data sheet ds/gaa630-m-en gaa630-m advanced emission ...advanced emission monitoring system for...

Data sheet DS/GAA630-M-EN

GAA630-M Advanced emission monitoring system for marine applications

Measurement made easy We are on your wavelength

Continuous measurement of SO2, CO2, NOx, CO and O2

with a single measuring system

Proven technology for reliable and accurate

measurements

Low maintenance due to innovative internal gas

calibration cells

MARPOL referenced extractive gas sampling approach

Conformity as per MEPC.259(68) and MEPC.177(58)

Worldwide service


2 DS/GAA630-M-EN | GAA630-M

Application and system design

Application

On January 1, 2015, new limit values for SO2 and NOx went

into effect to reduce air pollution caused by ships. The Inter-

national Maritime Organization (IMO) has specified these new

limit values in MARPOL Annex VI. If a vessel uses an exhaust

gas cleaning system – a so-called scrubber – for compliance

with the limit values, this system must be continuously moni-

tored by means of an emission measurement system.

The GAA630-M measures the gas concentration upstream or

downstream of the scrubber and transfers them to the vessel’s

main control system. Compliance with the specified limit

values can be proven and documented this way. The SO2/CO2

ratio can be used to control the scrubber. O2 and CO can be

measured as well for combustion optimization purposes.

Measuring principle

The GAA630-M is based on ABB’s proven NDIR (non-disper-

sive infrared) measurement technology. The analyzer module

Uras26 allows for reliable measuring and monitoring of the

limit values for SO2 and CO2 specified by the IMO, and it can

be employed for continuous monitoring of CO if required.

The O2 concentration (combustion quality index) is measured

with an electrochemical sensor (ECS).

The system can be equipped with an additional analyzer

module to allow for NOx measurements. The Limas21 UV is a

rugged photometer based on NDUV (non-dispersive ultra-

violet) measurement technology specifically designed for NO

and NO2 measurements.

System configuration

The system allows for simultaneous monitoring of multiple

measuring points and different measured values. It can be

configured for either a single stream or a dual stream sampling

(see table below and gas flow diagrams on pages 4–9).

System config.

Sampling points Streams Measured components

C1 Downstream scrubber Single CO2, SO2, O2

C2 Upstream scrubber and Dual CO2 and

Downstream scrubber SO2, O2

C3 Downstream scrubber Dual CO2, SO2, O2

C4 Downstream scrubber Single CO2, SO2, O2, NOx

C5 Upstream scrubber and Dual CO2 and

Downstream scrubber SO2, O2, NOx

C6 Downstream scrubber Single CO2, SO2, O2, CO

System design

The GAA630-M consists of the following parts:

– Sampling probe

– Sample gas line

– Sample conditioning system

– Analyzer system

The system is composed of two cabinets: One cabinet

accommodates the sampling components and the other the

analytical components.

The extraction of the gas from the exhaust line is done with

heated sampling probes, which are installed in the line. The

heated sampling line is the connection and supplying line

between sampling probe and sampling cabinet. The probe

and the sampling line are heated to avoid condensation.

To clean the filters in the sampling probe a back-flushing

system via the filter chamber is integrated (with built-in

solenoid valves). The filters are cleaned with pressurized air,

every 6 hours cyclical or automatically when the flow is below

the minimum value.

At the entrance of the analyzer cabinet there is a 3/2 way so-

lenoid valve. The gas flow goes to the gas cooler and via filter,

flow meter, pump and aqua stop filter to the gas analyzer.

GAA630-M | DS/GAA630-M-EN 3

Technical data

Measuring principle

NDIR for SO2 and CO2, electrochemical cell for O2,

NDUV for NOx. Extractive measurement (cold/dry)

Sample components and measuring ranges

CO2: 0–20 % by volume

SO2: 0–250/0–500 ppm

O2: 0–25 % by volume

NO: 0–1000 ppm

NO2: 0–400 ppm

NOX: 0–1400 ppm

SO2/CO2 ratio: 0–250 (calculated)

Linearity deviation

1 % of span

Repeatability

0.5 % of span

Zero drift

SO2, CO2: 1 % of span per week

NOx: 2 % of span per week

Sensitivity drift

1 % of measured value per week

Noise

SO2, CO2: 0.2 % of span at electronic T90 time = 5 sec

NOx: 0.5 % of span at electronic T90 time = 10 sec

Analyzer response time

Less than 3 seconds (sample gas flow 60 l/h)

Warm up time

30 minutes (with thermostat), in line with MARPOL requirement

Validation / Calibration

Automatic validation with internal gas filled cells

Manual calibration with calibration gas bottle

Enclosure

Protection class: IP65

Material: Stainless steel

Weight: Sample conditioning system cabinet 260 kg, analyzer

cabinet 300 kg

Dimensions w/o cabinet base (W x H x D): Sample condition-

ing system cabinet 800 x 1150 x 550 mm (31.50 x 45.28 x

21.65 in.), analyzer cabinet 750 x 850 x 850 mm (29.53 x

33.46 x 33.46 in.)

Electrical interfaces

Analog signals: 8 x AO, 4 x AI

Digital signals: 8 x DO, 8 x DI

Gas analyzer communication interface: Ethernet Modbus

TCP/IP (standard), Modbus RTU (option), Profibus (option),

data transmission (via router) or remote operation

Gas connections

Instrument Air: 1/2″ OD tube fitting

Sample gas inlet and calibration port: 1/4″ OD tube fitting

Power and signal connections

Power supply: max.16 mm2/AWG 6, M32/M25 cable gland

Signal: max. 4 mm2/AWG 10, M25/M20 cable gland

Power supply

Input voltage: 115/230 VAC, 50/60 Hz

Power consumption

Sampling probe: 400 W

Electric heated sample gas line: 54 W/m

Sample conditioning system cabinet: max 800 W

Analyzer cabinet: max 400 W

Compressed air for back-purging

Quality: Dry with dew point < –20 °C (–4 °F)

Pressure: Max. 600 kPa (87 psi)

Sample gas inlet conditions

Temperature: Max. 500 °C (932 °F)

Pressure: 850 to 1100 hPa (12.3 to 16 psi)

Flow: Max. 30 to 100 l/h

Ambient temperature

In operation: 5 to 55 °C (41 to 131 °F)

During storage and transport: –20 to 70 °C (–4 to 158 °F)



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HE

RS

.

3. E

LEC

TR

ICA

LB

UN

DLE

S S

HA

LLB

E S

UP

PLI

ED

BY

AB

BA

ND

INS

TALL

ED

BY

OT

HE

RS

.

4. G

AS

BO

TT

LE IS

TU

RN

ON

WIT

H G

AS

PR

ES

SU

RE

TO

TH

E P

UM

P, B

EF

OR

E

SW

ITC

HIN

G B

V00

402

TO

CA

LIB

RA

TIO

N G

AS

PO

SIT

ION

. AF

TE

R C

ALI

BR

AT

ION

, NE

ED

SW

ITC

H B

V00

402

TO

SA

MP

LE B

EF

OR

ET

UR

NIN

G O

FF

TH

E G

AS

BO

TT

LE.

5. D

OS

ING

SY

ST

EM

FO

R S

CR

UB

BE

R O

UT

LET

IS O

PT

ION

.

PN

EU

MA

TIC

AIR

LB00

001

LB00

001

- B

AC

K P

UR

GE

SO

LEN

OID

VA

LVE

CO

NN

EC

TIO

N

- S

AM

PLE

VA

LVE

SO

LEN

OID

VA

LVE

CO

NN

EC

TIO

N

- H

3PO

4 R

EA

GE

NT

LIN

E

- H

2O2

RE

AG

EN

TLI

NE

- S

AM

PLE

2 B

AC

K P

UR

GE

AIR

LIN

E

- S

AM

PLE

2A

OV

DR

IVE

AIR

LIN

E

- S

AM

PLE

1 C

ON

DE

NS

AT

E W

AT

ER

LIN

E

1/4"

PFA

PB

0000

1

TS

G2

PFA

PJB

TS

G1

TS

G3

TS

G4

TS

G5

AIR

FR

OM

SA

FE

TY

AR

EA

1/4"

PFA

PB

0000

2

PJB

TS

G6

TS

G7

TS

G8

TS

G9

PFA

CV

0040

1

F00

401

CV

0040

1



TC

TC

ITE

M N

O.

1 2

ME

AS

UR

ED

CO

MP.

TY

PIC

AL

RA

NG

EU

NIT

3 4 5

NO

TE

S

LEG

EN

D

6 7

HF

LOW

DIR

EC

TIO

N

F

BV

0080

1

TP

1

SC

S E

NC

LOS

UR

E

800(

W)x

1150

(H)x

550(

D)m

m

(316

SS

PA

INT

ED

)

1/2"

316S

S

AN

ALY

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R C

AB

INE

TF

IELD

AT

M -

AT

MO

SP

HE

RIL

VE

NT

I.A

. -

IN

ST

RU

ME

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AIR

BV

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DN

65P

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E IN

SU

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EN

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LIN

E P

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NO

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AL

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TAG

NO

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SE

RV

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PH

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S L

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NO

.

PR

ES

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(K

gf/c

m2-g

)

TE

MP

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AT

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°C)

DE

SIG

N P

RE

SS

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Kgf

/cm

2-g

)

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SIG

NT

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PE

RA

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(°C

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SC

RU

BB

ER

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STA

CK

GA

S

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150

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AT

ED

SA

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BE

230V

AC

50H

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NO

N U

PS

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ELE

CT

RIC

AL

HE

AT

ING

BU

ND

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EH

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150°

C

TIE

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NN

EC

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N:

TP

1: IN

ST

RU

ME

NT

AIR

SU

PP

LYF

OR

SC

S C

AB

INE

T , 1

/2"

OD

VIA

TU

BE

FIT

TIN

G.

TP

2: IN

ST

RU

ME

NT

AIR

SU

PP

LYF

OR

AN

ALY

ZE

R C

AB

INE

T , 3

/8"

OD

VIA

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BE

FIT

TIN

G.

TP

3:A

NA

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BIN

ET

AT

M V

EN

T, 6

mm

VIA

TU

BE

FIT

TIN

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OTA

LG

OO

SE

NE

CK

300

MM

HE

IGH

T.

TP

4: C

ALI

BR

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GA

S IN

LET

PO

RT

(ZE

RO

GA

SA

ND

SP

AN

GA

S),

ON

PO

RT

CA

LIB

RA

TIO

N. N

OR

MA

LP

LUG

GE

D, 1

/4"

OD

VIA

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BE

FIT

TIN

G.

TP

5: P

RO

BE

1 B

AC

K P

UR

GE

INLE

T , 3

/8"

OD

VIA

TU

BE

FIT

TIN

G.

TP

7: S

CS

CA

BIN

ET

AT

M V

EN

T, 6

mm

VIA

TU

BE

FIT

TIN

G.T

OTA

LG

OO

SE

NE

CK

300

mm

HE

IGH

T.

TP

9: C

ON

DE

NS

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E W

AT

ER

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AIN

PO

RT.

DN

6/4

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BE

FIT

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G.

TS

G1:

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UT

LET,

1/4

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D V

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ITT

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TS

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SE

AL.

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G3:

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MP

LE 1

TO

AN

ALY

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R C

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T , 6

MM

OD

VIA

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BE

FIT

TIN

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G4:

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LE 1

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OM

SC

S C

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T, 6

MM

OD

VIA

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TS

G5:

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OM

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FE

TY

AR

EA

, FO

R C

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ZE

RO

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S O

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PLI

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AIR

1/4

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D V

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ITT

ING

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AN

ALY

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R E

NC

LOS

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750(

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850(

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(316

SS

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AT

M V

EN

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VC

0000

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230V

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NO

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A

SE

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C

1

TP

3

0~10

0 °C

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0 °C

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4

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TP

5

RE

AG

EN

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(H3P

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CT

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1

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BA

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1A

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1/2"

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1 x

1/4"

, 1 x

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1 2 a

DN

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316S

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1/4"

316S

S

1/4" O.D

1/4" O.D

DN

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1

6MM

PR

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1

SE

T@

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rg

2

1/4"

316S

S

SO

V00

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S

AT

M V

EN

T

DN

6/4

DN

6/4

NO

TE

4

(OP

TIO

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AT

M

VE

NT

6mm

(OP

TIO

N)

NO

TE

5

SO

2/C

O2

RA

TIO

TP

9

TP

7

PA

TH

2

(SO

2/C

O)

1.A

LLT

UB

ING

SH

ALL

BE

DN

6/4

X 1

MM

W.T

. PFA

UN

LES

S N

OT

ED

OT

HE

RW

ISE

.

2. S

AM

PLE

PR

OB

E S

HA

LLB

E S

UP

PLI

ED

BY

AB

BA

ND

INS

TALL

ED

BY

OT

HE

RS

.

3. E

LEC

TR

ICA

LB

UN

DLE

S S

HA

LLB

E S

UP

PLI

ED

BY

AB

BA

ND

INS

TALL

ED

BY

OT

HE

RS

.

4. G

AS

BO

TT

LE IS

TU

RN

ON

WIT

H G

AS

PR

ES

SU

RE

TO

TH

E P

UM

P, B

EF

OR

E

SW

ITC

HIN

G B

V00

402

TO

CA

LIB

RA

TIO

N G

AS

PO

SIT

ION

. AF

TE

R C

ALI

BR

AT

ION

, NE

ED

SW

ITC

H B

V00

402

TO

SA

MP

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EF

OR

ET

UR

NIN

G O

FF

TH

E G

AS

BO

TT

LE.

5. D

OS

ING

SY

ST

EM

FO

R S

CR

UB

BE

R O

UT

LET

IS O

PT

ION

.

PN

EU

MA

TIC

AIR

LB00

001

-

SO

LEN

OID

VA

LVE

CO

NN

EC

TIO

N

-

SO

LEN

OID

VA

LVE

CO

NN

EC

TIO

N

-

RE

AG

EN

TIN

LET

LIN

E

1/4"

PFA

PB

0000

1

TS

G2

PFA

PJB

TS

G1

TS

G3

TS

G4

TS

G5

AIR

FR

OM

SA

FE

TY

AR

EA

CV

0040

1

F00

401



Sampling cabinet general arrangement drawing

Dimensions in mm (inch)

1150 (45.28)

80

0 (

31

.50

)

50 (1.97)

55

0 (

21

.65

)

12

40

(4

8.8

2)

70 (2.76)

FR

ON

TV

IEW

WIT

HO

UT

DO

OR

LE

FT

VIE

WR

IGH

TV

IEW

TO

PV

IEW

TS

G2

TS

G7 A1

1

TS

G7

ELE

CT

RIC

AL:

TE

1: 2

30V

AC

50H

z S

ING

LE

PH

AS

E N

ON

-UP

S P

OW

ER

SU

PP

LY,

M32 C

AB

LE

GLA

ND

FO

R C

US

TO

ME

R S

UP

PLY

CA

BLE

.T

E4: S

CR

UB

BE

R O

UT

LE

TP

RO

BE

HE

AT

ER

PO

WE

R O

UT

LE

T,

M20 C

AB

LE

GLA

ND

FO

R C

US

TO

ME

R S

UP

PLY

CA

BLE

.T

E6: S

CR

UB

BE

R IN

LE

TP

RO

BE

HE

AT

ER

PO

WE

R O

UT

LE

T,

M20 C

AB

LE

GLA

ND

FO

R C

US

TO

ME

R S

UP

PLY

CA

BLE

.

A2

A2

A3

TS

G3

TS

G8

TS

G3

TS

G8

TP

4

A3

TS

G2

22 2

TE

1T

E6

TE

4T

E1

TE

4T

E6

3

TS

G2

TS

G7

BR

EA

TH

H

OLE

TP

1T

P1

TS

G5

33

TP

4

TS

G5

A1

TP

8T

P7

BR

EA

TH

H

OLE

1/2

" O

D1/2

" O

D

ITE

MQ

TY

DE

SC

RIP

TIO

N

SC

S C

AB

INE

T(8

00W

x 1

200H

x 5

50D

mm

)1

1

21

NO

N-U

PS

PO

WE

R D

IST

RIB

UT

ION

EN

CLO

SU

RE

(500W

x 4

00H

x 1

60D

mm

)

ELE

CT

RIC

AL

HE

AT

ING

BU

ND

LE

TE

MP

ER

AT

UR

E C

ON

TR

OLLE

R3

2

TIE

-IN

CO

NN

EC

TIO

N:

TP

1: IN

ST

RU

ME

NT

AIR

SU

PP

LY

FO

R S

CS

CA

BIN

ET, 1/2

" O

D V

IAT

UB

E F

ITT

ING

.T

P4: C

ALIB

RA

TIO

N G

AS

IN

LE

TP

OR

T(Z

ER

O G

AS

AN

D S

PA

N G

AS

),O

N P

OR

TC

ALIB

RA

TIO

N. N

OR

MA

LP

ULG

GE

D, 1/4

" O

D V

IAT

UB

E F

ITT

ING

.T

P7,T

P8: S

CS

CA

BIN

ET

AT

M V

EN

T, 6m

m V

IAT

UB

E F

ITT

ING

,T

OTA

LG

OO

SE

NE

CK

300m

m H

EIG

HT.

TS

G2: S

AM

PLE

1 IN

LE

T, 1

/4"

OD

TU

BE

HE

AT

SH

RIN

K E

NT

RY

SE

AL.

TS

G3: S

AM

PLE

1T

OA

NA

LY

ZE

R C

AB

INE

T, 6M

M O

D V

IAT

UB

E F

ITT

ING

.T

SG

5:A

IR F

RO

M S

AF

ET

YA

RE

AA

IR, F

OR

CA

LIB

RA

TIO

N Z

ER

O G

AS

OR

SA

MP

LE

AIR

1/4

" O

D V

IAT

UB

E F

ITT

ING

.

A1 : D

RA

IN P

OR

T, D

N6/4

OD

VIA

TU

BE

FIT

TIN

G.

A2 : D

OS

ING

PU

MP

RE

AG

EN

TIN

LE

T, D

N6/4

OD

VIA

TU

BE

FIT

TIN

G.

A3 : D

OS

ING

PU

MP

RE

AG

EN

TIN

LE

T, D

N6/4

OD

VIA

TU

BE

FIT

TIN

G. (O

PT

ION

)

TS

G7

: S

AM

PL

E 2

IN

LE

T, 1

/4"

OD

TU

BE

HE

AT

SH

RIN

K E

NT

RY

SE

AL

. (O

PT

ION

)T

SG

8:

SA

MP

LE

2T

OA

NA

LY

ZE

R C

AB

INE

T,

6M

M O

D V

IAT

UB

E F

ITT

ING

. (O

PT

ION

)

INT

ER

IOR

CO

NN

EC

TIO

N:

3.0

3.0


Analytical cabinet general arrangement drawing

Dimensions in mm (inch)

85

0 (

33

.46

)

850 (33.46) 50 (1.97)

75

0 (

29

.53

)

2

3

4 3

4

34

2

10

90

(4

2.9

1)

70 (2.76)

2

FR

ON

TV

IEW

WIT

HO

UT

DO

OR

LIF

TV

IEW

RIG

HT

VIE

W

TP

3

TS

G4

TO

PV

IEW

TS

1T

S3

TS

1

TS

2

1

EL

EC

TR

ICA

L:

TE

2:

23

0V

AC

50

Hz S

ING

LE

PH

AS

E U

PS

PO

WE

R S

UP

PLY

FO

R S

CR

UB

BE

R I

NL

ET

AN

ALY

ZE

R C

AB

INE

T,

M2

5 C

AB

LE

GL

AN

D F

OR

CU

ST

OM

ER

SU

PP

LY

CA

BL

E.

TS

1:

SC

RU

BB

ER

IN

LE

TA

NA

LO

GU

E S

IGN

AL

ST

O D

CS

,M

25

CA

BL

E G

LA

ND

FO

R C

US

TO

ME

R S

UP

PLY

CA

BL

E.

TS

2:

SC

RU

BB

ER

IN

LE

TD

IGIT

AL

SIG

NA

LS

TO

DC

S,

M2

5 C

AB

LE

GL

AN

D F

OR

CU

ST

OM

ER

SU

PP

LY

CA

BL

E.

TS

3:

SC

RU

BB

ER

IN

LE

TD

IGIT

AL

SIG

NA

LS

FR

OM

DC

S,

M2

0 C

AB

LE

GL

AN

D F

OR

CU

ST

OM

ER

SU

PP

LY

CA

BL

E.

TE

2

TP

3

TS

G4

TS

G9

TS

G9

TS

2

TS

3

TP

2

TE

2

BR

EA

TH

H

OL

E

BR

EA

TH

HO

LE

BR

EA

TH

HO

LE

LIM

AS

21

UV

A0

20

00

UR

AS

26

+E

CS

SP

AR

E

TP

2

ITE

M

3

1QT

YD

ES

CR

IPT

ION

2

AN

ALY

ZE

R C

AB

INE

T(7

50

W x

85

0H

x 8

50

D m

m)

11 1

UP

S P

OW

ER

DIS

TR

IBU

TIO

N E

NC

LO

SU

RE

(30

0W

x 3

00

H x

16

0D

mm

)

SIG

NA

LJU

NC

TIO

N B

OX

(3

00

W x

30

0H

x 1

60

D m

m)

41

SO

V J

UN

CT

ION

BO

X (

20

0W

x 2

00

H x

16

0D

mm

)

TIE

-IN

CO

NN

EC

TIO

N:

TP

2

: IN

ST

RU

ME

NT

AIR

SU

PP

LY

FO

RA

NA

LY

ZE

R C

AB

INE

T,

3/8

" O

D V

IAT

UB

E F

ITT

ING

.T

P3

:A

NA

LY

ZE

R C

AB

INE

TA

TM

VE

NT,

6m

m O

D V

IAT

UB

E F

ITT

ING

.

TS

G4

: S

AM

PL

E 1

FR

OM

SC

S C

AB

INE

T,

DN

6/4

OD

VIA

TU

BE

FIT

TIN

G.

TS

G9

: S

AM

PL

E 2

FR

OM

SC

S C

AB

INE

T,

DN

6/4

OD

VIA

TU

BE

FIT

TIN

G.

Contact us

DS

/GA

A630-M

-EN

1

2.2

015

ABB Limited

Process Automation

Howard Road, St. Neots

Cambridgeshire, PE19 8EU

United Kingdom

Phone: +44 870 600 6122

Fax: +44 1480 213 339

ABB Pte. Ltd.

Process Automation

2 Ayer Rajah Crescent

139935 Singapore, Singapore

Phone: +65 6773 5961

Fax: +65 6778 0222

ABB Engineering Ltd.

Process Automation

10 Jiuxianqiao Lu

100015 Beijing, China

Phone: +86 10 84566688 Ext. 6217

Fax: +86 10 84567650

ABB Inc.

Process Automation

3700 W Sam Houston Parkway South,

Suite 600, Houston, TX 77042, USA

Phone: +1 713 587 8000

www.abb.com/analytical

ABB Australia Pty Limited

Process Automation

Bapaume Road

2170 Moorebank

New South Wales, Australia

Phone: +61 2 9821 0968

Fax: +61 2 9400 7050

ABB Ltd.

Process Automation

14 Mathura Road

121003 Faridabad, Haryana, India

Phone: +91 129 2279627

Fax: +91 129 2279692

ABB Automation GmbH

Process Automation

Stierstaedter Strasse 5

60488 Frankfurt am Main, Germany

Fax: +49 69 7930 4566

E-mail: [email protected]

ABB Engineering (Shanghai) Ltd.

Process Automation

No. 4528, Kangxin Highway, Pudong

New District, 201319 Shanghai, China

Phone: +86 21 6129 5685

Note

We reserve the right to make technical changes or

modify the contents of this document without prior

notice. With regard to purchase orders, the agreed

particulars shall prevail. ABB does not accept any

responsibility whatsoever for potential errors or

possible lack of information in this document.

We reserve all rights in this document and in the

subject matter and illustrations contained therein.

Any reproduction, disclosure to third parties or

utilization of its contents – in whole or in parts – is

forbidden without prior written consent of ABB.

Copyright © 2015 ABB

All rights reserved

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