DATRON D5

Compact Milling/Grinding Machine forthe economic manufacturing of highquality, aesthetic dental restorations

Tel.: 603.672.8890 Fax: 603.672.8067

www.datron.com

DATRON Dynamics, Inc.115 Emerson RoadMilford, NH 03055

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© 2010 DATRON AG

The information in this brochure includes current descriptions and performance values that may change during the further development of the machine and it‘s system. The descriptions and performance values stated as facts are only valid if they were stated in writing during the conclusion of the purchase contract.

Apple, the Apple logo and the iPad are registered trademarks from Apple, Inc. All other company and product names are trademarks of their respective companies.

Contents

Technological Advancement 4

About DATRON 5

Dental Technician Interviews 6 - 7

The Process Chain 8

DATRON D5 9

Machine Control 10 - 11

Technology 12 - 13

Automation 14 - 15

Applications and Materials 16

Tool Catalog 17

DATRON Service 18

Technical Data 19

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A strong team –DATRON employs 100+ motivated employees

At DATRON, a team of 15 development engineers and 10 application technologists works continuously on the development and improvement of products and technology – which helps you to secure your own advancement. In conjunction with the renowned tech-nical University of Darmstadt, we conduct research projects, compile manufacturing strategies and develop tool technology for state-of-the-art materials. We also work in close cooperation with a variety of material manufacturers to coninuously optimize the

Leverage our experience and know-how –For your technological advancement

manufacturing process and reduce cycle times – all in an effort to provide you with a competitive edge. Our ever-increasing knowlwdge is passed on to our customers through professional training courses and frequent seminars.

Questions about operation, programming or a challenging new application? Our technical support is just a phone call away!

Technology Hotline: 888.262.2833

Sucess through TeamworkWe pride ourselves on the fact that thousands of companies worldwide employ vanguard DATRON technology to achieve success! Moreover, it is the dedication of our 120+ employees that allows us to forge lasting relationships with our customers – and yield effective solutions for their applications.

Success based on solid ExperienceDATRON was founded in 1969. For more than 20 years, our primary focus has been on high-speed machining technology specifically for efficient milling with small tools. As a result, large companies such as Nokia, Siemens, IBM, Bosch and Stihl, as well as medium-size enterprises have turned to DATRON for solutions to their application-specific manufacturing challenges.

Success Shared!Your success is our success. So, we strive to cultivate relationships built on mutual trust that stand the test of time. Effective relationships are the key to realizing truly exceptional goals.

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Your motivation –is our Drive

Andrés Bernhardt (Dentallabor Bernhardt)

“We work with a scanner and software that yields STL files for use on many materials. The question arises whether a single milling machine can be compatible with these applications and flexible enough to meet the demands of hectic everyday lab life. Besides ceramics like zirconium, NEM is of paramount importance for us. Plus, we‘d like a machine designed with the flexibility to accommodate the newest materials like high-speed plastics and even ones that have not been developed yet. Finally, while we need to cut metals, conventional machines designed to do this are typically too big and heavy to fit into a tight space with old timber floor boards.“

David Comiskey (Comiskey Dental)

“Without CAD/CAM software or even a scanner, I feel outdated in the area of dental technology. So, I‘m in search of the optimal solution. Many of the available machines seem to carry a lot of restrictions. My ‘Dream Machine‘ combines the speed of an industrial production system with the flexibility to mill many materials and the ability to integrate with leading software packages. Also, 5-Axis machining is a must. The idea that three axis machi-ning is sufficient is simply unacceptable. 5-Axis machining is the only way that the hand craftsmanship of the dental technician can be duplicated.“

Kerstin Strassburger (Zahntechnik – Kerstin Strassburger)

“In 2004, we invested in a closed CAD/CAM system with a table sharpening unit and we‘re very content with it. The advantages include the compact dimensions, the simple software operation and the ability to work with dif-ferent plastics, as well as ceramics such as zirconium dioxide, feldspar and glass ceramics. Since ceramics were already the primary material used in our laboratory, this was an important aspect for us. But, there are restric-tions. For example, the size of the ceramic blocks cannot be any bigger than 85 mm and metals cannot be processed and require outsourcing. The perfect addition to our laboratory would be a compact, space saving, 5-Axis machine capable of all of this!“

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Simple and beautiful or beautifully simpleDental-optimized Touch-Screen Control: The removable Apple iPad enables the uploading of jobs and monitoring of the machine status from a distance.

Most compact space solutionThe most compact space solutionGerman-engineered machine design – precise and durable – and only 79 mm wide.

Your assurance for the future5-axis simultaneous machining of all common materials, from soft to hard, with large angular rotation of the rotary and swivel axis for maximum flexibility.

Lights-out operationOperate unattended at night and on weekends with our integrated 8-blank automation (option) – delivering the highest possible efficiency.

CommunicativeCompatible with all leading CAD/CAM software packages. “Open“ system designed to acommodate emerging software technologies. Provides a turn-key solution for instant productivity.

DATRON D5 – milling/grinding machine

Perfect open design for new applications – a safe investment for the future

Patient

Scanning

Finishing

CAD Construction

Datei Bearbeiten Ansicht

Fertig

DentalCAM

X = 0.151 Y = 1.567

Z = 3.574

Datei Bearbeiten Ansicht

Fertig

DentalCAM

X = 0.151 Y = 1.567

Z = 3.574

Defining toolpaths for milling

Simultaneous 5-Axis machining

DATRON

Dental Laboratory

Dental Practice

DATRON machining technology is compatible with all leading CAD/CAM software packages while, at the same time, being an open system that allows for the integration of yet-to-be-developed systems. So, your investment today will facilitate your advancement tomorrow ... and for years to come. In our technology

center, we continually test all CAD/CAM components of the world‘s most prominent dental products manuf-acturers ... and we‘re glad to advise you accordingly!

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The innovative touch operator interface of the removable Apple iPad enables very simple programming of the DATRON Dental software. So, even from a distance, themachine operations and job status can be monitored. For example, by activating the Live View button, the iPad screen shows the machining area. A camera mounted inside the machine transmits the image to the removable iPad screen. This feature allows the operator to check the production status of the machine from another location, such as an office, or perhaps a ceramic station.

With just one Touch –you have full control

Job ManagementIn the DATRON Dental Machine software, the milling data generated by the CAM module is constantly synchronized with the job manager and activated when necessary. Simple Touch funtions can link jobs together according to priority and deadline ... or they can be run independently if preferred.

Blank Management Integrated blank management stores a library of data about the type and strength of the various materials comprising each individual blank (puck) housed within the automation unit. Before any milling procedure begins, a plausibility examination is completed. This yields as high a process security as possible.

Tool ManagementTool data defining each tool type allows for the simple selection of tools by the CAM module. Based on the function and machining time for which the tool will be employed, a pre-defined tool exchange (replacement) is scheduled – thereby ensuring ongoing quality control.

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The Technology – Aesthetics meets pure Function

Rigid and Accurate Rotating Axis The fact that the turning center of the axis lies directly in the center of the material blank leads to tremendous rigidity – and contributes considerably to extremely high manufacturing accuracies.

1.8 kW Precision SpindleThis spindle features HSK-E25 tool holders that have minimal run-out and high radial rigidity – so there is less chance of tool breakage when using small tools. Internal liquid chilling keeps the bearings at a constant temperature which is important when tight depth tolerances are required.

Precision Guides and Ball ScrewsOur high-quality and protected ball screws and guide ways guarantee extreme precision and durability with the lowest possible maintenance costs.

Rigid, Vibration-dampening ConstructionDesigned for Dental ... Designed for Durability. Brushless servo and torque motors paired with a chassis made of cast steel, movable structure parts made from aluminum castings and a robust dental automation system provide impressive machine dynamics, as well as longevity.

The DATRON D5 was developed specifically and exclusively for dental milling applications. All spe-cifications from machine size to performance were designed for the efficient handling and milling of

dental blanks (or material pucks). The blank is milled in the absolute center of the machine ensuring optimal cutting force. High performance servo and torque motors deliver superior machining dynamics and speed.

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Productive from the start –with 8-blank automation and innovative accessories

The optional 8-blank automation can hold 8 different materi-als (of different thickness) and allows up to 100 hours of un- attended (or lights-out) production.

Optimum results are achieved machining Chrome-Cobalt and Titanium due to the minimum coolant lubrication system. The exchange of the reservoir tank is facilitated by a user-friendly quick-change system. The fluid level is monitored and automa-tically displayed on the Apple iPad screen.

The integrated 13-station tool changer is operator friendly and guarantees process safety. Superior production efficiency is reached with the tool-length and tool-break sensors.

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Improve Quality and Save Money –with DATRON micro tools

CoCr/Titanium ToolFor milling NEM, pure titanium and titanium alloys.

The cutting-edge geometry of this tool is designed for strong materials like titanium. The standard XTH coating reduces friction and force at the cutting edge and maximizes tool life.

PMMA/Wax ToolFor milling acrylic polymer and wax blanks.

The design of this tool allows for burr-free, clean milling with soft materials such as PMMA and wax.

Zircon Oxide ToolFor milling high-speed ceramics such as zircon oxide and alumina.

A special cross-section geometry guarantees the best surface quality. Extreme tool life is achieved through the use of a highly friction-resistant diamond coating.

Nano-Composite ToolFor milling glass-reinforced plastics (GRP).

An optimized cross-section geometry combined with the XTS coating yields an exceptional tool life even when milling GRP and abrasive composites.

Forward-thinking and flexible –Complete application and material flexibility

Zirconium

NEM/Titanium

Nano Composites

PMMA/Wax

Dental Gypsum

Ceramics

Materials Applications

Inlays/Onlays

Crowns

Bridges

Telescopes

Bars

Abutments

Supra-constructions

Implants

Models

Examples

The innovative DATRON D5 provides dynamic flexibility with a built-in, 5-axis dental automation system and an “open” architecture that integrates with virtually any scanner and CAD/CAM software. This provides the user with the agility to produce a wide range of dental restoration components based on demand – including crowns, bridges, abutments, telescopes, implant-carried

resorations and bar work. Also, the production of models is now possible. Plus, the D5 accommodates and supurbly machines a variety of dental materials including NEM, titanium, chrome-cobalt, zirconium, PMMA, ceramics, gypsum ... and more!

Technology: Optimized geometry, cutting-edge grinding, superior solid tungsten carbide, optimal coatings

Reliability: Greatest possible process security for continuous high quality production

Quick Availability: Same-day order processing and shipping on weekdays until 2PM

Experience: 20 years experience in the development, testing and production of precision tools

Quality: Made in Germany

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The DATRON D5 is a high-performance milling/grinding machine built specifically for the Dental industry and has a very small space requirement.

The machine includes:

n Rotary & swivel axis for 5-axis simultaneous machiningn Apple iPad for easy user interfacen 13-station tool magazine with tool-length sensorn Integrated 8-blank automation (optional)n Temperature-controlled spindle and drivesn Minimum coolant lubricationn Chip-containment for any material type and optional dust extraction

DATRON Customer Service –quick, friendly and competent

Even after the purchase, we‘re invested in your success. So, you can rely on our highly-skilled service technicians for fast, friendly and competent assistance – keeping your DATRON D5 running efficiently and making you money!

Over 2,000 DATRON machining centers installed worldwide are serviced by a network of regional bases – guaranteeing our customers‘ uptime.

Technical Data

18

79 cm

Dimensions (W x H x D)

79 cm x 190 cm x 115 cm

Weight 880 kg

Precision spindle1.8 kW, 50,000 RPM, HSK-E 25 tool collet

Tool changerup to 13 tools with tool-length and tool-break sensors

Automation(optional)

up to 8 Blanks (100 hours of un-manned operation)

Angles for Rotary Swivel Axis

A: ± 25°; B: ± 45° (in each direction)

WorkpiecesStandard Dental blanks with shoulder; ø 98,5 mm

Power supply3 ø 400 VAC/16 A;7 bar air pressure

Power connection4.000 VA (max. fuseprotection 3 ø 16A)

DATRON D5 –Numbers, Data, Facts!

115 cm

If you need service assistance:The DATRON Service Hotline is open weekdays from 8 AM to 5 PM.

Service Hotline: 603.672.8890 x 807

190 cm

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