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This document provided by Barr-Thorp Electric Co., Inc. 800-473-9123 www.barr-thorp.com

Legal notice© All rights remain with ELAU GmbH, even in the case of applications for propertyrights.No part of this documentation or the accompanying software and firmware may bereproduced, transferred, paraphrased, saved to a storage medium or translated toanother language or computer language without the written consent of ELAU GmbH.Every conceivable measure was taken to guarantee the correctness of this productdocumentation. However, since hardware and software are continuously improved,ELAU makes no representations or warranties with respect to the contents of thisdocumentation.All information on our products in this manual are given purely for the purpose of prod‐uct description and is not binding. Misprints, errors and modifications -without priornotice in the course of product development- are reserved. If details contained in thismanual are explicitly a part of an agreement made with ELAU GmbH, then the detailsof the agreements in this manual are exclusively to determine the agreed condition ofthe object of agreement, on behalf of the § 434 BGB (condition guarantee on behalfof legal regulations).

TrademarkPacDrive is a registered trademark of ELAU GmbH. All other trademarks mentioned in this documentation are the exclusive property oftheir manufacturers.ELAU is a registered trademark of Schneider Electric and/or its affliates in the UnitedStates and/or other countries. Other marks used herein may be the property of theirrespective owners.

ELAU GmbH Dillberg 12-16D-97828 Marktheidenfeld, GermanyPhone: +49 (0) 9391 / 606 - 0Fax: +49 (0) 9391 / 606 - 300e-mail: [email protected]: www.elau.de

Legal notice

Page 2 PacDrive iSH Servo Drive System ELAU GmbH

This document provided by Barr-Thorp Electric Co., Inc. 800-473-9123 www.barr-thorp.com

1 Overview

TM

Figure 1-1: PacDrive System overview

PacDrive iSHThe innovative iSH combines the motor, power amplifier, and the digital servo con‐troller for an axis in a space-saving housing. Due to its compact construction withintegrated controller it is perfectly suitable for peripheral set-up. It is available withsingle or multi-turn encoders and configures itself with the aid of the electronic typeplate in the iSH itself.The highlights

• Compact type of construction• 3.5 times peak torque• Integrated SERCOS interface• High-resolution single or multi-turn encoder• Protection class IP65• Simple wiring• Superior reliability

1

ELAU GmbH PacDrive iSH Servo Drive System Page 3

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PacDrive PS-5The PacDrive PS-5 Power Supply unit features modern technology and a compactand closed construction for switching cabinet installation. Each PacDrive iSH has aPacDrive PS-5 that can be quickly installed with a single connection line. Which meansthat the PS-5 fits seamlessly into the extremely flexible, modular drive concept.The highlights

• Integrated mains filter and bleeder• Intermediate circuit power for up to 25 iSH (depending on the application)• Integrated SERCOS interface• Fully diagnosable due to integrated controller• Simple mounting

PacDrive DB-5PacDrive DB-5 is the link between PS-5 and iSH. Optionally, 1 to 4 iSH Motors can beconnected depending on the number of drives. When operating more than 4 drivessimply expand the system using one or more DB-5s.The highlights

• 1-4 connections for iSH motors or easily expandable with more DB-5s• Easy to expand

1 Overview

Page 4 PacDrive iSH Servo Drive System ELAU GmbH

This document provided by Barr-Thorp Electric Co., Inc. 800-473-9123 www.barr-thorp.com

2 Technical data

2.1 Ambient conditions

Procedure Parameters Value BasisOperation Class 3K3 IEC/EN 60721-3-3

Ambient temperature +5°C...+40°CRelative humidity 5% ... 85%Class 3M6Shock 250 m/s2

Vibration 20 m/s2 (all directions inspace)

Transport Class 2K3 IEC/EN 60721-3-2Ambient temperature -25°C...+70°CCondensation noIcing noanother water noRelative humidity 5% ... 95%Class 2M1Shock 100 m/s2

Vibration 15 m/s2

Long-term storage intransport packaging

Class 1K4 IEC/EN 60721-3-1Ambient temperature -25°C...+55°CCondensation noIcing noanother water noRelative humidity 10% ... 100%

Table 2-1: Ambient conditions of Class F65 for non switch cabinet devices (PD-8, PS-5. iSH)

2.1 Ambient conditions

ELAU GmbH PacDrive iSH Servo Drive System Page 5

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Procedure Parameters Value BasisOperation Class 3K3 IEC/EN 60721-3-3

Ambient temperature +5°C...+45°CCondensation ProhibitedIcing Prohibitedanother water ProhibitedRelative humidity 5% ... 85%Class 3M3Shock 70 m/s2

Vibration 5 m/s2

Transport Class 2K3 IEC/EN 60721-3-2Ambient temperature -25°C...+70°CCondensation ProhibitedIcing Prohibitedanother water ProhibitedRelative humidity 5% ... 95%Class 2M2Shock 100 m/s2

Vibration 15 m/s2

Long-term storage intransport packaging

Class 1K4 IEC/EN 60721-3-1Ambient temperature -25°C...+55°CCondensation ProhibitedIcing Prohibitedanother water ProhibitedRelative humidity 5% ... 95%

Table 2-2: Ambient conditions of Class C20 for switch cabinet devices (without UPS)

2.2 Standards and regulations

Certifications CE, cULusApprovals USDA - Incidental food contact, NFPA - Class A

NSF Standard 61 - Potable water, motor coating RAL 9005

Table 2-3: Standards and regulations Drive System iSH

2 Technical data

Page 6 PacDrive iSH Servo Drive System ELAU GmbH

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2.3 Mechanical and electrical data

2.3.1 iSH Controller

Pay particular attention to these limits for the control voltage if the iSH units in thesystem have brakes.

Category Parameters ValuePower supply Supply voltage 270...680 V DC

Electronics powersupply (iSH without

brake)

Control voltage DC +24 V -15% / +25%Current consumption Typically 200 mA

Electronics powersupply (iSH with

brake)

Control voltage DC +24 V -10% / +6%Current consumption iSH 070 Typically 700 mACurrent consumption iSH 100 Typically 950 mACurrent consumption iSH 140 Typically 1200 mA

Stray power

Electronics (iSH without brake) 4.8 W Electronics: Brake of iSH 070 12 W Electronics: Brake of iSH 100 18 W Electronics: Brake of iSH 140 24 W Power unit Typically 10% of the rated power of the iSH

Excess voltage cate‐gory

Class 3, T2 (DIN VDE 0110)

Excess voltage resist‐ance

Class 1 (DIN VDE 0160)

Radio interferencelevel

Class A EN 55011 / EN 61800 - 3

Insulation materialclass

F

Protection classController IP65motor For information about the protection class of the motor.

Isolation class Degree of pollution 2Motor coating 2 component high solid epoxy resin coating

Lubricant (accordingto FDA standard for

servo motors)

Klübersynth UH1 64-62 food safe gearbox grease

Table 2-4: Technical data: iSH - controller

2.3 Mechanical and electrical data

ELAU GmbH PacDrive iSH Servo Drive System Page 7

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2.3.2 iSH-070 Servo Motor

Category Parameters Abbreviation[unit]

iSH-070 60 011

iSH-070 60 017

iSH-070 60 022

General data Standstill torque M0 [Nm] 1.1 1.7 2.2Peak Torque Mmax [Nm] 3.5 7.6 8.7Rated motor speed nN [min-1] 6000 6000 6000Rated torque MN [Nm] 0.5 1.15 1.15Rated power PN [kW] 0.31 0.72 0.72

Electrical data Pole pair number p 3 3 3Motor winding switch Y Y YTorque constant (120 °C) kT [Nm/Arms] 0.71 0.76 0.76Winding resistance Ph-Ph (20 C) RU-V, 20 [Ω] 10.40 4.20 2.70Winding resistance Ph-0 (120 °C) R120 [Ω] 7.23 2.92 1.88Winding inductance Ph-Ph LU-V [mH] 38.8 19.0 13.0Winding inductance Ph-0 L [mH] 19.4 9.5 6.5Voltage constant Ph-Ph (20 °C) kE [Vrms/

kmin-1]46 48 49

Standstill current I0 [Arms] 1.55 2.5 3.0Rated current without brake (with brake) IN [Arms] 0.60

(1.35)1.5 1.5

Peak current Imax [Arms] 5.7 11.8 12.0

Mechanical data Moment of inertia of the rotor JM [kgcm²] 0.25(0.35)

0.41(0.51)

0.58(0.88)

Weight m [kg] 2.7 (3.0) 3.4 (3.7) 4.2 (4.7)Thermal data Thermal time constant Tth [min] 35 38 51

Response limit thermal contact TTK [°C] 130 130 130

Brake data Brake optional optional optional

Table 2-5: Technical data for iSH-070 without (with) brake

2 Technical data

Page 8 PacDrive iSH Servo Drive System ELAU GmbH

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2.3.3 iSH-100 Servo Motor

Category Parameters Abbreviation[unit]

iSH-100 30 025

iSH-100 30 044

iSH-100 30 058

General data Standstill torque M0 [Nm] 2.5 4.4 5.8Peak Torque Mmax [Nm] 9.6 18.3 28.3Rated motor speed nN [min-1] 3000 3000 3000Rated torque MN [Nm] 1.9 2.9 3.5Rated power PN [kW] 0.6 0.91 1.10

Electrical data Pole pair number p 4 4 4Motor winding switch Y Y YTorque constant (120 °C) kT [Nm/Arms] 1.39 1.52 1.61Winding resistance Ph-Ph (20 C) RU-V, 20 [Ω] 9.80 4.12 2.60Winding resistance Ph-0 (120 °C) R120 [Ω] 6.82 2.86 1.81Winding inductance Ph-Ph LU-V [mH] 45.70 21.80 15.60Winding inductance Ph-0 L [mH] 22.85 10.90 7.80Voltage constant Ph-Ph (20 °C) kE [Vrms/

kmin-1]90 100 103

Standstill current I0 [Arms] 1.80 2.90 3.6Rated current IN [Arms] 1.40 2.00 2.40Peak current Imax [Arms] 7.40 13.10 21.20

Mechanical data Moment of inertia of the rotor JM [kgcm²] 1.40(2.10)

2.31(3.01)

3.22(3.92)

Weight m [kg] 4.9 (5.7) 6.4 (7.2) 8.1 (8.9)Thermal data Thermal time constant Tth [min] 44 48 56

Response limit thermal contact TTK [°C] 130 130 130

Brake data Brake optional optional optional

Table 2-6: Technical data for iSH-100 without (with) brake

2.3 Mechanical and electrical data

ELAU GmbH PacDrive iSH Servo Drive System Page 9

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2.3.4 iSH-140 Servo Motor

Category Parameters Abbreviation[unit]

iSH-140 30 075

iSH-140 15 085

iSH-140 20 125

General data Standstill torque M0 [Nm] 7.5 8.5 12.5Peak Torque Mmax [Nm] 27.0 27.0 55.0Rated motor speed nN [min-1] 3000 1500 2000Rated torque MN [Nm] 4.6 8.3 9.1Rated power PN [kW] 1.45 1.30 1.91

Electrical data Pole pair number p 5 5 5Motor winding switch Y Y YTorque constant (120 °C) kT [Nm/Arms] 1.60 2.65 2.60Winding resistance Ph-Ph (20 C) RU-V, 20 [Ω] 1.81 4.58 1.90Winding resistance Ph-0 (120 °C) R120 [Ω] 1.26 3.18 1.32Winding inductance Ph-Ph LU-V [mH] 19.10 50.0 22.0Winding inductance Ph-0 L [mH] 9.55 25.0 11.0Voltage constant Ph-Ph (20 °C) kE [Vrms/

kmin-1]108 175 173

Standstill current I0 [Arms] 4.70 3.20 4.8Rated current IN [Arms] 2.90 3.15 3.7Peak current Imax [Arms] 18.8 14.6 24.0

Mechanical data Moment of inertia of the rotor JM [kgcm²] 7.41 7.41 12.68

Weight (with brake) m [kg] 12.5(13.8)

12.5(13.8)

17.2(18.5)

Thermal data Thermal time constant Tth [min] 64 64 74Response limit thermal contact TTK [°C] 130 130 130

Brake data Brake optional optional optional

Table 2-7: Technical data for iSH-140 without (with) brake

2 Technical data

Page 10 PacDrive iSH Servo Drive System ELAU GmbH

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2.3.5 PS-5 Power Supply

Category Parameters ValueProduct configuration Item name PS-5 Power Supply iSH

Order number 13 13 02 65Power supply Rated supply voltage 3 AC / 1 AC 220 V (-10%) bis 480 V (+5%)

Supply frequency 48 .. 62 HzControl voltage / -current DC 24 V (-15%..+25%) / max. 13 A, own consumption max. 1A

DC circuit DC_Bus Voltage DC 270 V to 680 VCapacity 700 µFUBleeder ON DC 830 VUBleeder OFF DC 810 VExcess voltage DC 860 V

Bleeder (internal) Resistance 23 ohmPermanent power 200 W Peak power 28 kW

Motor connection DC_Bus Voltage DC 270 V to 680 VDC bus permanent current 20 A (for power supply of 3 AC...)

10 A (for power supply of 1 AC...)DC bus peak current (1 s) 40 A Control voltage DC 24 V (like input voltage)Permanent current 12 A Peak current (1 s) 24 A Number of connectable DB-5 Max. 10

Stray power Electronics 25 W Power unit 15 W / A

Inputs ie + / ie - (X7) Input voltage / -current DC 20..30 V / 1,5 AInput filter no test pulses permitted

Outputs ie1 / ie2 (X8) Output voltage / current AC 10..15 Veff / 2 A / 100 kHz

Outputs rdy (X7) Relay-outputs DC 20..30 V / 2 AWeight 4.2 kgVentilation Internal fanProtection class IP 20Insulation class Degree of pollution 2Excess voltage cate‐gory

Class 3, T2 (DIN VDE 0110)

Excess voltage resist‐ance

Class 1 (DIN VDE 0160)

Radio interferencelevel

Class A EN 55011 / EN 61800 - 3

Table 2-8: Technical data for Power Supply PS-5

2.3 Mechanical and electrical data

ELAU GmbH PacDrive iSH Servo Drive System Page 11

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2.3.6 DB-5 Distribution Box

Category Parameters ValueProduct configuration Item name Distribution Box DB-5 iSH

Order number 13 13 02 66 - 001Power supply DC bus voltage / DC bus current DC 270 V to 680 V / 20 A

Control voltage / -current DC 24 V (-15%..+25%) / max 12 AControl voltage with brakes DC 24 V (-10%..+6%)

Weight 0.85 kgMaterial Polycarbonate [Lexan 940A]Ventilation Natural convectionProtection class IP 65Isolation class Degree of pollution 2Excess voltage cate‐gory

Class 3, T2 (DIN VDE 0110)

Excess voltage resist‐ance

Class 1 (DIN VDE 0160)

Radio interferencelevel

Class A EN 55011 / EN 61800 - 3

Table 2-9: Technical data for Distribution Box DB-5

2 Technical data

Page 12 PacDrive iSH Servo Drive System ELAU GmbH

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2.3.7 Encoder

SinCos® (SKS36) single turn

Parameters Value UnitNumber of revolutions 1Number of sine/cosine periods 128 Per revolutionAbsolute measuring range 1 RevolutionError limits of the digital absolute value +/-5.3 Angular minutesError limits when evaluating the 128 signals (integral non-linearity)

+/-1.3 Angular minutes

Signal form Sine

Table 2-10: Technical data of the SinCos encoder (SKS-36)

SinCos® (SKM36) multiturn

Parameters Value UnitNumber of revolutions 4096Number of sine/cosine periods 128 Per revolutionAbsolute measuring range 1 RevolutionError limits of the digital absolute value +/-5.3 Angular minutesError limits when evaluating the 128 signals (integral non-linearity)

+/-1.3 Angular minutes

Signal form Sine

Table 2-11: Technical data of the SinCos® encoder (SKM-36)

2.3 Mechanical and electrical data

ELAU GmbH PacDrive iSH Servo Drive System Page 13

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2.4 Electrical connections

TM

2

1

Figure 2-1: iSH connection overview

1 Connector2 Additional ground connection

Pin Designation Meaning1 PE Ground conductor2 DC- DC circuit -3 DC + DC circuit +4 0 V Control voltage5 24 V Control voltage6 SERC_OUT + SERCOS output7 SERC_OUT - SERCOS output8 ie1 Inverter Enable9 ie2 Inverter Enable10 SERC_OUT_S SERCOS shield11 SERC_IN_S SERCOS shield12 - not connected13 - not connected14 SERC_IN + SERCOS input15 SERC_IN - SERCOS input

Table 2-12: Connector iSH

2 Technical data

Page 14 PacDrive iSH Servo Drive System ELAU GmbH

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2.4.1 PS-5 Power Supply

TM

X1

X4

X2

X5

X6

X3

X7

X8

Connection Meaning max. terminal cross-section [mm2]/ [AWG] max. tightening torque [Nm]X1 Control voltage/

Mains connectionrigid: 10 - 2 mm2

flexible: 6 - 2 mm224 - 8 -

X2 Bleeder rigid: 10 - 2 mm2

flexible: 6 - 2 mm224 - 8 -

X3 iSH connection rigid: 10 - 2 mm2

flexible: 6 - 2 mm224 - 8 -

X4 SERCOS LWL IN - - 0.8 NmX5 SERCOS LWL OUT - - 0.8 NmX6 SERCOS Connec‐

tion- - -

X7 Control signals rigid: 1.5 - 2 mm2

flexible: 1.5 - 2 mm2- -

2.4 Electrical connections

ELAU GmbH PacDrive iSH Servo Drive System Page 15

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Connection Meaning max. terminal cross-section [mm2]/ [AWG] max. tightening torque [Nm]X8 Control signals rigid: 1.5 - 2 mm2

flexible: 1.5 - 2 mm2- -

Shielded connector - - 1 Nm

Table 2-13: Connection overview - PacDrive Power Supply PS-5

Pin Designation Meaning1 24 V Control voltage2 0 V Control voltage3 PE Ground conductor4 L1 Mains supply5 L2 Mains supply6 L3 Mains supply

Table 2-14: X1 - Control voltage and mains connection

CAUTIONWRONG CONNECTION OF THE CONTROL VOLTAGE

• Connect the control voltage correctly, because the connection of the control volt‐age has no reverse polarity protection.

Failure to follow these instructions can result in equipment damage.

Pin Designation Meaning1 Bla Bleeder A (external)2 Bli Internal bleeder3 n.c. not connected4 Blb Bleeder B (external)

Table 2-15: X2 - Bleeder connection (brake resistor)

2 Technical data

Page 16 PacDrive iSH Servo Drive System ELAU GmbH

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CAUTIONEXCESS VOLTAGE IN DC BUS DUE TO WIRING ERROR

• A bleeder must always be connected to the PS-5.• The internal bleeder is addressed by means of a jumper from Pin 1 "Bleeder A"

to Pin 2 "Internal bleeder".• An external bleeder is connected to Pin 1 "Bleeder A" and Pin 4 "Bleeder B".• Remove jumper from Pin 1 to Pin 2 for the internal brake resistor is you connect

an external brake resistor.Failure to follow these instructions can result in equipment damage.

Pin Designation Meaning1 24 V Control voltage2 0 V Control voltage3 PE Ground conductor4 n.c. not connected5 DC + DC circuit +6 n.c. not connected7 DC- DC circuit -

Table 2-16: X3 - iSH connection

1

8

Pin Designation Meaning1 SERC_OUT + SERCOS Out +2 SERC_OUT - SERCOS Out -3 SERC_IN + SERCOS In +4 nc not connected5 nc not connected6 SERC_IN - SERCOS In -7 nc not connected8 nc not connected

Table 2-17: X6 - SERCOS connection

Pin Designation Meaning1 rdy Ready2 rdy Ready3 ie + Inverter Enable for 24 V supply4 ie - Inverter Enable for 0 V supply

Table 2-18: X7 - Inputs / outputs

Pin Designation Meaning1 ie1 Inverter Enable2 ie2 Inverter Enable

Table 2-19: X8 - Inverter Enable outputs

2.4 Electrical connections

ELAU GmbH PacDrive iSH Servo Drive System Page 17

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CAUTIONWRONG WIRING OF THE INVERTER ENABLE OUTPUTS

• Check if the Inverter Enable outputs are short circuit proof.Failure to follow these instructions can result in equipment damage.

CAUTIONWIRING ERROR

• Only connect the ie1/ie2 signal of the hybrid cable to the AC voltage ie1/ie2 onPS-5 connector X8.

Failure to follow these instructions can result in equipment damage.

2.4.2 DB-5 Distribution Box

TM

X1

X2

X3

X4

X5

2 Technical data

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Connection Meaning max. terminal cross-section [mm2]/[AWG]X1 Input (PS-5 or DB-5) pre-fabricated ELAU cableX2 Output (DB-5 or iSH) pre-fabricated ELAU cableX3 Output (DB-5 or iSH) pre-fabricated ELAU cableX4 Output (DB-5 or iSH) pre-fabricated ELAU cableX5 Output (DB-5 or iSH) pre-fabricated ELAU cable

Shielded connector -

Table 2-20: Connection overview Distribution Box DB-5

Pin Designation A Designation B Meaning1 PE PE Ground conductor2 DC- DC- DC circuit -3 DC + DC + DC circuit +4 0 V 0 V Control voltage5 24 V 24 V Control voltage6 SERC_OUT + SERC_IN + SERCOS input / output7 SERC_OUT - SERC_IN - SERCOS input / output8 ie1 ie1 Inverter Enable9 ie2 ie2 Inverter Enable10 SERC_OUT_S SERC_IN_S SERCOS shield11 SERC_IN_S SERC_OUT_S SERCOS shield12 - - not connected13 - - not connected14 SERC_IN + SERC_OUT + SERCOS input / output15 SERC_IN - SERC_OUT - SERCOS input / output

Table 2-21: PacDrive DB-5 connectors

2.4 Electrical connections

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2.5 Dimensions

Dimensions (iSH-070)

B

70

2,5

8,5

L 187

M4

69

Ø C

Ø 6

0 j6

B K

A

34

73

10

7

35

LL Ø

5,5

x3,5

(4x)

TK Ø 75

TK Ø 82

20-35mm, see connector! K

26

12

7

without Option-module

with Option-module

68

Figure 2-2: Dimension diagram for iSH-070 motor

Please note that the iSH series 070 uses different shaft diameters. The shaft diameterfor the iSH070 60 022 is 14 mm.

Dimensions table

Dimensions iSH070 60 011 iSH070 60 017 iSH070 60 022A (with brake) 175 (182) 189 (215) 222 (256)B 23 23 30C 11 k6 11 k6 14 k6K (with brake) 212 (219) 226 (252) 259 (293)L (with brake) 25 (31) 38 (64) 71 (105)

Table 2-22: Dimensions of the iSH 070 (dimension specifications in mm)

2 Technical data

Page 20 PacDrive iSH Servo Drive System ELAU GmbH

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Dimensions (iSH-100)

70

100

M4

187

14

13

7

99

Ø9

5 j6 Ø

C

3,5

B K

A

34

10

3

L5

0

98

Ø 9

(4x)

TK Ø 115

20-35mm, see connector!

K

15

7

26

without Option-module

with Option-module

Figure 2-3: Dimension diagram for iSH-100 motor

Dimensions table

Dimensions iSH100 30 025 iSH100 30 044 iSH100 30 058A (with brake) 178 (207) 212 (243) 248 (279)B 40 40 40C 19 k6 19 k6 19 k6K (with brake) 215 (243) 249 (280) 285 (315)L (with brake) 27 (55) 61 (92) 97 (127)

Table 2-23: Dimensions of the iSH 100 (dimension specifications in mm)

2.5 Dimensions

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Dimensions iSH-140

137

Tkn165

70

140

187 L

12

M4

n

C

3,5 A

B K

18

1

34

(1

47

)

without Option-module

with Option-module

K

26

20

1

20-35mm, see connector

n1

30

j6

13

8,5

Ø11

Figure 2-4: Dimension diagram for iSH-140 motor

Dimensions table

Dimensions iSH140 XX 075 iSH140 XX 085 iSH140 XX 125A (with brake) 218 (256) 218 (256) 273 (311)B 50 50 50C 24 k6 24 k6 24 k6K (with brake) 254 (292) 254 (292) 309 (347)L (with brake) 67 (105) 67 (105) 122 (160)

Table 2-24: Dimensions of the iSH 140 (dimension specifications in mm)

2 Technical data

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Dimensions of the iSH-feather key

Figure 2-5: Dimension diagram iSH feather key

Dimension tables

Dimensions iSH070 60 011 iSH070 60 017 iSH070 60 022B 23 23 30C 11 k6 11 k6 14 k6D 4 N9 4 N9 5 N9E 2.5 2.5 3F 18 18 20G 2.5 2.5 5H DIN 332-D M4 DIN 332-D M4 DIN 332-D M5Feather key (N9) DIN 6885-A4x4x18 DIN 6885-A4x4x18 DIN 6885-A5x5x20

Table 2-25: Dimensions of the iSH-070 feather key (in mm)

Dimensions iSH100 30 025 iSH100 30 044 iSH100 30 058B 40 40 40C 19 k6 19 k6 19 k6D 6 N9 6 N9 6 N9E 3.5 3.5 3.5F 30 30 30G 5 5 5H DIN 332-D M6 DIN 332-D M6 DIN 332-D M6Feather key (N9) DIN 6885-A6x6x30 DIN 6885-A6x6x30 DIN 6885-A6x6x30

Table 2-26: Dimensions of the iSH-100 feather key (in mm)

2.5 Dimensions

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Dimensions Power Supply PS-5

251

88

35

24

3,5

3524

7

242,50

285,4

Ø3,5

Ø6,5

15

8

Figure 2-6: Dimension diagram Power Supply PS-5

2 Technical data

Page 24 PacDrive iSH Servo Drive System ELAU GmbH

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Dimensions Distribution Box DB-5

230,00

215,00R7

135,00

151,40

120,00

70,30

56,00

26,10

67,80

94,0

56,0

67,8

Figure 2-7: Dimension diagram Distribution Box DB-5

2.5 Dimensions

ELAU GmbH PacDrive iSH Servo Drive System Page 25

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3 Type code

Flange Size

070, 100

Rating Speed x 100 min-1

(30)

Standstill torque /10 Nm

(e.g. 011, 017, 022, 025, 044, 058)

Voltage

0 = DC 560V / integr. servo electronic

Shaft end

0 = Smooth shaft

1 = Keyed shaft according to DIN 6885

3 = Smooth shaft, stainless steel

4 = Keyed shaft, stainless stell according to DIN 6885

Surface

0 = Standard coating

Cooling

0 = Self-cooling

Connection system

0 = Hybrid connector

Sealing (Protection class) Shaft

0x = Without shaft sealing

(IP54 excl. IM V3: IP40)

1x = Shaft sealing (IP65)

Sealing (Protection class) Housing

x0 = Standard IP65

Encoder

0 = SinCos SKS 36

1 = SinCos SKM 36

Brake

0 = Without holding brake

1 = With holding brake

Options

00 = Without option

01 = iSH-DIS1 connected

Flange Size

Rating Speed

Standstill torque

Voltage/Electronic

Shaft end

Surface

Cooling

Connection system

Sealing (Protection Class)Shaft / Housing

Encoder

Brake

Options

iSH070/60017/0 /0 /00 /0 /00 /00 /00

3 Type code

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4 Optional module iSH-DIO8Features:

• 8 bidirectional floating inputs/outputs (configurable in the PLC configuration)• Connection via two M12 connectors (8-pin), each with 4 inputs/outputs• Floating internal power supply of outputs up to 0.1 A total current for 8 inputs/

outputs• Maximum 2 A total output current via 8 outputs when using external supply voltage• 0.5 A output current max. per output when using external supply• Short-circuit detection and open-circuit detection on outputs• Two inputs with special functions (touch probe, counter)

Figure 4-1: Connecting the DIO-4 M12 distributor to the iSH-DIO8 optional module

4.5 Dimensions

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4.1 Technical data

Parameters ValueItem name iSH-DIO8 I/O moduleOrder number 13 13 02 67iSH-DIO8 supply - Control voltage / control current DC 24 V (-15% / +20%)

when using internal I/O supply: max. 300 mAwhen using external I/O supply: max. 80 mA

digital inputs - Number- Voltage in UIN 0 range- Voltage in UIN 1 range - Input current- Electrical isolation- Protected against reverse polarity- Input filter

8 (IEC61131-2 Type I)DC -3 ... 5 VDC 15 ... 30 VIIN = 2 mA at UIN = 15 V500 V floating opposite PEYes 1 or 5 ms, configurable

digital outputs - Number- Output voltage- Ratedcurrent per output- Total module current across all8 inputs/outputs- Activation current- Leakage cur‐rent 0 signal- Transmission time- Short-circuitproof- Supply output- Electrical isolation

8 (IEC61131-2) (+UL-3 V) < UOUT < +UL

Ie = 500 mAWhen using internal I/O supply: 0.1 A When using external I/O supply: 2.0 A Iemax > 2 A for 1 s< 0.4 mA100 µsYesDC 24 V (-15% / +20%) / 2 A500 V floating opposite PE

Weight 0,22 kg Ambient conditions - Protection class- Ambient temp. during operation- During storage and transport- Excess voltage category

- Degree of radio interference

IP 65+5...+40 °C-25...+70 °C, Temperature fluctuation tmax =30 K/h

Class A EN55011 / EN61800-3Approval CE, cULus

Table 4-1: Technical data for iSH-DIO8

4 Optional module iSH-DIO8

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4.2 Electrical connections

Optional module iSH-DIO8

Pin Designation Meaning1 IO.0 Input/output 02 IO.1 Input/output 13 IO.2 Input/output 24 IO.3 Input/output 35 24 V Control voltage6 24 V Control voltage7 0 V Control voltage8 0 V Control voltageShield PE Shield

Table 4-2: Electrical connections for iSH-DIO8 outlet X4 - inputs/outputs

Pin Designation Meaning1 IO.4 Input/output 42 IO.5 Input/output 53 IO.6 Input/output 64 IO.7 Input/output 75 24 V Control voltage6 24 V Control voltage7 0 V Control voltage8 0 V Control voltageShield PE Shield

Table 4-3: Electrical connections for iSH-DIO8 outlet X5 - inputs/outputs

Block diagram iSH-DIO8

in -/ output

DC

DC

PowerSupply (intern)

24V

internal adressing

X4.5 X4.6

X5.5 X5.6

X4.7 X4.8

X5.7 X5.8

X4.1 X4.2 X4.3 X4.4

X5.1 X5.2 X5.3 X5.4

2A max. 24V

24V

0V

IO.0

IO.1

IO.2

IO.3

IO.4

IO.5

IO.6

IO.7

2A max.

iSH-DIO8

X4 X5

Figure 4-2: Block diagram iSH-DIO8

4.2 Electrical connections

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DIO-4 M12 distributor

outlet *) 3 4 outlet *)

outlet *) 1 2 outlet *)

*) locking torque 0,6 ... 0,7 Nm

Figure 4-3: Connection scheme M12 distributor DIO-4

Pin Designation Meaning1 24 V Control voltage2 free Reserved3 0 V Control voltage4 IO.x Input/output x (X4: 0 ... 3 or X5: 4 ... 7)5 PE Shield

Table 4-4: Electrical connections for DIO-4 outlet 1 ... 4 - Inputs/Outputs

CAUTIONTHERE IS NO POTENTIAL ISOLATION AMONG ANY OF THE 8 INPUTS/OUT‐PUTS.

• When using an external power supply, you must protect it with 2 A (time-lag).• The control voltage when using external I/O supply can be supplied either via the

X4, X5 outlets or via the DIO-4 M12 distributor.

1

2

3

4

5 1

2

3

4

5 1

2

3

4

5 1

2

3

4

5

PE -1 -2 +1 +2 1 2 3 4

shield blue red grey pink white brown green yellow

outlet 1 outlet 2 outlet 3 outlet 4

Figure 4-4: Block diagram DIO-4

4 Optional module iSH-DIO8

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4.3 Dimensions

Figure 4-5: iSH-DIO8 dimension diagram

Figure 4-6: DIO-4 M12 DISTRIBUTOR dimension diagram

4.3 Dimensions

ELAU GmbH PacDrive iSH Servo Drive System Page 31

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5 Hybrid Connector iSH-HCN1To enable cable gland between a DB-5 in the switching cabinet and a DB-5 outside ofthe switching cabinet by using a cable channel or pipe, a iSH-HCN1 is required.

5.1 Technical data

5.1.1 Mechanical and electrical data

Parameters ValueItem name iSH-HCN1Order number 15 15 44 17Control voltage (24 V / 0 V) - Control voltage- Permanent current - Peak current (1s)

DC 24 V12 A24 A

DC bus (DC+ / DC-) - DC bus voltage - DC bus permanent current - DC bus peak current (1s)

DC 270 V to 680 V20 A40 A

Inverter Enable (ie1 / ie2) - voltage - Current

AC 10..15 Veff 2 A

Weight 0.1 kgInsulation Degree of pollution 2

Table 5-1: Technical data for iSH-HCN1

5 Hybrid Connector iSH-HCN1

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5.2 Electrical connections

TM

ie1 ie2

ie1 ie2

24V 0V PE nc DC+ nc DC-

24V 0V PE nc DC+ nc DC-

Figure 5-1: iSH - HCN1- Electrical connections

Designation Meaning Color Cross-section24 V Control voltage red 2.5 mm2

0 V Control voltage blue 2.5 mm2

PE Ground conductor green/yellow 2.5 mm2

nc not connectedDC + DC circuit + black "DC+" 2.5 mm2

nc not connectedDC- DC circuit - black "DC-" 2.5 mm2

ie1 Inverter Enable for 24 V supply grey+pink

0.25 mm2

ie2 Inverter Enable for 0 V supply black 0.25 mm2

Table 5-2: Connections to iSH-HCN1

The DIN rail is not part of the iSH-HCN1.

5.2 Electrical connections

ELAU GmbH PacDrive iSH Servo Drive System Page 33

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5.3 Dimensions

ie1 ie2

ie1 ie2

24V 0V PE nc DC+ nc DC-

24V 0V PE nc DC+ nc DC-

46,5 12,5 12,5

78

57 76

19

max. 59

16,05

Figure 5-2: iSH-HCN1 dimension diagram

5 Hybrid Connector iSH-HCN1

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