dc & grounding connection at bts site
DESCRIPTION
Idoor connection on bts siteTRANSCRIPT
April 8, 2023 TECH VIDHYA 1
Power Point Presentation
On
DC & Grounding connection in BTS site
Prepared By DIWAKAR MISHRA
April 8, 2023 TECH VIDHYA 2
POWER PLANT
63A
63A
32A
32A
16A
16A
10A
10A
6A 6A
6A 6A
6A P N E
35 or 50 sq. mm power cable
Bus Bar
Alarm Panel
MCB BTS
4 pair pcm cable To DDF for External Alarm
63 A Fuse 63 A
2C 4.5 or 6 sq. mmTo DDF
3C 4.5 sq. mmFrom ACDB
35 or 50 sq. mm power cable
25 or 35 sq. mm grounding cable to IGB
P S U 1 P S U 2 P S U 3 P S U 4 P S U 5
April 8, 2023 TECH VIDHYA 3
o POWER PLANT MANAGES DC POWER REQUIREMENTS OF EQPTs AT THE SITE.o IT PROVIDES FAIL SAFE -48 V DC SUPPLY FOR ALL EQPTs. o SUB UNITS OF POWER PLANTS ARE :
BATTERY BANK PSU ALARM PANEL MCB FRAME BUS BAR FUSE
o POWER PLANT IS CONNECTED TO 48 V BATTERY BANK AS WELL AS 230 V AC POWER SUPPLY FROM ACDB.
o WHEN AC MAINS IS AVAILABLE, POWER SUPPLY UNIT CONVERTS IT TO 48 V DC.o +48 V FROM PSU IS TERMINATED TO COMMON BUS BAR WHICH IS FURTHER CONNECTED TO
IGB FOR GROUNDING.o –48 V SUPPLY IS CONNECTED TO FUSE TERMINAL WHICH IS ALSO CONNECTED TO –ve O/P
TERMINAL OF BATTERY BANK. o WHEN AC IS AVAILABLE, PSU PROVIDES DC SUPPLY TO EQPT AS WELL AS TO BATTERY BANK FOR
CHARGING.
April 8, 2023 TECH VIDHYA 4
o WHEN AC MAINS FAILS OR GOES UNDER/OVER VOLTAGE, BATTERY BANK SUPPLIES 48 V DC TO ALL EQPTs.
o -ve TERMINAL OF BATTERY BANK IS TERMINATED ON FUSE AND FURTHER CONNECTED TO A FRAME OF MCBs.
o +ve TERMINAL OF BATTERY BANK IS TERMINATED ON BUS BAR WHICH IS FURTHER CONNECTED TO IGB FOR GROUNGDING.
o BATTERY SUPPLY IS ALWAYS USED FOR POWER BACKUP.o BATTER OR CELL IS THE ONLY SOURCE OF PURE DC VOLTAGE.o O/P OF THE RECTIFIRE , PSU OR SMPS IS NEAR TO PURE VOLTAGE.
April 8, 2023 TECH VIDHYA 5
DC CONNECTIONS:
BATTERY BANK TO POWER PLANT
OBJECTIVE : TO CONNECT POWER PLANT WITH BATTERY BANK. MATERIAL REQUIRED :
o 35 sq. mm OR 50 sq. mm POWER CABLE – 3 Mo LUGS – RING TYPES – 03, PIN TYPE – 01o NUT/BOLT – 10 NO – 03 PAIRo WASHER – 2 NORMAL AND 2 PRESSURE TYPE FOR EACH NUT BOLT.o PVC TAPE – RED AND BLACKo LABLES AND CABLE TIES
FUSE
BUS BAR
BATTERY BANK
POWER PLANT
April 8, 2023 TECH VIDHYA 6
CONNECTION PROCEDURE: o CONNECT ONE END OF RED CABLE TO THE BUS BAR FIRST BY USING RING LUG AND
10 NO NUT/BOLT. o CONNECT ONE END OF THE BLACK CABLE TO THE FUSE TERMINAL.o CONNECT ANOTHER END OF THE RED CABLE TO POSITIVE TERMINAL OF BATTERY
BANK BY USING RING LUG AND 10 NO NUT/BOLT.o CONNECT ANOTHER END OF BLACK CABLE TO THE NEGATIVE TERMINAL OF
BATTERY BANK BY USING RING LUG AND 10 NO NUT/BOLT.o USE PVC TAPE ON CRIMPED PORTION OF THE LUGS.o USE 4 WASERS ON EACH NUT/BOLT.o USE CABLE TIES FOR ROUTING OF POWER CABLES.
o OUTER INSULATION OF CABLES AT BOTH ENDS SHOULD BE REMOVED. o LUGS SHOULD BE CRIMPED PROPERLY.o THERE SHOULD NOT BE ANY GAP BETWEEN CABLE AND LUGS.o PVC TAPE SHOULD BE USED PROPERLY ON CRIMPED PORTION OF THE LUG.o AT EVERY NUT & BOLTS 2 NORMAL 2 SPRING WASHER SHOULD BE USED.o ROUTING OF POWER CABLE SHOULD BE STRAIGHT.o BOTH THE POWER CABLE SHOULD BE ROUTED TOGATHER.
QUALITY CHECK POINTS:
April 8, 2023 TECH VIDHYA 7
o THERE SHOULD NOT BE ANY CROSS ROUTING OF POWER CABLE.o BOTH THE POWER CABLE SHOULD NOT CROSS EACH OTHER.o POWER CABLE SHOULD NOT BE ROUTED ALONG WITH ANY SIGNAL CABLE.o USELESS PORTION OF CABLE TIES SHOULD BE CUT AND EDGE SHOULD BE SMOOTHEN.o THERE SHOULD NOT BE ANY LOOP AT POWER PLANT AND BATTERY BANK END.o BOTH THE POWER CABLES SHOULD BE PROPERLY ROUTED EITHER WITH BODY OF POWER PLANT
OR THROUGH PATH PROVIDED ON POWER PLANT.o LABELLING SHOULD BE PROVIDE AT BOTH END OF POWER CABLES.
April 8, 2023 TECH VIDHYA 8
DC CONNECTIONS:
BTS TO POWER PLANT
OBJECTIVE : TO CONNECT BTS TO POWER PLANT MATERIAL REQUIRED :
o 35 sq. mm OR 50 sq. mm POWER CABLE – 10 Mo LUGS – RING TYPES – 03, PIN TYPE – 01o NUT/BOLT – 10 NO – 03 PAIRo WASHER – 2 NORMAL AND 2 PRESSURE TYPE FOR EACH NUT BOLT.o PVC TAPE – RED AND BLACKo LABLES AND CABLE TIES
MCB
BUS BAR
BTSPOWER PLANT
April 8, 2023 TECH VIDHYA 9
CONNECTION PROCEDURE: o CONNECT ONE END OF RED CABLE TO THE BTS TOP FIRST BY USING RING LUG AND
16 NO NUT/BOLT. o CONNECT ONE END OF THE BLACK CABLE TO THE NEGATIVE TERMINAL OF THE BTS
BY USING RING LUG AND 10 NO NUT/BOLT.o CONNECT ANOTHER END OF THE RED CABLE TO BUS BAR BY USING RING LUG AND
10 NO NUT/BOLT.o CONNECT ANOTHER END OF BLACK CABLE TO 63 A MCB BY USING PIN LUG.o USE 4 WASERS ON EACH NUT/BOLT.o USE CABLE TIES FOR ROUTING OF POWER CABLES.
o INSULATION OF THE CABLES AT ENDS SHOULD BE REMOVED COMPLETELY.o LUGS SHOULD BE CRIMPED PROPERLY.o INSULATION SHOULD BE PROVIDED ON THE CRIMPED PORTION OF LUG.o THERE SHOULD NOT BE ANY GAP BETWEEN CABLE AND LUGS.o AT EVERY NUT & BOLTS 2 NORMAL AND 2 PRESSURE WASHER SHOULD BE USED .o ROUTING OF POWER CABLE SHOULD BE STRAIGHT AND TIGHT.
QUALITY CHECK POINTS:
April 8, 2023 TECH VIDHYA 10
o POWER CABLE SHOULD BE ROUTED TOWORDS BACK-CENTRE OF THE EQPT FIRST.o FROM BACK CENTRE TO UPWARD IT SHOULD BE ROUTED ON PVC CHANNEL.o PVC CHL SHOULD BE FITTED AT CENTRE OF EQPT AND BE VERTICAL.o AT TOUCHING END ON CABLE TRY, CABLE TIES SHOULD BE USED.o ON HCT, CABLE TIE SHOULD BE USED AT EVERY STRIP AND IN CROSS KNOT MANNER.o KNOT OF THE CABLE TIES SHOULD BE AT THE TOP OF CABLE.o DIRECTION OF THE EACH KNOT SHOULD BE SAME.o USELESS PORTION OF CABLE TIES SHOULD BE CUT AND EDGE SHOULD BE SMOOTHEN.o THERE SHOULD NOT BE ANY CROSS ROUTING OF POWER CABLE.o BOTH THE POWER CABLE SHOULD NOT CROSS EACH OTHER.o POWER CABLE SHOULD NOT BE ROUTED ALONG WITH ANY SIGNAL CABLE.o THERE SHOULD NOT BE ANY LOOP AT BTS END IN POWER CABLE.o AT THE MCB END THERE SHOULD BE A SMALL LOOP IN POWER CABLE.o BOTH THE POWER CABLE SHOULD BE PROPERLY ROUTED EITHER WITH BODY OF POWER PLANT
OR THROUGH PATH PROVIDED.o LABELLING SHOULD BE PROVIDED AT BOTH END OF POWER CABLE.
April 8, 2023 TECH VIDHYA 11
DC CONNECTIONS:
DDF TO POWER PLANT
OBJECTIVE : TO CONNECT DDF TO POWER PLANT MATERIAL REQUIRED :
o 2C 4.5 sq. mm OR 2C 6 sq. mm POWER CABLE – 10 Mo LUGS – RING TYPES – 02, PIN TYPE – 02o PVC TAPE – RED AND BLACKo LABLES AND CABLE TIES
MCB
BUS BAR
MCB
BUS BAR
D D FPOWER PLANT
April 8, 2023 TECH VIDHYA 12
CONNECTION PROCEDURE: o CONNECT ONE END OF RED CABLE TO THE BUS BAR OF DDF BY USING PIN LUG.o CONNECT ONE END OF THE BLACK CABLE TO THE MCB OF DDF BY USING PIN LUG.o CONNECT ANOTHER END OF THE RED CABLE TO BUS BAR OF POWER PLANT BY
USING RING LUG OF 10 sq. mm AND 10 NO NUT BOLT.o CONNECT ANOTHER END OF BLACK CABLE TO 32A MCB BY USING PIN LUG.o USE 4 WASERS ON EACH NUT/BOLT.o USE CABLE TIES FOR ROUTING OF POWER CABLES.
o INSULATION OF THE CABLES AT ENDS SHOULD BE REMOVED COMPLETELY.o LUGS SHOULD BE CRIMPED PROPERLY.o INSULATION SHOULD BE PROVIDED ON THE CRIMPED PORTION OF LUG.o THERE SHOULD NOT BE ANY GAP BETWEEN CABLE AND LUGS.o AT EVERY NUT & BOLTS 2 NORMAL AND 2 PRESSURE WASHER SHOULD BE USED .o ROUTING OF POWER CABLE SHOULD BE STRAIGHT AND TIGHT.
QUALITY CHECK POINTS:
April 8, 2023 TECH VIDHYA 13
o POWER CABLE SHOULD BE ROUTED TOWORDS BACK-CENTRE OF THE EQPT FIRST.o FROM BACK CENTRE TO UPWARD IT SHOULD BE ROUTED ON PVC CHANNEL.o PVC CHL SHOULD BE FITTED AT CENTRE OF EQPT AND BE VERTICAL.o AT TOUCHING END ON CABLE TRY, CABLE TIES SHOULD BE USED.o ON HCT, CABLE TIE SHOULD BE USED AT EVERY STRIP AND IN CROSS KNOT MANNER.o KNOT OF THE CABLE TIES SHOULD BE AT THE TOP OF CABLE.o DIRECTION OF THE EACH KNOT SHOULD BE SAME.o USELESS PORTION OF CABLE TIES SHOULD BE CUT AND EDGE SHOULD BE SMOOTHEN.o THERE SHOULD NOT BE ANY CROSS ROUTING OF POWER CABLE.o BOTH THE POWER CABLE SHOULD NOT CROSS EACH OTHER.o POWER CABLE SHOULD NOT BE ROUTED ALONG WITH ANY SIGNAL CABLE.o THERE SHOULD NOT BE ANY LOOP AT BTS END IN POWER CABLE.o AT THE MCB END THERE SHOULD BE A SMALL LOOP IN POWER CABLE.o BOTH THE POWER CABLE SHOULD BE PROPERLY ROUTED EITHER WITH BODY OF POWER PLANT
OR THROUGH PATH PROVIDED.o LABELLING SHOULD BE PROVIDED AT BOTH END OF POWER CABLE.
April 8, 2023 TECH VIDHYA 14
Grounding connection between BTS to IGB :-
BTS Grounding :-
a. Grounding Connection at BTS :- Requirements:-
o Cable 25 sq. mm., green colour , cu , 2 meter lengtho PVC tape green colouro 1 Lugs 25 sq. mm. , cu. Ring type o Nut/Bolt 16 no. (Provided by BTS manufacturer)o Cable tieso Labeling tags
BTS IGBa
bc
BTS IGBa
bc
April 8, 2023 TECH VIDHYA 15
Procedure:- Cut the cable at one end by cable cutter and remove insulation by knife after that make lugs by using crimping toll after that connect the lugs by using nut/bolt at BTS grounding port and tight the nut/bolt by spanner and torque – wrench and taping over the connection by green colour PVC tape.
quality check Points:- o Nut/Bolt should be tight properly.o Crimping should be propero No gap between lugs and insulationo Taping should be proper at connectiono Labeling(To IGB) at the BTS end of cable
April 8, 2023 TECH VIDHYA 16
Procedure:-
Check the level by sprit level and make hole on shelter wall by using poker and hammer , after this fix the channel BTS top to Cable tray , lay the cable through the channel and tight it with cable tray, root the cable over the cable tray to IGB and knot the cable tie.
b. Routing of the cable from BTS to IGB :- Requirement:-o Cableo PVC channelo Cable ties 6 inch , 8 inch , white colouro 1” inch full thread steel screwso Pvc channel 3 unit
April 8, 2023 TECH VIDHYA 17
Quality check points:- o Routing of cable should be straighto There should not be any cross routingo There should not be any loose or zigzag routing of cableo Cable tie should be apply at each strips and foldo Cable tie should apply in double cross mannero Direction of knot of tie should be same for allo Position of knot of tie should be same for allo Tightness of cable tie should be good enough o If two cable from one equipment , both should root togethero Labeling should be done at both the endo Routing of cable should be through PVC channel in between equipment and cable trayo Level of PVC channel should be propero Routing of grounding cable should be separate from Data cableo Each cable should be individually terminated with equipment
April 8, 2023 TECH VIDHYA 18
c. Grounding connection on IGB from BTS:- Requirements:- o Cable 25 sq. mm., green colour , cu , 2 meter lengtho PVC tape green colouro 1 Lugs 25 sq. mm. , cu. Ring type o Nut/Bolt 10- no. (Provided by BTS manufacturer)
Procedure:-
Cut the cable at one end by cable cutter and remove insulation by knife after that make lugs by using crimping toll after that connect the lugs by using nut/bolt at IGB grounding port and tight the nut/bolt by spanner and torque – wrench and taping over the connection by green colour PVC tape. quality check Points:- o Nut/Bolt should be tight properly.o Crimping should be propero No gap between lugs and insulationo Taping should be proper at connectiono Labeling (from BTS) at the IGB end of cable
April 8, 2023 TECH VIDHYA 19
Grounding connection between TRSM Rack to IGB:-
a. Grounding Connection at TRANSMISSION RACK :- Requirements:- o Cable – 25 sq. mm., green colour , cu , 6.35 meter lengtho PVC tape green colouro 3 Lugs 25 sq. mm. , cu. Ring type o SS Nut/Bolt 16/10 no.
TRSM IGBa
bc
TRSM IGBa
bc
April 8, 2023 TECH VIDHYA 20
Procedure:- Remove the body paint by flat file Cut the cable at one end by cable cutter and remove insulation by knife after that make lugs by using crimping toll after that connect the lugs by using nut/bolt at TRSM grounding port and tight the nut/bolt by spanner and torque – wrench and taping over the connection by green colour PVC tape.
quality check – Points:- o Nut/Bolt should be tight properly.o Crimping should be propero No gap between lugs and insulationo Taping should be proper at connectiono Labeling (to IGB) at the TRSM end of cableo TRSM body should be grounded with grounding baro Body of TRSM should be scratched at for groundingo All the transmission eqpt. Should be grounder with grounding bar
April 8, 2023 TECH VIDHYA 21
b. Routing of the cable from TRANSMISSION RACK to IGB :- Requirements:-o Cableo PVC channelo Cable ties 6 inch , 8 inch , white colouro 1” inch full thread steel screw.
Procedure:-
Check the level by sprit level and make hole on shelter wall by using poker and hammer , after this fix the channel TRSM to Cable tray , lay the cable through the channel and tight it with cable tray, root the cable over the cable tray to IGB and knot the cable tie.
April 8, 2023 TECH VIDHYA 22
Quality check points:- o Routing of cable should be straighto There should not be any cross routingo There should not be any loose or zigzag routing of cableo Cable tie should be apply at each strips and foldo Cable tie should apply in double cross manner Direction of knot of tie should be same for allo Position of knot of tie should be same for allo Tightness of cable tie should be good enough o If two cable from one equipment , both should root togethero Labeling should be done at both the endo Routing of cable should be through PVC channel in between equipment and cable trayo Level of PVC channel should be propero Routing of grounding cable should be separate from Data cableo Each cable should be individually terminated with equipmento Grounding cable routing should be done along with the body at TRSMo Grounding cable should routed from the inner side of TRSMo Cable tie should be provided at constant interval of distanceo Distance between two cable tie should not more than 300 mm. inside TRSM
April 8, 2023 TECH VIDHYA 23
c. Grounding connection at IGB from TRSM:-Requirements:- o Cable – 25 sq. mm., green colour , cu , 6.35 meter lengtho PVC tape green colouro 1 Lugs 25 sq. mm. , cu. Ring type o SS Nut/Bolt 10- no.o Labeling tag /sticker
Procedure:- Cut the cable at one end by cable cutter and remove insulation by knife after that make lugs by using crimping toll after that connect the lugs by using nut/bolt at IGB grounding port and tight the nut/bolt by spanner and torque – wrench and taping over the connection by green colour PVC tape.
quality check Points:- o Nut/Bolt should be tight properly.o Crimping should be propero No gap between lugs and insulationo Taping should be proper at connectiono Labeling(from TRSM) at the end of cable
April 8, 2023 TECH VIDHYA 24
Grounding connection between DDF to IGB:-
a. Grounding Connection at DDF :- Requirements:- o Cable – 25 sq. mm., green colour , cu , 2.35 meter lengtho PVC tape green colouro 1 Lugs 25 sq. mm. , cu. Ring type o 1” full thread steel screws
DDF IGBa
bc
DDFa
bc
April 8, 2023 TECH VIDHYA 25
Procedure:- make hole on DDF body for grounding connection Cut the cable at one end by cable cutter and remove insulation by knife after that make lugs by using crimping toll after that connect the lugs by using screws at grounding port and tight the screw by screw driver and taping over the connection by green colour PVC tape.
quality check Points:- o screw should be tight properly.o Crimping should be propero No gap between lugs and insulationo Taping should be proper at connectiono Labeling(to IGB) at the DDF end of cable
April 8, 2023 TECH VIDHYA 26
b. Routing of the cable from DDF to IGB :- Requirements:-o Cableo PVC channelo Cable ties 6 inch , 8 inch , white colouro 1” full thread steel screws
Procedure:-
Check the level by sprit level and make hole on shelter wall by using poker and hammer , after this fix the channel DDF to Cable tray , lay the cable through the channel and tight it with cable tray, root the cable over the cable tray to IGB and knot the cable tie.
April 8, 2023 TECH VIDHYA 27
Quality check points:- o Routing of cable should be straighto There should not be any cross routingo There should not be any loose or zigzag routing of cableo Cable tie should be apply at each strips and foldo Cable tie should apply in double cross mannero Direction of knot of tie should be same for allo Position of knot of tie should be same for allo Tightness of cable tie should be good enough o If two cable from one equipment , both should root togethero Labeling should be done at both the endo Routing of cable should be through PVC channel in between equipment and cable trayo Level of PVC channel should be propero Routing of grounding cable should be separate from Data cableo Each cable should be individually terminated with equipment
April 8, 2023 TECH VIDHYA 28
c. Grounding connection at IGB from DDF:- Requirements:- o Cable – 25 sq. mm., green colour , cu , 2.35 meter lengtho PVC tape green colouro 1 Lugs 25 sq. mm. , cu. Ring type o SS Nut/Bolt 10- no. o Labeling tag/ Sticker
Procedure:-
Cut the cable at one end by cable cutter and remove insulation by knife after that make lugs by using crimping toll after that connect the lugs by using nut/bolt at IGB grounding port and tight the nut/bolt by spanner and torque – wrench and taping over the connection by green colour PVC tape.
April 8, 2023 TECH VIDHYA 29
quality check Points:- o Nut/Bolt should be tight properly.o Crimping should be propero No gap between lugs and insulationo Taping should be proper at connectiono Labeling(from DDF) at the end of cable
April 8, 2023 TECH VIDHYA 30
a. Grounding Connection at P.P. :-
Requirements:- o Cable 35 sq. mm., y.green colour , cu , 15 meter lengtho PVC tape yellow colouro 2 Lugs 35 sq. mm. , cu. Ring type o 2 SS Nut/Bolts 16 no. o Stickers
Grounding connection between P.P. to IGB:-
P.P IGBa
b
cP.P IGB
a
b
c
April 8, 2023 TECH VIDHYA 31
Procedure:-
Remove the body paint of P.P. Cut the cable at one end by cables cutter and remove insulation by knife after that make lugs by using crimping toll after that connect the lugs by using nut/bolts at P.P. grounding port and tight the nut/bolts by spanner and torque – wrench and taping over the connection by yellow colour PVC tape.
quality check – Points:- o Nut/Bolt should be tight properly.o Crimping should be propero No gap between lugs and insulationo Taping should be proper at connectiono Labeling(to IGB) at the end of cables
April 8, 2023 TECH VIDHYA 32
b. Routing of the cable from P.P. to IGB :-
Requirements:-o Cableo PVC channelo Cable ties 6 inch , 8 inch , white colouro ½” full thread steel screws
Procedure:- Check the level by sprit level and make hole on shelter wall by using poker and hammer , after this fix the channel P.P. to Cable tray , lay the cable through the channel and tight it
with cable tray, root the cable over the cable tray to IGB and knot the cable tie.
April 8, 2023 TECH VIDHYA 33
Quality check points:- o Routing of cable should be straighto There should not be any cross routingo There should not be any loose or zigzag routing of cableo Cable tie should be apply at each strips and foldo Cable tie should apply in double cross mannero Direction of knot of tie should be same for allo Position of knot of tie should be same for allo Tightness of cable tie should be good enough o If two cable from one equipment , both should root togethero Labeling should be done at both the endo Routing of cable should be through PVC channel in between equipment and cable trayo Level of PVC channel should be propero Routing of grounding cable should be separate from Data cableo Each cable should be individually terminated with equipment
April 8, 2023 TECH VIDHYA 34
c. Grounding connection at IGB from P.P.:-
Requirements:- o Cable 35 sq. mm., y.green colour , cu , 15 meter lengtho PVC tape yellow colouro 2 Lugs 35 sq. mm. , cu. Ring type o 2 SS Nut/Bolts 10- no. o Stickers
Procedure:-
Cut the cables at one end by cables cutter and remove insulation by knife after that make lugs by using crimping toll after that connect the lugs by using nut/bolt at IGB grounding ports and tight the nut/bolt by spanner and torque – wrench and taping over the connection by yellow colour PVC tape.
April 8, 2023 TECH VIDHYA 35
quality check Points:- o Nut/Bolt should be tight properly.o Crimping should be propero No gap between lugs and insulationo Taping should be proper at connectiono Labeling(from P.P.) at the ends of cables
April 8, 2023 TECH VIDHYA 36
Grounding connection between B.B. to IGB:-
a. Grounding Connection at B.B. :-
Requirements:- o Cable – 35 sq. mm., y.green colour , cu , 9.5 meter lengtho PVC tape yellow colouro 1 Lugs 35 sq. mm. , cu. Ring type o SS Nut/Bolt 16 no. o Flat fileo Sticker
B.B. IGBa
bc
B.B. IGBa
bc
April 8, 2023 TECH VIDHYA 37
Procedure:- Remove paint from battery bank Cut the cable at one end by cable cutter and remove insulation by knife after that make lugs by using crimping toll after that connect the lugs by using nut/bolt at B.B. grounding port and tight the nut/bolt by spanner and torque – wrench and taping over the connection by yellow colour PVC tape.
quality check – Points:- o Nut/Bolt should be tight properly.o Crimping should be propero No gap between lugs and insulationo Taping should be proper at connectiono Labeling (to IGB) at the of cable
April 8, 2023 TECH VIDHYA 38
b. Routing of the cable from B.B. to IGB :- Requirements:-o Cableo PVC channelo Cable ties 6 inch , 8 inch , white colouro 1” full thread steel screws
Procedure:- Check the level by sprit level and make hole on shelter wall by using poker and hammer , after this fix the channel B.B. to Cable tray , lay the cable through the channel and tight it with cable tray, root the cable over the cable tray to IGB and knot the cable tie.
April 8, 2023 TECH VIDHYA 39
Quality check points:- o Routing of cable should be straighto There should not be any cross routingo There should not be any loose or zigzag routing of cableo Cable tie should be apply at each strips and foldo Cable tie should apply in double cross mannero Direction of knot of tie should be same for allo Position of knot of tie should be same for allo Tightness of cable tie should be good enough o If two cable from one equipment , both should root togethero Labeling should be done at both the endo Routing of cable should be through PVC channel in between equipment and cable trayo Level of PVC channel should be propero Routing of grounding cable should be separate from Data cableo Each cable should be individually terminated with equipment
April 8, 2023 TECH VIDHYA 40
c. Grounding connection at IGB from B.B.:- Requirements:- o Cable 35 sq. mm., y.green colour , cu , 9.5 meter lengtho PVC tape yellow colouro 1 Lugs 35 sq. mm. , cu. Ring type o SS Nut/Bolt 10- noo Sticker. Procedure:-
Cut the cable at one end by cable cutter and remove insulation by knife after that make lugs by using crimping toll after that connect the lugs by using nut/bolt at IGB grounding port and tight the nut/bolt by spanner and torque – wrench and taping over the connection by yellow colour PVC tape.
April 8, 2023 TECH VIDHYA 41
quality check – Points:- o Nut/Bolt should be tight properly.o Crimping should be propero No gap between lugs and insulationo Taping should be proper at connectiono Labeling(from B.B.) at the end of cable
April 8, 2023 TECH VIDHYA 42
Grounding connection between 6 S.A. to IGB:-
a. Grounding Connection at S.A.:- Requirements:- o Cable 16sq.mm., green colour , cu , 6meter lengtho PVC tape green colouro 6Lugs 16sq.mm. , cu. Ring type o 6 SS Nut/Bolt 10 no. o 6 Stickers
S.A. IGBa
b
cS.A. IGB
a
b
c
April 8, 2023 TECH VIDHYA 43
Procedure:-
Cut the cable at one end by cable cutter and remove insulation by knife after that make lugs by using crimping toll after that connect the lugs by using nut/bolt at S.A port tight the nut/bolt by spanner and torque – wrench and taping over the connection by green colour PVC tape.
quality check Points:- o Nut/Bolt should be tight properly.o Crimping should be propero No gap between lugs and insulationo Taping should be proper at connectiono Labeling(to IGB) at the ends of cables
April 8, 2023 TECH VIDHYA 44
b. Routing of the cable from S.A. to IGB:-
Requirements:-o Cableo PVC channelo Cable ties 6 inch , 8 inch , white colouro 1” full thread steel screws
Procedure:-
Check the level by sprit level and make hole on shelter wall by using poker and hammer , after this fix the channel S.A cable tray , lay the cable through the channel and tight it with cable tray, root the cable over the cable tray to IGB and knot the cable tie.
April 8, 2023 TECH VIDHYA
Quality check points:- o Routing of cable should be straighto There should not be any cross routingo There should not be any loose or zigzag routing of cableo Cable tie should be apply at each strips and foldo Cable tie should apply in double cross mannero Direction of knot of tie should be same for allo Position of knot of tie should be same for allo Tightness of cable tie should be good enough o If two cable from one equipment , both should root togethero Labeling should be done at both the endo Routing of cable should be through PVC channel in between equipment and cable trayo Level of PVC channel should be propero Routing of grounding cable should be separate from Data cableo Each cable should be individually terminated with equipment
45
April 8, 2023 TECH VIDHYA 46
c. Grounding connection at IGB to S.A.:-
Requirements:- o Cable – 16q. mm., green colour , cu , 6meter lengtho PVC tape green colouro 6 lugs16q. mm. , cu. Ring type o 6 SS Nut/Bolt 10- no. o 6 Stickers
Procedure:-Cut the cable at one end by cable cutter and remove insulation by knife after that make lugs by using crimping toll after that connect the lugs by using nut/bolts IGB grounding port tight the nut/bolt by spanner and torque – wrench and taping over the connection by green colour PVC tape.
April 8, 2023 TECH VIDHYA 47
Quality check points:- o Nut/Bolt should be tight properly.o Crimping should be propero No gap between lugs and insulationo Taping should be proper at connectiono Labeling (from SA) at the ends of cables
April 8, 2023 TECH VIDHYA 48
THANKS