ACI04003 Pre-wire 3 metres QTM XTS to 2 x HRM2008 - for 140ACI04000 4-20 mA Input Differential Mode

QCH08AxI103003

Pre-wire 3 metres QTM XTS to 1 xHRM2008 - for 140ACI03000 or 140AVI03000 4-20 mA Input Differential mode

QCH08ACI04005 Pre-wire 5 metres QTM XTS to 2 x HRM2008 - for 140ACI04000 4-20 mA Input Differential Mode

QCH08AxI103005

Pre-wire 5 metres QTM XTS to 1 xHRM2008 - for 140ACI03000 or 140AVI03000 4-20 mA Input Differential mode

QCH08ACO02002 Pre-wire 2 metres QTM 2 x XTS to 1 x HRM2008 - for 140AC002000 4-20 mA output Differential Mode.

QCH08ACO13002 Pre-wire 2 metres QTM XTS to 1 x HRM2008 - for 140AC013000 4-20 mA output common return.

QCH08ACO130P2 Pre-wire 2 metres QTM XTS to 1 x HRM2008 - for 140AC013000 4-20 mA output common return. Fused

QCH08ACO02003 Pre-wire 3 metres QTM 2 x XTS to 1 x HRM2008 - for 140AC002000 4-20 mA output Differential Mode.

QCH08ACO13003 Pre-wire 3 metres QTM XTS to 1 x HRM2008 - for 140AC013000 4-20 mA output common return.

QCH08ACO130P3 Pre-wire 3 metres QTM XTS to 1 x HRM2008 - for 140AC013000 4-20 mA output common return. Fused

QCH08ACO02005 Pre-wire 5 metres QTM 2 x XTS to 1 x HRM2008 - for 140AC002000 4-20 mA output Differential Mode.

QCH08ACO13005 Pre-wire 5 metres QTM XTS to 1 x HRM2008 - for 140AC013000 4-20 mA output common return.

QCH08ACO130P5 Pre-wire 5 metres QTM XTS to 1 x HRM2008 - for 140AC013000 4-20 mA output common return. Fused

Quick-Connect cable offer expands continuously, please contact Schneider Canada Services for latest availability.

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Appendix B: installation recommendations

14.1 Ethernet architecture

Schneider Electric 2- Division - Name – Date

ETH Typical architecture

switch

QuantumRIO

HRM HRM

switch

QuantumRIO

HRM HRM

switch

1

22

enclosures

1) a higher level Ethernet network connects the gateway local switches together. 2) The gateways may be connected to the local switch in open loop daisy chain or star topology.

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14.2 Grounding topology according to north America principles

Schneider Electric 3- Division - Name – Date

grounding topology

HRM4-20isol

Junctionbox

Connected shield

Hartdevice

Unconnected shield

4-20isol

cabinet

Local ground Local ground Local ground Local ground

12

1 1

3

4

44

rules : 1) Each cabinet or junction box must be connected to the local ground. 2) The body of the device must be connected to the local ground. 3) The shield of the cable connected to the gateway cabinet must be connected to the cabinet. 4) In order to prevent from current flow in the cable shields due to local grounds voltage differences, only one point of each shielded cable must be grounded For a good EMC characteristics, the shield of the cables should be connected to the cabinet using a 360°s shield-bonding cable component, on the other end of the cable, the shield should be cut close to the cable isolation end and isolated using for example a thermal shrinkable isolator. DANGER : before working on the unconnected shield end of a cable (for example when isolating the shield), it is mandatory to isolate the other end of the cable shield from the ground, in order to prevent from a possible electric shock. Failing to this can lead to human injury or death.

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Head Office 19 Waterman Avenue Toronto, Ontario M4B 1Y2 www.schneider-electric.ca Tel: (416) 752-8020 Fax: (416) 752-6230

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