5

PLUG-IN BOXES

DAVIS busway plug-in boxes are availablefrom 15A to 800A with different levels offault protection. A maximum of five piecesof plug-in boxes can be mounted on a standard 3000mm plug-in busway. The maximum current rating of each plug-in opening is 400A. Above 500A, bolt-on plug-in boxes are recommended.

DAVIS busway plug-in boxes are designedwith full mechanical interlocks. This is to prevent any illegal insertion or removalwhen the plug-in box is in the “ON”position.

The front operating switch allowspadlocking at the “OFF” position. This is toprevent switching “ON” accidentallyduring servicing or maintenance. Theplug-in earth contact is being designed toensure the EARTH contact is made prior toLIVE contact of the busway in any situation. The Plug-in boxes are rated atIP42 as standard but IP55 plug-in boxes arealso available.

End Feed Cable Box

Table 2: End Feed Cable Boxes

500

600600600

Elbow

- - -

- - -

- - -

- -

END CAP

PLUG-IN BOX

END FEEDCABLE BOX

END FEEDCABLE BOX

PLUG-IN BOX

END CAP

IEC 60439-2:2000IEC 60947-2:2003

IEC 60529:2001

IEC 60439-1:2004

IEC 60331 & BS 6387

IEC60529

Plug-in Boxes

- - -

- - -

- - -

- -

Every DAVIS Power busway section and part is subjected to our Routine FactoryTests before they are delivered to our customers. Such tests also include 1000VDCInsulation Resistance Tests and 3.5kV Power Frequency Voltage Withstand Tests for5 seconds.

DAVIS Power busway is designed to be robust and protected against rated shortcircuit conditions. Such short circuit tests have been independently certified and tested at ASTA accredited testing laboratories in accordance with IEC60439-1:2004 ; 60439-2:2000.

( CROSS SECTION VIEW ) ( CROSS SECTION VIEW )

6 X 31

6 X 63

6 X 76

2 X 6 X 152

2 X 6 X 203

2 X 6 X 230

2 X 6 X 250

3 X 6 X 203

3 X 6 X 230

3 X 6 X 250

3 X 6 X 250

200

400

630

2000

2500

3000

3200

3500

4000

4500

5000

71

103

116

12

15

16

13

16

17

13

17

18

13

17

19

14

18

20

14

19

20

400

630

800

1000

1250

1600

1800

6 X 63

6 X 76

6 X 100

6 X 127

6 X 152

6 X 203

6 X 250

109

122

145

172

198

249

295

370

472

525

565

695

775

835

835

18

19

22

25

28

34

39

18

20

23

26

29

36

41

19

21

24

28

31

38

45

20

22

25

29

33

40

47

21

23

26

31

35

43

50

21

23

27

32

36

45

53

48

59

66

70

49

61

68

73

55

68

76

81

56

71

78

84

61

77

86

92

85

94

101

101

87

97

104

104

99

110

118

118

101

112

121

121

112

125

134

134

114

128

137

137

63

88

95

80

DIMENSIONS AND WEIGHTS OF FEEDER AND PLUG-IN FEEDER IN METAL HOUSING

( CROSS SECTION VIEW ) ( CROSS SECTION VIEW )

180.15 102.85 207.45 62.41 71.70 71.30 69.13 65.95 62.06

90.08 21.97 92.72 62.41 62.80 59.06 54.55 49.62 44.38

79.44 19.21 81.73 86.69 87.15 81.93 75.65 68.78 61.50

60.53 15.29 62.44 83.88 84.73 79.81 73.84 67.27 60.28

45.04 12.27 46.68 78.01 79.47 75.16 69.78 63.80 57.40

37.53 10.43 38.95 81.26 82.98 78.56 73.01 66.82 60.19

29.79 8.13 30.88 82.56 84.12 79.56 73.87 67.55 60.78

24.21 6.70 25.12 75.49 77.05 72.93 67.76 62.01 55.84

18.77 5.22 19.48 65.01 66.38 62.85 58.41 53.46 48.15

14.90 4.06 15.44 64.50 65.72 62.15 57.71 52.77 47.48

13.16 3.62 13.65 68.38 69.75 66.00 61.31 56.08 50.49

12.11 3.35 12.56 67.10 68.49 64.82 60.23 55.12 49.63

9.93 2.71 10.29 60.20 61.34 58.01 53.86 49.25 44.32

8.77 2.41 9.10 60.78 62.00 58.66 54.49 49.85 44.88

8.07 2.23 8.37 62.91 64.21 60.77 56.47 51.67 46.53

8.07 2.23 8.37 69.90 71.34 67.53 62.74 57.41 51.70

200

400

630

800

1000

1250

1600

1800

2000

2500

3000

3200

3500

4000

4500

5000

1

1

1

1

1

1

1

1

2

2

2

2

3

3

3

3

6 X 31

6 X 63

6 X 76

6 X 100

6 X 127

6 X 152

6 X 203

6 X 250

2 X 6 X 152

2 X 6 X 203

2 X 6 X 230

2 X 6 X 250

3 X 6 X 203

3 X 6 X 230

3 X 6 X 250

3 X 6 X 250

200

400

630

800

1000

1250

1600

1800

2000

2500

3000

3200

3500

4000

4500

5000

1

1

1

1

1

1

1

1

2

2

2

2

3

3

3

3

6 X 31

6 X 63

6 X 76

6 X 100

6 X 127

6 X 152

6 X 203

6 X 250

2 X 6 X 152

2 X 6 X 203

2 X 6 X 230

2 X 6 X 250

3 X 6 X 203

3 X 6 X 230

3 X 6 X 250

3 X 6 X 250

180.15 123.42 218.38 62.41 74.80 75.58 74.22 71.65 68.23

90.08 26.36 93.85 62.41 64.13 60.88 56.73 52.06 47.02

79.44 23.05 82.72 86.69 88.98 84.44 78.64 72.13 65.13

60.53 18.35 63.25 83.88 86.57 82.36 76.87 70.66 63.95

45.04 14.72 47.38 78.01 81.23 77.70 72.81 67.20 61.09

37.53 12.52 39.56 81.26 84.95 81.27 76.02 70.44 64.10

29.79 9.75 31.35 82.56 86.08 82.26 77.09 71.15 64.68

24.21 8.04 25.51 75.49 78.87 75.43 70.75 65.35 59.46

18.77 6.26 19.78 65.01 67.96 65.01 60.99 56.35 51.28

14.90 4.88 15.67 64.50 67.25 64.27 60.22 55.59 50.53

13.16 4.35 13.86 68.38 71.36 68.25 63.99 59.09 53.75

12.11 4.02 12.76 67.10 70.11 67.05 62.89 58.09 52.85

9.93 3.25 10.45 60.20 62.77 59.98 56.21 51.88 47.16

8.77 2.90 9.24 60.78 63.45 60.67 56.88 52.53 47.78

8.07 2.68 8.50 62.91 65.72 62.86 58.96 54.46 49.55

8.07 2.68 8.50 69.90 73.03 69.85 65.51 60.51 55.05

PLUG-IN BOXES

PLUG-IN FEEDER 3.0m

END FEED CABLE BOX

15A to 200A

225A to 300A

350A to 400A

400

400

500

250

250

300

110

200

250

END CAP

PLUG-IN BOX

END FEEDCABLE BOX

END FEEDCABLE BOX

PLUG-IN BOX

END CAP

IEC 60439-2:2000IEC 60947-2:2003

IEC 60529:2001

IEC 60439-1:2004

IEC 60331 & BS 6387

IEC60529

Plug-in Boxes

- - -

- - -

- - -

- -

Every DAVIS Power busway section and part is subjected to our Routine FactoryTests before they are delivered to our customers. Such tests also include 1000VDCInsulation Resistance Tests and 3.5kV Power Frequency Voltage Withstand Tests for5 seconds.

DAVIS Power busway is designed to be robust and protected against rated shortcircuit conditions. Such short circuit tests have been independently certified and tested at ASTA accredited testing laboratories in accordance with IEC60439-1:2004 ; 60439-2:2000.

( CROSS SECTION VIEW ) ( CROSS SECTION VIEW )

6 X 31

6 X 63

6 X 76

2 X 6 X 152

2 X 6 X 203

2 X 6 X 230

2 X 6 X 250

3 X 6 X 203

3 X 6 X 230

3 X 6 X 250

3 X 6 X 250

200

400

630

2000

2500

3000

3200

3500

4000

4500

5000

71

103

116

12

15

16

13

16

17

13

17

18

13

17

19

14

18

20

14

19

20

400

630

800

1000

1250

1600

1800

6 X 63

6 X 76

6 X 100

6 X 127

6 X 152

6 X 203

6 X 250

109

122

145

172

198

249

295

370

472

525

565

695

775

835

835

18

19

22

25

28

34

39

18

20

23

26

29

36

41

19

21

24

28

31

38

45

20

22

25

29

33

40

47

21

23

26

31

35

43

50

21

23

27

32

36

45

53

48

59

66

70

49

61

68

73

55

68

76

81

56

71

78

84

61

77

86

92

85

94

101

101

87

97

104

104

99

110

118

118

101

112

121

121

112

125

134

134

114

128

137

137

63

88

95

80

DIMENSIONS AND WEIGHTS OF FEEDER AND PLUG-IN FEEDER IN METAL HOUSING

( CROSS SECTION VIEW ) ( CROSS SECTION VIEW )

180.15 102.85 207.45 62.41 71.70 71.30 69.13 65.95 62.06

90.08 21.97 92.72 62.41 62.80 59.06 54.55 49.62 44.38

79.44 19.21 81.73 86.69 87.15 81.93 75.65 68.78 61.50

60.53 15.29 62.44 83.88 84.73 79.81 73.84 67.27 60.28

45.04 12.27 46.68 78.01 79.47 75.16 69.78 63.80 57.40

37.53 10.43 38.95 81.26 82.98 78.56 73.01 66.82 60.19

29.79 8.13 30.88 82.56 84.12 79.56 73.87 67.55 60.78

24.21 6.70 25.12 75.49 77.05 72.93 67.76 62.01 55.84

18.77 5.22 19.48 65.01 66.38 62.85 58.41 53.46 48.15

14.90 4.06 15.44 64.50 65.72 62.15 57.71 52.77 47.48

13.16 3.62 13.65 68.38 69.75 66.00 61.31 56.08 50.49

12.11 3.35 12.56 67.10 68.49 64.82 60.23 55.12 49.63

9.93 2.71 10.29 60.20 61.34 58.01 53.86 49.25 44.32

8.77 2.41 9.10 60.78 62.00 58.66 54.49 49.85 44.88

8.07 2.23 8.37 62.91 64.21 60.77 56.47 51.67 46.53

8.07 2.23 8.37 69.90 71.34 67.53 62.74 57.41 51.70

200

400

630

800

1000

1250

1600

1800

2000

2500

3000

3200

3500

4000

4500

5000

1

1

1

1

1

1

1

1

2

2

2

2

3

3

3

3

6 X 31

6 X 63

6 X 76

6 X 100

6 X 127

6 X 152

6 X 203

6 X 250

2 X 6 X 152

2 X 6 X 203

2 X 6 X 230

2 X 6 X 250

3 X 6 X 203

3 X 6 X 230

3 X 6 X 250

3 X 6 X 250

200

400

630

800

1000

1250

1600

1800

2000

2500

3000

3200

3500

4000

4500

5000

1

1

1

1

1

1

1

1

2

2

2

2

3

3

3

3

6 X 31

6 X 63

6 X 76

6 X 100

6 X 127

6 X 152

6 X 203

6 X 250

2 X 6 X 152

2 X 6 X 203

2 X 6 X 230

2 X 6 X 250

3 X 6 X 203

3 X 6 X 230

3 X 6 X 250

3 X 6 X 250

180.15 123.42 218.38 62.41 74.80 75.58 74.22 71.65 68.23

90.08 26.36 93.85 62.41 64.13 60.88 56.73 52.06 47.02

79.44 23.05 82.72 86.69 88.98 84.44 78.64 72.13 65.13

60.53 18.35 63.25 83.88 86.57 82.36 76.87 70.66 63.95

45.04 14.72 47.38 78.01 81.23 77.70 72.81 67.20 61.09

37.53 12.52 39.56 81.26 84.95 81.27 76.02 70.44 64.10

29.79 9.75 31.35 82.56 86.08 82.26 77.09 71.15 64.68

24.21 8.04 25.51 75.49 78.87 75.43 70.75 65.35 59.46

18.77 6.26 19.78 65.01 67.96 65.01 60.99 56.35 51.28

14.90 4.88 15.67 64.50 67.25 64.27 60.22 55.59 50.53

13.16 4.35 13.86 68.38 71.36 68.25 63.99 59.09 53.75

12.11 4.02 12.76 67.10 70.11 67.05 62.89 58.09 52.85

9.93 3.25 10.45 60.20 62.77 59.98 56.21 51.88 47.16

8.77 2.90 9.24 60.78 63.45 60.67 56.88 52.53 47.78

8.07 2.68 8.50 62.91 65.72 62.86 58.96 54.46 49.55

8.07 2.68 8.50 69.90 73.03 69.85 65.51 60.51 55.05

IEC 60439-2-200.

TAP-OFF

LIGH

TRA

CK

BU

SWAY

DA

VIS

R