de - skilling devices

Upload: anand-dubey

Post on 04-Jun-2018

220 views

Category:

Documents


0 download

TRANSCRIPT

  • 8/13/2019 De - Skilling Devices

    1/42

    LATEST TRENDS IN GARMENT

    INDUSTRYPneumatic Tools

  • 8/13/2019 De - Skilling Devices

    2/42

    Pneumatics

    Pneumatic Tools

    Needle Positioner

    Thread Cutter Thread Wiper

    Automatic Presser Foot

    Automatic Stacker

    Collar Turning Machine

    Advantages of Pneumatic System

    Latest Development

    Content

  • 8/13/2019 De - Skilling Devices

    3/42

    Pneumatics

    Tools are operated by high-pressure compressed air that drives the

    mechanisms

    Air compressors Reciprocatingdriven by the up-and-down motion of a piston in a

    cylinder

    Rotarythe air is compressed by a device similar to a centrifugal or

    axial pump.

    Air is enclosed in plastic tubing

    Used for mechanical handlingandpositioning, material formingand

    process control

  • 8/13/2019 De - Skilling Devices

    4/42

    Pneumatic Tools in RMGIndustries

  • 8/13/2019 De - Skilling Devices

    5/42

    Needle Positioner

    Stops the machine's needle in the "up" or "down" position

    Allows the work to be turned e.g. when sewing corners

    Advantages :

    Helps in maintaining continuous line of stitching

    Minimizes bending or breaking needles and releases thread for free

    movement of the machine

    Allows the operator to have both hands free to handle the fabric

    Positioner also helps maintain constant speed and torque of the machine as

    well as speeds up the outlining process

  • 8/13/2019 De - Skilling Devices

    6/42

    Thread Trimmer

    Fitted with synchronisers and

    needle positioner motors, whichenable the machine to lift the

    needle when it stops and cut the

    threads automatically underneath

    the throat plate

  • 8/13/2019 De - Skilling Devices

    7/42

    Thread Trimmer

    Productivity is increased by 40 per cent

    Consumption of Thread is Reduced by 40 per cent

    Frequency of Replacing the Bobbin is Reduced by 20%

    Save Labour by 40%

    Easy Operation

    Advantages :

  • 8/13/2019 De - Skilling Devices

    8/42

    Thread Wiper

    Lays the needle thread on top of the

    presser foot, after the thread has beencut and the presser foot has been lifted

    Avoids the needle thread becoming

    trapped when sewing begins again

  • 8/13/2019 De - Skilling Devices

    9/42

    Presser Foot Lifter

    With a light step, the presser foot lift

    automatically raised

    Resulting in a high level of work efficiency

    Reduce the operator's fatigue and enables the

    operator to operate the sewing machine

    rhythmically

  • 8/13/2019 De - Skilling Devices

    10/42

  • 8/13/2019 De - Skilling Devices

    11/42

    Automatic Stacker

    contd.

    Pneumatic Robotic Arm Robey the Robot Shirt Stacker

  • 8/13/2019 De - Skilling Devices

    12/42

    Automatic Stacker

    contd.

    Concept

    Shirts coming off the drier

    belt are the orange lines.

    They enter the jaws,

    triggering the electric eye in

    one set of pincher fingers

    The moving part at the far

    left is the hold down so

    only one shirt comes off.

    The machine flips and deposits the shirt onto its frame as it returns to standby

  • 8/13/2019 De - Skilling Devices

    13/42

    Collar Turning Machine

  • 8/13/2019 De - Skilling Devices

    14/42

    Collar Turning Machine

  • 8/13/2019 De - Skilling Devices

    15/42

    Collar Turning Machine

  • 8/13/2019 De - Skilling Devices

    16/42

    Collar Turning Machine

  • 8/13/2019 De - Skilling Devices

    17/42

    Advantages of Pneumatic System

    Since Air is in a plastic tubing

    Dirt cannot go in

    Less affected by lint from materials

    Less abrasion from sizing, oil from machinery or vibrations created

    by highspeed sewing

    An air device creates no sparkimportant consideration for work in

    dangerous areas

    Flexible, efficient, safe

  • 8/13/2019 De - Skilling Devices

    18/42

    Thank You

  • 8/13/2019 De - Skilling Devices

    19/42

    LATEST DEVELOPMENTS

  • 8/13/2019 De - Skilling Devices

    20/42

    Automatic bottom hemmer

  • 8/13/2019 De - Skilling Devices

    21/42

    Pocket Flap

  • 8/13/2019 De - Skilling Devices

    22/42

    Pattern Sewer

  • 8/13/2019 De - Skilling Devices

    23/42

    Welt Pocket Machine

  • 8/13/2019 De - Skilling Devices

    24/42

    Back Pocket Attach

  • 8/13/2019 De - Skilling Devices

    25/42

    Back Pocket Design

  • 8/13/2019 De - Skilling Devices

    26/42

    Loop Tacking

  • 8/13/2019 De - Skilling Devices

    27/42

    Full Bellow Pocket

  • 8/13/2019 De - Skilling Devices

    28/42

    Ornamental Stitching

    Machine

  • 8/13/2019 De - Skilling Devices

    29/42

    Belt Loop Attach

  • 8/13/2019 De - Skilling Devices

    30/42

    Shoe Top Stitch

  • 8/13/2019 De - Skilling Devices

    31/42

    Waist Band Attach

  • 8/13/2019 De - Skilling Devices

    32/42

    Pocket Iron

  • 8/13/2019 De - Skilling Devices

    33/42

    NECK RIB ATTACH

  • 8/13/2019 De - Skilling Devices

    34/42

    CARGO LOOP SET

  • 8/13/2019 De - Skilling Devices

    35/42

    DOUBLE SERGING M/C

  • 8/13/2019 De - Skilling Devices

    36/42

    Sleeve Placket Preparation

  • 8/13/2019 De - Skilling Devices

    37/42

    Label Attach

  • 8/13/2019 De - Skilling Devices

    38/42

    T-Shirt Pocket Attach

  • 8/13/2019 De - Skilling Devices

    39/42

    Trouser J Stitch

  • 8/13/2019 De - Skilling Devices

    40/42

    Waistband Attach

  • 8/13/2019 De - Skilling Devices

    41/42

    Trouser Bottom Hem

  • 8/13/2019 De - Skilling Devices

    42/42

    ThankYou