david bradley 917.5751 service manual - tractor parts...title david bradley 917.5751 service manual...
TRANSCRIPT
DB-SOP-GDN TR
DDaavviidd BBrraaddlleeyyService Manual
Walk BehindGarden Tractor
THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF DAVID BRADLEY OR IT’S SUCCESSORS. DAVID BRADLEY AND IT’S SUCCESSORS
ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.
TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.
Serv
ice
Man
ual
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Opel:aling and' ::-Maintenance Insla-actions
with Pal'ts List fol' '
Seaa-sGasoline Engines
• Your sears· Gasoline Engine carries one ol~ 'the model' numbers listed below. It wUl be found OD a plate OD the blower housiDq.· AlwaysmentioD this Diodel number, .
when cOllUDllDicatiDq with us regardinq your Sears Gasoline EngIne or when . orderinq parts.
MODEL NUMBERS 500.306110 500.306111 500.306112 500.306113
500.306115 500.306126 500.306523 500.306704
This list is valuable. It will assure your being able to obtain proper parts service at all times. Be sure to read ' instructions precediDq the Parts list, entitled "To Find ., the Correct Parts You Need." We suqqeat you keep
this book with other valuable papers.
• SEARS, ROEBUCK AND CO. ~. ,
,~, . .'. . t·, i~:
:-.'
·.--\~ ,
CONTENTS
""ae· I.trod..,tl_ •.. . . . . '.' . . . . . . . . . . . . . . • . . . • ~ S C •• tl ••
Ge...... I.form.tlo.
Operator'. Sedlo. a. Preparation for Use................ 4 b. How to Start...................... 4
Co Lubrication .......................... G
d. Storage· Instructions
Ma .. t .... ~ Seeta_ &. Engine Trouble Chart.............. • b. Servicing Reference Chart.......... '1
Co Disassembling the Engine.......... 8
do ~e ~el System •• : •...•........... » e. ~e Governor ...............•..... 11
f. The Ignition System .............•.. 12
g. Valves .•........ . . . . . . . . . . . . . . . ... 1G
h. Cylinder •............... . . . . . . • . . .. 16
i. Crankshaft. . . . . . . . . . . . . . . . . . . . . . .. 18
j. Cam Shatt and Cam Gear........... 18
k. Piston Assembly and Connecting Rod 17' 1. Crankcase Breather Valve. • .. . • • . . .. 1'1
m. Air Cleaner .•...................... 1'1
n. Muffler ......................•..... 18 o. Overload ..... . . . . . . . . . . . . . . . . . . . .. 18
p. Starter Pedal Adjustment ........... 18
q. Starter Clutch ...•.................. 18
PartlI . Seetl •• a. How to Find Number of Part You
Need •.••..••.•••...••.••••.••••• 19 b. DluatratioDs. of Parts ..........•.• H-~ Co Parts List ....•................... H-84
d. How to Order Repair Parts......... SG
•
18 MAINTENANCE SECTION
b •. Remove cover and filter and pour out oil.
c. Wash the outside of the filter element with a rag or brush dipped in gasoline. Do Dot submerge.
. d. Clean bowl and cover by submerging in gasoline and wipe dry.
e. Replace parts. Fill cleaner with same oil as used in the crankcase up to the level marked on cleaner bowl. See instructions on air cleaner label.
MUFFLER 61. TO CLEAN. After long periods of service it is possible that the muffler will become clogged to the point where it will atrect the engine's power. To check the muffler unscrew it from the engine and run water into the open end of the muffler. If full streams of water come out of small holes at the end of' the mutrler, you will know that it is not clogged up. If the water runs through very slowly, however, the mutrler is probably clogged and should be replaced.
OVERLOAD 0. TO PREVENT.- Always be sure that the machine the engine Is operating is well lubricated and running freely. . If it is not, it may cause the engine to be overloaded, resulting in it overheating, losing power, or stopping entirely.
Starter Pedal Adjustment-Plate No. 25
STARTER PEOAL---4--+-
RETUlte SPRING CUP
63. STARTER PEDAL ADJUSTMENT.
Should the starter pedal return spring, on engines with the starter on the power takeoff side, loosen or lose its tension, loosen the bolt which holds the return spring cup . See plate No. 25. Turn the cup to the left until there is just enough tension to return the starter pedal back to the normal position after depressing it, and tighten the bolt. Too much tension may cause spring to break. Be sure the spring is in the proper position. with the long end below the pedal adjusting bolt and the hooked end in the slot of the cup.
64. STARTER CLUTCH. If the starter clutch sUps or fails to turn the engine, when stepping on the starter pedal, it is probably caused by one of the following reasons:
Loose set screw. Worn clutch housing. Worn or broken pinion.
To correct this; proceed as follows:
a. Tighten the set screw to be sure dutch is tight on the crankshaft. Use f,;" Allen hexagon set screw wrench.
b. If the clutch still slips, loosen set screw and remove clutch from the shaft.
eo Pry out the snap spring with a sharp tool. holding the clutch in the position shown in plate No. 26. as a precaution against the spring jumping out. Check the parts carefully for wear or damage and replace those necessary.
d. To reassemble, replace the parts in the same order, and slip the spring back in place. Replace pulley clutch on shaft with the set screw hole lined up with recess in crankshaft extension. Securely tighten set screw.
Starter Clutch-Plate No. 26
PARTS SECTION
PARTS SECTION INDEX
How to Find the Correct Number of Part You Need ..... (See below)
Page Numerical Parts List .•••..•...•...............................• 26-34
Illustrations of Parts Groups:
Cylinder and Base........................................... 20
Fuel Tank and Magneto Parts ..•....... : ................... 21
Fuel System ••.•.•.•..•..•••.•...••.••......••.•.•.......... 22
Piston, Conne<!ting Rod, Flywheel, and Governor Parts .•.••• 23
Starter Parts ..•.....••..••...••..•.....•.••....•.....•..... 24
Magnetos ..................................................... 24
Gear Reduction Parts........................................ 25
• • •
Gil. HOW TO FIND THE CORRECT NUMBER OF THE PART YOU NEED
a. Make a Dote of your engine MODEL NUMBER (Not the Serial Number) that appears on the metal nameplate attached to cylinder shield.
b. Refer to pages Illustrating parts and locate the Master Part Number by comparing your old part with Illustrations. Assemblies include all pari numbers shown In frames In illustration. All paris shown In assembly frames on which pari numbers are given can be .purchased separately.
e' After the Master Pari Number has been IdentUled, refer to the 'following Parts List where these Master Part numbers are listed In numerical order.
THE MASTER PART IS USED ON ALL TYPES OF ENGINES EXCEPT THOSE TYPES LISTED UNDER "NOTE."
Type numhers refer1'ed to under "Note" are the same as model numhers with the first three figures (1'roO.) dropped.
d. If a "Note" appears below the Master Pari Number. this means that this part Is made different from the Master Part for certain types, and if your type Is listed under "Note" order the part referred to.
e. If your Engine Type Number does not appear after any pari number listed under "Note." order the Master Part Number.
t. When ordering parts - or writing for servlee Information - always specify the MODEL LETTER--TYPE NUMBER--and SERIAL NUMBER of your engine.
All parts should be ordered from our nearest store or mall order house.
66. PRICES: All prices in this book are subject to change without notice. In case of change of prices, orders will be filled at current prices. See page 35 for how to order repair parts.
19
2'379 5U6Hl
19011 SEAl..
2520-1'2;
2qQ950COVER INCLUDES 89976 SEAL,OIL
1.6 : I <::,E
PARTS SECTION
290951 DRIVE SHAFT GEAR ~eEARtN~
PARTS
BUSHING
'2;q077Q GEAR.. CASE ASSEMBLY
G: , GEAR J<E.DUCTION PARTS
GEAR REDUCTION PARTS-PLATE NO. 32 Assemblies include aU parts shown in frames
25
26 PARTS SECTION
NUMERICAL PARTS LIST lIA.STER
PA.RT NO.
SHIPPING SELLING WEIGHT PRICE
NA.ME Lb.. Oz. EACH
19011 Seal--OU .•....••.............•.•........••...•.•..•••..•.• 2 III 1.25 21110 211:8
212'1'1 2l.283 21310 21362 213'16 2131'1 2137'8 214M 21589 21500 21611 21646 21'131 21152 22031 22032 22036 22050 22062 22126 22182
22200 22216 22211 22221 22238 22243 222'19 22353 22368 22608 22520 22531 22532 22633 22594 22636 22631 22695 22125 12818 22834 22856 23059 23068 23009 23015 2301'1
Venturi-Carburetor .......................•....••.• 0 ••• 0 ••
Body-Lower Carburetor ........•...•.•.. 0 ••••••••••••••••
NOle: No. 00'120 Body AssemblY""rLower Carburetor ..•.••.. Used on type Nos. 306126/ '106702, 306703.
Includes: No. 90193 Screw-Machine, Fill. Hd.-6-32x% •••• No. 90362 Lockwasher-No. 6x3/64xn .•••••.•....
Gear-Cam •• 0 •••••••••••••••••••••••••••••••••••••••••••••
Ring-Piston, Compression, Top-Standard .•..••••••••.•• '0'
Body-B'reather •.•.•...••..•.•.•••.•••••••.....•••••.•...• Head-Cyl1nder ...........•.........•••..•.•••••••...•••... Rlng-,Plstotl, Compression, Top-.OIO" O.S ..••••.•.•••••.•.. Rlng-.,..Piston, Comproession, Top-.020" O.S ..•...•••.••••••.• Rlng~Plston, Compression, Top-.030'" O.S •••.•.••..•••.•.•• Lever-Hand Starter ••••.••.•..••.......•..•.•••.••...•••• Lever--Governor ....•........•........••.••..•.....•....... Housing-Governor .....•.•....•....•...•..•••.•....•...•.. Elbow-Air Cleaner •..••.•••••..•.••......•.•••••••••••••. Housing-Governor ..•••..••••••.••..•.•••••••••.•••.•••..• Elbow-Air Cleaner ••••••••••.•••..•••.•.••••••• 0 •••••••••
Elbow-Carburetor Intake ••• 0 •••••••• 0 0 ••• 0 0 0 0 • 0 •• 0 •••••••
Lock-Clutch Housing .• 0 0 ••••••••••••• 0 •••••••••••••••••••
Washer-Needle Valve Packing •.•..•..•.••••.• 00 ••••••••••
Valve-Throttle •. 0 •••••• 0 ••••••• 0 •••••••••••••••••••••••••
Valve-Choke ..•.....••.••. 0 •••••••••••••••••••••••• , •••••••
Washer-Choke Lever .•.....••....•....................... Brace-Air Cleaner Elbow ....•............................. Washer-Clutch Retainer •.........••...................... Shield-Cylinder ...•.•.•...•....•.......................... Cover-Breather •••..•••..•...•.•••...............•........ Shield--Oil Spray •.•..•••••.........................•...... Cover-Valve ...•.•••.•••••........................•....... Washer-Cyllnder "Mounting ••...................•..•...... Washer-Cylinder Mounting .............................. . Brace-Air Cleaner Elbow ...•.........................•.... Washer-,.Valve Cover ..•.••.......•.•.... o' .........•.•.... Washer-Control Lever •.••.•.••........................... Bushing--Gear Case 0 0 ••• 0 • 0 • 0 •••••••••••••••••••••••••••••
Cup--G-ear Case •.••••• 0 •••••••••••••••••••••••••••••••••••
Lever--Governor Control •......••.......•••.•...•..•.•.... Stop--Governor Lever •••••••• 0 ••••••••••••••••••••••••••••
Cup-Governor ••••.••••.•••.............•••.......•..•.•.. Brace-Carburetor ........................................ . Stop-Governor Lever ••••....•..........................•. Shield-Governor ••..•••••.•...•.................••....•... Strap-Governor Control o Rod .•.••..................••...... Washer-Control Lever •.•..•.........................•.•. Dipper-Connecting Rod ••••...•.........................•. Washer--Spacer ••••••..•••..• , .•...•...................... Lock-Connecting Rod Screw .............................. . Lever-Fuel Shut-off •.••.............••........•.......... Nut--Speed Adjusting ..••...•............................. Screw-Speed Adjusting ••••......................•...•.... Spacer-Foot Pedal Support .•...•...........•.•..........•. Pinion--Starter .•.••••...•..•..•...••.•..••...•.••......... Nole: No. 63'194 Pinion-Starter .••.........••.••.•.. o •••••••
Used on type Nos. 306702, 306703.
1
2
1
1 .15 --6 2.60 6 2.60
1 .05 1 4: @ .05 8 :':5 1 .40 1 .10
1.25 1 .40 1 .40 1 M
.65 2 .25 6 .80
12 2.00 6 .'10 6 1.'15 6 .'1G 2 .15 1 .05 1 .10 1 .10 1 .05 1 .10 1 .0:' 6 .15 1 .10 1 .10 6 .10 1 .05 1 .05 1 .10 1 3 @ .05 1 .10 2 .20 1 .10 3 .15 2 .11S 2 .35 1 .10 2 .15 4: .35 1 .10 1 .05 3 .10 1 .05 1 .05 2 .25 1 .10 1 .05 1 .1S 4: .65 4: .90
o.
i
....
MASTER PART
NO.
23104 23114 23125 23184 %3181 23222 %3221 23228 %3230 23210 23292
23329 23386 23388 %3443 23444 %3663 %3688 23691 23692 2312% 23194 23861 26021 26025 26026 26032 26152 26151 26228 26229 26261 26269 26330 26351
PARTS SECTION 27
SHIPPING SELLING WEIGHT PRICE
NAME Lbs. Oz. EACH
Spacer-Foot Pedal Support. .....•......................... Pin-Float Hinge •........................................ Pin-Throttle Stop and Governor Lever ..............•....• Retainer-Valve Spring ...........•....•...•..•........•.. Pin-Valve Spring Retainer ....................•.••....•... Nozzle-Carburetor ........................••..•.....•..... Nut-Needle Valve Packing ........•..•......•......•...... Valve-Carburetor Idle •.......•.•.........••............•. Bushing-Throttle Shaft .......•.....•.•..•......•........ Screw-Choke Lever ••.•.............•.•...•••.•...•.•.... Bol t-Air Cleaner-6t1r" long •.•.................•.•........ Note: No. 23334 Stud-Air Cleaner-6" long .•••..•.•..•...•.
No. 90319 Nut-Hex.-10-32 .••..•.••.....••.......•.. No. 92290 Lockwasher-No. 10x~x3164" ..•..•........ Used on type Nos. 306126, 306400,306405, 306517, 306700, 306702, 306703, 306706, 306900, 307006, 307100,307102.
Bushing-Starter Support ..••..••..•.••••.•..•.••••••••... Valve-Intake ..••....................... ; ...•.. ; ..•...••.. Pinion-Starter .•..........................••...•.•.•..•... Pin-Dowel ............................•..••.••••..•..•..•• StUd-Valve Cover ........•.•.....•..••.•.•.••.•..•.•.••.. Valve-Exhaust •••........•..........•..•..•••••..•.••.... Bushing-Governor Control ..•...••....••••....•.••.•..•... Bushing-Governor Crank .......••.•....•••••••••••......• Push Rod-8top Switch ••...•.•....••.•....••...••.•....••. Screw-Governor Control Lever .•.•...•••••.•...•...••..•.. Bushing-Gear Case Cover ................................ . Pinion-Drive ........................•.......•............ Spring-Intake Valve ...........•....•.•..........•....... Spring-Pedal Return ..................•.....••.....•..... Lock-Piston Pin ....•.......................•............. Sprlng-Clutch Retainer ................................. . Spring-Pedal and Lever Return .......................... . Spring-Idler Valve and Throttle Adjustment. ..•.......... Spring-Choke Lever Return .............................. . Spring-Choke Lever ...................•..•.........•..•.. Spring-Control Wire Return .............................. . Spring-Starter Pedal Return ....•.•......•....•........... Spring-Breather Retainer ...•......•....•..•.•.•.•.•..... Crankshaft •.•....•...........•........•.••....•......•.... Note: No. %6316 Crankshaft ...•..•.•...••.•..••.•...........
Used on type Nos. 306300, 306301, 306302. No. 26329 Crankshaft ••..•.....••.•.••.••••..•••....• Used on type Nos. 306500, 306505, 306507, 306508, 306509, 306510, 306513, 306521. No. 26343 Crankshaft. •..•.•..•••......••••..•.•••... Used on type Nos. 306503, 306517. No. 26353 Crankshaft. ...•...•..•.....••••...••..•.•• Used on type Nos. 306700, 306701, 306706 . No. 26359 Crankshaft. ....••..•.•.•.••.•..•...•...... Used on type Nos. 306702, 306703. No. 26362 Crankshaft ...••.........•••.•••••.••.....• Used on type Nos. 306502, 306511, 306512, 306520. No. %6318 Crankshaft .........•.........•......•••... Used on type Nos. 306400, 306401,306402, 306403, 306404, 306405. No. 26383 Crankshaft ..............•...•............. Used on type Nos. 306501, 306506,306514,306515,306516.
(See lotlowing IUlge)
3 3
3
3
3
3
3
3
3
1 .10 1 .10 1 .05 1 .05 1 .05 1 .50 1 .10 1 .25 1 .10 1 .05 2 .20 1 .25
·1 .05 1 3 @ .05 .,'
2 .5(a 2 .55 4 .65 1 .OS 1 .05 2 L25 1 .05 2 .15 1 .3@ 3 .tiC)
3 .50 6 2.25 1 .05 1 .10 1 3 @ .05 1 .05 1 .20 1 .05 1 .15 1 .05 1 .20 2 .50 1 .05
·4.00 4.em
4.50
4.75
4mS
4.75
5.00
4.70
4.50
28 PARTS SECTION
IIASTER l=>ART
NO. NAME
SHIPPING WEIGHT Lb •• Oz.
No. 2638:) Crankshaft. .............................. . Used on type No. 306504. No. 26499 CranIU;haft ............................... . Used on type No. 306800. No. 26596 Crankshaft ............................... . Used on type Nos. 307000, 307002, 307003, 307004,307005, 307006, 307007, 307008, 307009, 307011, 307012, 307013. No. 26620 Crankshaft. ........................•...... Used on type Nos. 307100, 307101, 307102, 307103, 307104. No. 26621 Crankshaft ............................... . Used on type Nos. 306900, 306901. No. 26625 Crankshaft. ............................•.. Used on type No. 306519.
26391 Link-Throttle ......................................••.... 26393 Spring-Governor ....•..•............... " ................ . 2~4 Washer-Stop Switch ......................•...•...•.•.•.. 26478 26483 26502
26548 26.")76
26578
27M3
27045 27108 27138 27139 27140 27292 29226 29667 29671 29693 29806 29835 29861 29876 29878 32063 37346 38852 61756 61757 61760
61768 61769 61770 61771 61772 61773 61947
61967 62536 62538
Spring-Exhaust Valve ..............................•.•.•. Spring-Stop Switch Push Rod ..•...........•.••.....•.... Spring-Governor ......................................... . Link-Governor .......................................... . Rod-Con trol ..........................•..•................ Spring-Control Rod Return .......•...............•........ Gasket-Engine Base ...•.........................•..•.••.• Note: No. 67547 Gasket-Engine Base .......•.•.....•.....•
Used on type No. 306519. Gasket-Intake Elbow Mounting .........•.......•......... Washer-Starter Lever ..............................•..... Gasket-Gear Case Cover .....•.......................•.... Gasket-Gear Case Mounting ................•............. Gasket-Governor Housing ............................... . Gasket-Gear Case Cover ......................•......•.... Cup-Oil .............................................•..... Point Assembly-Contact ..•...................•........... Armature-Magneto ...................................... . Plug-Spark-with Gasket ............................... . Gasket-Spark Plug ...................................... . Flywheel-Magneto ....................................•... Condenser .•...•....•........•..................•.....•.... Rod Assembly-Choke ..........................•.......... Rope-Starter ......•...................................... Washer-Governor Shield .....................•........... Rivet-'kxl:JA," Tubular ................................... . Washer-Armature and Governor Shield .................. . Ring-Piston, Compression, Center-Standard .•...•••.....• Ring-Piston, Oil-Standard ..•...........................• Key-Flywheel ........................................... . Note: No. 21103 Key-FlywheeL ...........................•
Used on type Nos. 306702, 306703. Ring-Piston, Compression, Center-.Ol0" O.S .............. . Ring-Piston, Compression, Center-.020" O.S ..•.•......... Ring-Piston, Compression, Center-.030" O.S ....•...•..... Ring-Piston, Oil-.Ol0" O.S ............................... . Ring-Piston, Oil-.020" O.S ............................... . Ring-Piston, Oil-.030" O.S .•........................•..... Housing-Starter Clutch ................................. . Note: No. 21100 Housing-Starter Clutch ..........••..•..•.
Used on type Nos. 306702, 306703. Stop-Throttle Lever .....................................• Cup-Starter Return Spring ......................•......... Washer-Clutch Retainer ................•.....••.........
3
3
3
3
3
3
1 1 1 1 1 2 2 2 1 1 1
1 1 1 1 1 1 1 2
2 3 1
6 2 1 6 1 1 1 1 1 1 1
1 1 1 1 1 1
10 14
1 1 1
SELLING PRICE EACH
1).00
4.75
5.50
5.75
5.50
5.50
.10
.S5
.05
.20
.15
.10
.10
.35
.15
.10
.05
.05
.05
.15
.15
.05
.10
.20
.7~
3.00 .65 .05
6.00 .45 .15 .25
2 @ .05 4 @ .05 3 @ .05
.40
.60
.10
.15
.46
.40
.40
.60
.60
.60
.60
.75
.20
.05
.05
..
•
•
1
•
MASTER PART
NO.
62641 62683 G283i)
62851
6287'6
62881 6ZD6G 63426 637'70 63771 63785 637'88 66304 65704 65784 G5D68 66114 66154 66164 G6432
6687'6
PARTS SECTION 29
SHIPPING SELLING WEIGHT PRICE
NAME Lbe. 0.. EACH
Bushing-Cylinder ..•.••.•..........•.•••.•••••••.••••••... Washer-Flywheel .••••.•••....•.....•...•••..•••••.••.••.. Note: No. 62903 Washer-FlywheeL ...•..•.....•..••••••••.
Used on type Nos. 306400, 306401, 306402, 306403, 306404, 306405, 306700, 36701, 306706, 306900, 306901, 307100, 307101, 307102, 307103, 307104.
Plate-Speed Adjuster Retainer •..............•.••..••••.•. Pulley-Rope Starter ••••......•••..••••.•••••••••••••••••. Cover-Dust .•.••...••..•...•.••.•.••..•......••.•••.••••.• Strap-Fuel Tank ..•..•.••.•..•••.•...•.•••.••••..••.••••• Note: No. 62D65 Strap-Fuel Tank .....•.•••••..•.••••••.•••
Used on type No. 306520. Screen-Fuel Filter ••.•..••••..••....•.••••••••••••••.••.. Note: No. 22M7 Screen-Fuel Filter ..••..•••.•••••••.•••..•
Used on type No. 306126. Wrench-Spark Plug ..••.••••.••.•.•.••.••••.••••.•••••••• Swltch-Stop •••....•..••.•.•.....••••••••••••••.•••••••••. Locknut-Control Wire Casing ••••.•...•..••..••••..••...•. Ball-CI u tch ••.•..••.•••.••.•.••.....••• .••..•••...•••••••• Bushing-Starter Sector •.....••....••......•••.•.••••.•..• Shaft-Cam •••.•.•.••.•.••.••••••..•.•.••.•••••••••••.••••• Tappet-Valve •••••.•••••••••.••••.••.•...••.•••.••.••••.•. Washer-Filler Cap ••••••.••...••.•••••••••••••••••••••••• Plunger-Contact Point •.•.•..•••••••••.••••••...••••••••• Insulator-Armature .••••.••••••.•.•••••.••.•••••••..•••••• Disk-Breather .•••.•..•••••.•.•.••.••••..••••••••.•••••••• Washer-Cylinder Mounting •....•..•.....•.•••.....••••.•. Washer-Stop Switch .............•...•.•.••.•••...•.••••. Washer-Stop Switch ..........•..•...•.....•••...••.....• Washer-Speed Adjuster Retainer and Fuel Tank Strap .•.. Note: No. 67072 Washer-Fuel Tank Strap ........•.••......
Used on type No. 306520. Wire-Control-53" long .................................. . Note: If a longer wire is needed, specify length in' inches;
if a shorter wire is needed order No. 66976 and cut to required length.
2 1 1
2 6 4 3 2
1 1
4 2 1 1 1 3 1 1 1 1 1 1 1 1 1 1
3
2 @
.25
.10
.10
.01)
.4G
.15
.25
.50
.15
.15
.20
.15
.00
.05
.10
.30
.21i
.05
.20
.05
.05
.05
.10
.10
.05
.05
.25
66886 Casing-Control Wire-48" long ...........•.•.••...••.•••.. 8 .40
67301 67527 67537 67587 67G01 68122 68477 68487 68507 68857 6887'7 68881 68887 68857 68881 6D221
69345
Note: If a longer casing is needed, specify length in inches; if a shorter casing is needed order No. 66986 and cut to required length.
Gasket-Magneto Plate-.015" thick .•...•...•.••••••••.•••• Gasket-Valve Cover ••••.•.•..•.•....••...••.•••••••.••••. Gasket-Cylinder Head .•••...••......••••••••••.•••••••••. Gasket-Magneto Plate-.005" thick .•.•.•.•...••••••••••... Gasket-Magneto Plate-.009" thick ..•.•..•••••••.••..••.•• Plug-Cam Shaft •.••.••••.•.••••••••••.••••••.•••••••••.•• Gasket-Fuel Filter Bowl ......•.•..••....••••••••••••••••. Bowl-Fuel Fil~er ..•............•........•..•••.•••.•••... Washer-Fuel Shut-off Valve Packing ..••..•••••••••.•..•. Gasket-Carburetor Body •..••.•...•••..•..••••••••••••••• Gasket-Fuel Inlet Valve Seat ........•..•••.•••••••••••••. Packing-Needle Valve ................................... . Gasket-Carburetor Venturi •••••...•.•.••.•.•••••••.••.••. Gasket-Air Cleaner Mounting ........•.....•...•.••••...•. Gasket--Carburetor 1.Iounting •.........••••...••••••.....• Cap-Fuel Tank ...•...•....•....•...•....••.•..•.•.••••... Note: No. 6DD61 Cap-Fuel Tank .. ~ .......••••.•.••.•.•.••
Used on type Nos. 306104, 306'i26, 306520, 306703. Cap-Oil Filler •.••..•...••••.•..•....•....•••.••••.••.••.. Note: No. 280413 Cap-Oil Filler .......................... .
Used on type No. 306519.
1 .0:;
1 .• 05 1 .10 1 .00 1 .0:; 1 .00 1 .00 2 .15 1 .05 1 .10 1 .10 1 .00 1 .05 1 .05 1 .05 2 .U; 2 .35
2 .35 4 .15
30 PARTS SecTiON
MASTER PART
NO.
SHIPPING SELLING WEIGHT PRICE
NAME Lb •• 0.. EACH
89127 Clutch and Pulley Assembly-Starter ••..•.••.•...•.....••• 89180 Pipe-Fuel-13" long •••••••••.••••..••.••••••••••.•••..••.
Note: No. 65919 Pipe-Fuel-18" long ••••..•••.••••••.•...•. Used on type No. 306703.
1 3 5
No. 89226 Pipe-Fuel-ll%" long..................... 3 Used on type No. 307003. No. 89520 Pipe-Fuel-12*" long..................... 3 Used on type Nos. 306104. 306520.
SOUl Blade-Governor. • • • • • • • . • • • • • . . • • • . • • • • • . . . • • . . • • • • . • • • • . 6 Note: No. 22530 Air Guide ••••.••• • )...t.. • •••• . .••. •••••••••.• 3
Used on type Nos. 306125, 30tW~6, 306127, 306405, 306510, 30651~ 30651~ 30652~ 30670~ 30670~ 30670L For Mechanical Governor.
su:so Cylinder-Assembly • • • • . • • • • • • . • • . • • • • • • . • • . . • . • • • • • . • . • . . 14
89283 89284
89286 89287 89288 S0289 S02DO 89363 89365 89386
Note: No. 89401 Cylinder Assembly......................... 14 Used on type Nos. 306500,306501,306502, 306503, 306504, 306505, 306506, 306507. 306508, 306509, 306513, 306514, 306515, 306516. 306517, 306521, 306700, 306701. No. 8946~ Cylinder Assembly......................... 14 Used on type No. 306114. No. S097S Cylinder Assembly......................... 14 Used on type Nos. 306800, 306900, 306901, 307000. 307002, 307003, 307004, 307005, 307006, 307007. 307008. 307009. 307011, 307012, 307013, 307100. 307101. 307102, 307103. 307104. No. 280239 Cylinder Assembly •••.•.•••••.•••.•.•..•• Used on type Nos. 306510, 306511, 306512, 306520, 306702, 306703. 306706. Includes: No. 23000 Governor Shaft .••..•.•..•••••.••• No. 290320 Cylinder AssemblY~, ....••..•..•.•.....••. Used on type Nos. 306125, 30~126,' 306127, 306405. Includes: No. 23600 Governor Shaft ••.•••..••.•••....• No. 2DOD71 Cylinder Assembly .•.....••.•.••.••......• Used on type No. 306519.
Piston Assembly-.Ol0" O.S ••....•••...•..•.•.......•...••.• Piston-.Ol0" O.S. . .•••••••.•.••..•••......••••..•...•.•••. Piston Assembly-.020" O.S .•......••.......••.•......•••..• Piston-.020" O.S. . .•••...•.••••.••.••.•..•...•••..•.••..••• Piston Assembly-.OaO" O.S ••••.•••.........•..•..•..•.•..•• "Piston-.030" O.S. .. •.•...•.•••...•..•..•••.•..••••••••••.•• Piston Assembly-Standard •••...•••.•.•.••••••••••.•.••... Piston-8tandard ••••.••••.••••..••...•.•.•••.••.•••••..••• Sector Assembly-8tarter •••••••.•••••••.•••.•••••••••••••• Pedal Assembly-Foot Starter ..•.......••••••.••••..••••••. Housing-Blower •••••.••••••••..••.....•••.••••.•••••••••• Note: No. 89207 Housing-Blower ...•...••.•.••...••••••...
Used on type Nos. 306104. 306107, 306122, 206126. 306508, 306519, 306702, 306703. No. 89391 Housing-Blower ••.•••.••..• " ••••••••••.••. Used on type Nos. 306105, 306106, 306132, 306300, 306301, 306302. No, 89392 Housing-Blower ..•.......••••••.••••.•... Used on type Nos. 306400, 306401, 306402, 306403, 306404, 306405, 306700, 306701, 306706, 306900, 306901, 307100, 307101, 307102, 307103, 307104.
14
14
14
3 2 2
2
2
No. 290167 Housing-Blower......................... 2 Used on type Nos. 306511, 306516, 306521. No. 290231 Housing-Blower......................... 2 Used on type No. 306520.
1
1
8 6 8 6 8 6 8 6
14
1.85 .40 .4G
.35
.40
.A .25
12.00 12.00
12.00
12.00
16.00
.20 16.25
.20 12.00
3.40 2.00 3.40 2.00 3.40 2.00 2.80 1.1)0 L50 2.25 L76 1.60
L76
1.'15
2.60
3.00
•
:-j
..
•
..
...
PARTS SECTION 31
MASTER PART
NO.
SHIPPING SELLING WEIGHT PRICE
NAME Lbl!l. Oz. EACH
89495 Body Assembly-Upper Carburetor ........................ . 89600 Lever Assembly-Hand Starter ............................ . 89611 Sector Assembly-Starter .............................•... 89615 Valve-Fuel Shut-off ............................•.....•... stl660 89677
89742 89838 89966
89976 90029 D0066 90067 90079 90083 90200 90202 00310 90337 00364 00366 90369 90528 90686 90688 90699 90733 90810 00832 D0844 90847 D0877 90916
91070 91084 DllDD D1208 91237 91321 91324 91413 91427 91449 91456 91488 91539 91541 91691 91708
Seal-Oil ...................................•.............. Bushing-Crankshaft or Magneto ................•.••...... Includes: No. 89660 Seal-Oil. Shield-Spark Plug ...................................... . Wrench-Spark Plug ......•............................... Muffler-Assembly .........•..................•.......•..•. Note: No. 290910 Muffler-Assembly •...•......•.•.•.•.....•
Used on type No. 306126. Seal-Oil ..................•............................... Screw-Machine, Round Hd.-4_36xlA," .......•.•.••...•.•... Screw-Machine, Round Hd.-8-32x%," ....................•. Screw-Machine, Round Hd.-8-32x!.r" .........•............ Screw-Machine, :Round Hd.-10-32x%" .................... . Screw-Machine, Round Hd.-10-32x%" .................... . Sc;:-ew-Machine, Fill. Hd.-8-32x %" ....................... . Screw-Machine, Fill. Hd.-10-32x %" ..........• , .•......... Nut-Hex.-6-32 ............................•.••..•••••.•••. Nut-Hex.-8-32, Brass .•......................•....•...... Lockwasher-No. 8x3/64xmr" ...............•.•..•.•......•. LockwasherLilrx%xh" ...........•...........•....•....... Lockwasher-% x3/64xmrH •..•......•....................... Screw-Cap, Hex. Hd.-%, -28x %" ...•..............•.... : ... Screw-Cap, Hex. Hd.-%-24x1" ............•............... Screw-Cap, Hex. Hd.-ilr-24x1 %," ...................... , .. . Lockwasher-J4x5/64x;\" ...................•.............. Pin-Cotter-%x1%," ...................................... . Screw-Machine, Fill. Hd.-%, -20x %" ......•................ Lockwasher-%,x;&x5/64" ................................. . Lockwasher-%,xhx;\" .............•....•.................. Nut-Hex.-%, -28 ......................................... . Screw-Stop Switch ....................................... . Screw-Machine, Round Hd.-%, -20x%" ........•..•...•..... Note: No. 92419 Screw-Machine, Fill. Hd.-%,-20x%" ...... .
Used on type Nos. 306400, 306402,306405,3065'17,306700, 306702, 306703, 306706, 306900, 307006, 307100, 307102. To mount blower housing to head.
Lockwasher-Shakeproof No. 1208 ......................... . Plug-Pipe-%" ...•....................•.....•..........•. Lockwasher-No. 8x3/64x3/64" ........•...................• Nut-Hex.-ilr-24 ...................................•...... Lockwasher-%, x:&x3/64" ................................. . Screw-Machine, Round Hd.-%, -20x%" .................... . Washer-%," Standard .............................•......• Cotter Pin-% xl" long .........................•........... Lockwasher-No. 10x3/64x3/64" .......................••... Screw-Cylinder Head {long) ...........................•... Screw-Cap. Hex. lId.-%, -20x1" ............••......•.•.... Plug-Pipe-;i" ..............................•............ Key-k" square .......................................... . Screw-Cap. Hex. Hd.-t\r-24x%" ................... , ...... . Screw-Machine, Fill. Hd.-;4 _20x %" ...................... . Nut-Flywheel ...........................•.....••.•.•.•... Note: No. 91900 Nut-FlywheeL ....•.................•.....
Used on type Nos. 306400, 306401, 306402, 306403, 306404, 306405, 306700, 306701, 306706, 306900, 306901, 307100, 307101, 307102, 307103, 307104.
3
1
4
14 3 1 3
6 6 8
3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
3.50 3.00 1.50 l..60
.40
.60
2.50 .50
l..00 1.21>
.40
.00 2 @ .05 2 @ .05 2 @ .05 2 @ .00
.05
.00
.05
.05 2 @ .05 4 @ .05 4 @ .05
.05
.05
.05 3 @ .05 4 @ .05
.05 4 @ .05 3 @ .05
.05
.05
3 @.03 .10
2 @ .05 .05
4 @ .05
2 @ .05 4 @ .05 2 @ .05
.05
.05
.10
.10
.05
.Ol'i
.05
.10
32 PARTS SECTION
MASTER PART
NO.
SHIPPING SELLING WEIGHT PRICE
NAME Lbs. 0.. EACH
91'111 Screw-Cylinder Head (short) ....•...........•....•••...... 91'141 Screw-Cap, Hex. Hd.-%-24x%" ........•......••.•.••.•... 91'163 Screw-Machine, Fill. Hd.-8-32xl" .•..•.......••.•.....•... 91'168 Screw-Set, Socket Hd.-ilr-24x%" .......•.•••...•.••..•••.. 91'196 Screw-Cap, Hex. Hd.-ilr-24xl%." ..••......•.•..•••..•..... 91808 Lockwasher-fixlilfx%" .•..•... , ....••.•...... , .......• " .. '. 91810 Elbow-Muffler ..•••.•.•.••.•.....•.......••.•..•.•....•...
Note: No. 91943 Elbow-Muffler ..••..•••...•...••..•....... Used on type Nos. 306117, 307005, 307006.
91811 Locknut-Muffler Elbow .•.••••••....••.••.•.••••.••••.••.. '91896 91901 91920 91984 9201'1 92040 820M 9206'1 92089 92125 92129 92208 9222'1 92236 92236
9228'1 92290 92291 92292 92306 9230'1 92413 92419 92451 92506 92530 92532 92604 92612 99082 99158 991'16 99180
992'12
Key-No.5 Standard-·Woodruff •.•..••••..••••...•..••...•. Screw-Cap, Hex. Hd.-fi-20xl%" .•.••..•••••••.••.•••••••. Screw-Machine, Fill. Hd.-8-32x%" .............••.•••.•••. Pin-Cotter-jlrx%" long ••.•••......•..••••.•..•.•••..•.•. Screw-Machine. Fill. Hd.-8-32xilr" ..••.•••...•...•..•.•••. Nut-Jam .•••..•••...••.•••..••..........••.••.•.•.••••••• Nut-Btarter Pedal ..••.••••••.....•....••••.•••••.•.•••••• Nut-Wing .•.•.•••.••.••........•..•••••.••.••••.•••.•.••. Screw-Mach ine. Fill. Hd.-1,4 - 20x %. " ...................... . Screw-Cap. Hex. Hd.-1,4-20x%" .....•...........••...••... Nut-Hex.-1,4 -28 •••....•.••..•..••.•..•....•••....••.••••• Screw-Connecting Rod ..••........•.••........••••.••.•••. Lockwasher-Shakeproof No. 1120 .....••..•..••....•.••••.. Screw-Cylinder Mounting •.••.•.....••••...••.•••..•••••. Screw-Cylinder Mounting •••.......•••••••..•.••..•.••••.. Note: No. 92606 Screw-Cap. Hex. Hd.-1,4-28xl% ............ .
No. 90832 Lockwasher-1,4xfix5/64" ••......•....•..... Used on type No. 306519. To mount cylinder to base.
Screw-Maehine. Round Hd.-lO-32x1,4" .................... . Lockwasher-No. 10xr.rx3/64" ..•.•••.........•...••••..••.. Nut-Fuel Shut-off Valve Packing· .......•...•.•••••.•..••.. Nut-Hex.-% -24 ....•.•.•...•.........•.•.....•.•.••.••••.• Screw-Cap. Hex. Hd.-1,4-28x%" .••..............•....••.•. Screw-Fill. Hd.-l0-32x%" ..•..••...........•••....•.••.•. Pin-Cotter-jlrx%" long .....•......•...•......•...••••... Screw-Machine, Fill. Hd.-1,4 -20x %" ••.•........••..•...... Screw-Slotted Hex. Hd.-1,4-20x%." ........................ . Screw-Machine. Round Hd.-6-32xl" ......•.•••.•.••••••... Screw-Machine. FiH. Hd.-8_32x1,4" .•......•.......•..•••.• Screw-Machine. Fill. Hd.-S-32x%" .•....•••..••...•••.•••• Screw-Connecting Rod .....••.•.•.••.•.••.•.••••••••.••.• Lockwasher-Shakeproof No. 122S .••..••.•.•••.•..•••..•.•. Pedal-Foot Starter ...•••.•.......••.•.•.•.•.••.•••.••••.• Bearing-BaH-Used on NP Engines only ....••..••••.•••••• Seal-Oil-Used on NP Engines only .•••...••.••••.•••••••. Tank Assembly-Fuel ..........•.•.......•......•••••..••• Note: No. 29034 Tank Assembly-Fuel (one gallon) •••.•••••
Used on type Nos. 306104. 306126, 306520.306703. For mounting 29034 Tank ;S1;: No. 90083 Screw-Machine, Round Hd.-l0-32x%" ..... No. 90321 Nut-Square-l0-32 .•..•...•..•.••..•••.•.. No. 91366 Screw-Machine, Round Hd.-l0-32x%" •....
Clutch Assembly-Starter .....•...............•••.•..••...
1
3 3
1 Note: No. 99615 Clutch Assembly-Starter.................. 1
Used on type Nos. 306702. 306703.
1 1 1 1 1 1 3 3
2 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1
8 6
1 1 1
99288 Cable-Ignition.. . . . . . • . • . . . . . . . . . . . . . . . . . . . . . . . • . . . . . • • . . . 2 Note: No. 99391 Cable-Ignition............................. 3
Used on type Nos. 306511, 306516, 306520. 306521.306702. 99300 Pedal and Sector Assembly-Foot Starter.................. 1
.em
.00
.00
.10
.01)
2 @ .00 .40 .40
.05
.05
.OG
.em 2 @ .05
.05
.10
.20
.06
.05
.00
.05
.05
.05
.10
.10
.05 4 @ .00
2 @ .05 3 @ .05
.10 2 @ .05
.0:; .05
2 @ .00 .00 00$ .0:; .em .06 .00
2 @ .05 1.25 2.GO 1.25 3.25 3.riO
2 @ .05 .05 .10
1.45 1.60
.15 1.26
or..
•
...
•
PARTS SECTION 33
MASTER PART
NO.
SHIPPING SELLING
99307 99339 99621 99622 99630
99632 99634 89636 99665 88678 88700
99714
99764 99765 99793 99858 99860 9986ri 99S68 99874 99876
99896 290017 200062 200166 290281 290568 200584 290642 200763
WEIGHT PRICE NAME Lbs. 0... EACH
Pedal Assembly-Foot Starter ...•.•.....•......••••.•.••••• Lever Assembly-Hand Starter ..•.......•....•..•.•.•...••. Valve-Needle ••••.••••.•.••........•....••..•••••..••••.•• Float-Carburetor •••..•••..••.....•....•..••.•••••••••••.. Cleaner Assembly-Air •••...•...•.......•.•.•.....••.••••• Note: No. 89376 Cleaner Assembly-Air .•...•••..••.•••••••
Used on type No. 306402. Tooth Assembly-Spring ..••............•.•••••.••.•.•••.• Body-Upper Carburetor •••..••..••.••...••.••••••••••.••• Valve and Seat-Fuel Inlet ...•...•.•...•...••••.•.•.••••.•• Yoke-Fuel Filter ••••.••••.......••...••••••••.•.•••.••••• Lever Assembly-Choke •...•.....•.•...••..•••••••••..•••• Shaft and Lever-Choke •••••......•.•.••••.••••••••••••••• Note: No. 23252 Shaft-Choke .••...•••.•.••..•••••••.•••••.
Used on type Nos. 306126, 306702, 306703. Filter Assembly-Fuel ••. ~ ...••.....•..••••••.•••••••••.. Note: No. 89910 Filter Assembly-FueL •..•••••••.•••.••••••
Used on type No. 306126. X Support Assembly-Foot PedaL .••.•.•....••••••••••••.•••• Lever and Support Assembly-Hand ..••.•••..•••...•.•..•• Tube Assembly-Control Casing ..••.•.••••.••......••••••.. Sector Assembly-Starter .•...••.....••.••••••••••.•••.•••• Starter Assembly-Foot .•....•••.•••••••••••.••••..••••.•• Support Assembly-Foot Starter ...•••.•••••..••••••••••••• Shaft and Lever Assembly-Throttle •••.•••.••••••••••••••. Adjuster-Speed ••••••••.•••.••••.•••••••••••••••••••..•••• Carburetor Assembly •••..•••••••••••.••..•••.•••••••.•••.• Note: No. 89507 Carburetor Assembly •••••••••.••••..•••••••
Used on type Nos. 3't6,126, 306702, 306703. Filter Cover-Fuel .•••... ~ .... , ..••••..•••.••• " ••••••••..•••. NOltz: No. DDD09 Filter Cover-FueL .....•.•.•••..•...•••...
Used on type No. 306126. Includes: No. 29OOG9 Valve-Shut-off ••.••.•••.......
No. 23699 Nut-Shut-off Valve Packing •.. No. 27145 Packing-Shut-off Valve ••.•...
Lever-Foot Starter .•.•••••............•....•.•••.•.•..•.. Crank-Governor ..•.........................•......•.•...• Control Assembly-Throttle .......•.....•.••...•••..•.••.. Gear-Governor ••......•........•.........•..•..•...•..... Wire-Ground-37" long ••.....•..•.••.•.•.•.•••••••••...•• Lever Assembly-Control •.....•.•..........•.••...••.••••• Base-Control Lever •....................•....••.•.••..••.• Lever-Control ..•..••••.....•.••...•.......•••.•••••...••. Magneto Assembly ••••.•.••.•.•........•..••••....•••.•••• Note: No. 290703 Magneto Assembly •••......•.••.••.•.••...
For Mechanical Governor on type No. 306703. Includes: No. 22530 Guide-Air •.•••••••..••••..••••
No. 290020 Wire--Ground ................. . No. 290764 Magneto Assembly .•...•.•••••.•.......•.. Used on type Nos. 306101, 306120, 306121, 306137, 306138, 306302 .
3 3
1 1
3 3
1 4 1 2 2 2 1
10 10
1 8 2
2 14
3 8 2 8
1 1
1 1
1
6 6
6
3 3
2 1 1
2 4 6 1 4 2 2
1 1
Includes: No. 0011m Wire-Ground.................... 1 No. 290'16'1 Magneto Assembly........................ 6 Used on type Nos. 306516, 306521. Includes: No. 290020 Wire-Ground................... 1 No. 290'169 Magneto Assembly........................ 6 For Mechanical Governor on type Nos. 306511, 306520, 306702. Includes: No. 22530 Guide-Air ..................... 3
No. 290020 Wire-Ground .•.•..•..••..••••. 1 No. 290111 Magneto Assembly ....•..•.•••••••••• ~.:... 6 For Mechanical Governor on type Nos. 306125, 306126, 306127, 306405, 306610, 306512, 306706. Includes: No. 22530 Guide-Air .•••• ,.................. 3
4.00 4.00
.:50
.35 2.:50 2.C.0
1.'15 L15
L25 3.'15
.50 2.GO 8.50 4.25
.GO
.35 '1.50 '1.150
.'15 1.25
.GO
.15
.10 I.GO .00 .71.
um .2G .90 .40 Ali
8.00 9.00
.25
.:50 9.00
.25 10.00
.50 10.00
.2K
.50 8.25
.25
34 PARTS SECTION
MASTER PART
NO.
SHIPPING SELLING WEIGHT PRICE
NAME Lbs. Oz. _ EACH
290779 Case Assembly-Gear ..............•...................... 1 8 3.50 200780 Cover Assembly-Gear Case................................ 1 4 3.r;0 :90802 Gear and Shaft Assembly.................................. 3 8 8.00 :00868 Plug-Breather. • . • • . . • • . • . . . . . . . • . . . . . . . . . . . . . • . . • . . . . . . . . 2 .00 290938 Base Assembly-Engine ..•....•..........••............... 6 3.75
NOle: No. 290941 Base Assembly-Engine................... 6 4.75 Used on type Nos. 306400, 306401, 306403, 306405, 306700, 306701, 306706, 306900, 306901, 307100, 307101, 307103, 307104. No. 290043 Base Assembly-Engine................... 6 Used on type Nos. 306402, 306404, 306102, 306703, 307102. No. 290040 Base Assembly-Engine................... 6 Used on type Nos. 306108,306114,306121,306132, 306133, 306134, 306135, 307003, 301004, 301005, 307006, 301008. No. 290909 Base Assembly-Engine .••..••....•••.•..• Used on type No. 306519.
6
290948 Case Assembly--G-ear •...•...••...•••••••.•••...••...•.... 290950 Cover Assembly--G-ear Case •.......•.•...•••...............
12 1 4
290951 Drive Shaft-Gear and Bearing Assembly .•................ 29OO6S Rod Assembly-Connecting .•..•.....•......•....•......... 290980 Pin Assembly-Piston-Standard •..•.•....•.•...•......... 290981 Pin Assembly-Piston-.005H o.S ...........••............... 290983 Bushing Assembly--G-ear Case .•.•.•...••.•..•.•.•......... 291015 Housing and Pulley Assembly-Starter Clutch .•..••..•....•
1 12
2 2 3
10
3.00
1.35 .20
1.26