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NK75036 NK750361104D-44 2008/10/10
The information given within this parts book was correct at the time of printing and is subject to change without notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4
2. How To Use Your Parts Book Pg. 4
3. Engine Breakdown Pg. 5
4. Symbol Descriptions Pg. 9
5. Parts Lists & Illustrations Pg. 11
6. Parts Index Pg. 142
The build list of your engine, found on the front page of this parts book, provides a uniquereference to the components fitted to your engine; therefore this parts book is only applicable tothis particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.
This parts book has been designed to provide you with all the information you need to identifyparts to service your engine. There are several features within the book to make it easy to findthe parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations
This section shows each major section of your engine broken down into individual part numbersalong with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used foridentification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help youlocate the page within the Parts Lists & Illustrations section where the part appears.
Introduction
How to use your Parts Book
Engine Breakdown
Page 5
Section Page
Level 1 - ServiceAAAAAANK
11
Level 2 - RepairAAAAAANK
13
Level 3 - OverhaulAAAAAANK
15
Short EngineACE40011
17
Cylinder Block & LinersACHN0125
21
Rear End Oil SealACHN0125
23
Crankshaft, Main & Big End BearingsACHN0125
25
Pistons & RingsACHN0125
27
Connecting RodsACHN0125
29
Cylinder Head AssemblyACHN0125
31
Rocker Shaft AssemblyACHN0125
33
Timing Gear & CamshaftACHN0125
35
Fuel Injection PumpAFH04761
37
High Pressure Fuel PipesAFH04761
39
AtomisersAFH04761
41
Throttle & Stop ControlsAFH04761
43
Pick-Up SensorAFH04761
45
SensorsAFH04761
47
Fuel Leak-Off PipeAFH04761
49
Flywheel HousingCDH01103
51
Flywheel & Starter RingDDH02078
53
Starter MotorEDH00919
55
Fan DriveFBH01132
57
SumpGBH02964
59
Dipstick & Filler TubeGBH02964
61
Oil StrainerGBH02964
63
Section Page
Engine Breakdown
Page 6
Cylinder Head CoverHBH03354
65
Cylinder Head CoverHBH03354
67
BreatherHBH03354
69
Blanking PlatesHDH00044
71
Oil CoolerJBH02643
73
Oil FilterJBH02643
75
Blanking PlatesJBH02643
77
Oil FilterJDH00044
79
Front End Drive InputKBH00726
81
Water PumpLBH02290
83
PipesLBH02290
85
Water Outlet HousingLDH00717
87
FanMDH01417
89
Section Page
AlternatorNDH02880
91
PulleysNDH02880
93
Alternator Bracket & FixingsNDH02880
95
Timing CaseQCH00060
97
Timing CaseQCH00060
99
Timing CoverQCH00060
101
Blanking PlugsQDH01434
103
Lubricating Oil Pump & Delivery HousingRBH00051
105
Induction ManifoldTBH01196
107
Induction ManifoldTBH01196
109
Induction ManifoldTBH01196
111
Exhaust ManifoldUBH00527
113
Section Page
Engine Breakdown
Page 7
Lift PumpVBH02481
115
Filter to Injection Pump PipeVBH02481
117
Injection Pump to Filter PipeVBH02481
119
Heater PlugsWDH00381
121
Engine Lifting EyesXBH00474
123
Throttle & Stop ControlsZAH00723
125
Section Page
Engine MountsZCH01263
127
Engine MountsZCH01263
129
Lubricating Oil Pressure Switch/GaugeZJH00575
131
Lubricating Oil Pressure Switch/GaugeZJH00575
133
Temperature Gauge & SenderZLH00371
135
Fuel Pre-Lift PumpZVH01069
137
Water TrapZVH01069
139
Miscellaneous & AuxiliariesZZH01065
141
Section Page
Engine Breakdown
Page 8
Page 9
Symbols and Notes
Symbol Description
A From Engine Number
B Upto Engine Number
C Repairs and Replaces
D See Appropriate Section - Reference Number
E Alternative
F Order
G Remanufactured Part
H New for Old Part
I Number of Teeth
J Thickness
K Bottom
L Top
M Left Hand
N Right Hand
O Reference for Detailed Breakdown
P Other Service Options Available
Q Cylinder Number
R See History Section
Level 1 - Service Plate A
AAAAAANK
Page 10
Recommended stocking and service listsPerkins provides Recommended stocking and service lists, for Distributor use when recommending parts stocks for Dealers, preferred customers (eg fleets) etc. These lists are based on agreed workshop capability and are at three distinct levels: Level 1 - ServiceThe Level 1 workshop has the ability to perform basic non-intrusive maintenance on Perkins engines.Listes recommandées pour le stock et la maintenancePerkins fournit des listes recommandées pour le stock et la maintenance afin d'aider le Distributeur dans ses conseils aux Agents, aux clients habituels, etc.. Ces listes sont basées sur le niveau technique des Ateliers avec trois niveaux distincts :Niveau 1- MaintenanceL'atelier de niveau 1 est capable d'executer l'entretien de base des moteurs Perkins (sans demontage).Empfohlene Lagerbestands- und ServicelistenPerkins stellt empfohlene Lagerbestands- und Servicelisten bereit, welche die Vertragshändler verwenden können, um Händlern und Kunden (z.B. Fuhrparks) einen bestimmten Ersatzteilbestand zu empfehlen. Diese Listen basieren auf den vereinbarten Werkstattfähigkeiten, welche in die folgenden drei Stufen unterteilt werden:Stufe 1 - ServiceWerkstätten der Stufe 1 können grundlegende und einfache Wartungsarbeiten an Perkins-Motoren ohne Spezialwerkzeug durchführen.Listas de servicio y de stock recomendadasPerkins proporciona Listas de servicio y de stock recomendadas, para que las use el Distribuidor al recomendar stocks de repuestos a los Distribuidores, a los clientes preferidos (por ejemplo, flotas), etc. Estas listas se basan en capacidad del taller acordada y se dividen en tres niveles diferentes:Nivel 1 - ServicioEl taller del Nivel 1 puede llevar a cabo un mantenimiento no intrusivo en los motores Perkins.Elenco parti consigliate ad uso stock ed assistenzaPerkins fornisce ai distributori un elenco di parti consigliate ad uso stock ed assistenza; ciò per soddisfare le richieste dei dealers, clienti preferenziali ecc. Questi elenchi tengono in considerazione la capacità operativa concordata con l’officina e sono distinti in tre livelli Livello 1 - AssistenzaIl livello 1 prevede che l’officina sia in grado di operare in maniera basilare sui motori Perkins.
Level 1 - Service Plate A
AAAAAANK
Page 11
Item Part No. References Qty. Description Notes
1 1 LEVEL 1 - SERVICE
Level 2 - Repair Plate A
AAAAAANK
Page 12
Recommended stocking and service listsPerkins provides Recommended stocking and service lists, for Distributor use when recommending parts stocks for Dealers, preferred customers (eg fleets) etc. These lists are based on agreed workshop capability and are at three distinct levels:Level 2 - Repair The Level 2 workshop has the ability to perform maintenance service,and inspection service on Perkins engines.Listes recommandées pour le stock et la maintenancePerkins fournit des listes recommandées pour le stock et la maintenance afin d'aider le Distributeur dans ses conseils aux Agents, aux clients habituels, etc.. Ces listes sont basées sur le niveau technique des Ateliers avec trois niveaux distincts :Niveau 2 - Maintenance & reparationL'atelier de niveau 2 est capable d’executer toutes les opérations d'entretien, la reparation des composants externes (demarreur, alternateur,etc) et le diagnostic pour les problèmes touchant à l'electroniqueEmpfohlene Lagerbestands- und ServicelistenPerkins stellt empfohlene Lagerbestands- und Servicelisten bereit, welche die Vertragshändler verwenden können, um Händlern und Kunden (z.B. Fuhrparks) einen bestimmten Ersatzteilbestand zu empfehlen. Diese Listen basieren auf den vereinbarten Werkstattfähigkeiten, welche in die folgenden drei Stufen unterteilt werden:Stufe 2 - ReparaturWerkstätten der Stufe 2 können Instandsetzungs- und Inspektionsarbeiten an Perkins-Motoren durchführen.Listas de servicio y de stock recomendadasPerkins proporciona Listas de servicio y de stock recomendadas, para que las use el Distribuidor al recomendar stocks de repuestos a los Distribuidores, a los clientes preferidos (por ejemplo, flotas), etc. Estas listas se basan en capacidad del taller acordada y se dividen en tres niveles diferentes:Nivel 2 - ReparaciónEl taller de Nivel 2 puede llevar a cabo el servicio de mantenimiento y el servicio de inspección en los motores Perkins.Elenco parti consigliate ad uso stock ed assistenzaPerkins fornisce ai distributori un elenco di parti consigliate ad uso stock ed assistenza; ciò per soddisfare le richieste dei dealers, clienti preferenziali ecc. Questi elenchi tengono in considerazione la capacità operativa concordata con l’officina e sono distinti in tre livelli :Livello 2 - RiparazioneNel livello 2 l’officina è in grado di svolgere la manutenzione e di fare controlli di assistenza sui motori Perkins.
Level 2 - Repair Plate A
AAAAAANK
Page 13
Item Part No. References Qty. Description Notes
1 1 LEVEL 2 - REPAIR
Level 3 - Overhaul Plate A
AAAAAANK
Page 14
Recommended stocking and service listsPerkins provides Recommended stocking and service lists, for Distributor use when recommending parts stocks for Dealers, preferred customers (eg fleets) etc. These lists are based on agreed workshop capability and are at three distinct levels:Level 3 - Overhaul. The Level 3 workshop has the ability to perform complete service work on Perkins engines. Can repair and fully overhaul engine, including engine test. Can perform all levels of electronics diagnosis and application related faults.Listes recommandées pour le stock et la maintenancePerkins fournit des listes recommandées pour le stock et la maintenance afin d'aider le Distributeur dans ses conseils aux Agents, aux clients habituels, etc.. Ces listes sont basées sur le niveau technique des Ateliers avec trois niveaux distincts :Niveau 3 - Maintenance, reparation & refection L' atelier de niveau 3 est capable de couvrir toutes les opérations d'entretien des moteurs Perkins. Il peut aussi réparer et entièrement refaire des moteurs ainsi que les tester. Il est capable d'effectuer un diagnostic pour les problèmes touchant à l'electronique et aux applications. Empfohlene Lagerbestands- und ServicelistenPerkins stellt empfohlene Lagerbestands- und Servicelisten bereit, welche die Vertragshändler verwenden können, um Händlern und Kunden (z.B. Fuhrparks) einen bestimmten Ersatzteilbestand zu empfehlen. Diese Listen basieren auf den vereinbarten Werkstattfähigkeiten, welche in die folgenden drei Stufen unterteilt werden:Stufe 3 - ÜberholungWerkstätten der Stufe 3 können umfassende Servicearbeiten an Perkins-Motoren durchführen. Sie können Motoren reparieren und komplett überholen und außerdem Motorprüfungen durchführen. Sie können umfassende elektronische Diagnoseprüfungen durchführen und anwendungsspezifische Störungen untersuchen.Listas de servicio y de stock recomendadasPerkins proporciona Listas de servicio y de stock recomendadas, para que las use el Distribuidor al recomendar stocks de repuestos a los Distribuidores, a los clientes preferidos (por ejemplo, flotas), etc. Estas listas se basan en capacidad del taller acordada y se dividen en tres niveles diferentes:Nivel 3 - Reparación generalEl taller de Nivel 3 puede llevar a cabo un trabajo de servicio completo en los motores Perkins. Puede reparar y reacondicionar completamente un motor, incluyendo probar el motor. Puede llevar a cabo todos los niveles de diagnóstico electrónico y las fallas relacionadas con la aplicación.Elenco parti consigliate ad uso stock ed assistenzaPerkins fornisce ai distributori un elenco di parti consigliate ad uso stock ed assistenza; ciò per soddisfare le richieste dei dealers, clienti preferenziali ecc. Questi elenchi tengono in considerazione la capacità operativa concordata con l’officina e sono distinti in tre livelli :Livello 3 - RevisioneNel livello 3 l’officina è in grado di svolgere lavori di assistenza completi sui motori Perkins. E’ in grado di riparare e svolgere una revisione completa del motore, incluso le prove. Può anche effettuare diagnosi sull’elettronica a tutti i livelli e sui relativi difetti nelle applicazioni.
Level 3 - Overhaul Plate A
AAAAAANK
Page 15
Item Part No. References Qty. Description Notes
1 1 LEVEL 3 - OVERHAUL
Short Engine Plate A
ACE40011
Page 16
1
Short Engine Plate A
ACE40011
Page 17
Item Part No. References Qty. Description Notes
1 NK40011 1 SHORT ENGINE - ASSEMBLY2 ZZ50322 1 CYLINDER BLOCK ASSEMBLY3 F ZZ50322 1 CYLINDER BLOCK4 F ZZ50322 1 BEARING CAP5 F ZZ50322 2 BEARING CAP6 F ZZ50322 1 BEARING CAP7 F ZZ50322 1 BEARING CAP8 33142111 10 THIMBLE9 32166329 10 SCREW10 3112D071 1 CAMSHAFT BUSH11 3241A011 2 PLUG12 3241A012 1 PLUG13 0650588 1 PLUG14 0650710 1 PLUG15 32141316 2 PLUG16 3212P008 1 PLUG17 3244A009 2 DOWEL18 2314C049 1 SCREW19 2415D053 1 WASHER20 0650594 1 PLUG21 2113A003 4 PISTON COOLING JET22 2314F001 4 SCREW23 3623A009 1 BLANKING PLATE24 3688A039 1 GASKET - OIL FILTER HEAD25 2314H033 4 SCREW26 2485A108 1 PLUG27 3212V006 1 PLUG28 2418F704 1 SEAL - REOS HOUSING29 3211C002 10 METRIC BOLT30 3627P041 1 BRIDGE PIECE31 2311D039 2 SCREW32 ZZ90222 H 1 CRANKSHAFT KIT33 F ZZ90222 1 CRANKSHAFT34 U5MB0018 P 1 MAIN BEARING KIT35 U5ME0026 P 1 BIG END BEARING KIT36 31137551 P 2 THRUST WASHER37 31137561 P 2 THRUST WASHER38 0500012 1 WOODRUFF KEY39 U5PR0063 4 PISTON AND RING KIT40 F U5PR0063 1 PISTON41 F U5PR0063 1 GUDGEON PIN42 UPRK0003 1 PISTON RING KIT43 2721332 2 CIRCLIP44 P 4 CONROD KIT45 F SERVICE OPTION 1 CON ROD46 F SERVICE OPTION 1 CAP47 3112A005 1 SMALL END BUSH48 3212V003 2 CON ROD BOLT (A)
Short Engine Plate A
ACE40011
Page 18
1
Short Engine Plate A
ACE40011
Page 19
Service Options
32 ZZ90222P 1 CRANKSHAFT KIT - EXCHANGE34 U5MB0018A J (+) 0.010" 1 MAIN BEARING KIT - U/S34 U5MB0018B J (+)0.020" 1 MAIN BEARING KIT - U/S34 U5MB0018C J (+) 0.030" 1 MAIN BEARING KIT - U/S35 U5ME0026A J (+) 0.25MM 1 BIG END BRG KIT - U/S35 U5ME0026B J (+) 0.50MM 1 BIG END BRG KIT - U/S35 U5ME0026C J (+)0.75MM 1 BIG END BRG KIT - U/S36 31137312 J (+)0.007" 2 THRUST WASHER37 31137322 J (+)0.007" 2 THRUST WASHER42 UPRK0003B J (+)0.50MM 1 PISTON RING KIT - OVERSIZE (B)42 UPRK0003D J (+)1.0MM 1 PISTON RING KIT - OVERSIZE (C)44 4115C311 4 CON ROD ASSEMBLY GRADE F44 4115C312 4 CON ROD ASSEMBLY GRADE G44 4115C313 4 CON ROD ASSEMBLY GRADE H44 4115C314 4 CON ROD ASSEMBLY GRADE J44 4115C315 4 CON ROD ASSEMBLY GRADE K44 4115C316 4 CON ROD ASSEMBLY GRADE L
Footnotes
(A) DO NOT RE-USE ONCE REMOVED
(B) USED ONLY WITH 4115P022 OR 4115P012
(C) USED ONLY WITH 4115P013 OR 4115P023
Item Part No. References Qty. Description Notes
Cylinder Block & Liners Plate A
ACHN0125
Page 20
13
12
7
14
11
3
4
5
6
23
22
15
20
2
10
1819
21
24
16
17
9
8
26
1
25
Cylinder Block & Liners Plate A
ACHN0125
Page 21
Item Part No. References Qty. Description Notes
1 ZZ50322 R a. 1 CYLINDER BLOCK ASSEMBLY2 F ZZ50322 1 CYLINDER BLOCK3 F ZZ50322 1 BEARING CAP4 F ZZ50322 2 BEARING CAP5 F ZZ50322 1 BEARING CAP6 F ZZ50322 1 BEARING CAP7 33142111 10 THIMBLE8 32166329 10 SCREW9 3112D071 1 CAMSHAFT BUSH10 3241A011 2 PLUG11 3241A012 1 PLUG12 0650588 1 PLUG13 0650710 1 PLUG14 32141316 2 PLUG15 3212P008 1 PLUG16 3244A009 2 DOWEL17 2314C049 1 SCREW18 2415D053 1 WASHER19 0650594 1 PLUG20 2113A003 4 PISTON COOLING JET21 2314F001 4 SCREW22 3623A009 1 BLANKING PLATE23 3688A039 1 GASKET - OIL FILTER HEAD24 2314H033 4 SCREW25 2485A108 1 PLUG (A)26 3212V006 1 PLUG
History
a.1 ZZ50322 1 CYLINDER BLOCK ASSEMBLY
33142111 10 THIMBLE32166329 10 SCREW3112D071 1 CAMSHAFT BUSH3241A011 2 PLUG3241A012 1 PLUG0650588 1 PLUG0650710 1 PLUG32141316 2 PLUG3212P008 1 PLUG3244A009 2 DOWEL
Footnotes
(A) LOCATES IN CYLINDER BLOCK TURBOCHARGER DRAIN POSITION TAPPINGS
Rear End Oil Seal Plate A
ACHN0125
Page 22
1
2
Rear End Oil Seal Plate A
ACHN0125
Page 23
Item Part No. References Qty. Description Notes
1 2418F704 1 SEAL - REOS HOUSING2 3211C002 6 METRIC BOLT
Crankshaft, Main & Big End Bearings Plate A
ACHN0125
Page 24
5
6
2
4
1
3
8
7
Crankshaft, Main & Big End Bearings Plate A
ACHN0125
Page 25
Item Part No. References Qty. Description Notes
1 ZZ90222 H 1 CRANKSHAFT KIT2 F ZZ90222 1 CRANKSHAFT3 U5MB0018 P 1 MAIN BEARING KIT4 U5ME0026 P 1 BIG END BEARING KIT5 31137551 P 2 THRUST WASHER6 31137561 P 2 THRUST WASHER7 0500012 1 WOODRUFF KEY8 3117C221 1 CRANKSHAFT GEAR
Service Options
1 ZZ90222P 1 CRANKSHAFT KIT - EXCHANGE3 U5MB0018A J (+) 0.010" 1 MAIN BEARING KIT - U/S3 U5MB0018B J (+)0.020" 1 MAIN BEARING KIT - U/S3 U5MB0018C J (+) 0.030" 1 MAIN BEARING KIT - U/S4 U5ME0026A J (+) 0.25MM 1 BIG END BRG KIT - U/S4 U5ME0026B J (+) 0.50MM 1 BIG END BRG KIT - U/S4 U5ME0026C J (+)0.75MM 1 BIG END BRG KIT - U/S5 31137312 J (+)0.007" 2 THRUST WASHER6 31137322 J (+)0.007" 2 THRUST WASHER
Pistons & Rings Plate A
ACHN0125
Page 26
5
3
4
1
2
Pistons & Rings Plate A
ACHN0125
Page 27
Item Part No. References Qty. Description Notes
1 U5PR0063 4 PISTON AND RING KIT2 F U5PR0063 1 PISTON3 F U5PR0063 1 GUDGEON PIN4 UPRK0003 1 PISTON RING KIT5 2721332 2 CIRCLIP
Service Options
4 UPRK0003B J (+)0.50MM 1 PISTON RING KIT - OVERSIZE (A)4 UPRK0003D J (+)1.0MM 1 PISTON RING KIT - OVERSIZE (B)
Footnotes
(A) USED ONLY WITH 4115P022 OR 4115P012
(B) USED ONLY WITH 4115P013 OR 4115P023
Connecting Rods Plate A
ACHN0125
Page 28
4
5
3
2
1
Connecting Rods Plate A
ACHN0125
Page 29
Item Part No. References Qty. Description Notes
1 P 4 CONROD KIT2 F SERVICE OPTION 1 CON ROD3 F SERVICE OPTION 1 CAP4 3112A005 1 SMALL END BUSH5 3212V003 2 CON ROD BOLT (A)
Service Options
1 4115C311 4 CON ROD ASSEMBLY GRADE F1 4115C312 4 CON ROD ASSEMBLY GRADE G1 4115C313 4 CON ROD ASSEMBLY GRADE H1 4115C314 4 CON ROD ASSEMBLY GRADE J1 4115C315 4 CON ROD ASSEMBLY GRADE K1 4115C316 4 CON ROD ASSEMBLY GRADE L
Footnotes
(A) DO NOT RE-USE ONCE REMOVED
Cylinder Head Assembly Plate A
ACHN0125
Page 30
2
3
4
6
5
17
12
19
14
9
10
15
11
16
1
20
13
18
7
22
8
21
23 24
Cylinder Head Assembly Plate A
ACHN0125
Page 31
Item Part No. References Qty. Description Notes
1 ZZ80281 1 CYLINDER HEAD ASSEMBLY2 F ZZ80281 1 CYLINDER HEAD3 3313A012 4 VALVE GUIDE4 3313A012 4 VALVE GUIDE5 3314A221 4 VALVE SEAT INSERT6 3314A231 4 VALVE SEAT INSERT7 32416117 2 PLUG8 0650588 4 PLUG9 3142H101 4 INTAKE VALVE10 2418M519 4 SEAL - VALVE STEM (A)11 3174A031 4 VALVE SPRING12 3342A021 4 CAP13 2714A002 8 VALVE COLLET14 3142A171 4 EXHAUST VALVE15 2418M517 4 SEAL - VALVE STEM (B)16 3174A031 4 VALVE SPRING17 3342A021 4 CAP18 2714A002 8 VALVE COLLET19 3278A006 1 PLUG20 2415H003 1 SEAL - SENSOR21 2431154 2 PLUG22 3681E051 1 GASKET - CYLINDER HEAD23 3218A011 7 CYLINDER HEAD BOLT24 3218A012 3 CYLINDER HEAD BOLT
Footnotes
(A) GREEN
(B) BROWN
Rocker Shaft Assembly Plate A
ACHN0125
Page 32
6
12
8
14
16
15
9
2
5
11
1
18
3
19
4
10 13
7
17
Rocker Shaft Assembly Plate A
ACHN0125
Page 33
Item Part No. References Qty. Description Notes
1 4115R613 1 ROCKER SHAFT ASSEMBLY2 4115R703 1 ROCKER SHAFT ASSY - MINOR3 F 4115R703 1 ROCKER ARM SHAFT4 2485A104 2 PLUG5 4115R319 4 ROCKER LEVER6 F 4115R319 1 ROCKER LEVER7 F 4115R319 1 PAD8 3331A006 1 NUT9 3211C004 1 SCREW10 3174A015 3 ROCKER SHAFT SPRING11 4115R318 4 ROCKER LEVER12 F 4115R318 1 ROCKER LEVER13 F 4115R318 1 PAD14 3331A006 1 NUT15 3211C004 1 SCREW16 2722A022 2 CIRCLIP17 2134A502 2 WASHER18 2316A901 1 SCREW19 2316A902 3 SCREW
Timing Gear & Camshaft Plate A
ACHN0125
Page 34
23
5
4
1
Timing Gear & Camshaft Plate A
ACHN0125
Page 35
Item Part No. References Qty. Description Notes
1 4112K031 1 CAMSHAFT2 F 4112K031 1 CAMSHAFT3 0500012 1 WOODRUFF KEY4 3142U061 8 TAPPET5 3142V011 8 PUSHROD
Fuel Injection Pump Plate A
AFH04761
Page 36
11
4
2
10
1312
1
3
56
7
9
8
Fuel Injection Pump Plate A
AFH04761
Page 37
Item Part No. References Qty. Description Notes
1 2644C319/22 1 FUEL INJECTION PUMP2 F 2644C319/22 1 FUEL INJECTION PUMP3 26420318 1 SEAL - O RING4 26420469 1 SOLENOID (A)5 2318A108 1 NUT6 K134AF01 1 WASHER7 3117L261 1 FUEL INJECTION PUMP GEAR8 2314H004 3 SCREW9 2411D008 6 WASHER10 3641A007 1 BRACKET11 2314H003 1 SCREW12 2318A603 1 NUT13 2314J002 1 SCREW
Footnotes
(A) 12V SOLENOID
High Pressure Fuel Pipes Plate A
AFH04761
Page 38
7
4
56
1
2
3
High Pressure Fuel Pipes Plate A
AFH04761
Page 39
Item Part No. References Qty. Description Notes
1 3525A101 1 PIPE - FUEL INJ NO 1 CYL2 3525A102 1 PIPE - FUEL INJ NO 2 CYL3 3525A103 1 PIPE - FUEL INJ NO 3 CYL4 3525A104 1 PIPE - FUEL INJ NO 4 CYL5 2481Y011 2 CLIP6 2481Y012 1 CLIP7 2646E019 1 CLIP
Atomisers Plate A
AFH04761
Page 40
5
2
3
1
6
7
4
Atomisers Plate A
AFH04761
Page 41
Item Part No. References Qty. Description Notes
1 2645K027 1 INJECTOR2 F 2645K027 1 INJECTOR NOZZLE HOLDER3 F 2645K027 1 INJECTOR NOZZLE4 26460064 1 SEAL - INJECTOR5 L311FF02 1 INJECTOR WASHER6 3751A241 4 INJECTOR CLAMP7 2314W009 4 SCREW
Throttle & Stop Controls Plate A
AFH04761
Page 42
1
2
3
Throttle & Stop Controls Plate A
AFH04761
Page 43
Item Part No. References Qty. Description Notes
1 3653A017 1 BRACKET2 2314H002 1 SCREW3 2481D456 1 CLIP
Pick-Up Sensor Plate A
AFH04761
Page 44
1
2
Pick-Up Sensor Plate A
AFH04761
Page 45
Item Part No. References Qty. Description Notes
1 2848A123 R a. 1 WATER TEMPERATURE SWITCH2 3161C017 1 CABLE
History
a.1 2848A127 1 WATER TEMPERATURE SENSOR
Sensors Plate A
AFH04761
Page 46
1
Sensors Plate A
AFH04761
Page 47
Item Part No. References Qty. Description Notes
1 2485A109 1 PLUG
Fuel Leak-Off Pipe Plate A
AFH04761
Page 48
2
1
Fuel Leak-Off Pipe Plate A
AFH04761
Page 49
Item Part No. References Qty. Description Notes
1 2646F501 3 HOSE2 2646E501 1 CAP
Flywheel Housing Plate A
CDH01103
Page 50
1
2
3
8
11
7
6
5
10
9
4
Flywheel Housing Plate A
CDH01103
Page 51
Item Part No. References Qty. Description Notes
1 3713K027 1 FLYWHEEL HOUSING2 0240356 1 PLATE3 2314F002 2 SCREW4 3245A011 2 DOWEL5 2487Y005 1 PLUG6 2487A452 1 PLUG7 2487A451 1 PLUG8 2314J603 2 SCREW9 2314J204 6 SCREW10 2314J001 3 SCREW11 36843154 1 SEAL
Flywheel & Starter Ring Plate A
DDH02078
Page 52
4
3
5
1
2
Flywheel & Starter Ring Plate A
DDH02078
Page 53
Item Part No. References Qty. Description Notes
1 41117313 1 FLYWHEEL ASSEMBLY2 F 41117313 1 FLYWHEEL3 31162121 1 STARTER RING GEAR4 0096803 6 SCREW5 33117127 6 WASHER
Starter Motor Plate A
EDH00919
Page 54
1
2
3
Starter Motor Plate A
EDH00919
Page 55
Item Part No. References Qty. Description Notes
1 2873K406 1 STARTER MOTOR (A)2 2313C078 3 STUD3 2318A604 3 NUT
Footnotes
(A) BREAKDOWN HAS YET TO BE ADVISED
Fan Drive Plate A
FBH01132
Page 56
2
4
3
1
Fan Drive Plate A
FBH01132
Page 57
Item Part No. References Qty. Description Notes
1 4113K006 1 FAN DRIVE HOUSING2 2314J005 4 SCREW3 3115C111 1 FAN DRIVE PULLEY4 2614B166 1 BELT
Sump Plate A
GBH02964
Page 58
45
6
11
2
1
7
8
9
10
12
3
Sump Plate A
GBH02964
Page 59
Item Part No. References Qty. Description Notes
1 4145H131 1 SUMP2 F 4145H131 1 SUMP3 2137435 2 INSERT4 32186405 2 PLUG5 2415715 2 SEAL - O RING6 3681K037 1 GASKET - SUMP7 2431A016 1 PLUG8 2314K166 4 SCREW9 2314H003 14 SCREW10 2314H033 2 SCREW11 3627P041 1 BRIDGE PIECE12 2311D039 2 SCREW
Dipstick & Filler Tube Plate A
GBH02964
Page 60
5
3
4
1
6
2
7
8
Dipstick & Filler Tube Plate A
GBH02964
Page 61
Item Part No. References Qty. Description Notes
1 4126A096 1 DIPSTICK TUBE2 F 4126A096 1 DIPSTICK TUBE3 0180170 1 CLIP4 F 4126A096 1 NUT5 33812116 1 OLIVE6 3861A067 1 BRACKET7 2314F002 1 SCREW8 3178C195 1 DIPSTICK
Oil Strainer Plate A
GBH02964
Page 62
3
2
1
Oil Strainer Plate A
GBH02964
Page 63
Item Part No. References Qty. Description Notes
1 3575A061 1 SUCTION PIPE2 36832137 1 GASKET3 2314H004 2 SCREW
Cylinder Head Cover Plate A
HBH03354
Page 64
2
8
9
711
5
6
12
13
3
1
10
4
Cylinder Head Cover Plate A
HBH03354
Page 65
Item Part No. References Qty. Description Notes
1 4142X323 1 CYL HEAD COVER ASSY2 F 4142X323 1 CYLINDER HEAD COVER3 3681A055 1 GASKET - CYL. HEAD COVER4 F 4142X323 10 SCREW5 3174A017 1 SPRING6 3788A002 1 CAP7 3789A001 1 DIAPHRAGM8 3615A009 1 COVER PLATE9 2151A001 4 SCREW10 3788A003 1 CAP11 4142X099 1 OIL FILLER CAP12 F 4142X099 1 OIL FILLER CAP13 2415A131 1 SEAL - O RING
Cylinder Head Cover Plate B
HBH03354
Page 66
1
2
Cylinder Head Cover Plate B
HBH03354
Page 67
Item Part No. References Qty. Description Notes
1 3788N003 1 COVER2 2314F003 3 SCREW
Breather Plate A
HBH03354
Page 68
3 2
1
5
4
Breather Plate A
HBH03354
Page 69
Item Part No. References Qty. Description Notes
1 4134K021 1 PIPE - BREATHER2 F 4134K021 1 BREATHER PIPE3 2415A068 1 SEAL - O RING4 2415H701 1 SEAL - O RING5 2314F005 2 SCREW
Blanking Plates Plate A
HDH00044
Page 70
2
1
Blanking Plates Plate A
HDH00044
Page 71
Item Part No. References Qty. Description Notes
1 2485A124 1 PLUG2 2485A118 1 PLUG
Oil Cooler Plate A
JBH02643
Page 72
2
6
5
4
3
1
Oil Cooler Plate A
JBH02643
Page 73
Item Part No. References Qty. Description Notes
1 4134W024 1 COOLER2 F 4134W024 1 HOUSING3 3685A033 1 GASKET - OIL COOLER4 2314H011 3 SCREW5 2314H004 8 SCREW6 2311D060 2 SCREW
Oil Filter Plate A
JBH02643
Page 74
1
2
3
4
5
Oil Filter Plate A
JBH02643
Page 75
Item Part No. References Qty. Description Notes
1 3773A071 1 OIL FILTER HEAD2 3688A041 1 GASKET - OIL FILTER HEAD3 3773A081 1 ADAPTOR4 3688A039 1 GASKET - OIL FILTER HEAD5 2314H038 4 SCREW
Blanking Plates Plate A
JBH02643
Page 76
2
1
3
Blanking Plates Plate A
JBH02643
Page 77
Item Part No. References Qty. Description Notes
1 3623A009 1 BLANKING PLATE2 3688A039 1 GASKET - OIL FILTER HEAD3 2314H033 4 SCREW
Oil Filter Plate A
JDH00044
Page 78
1
Oil Filter Plate A
JDH00044
Page 79
Item Part No. References Qty. Description Notes
1 2654407 1 OIL FILTER
Front End Drive Input Plate A
KBH00726
Page 80
2
31
Front End Drive Input Plate A
KBH00726
Page 81
Item Part No. References Qty. Description Notes
1 3115T051 1 CRANKSHAFT PULLEY2 3241N001 1 BLOCK3 32186137 3 BOLT
Water Pump Plate A
LBH02290
Page 82
5
4
2
3
1
8
6
7
Water Pump Plate A
LBH02290
Page 83
Item Part No. References Qty. Description Notes
1 U5MW0201 1 WATER PUMP KIT2 F U5MW0201 1 WATER PUMP3 F U5MW0201 1 COVER4 24880234 1 GASKET - WATER PUMP5 3682A011 1 GASKET - WATER PUMP6 2314H005 2 SCREW7 2314K164 2 SCREW8 2314H012 5 SCREW
Pipes Plate A
LBH02290
Page 84
1
2
4
3
5
Pipes Plate A
LBH02290
Page 85
Item Part No. References Qty. Description Notes
1 4133L048 1 CONNECTION2 F 4133L048 1 CONNECTION3 2418F002 1 SEAL - O RING4 2418F001 1 SEAL - O RING5 2314H003 2 SCREW
Water Outlet Housing Plate A
LDH00717
Page 86
2
7
1
4
5
3
8
6
Water Outlet Housing Plate A
LDH00717
Page 87
Item Part No. References Qty. Description Notes
1 4133L509 1 THERMOSTAT ASSEMBLY2 F 4133L509 1 THERMOSTAT HOUSING3 F 4133L509 1 THERMOSTAT4 2415H219 1 SEAL - THERMOSTAT HOUSING5 29990015 1 PLUG6 29990016 1 SEAL - O RING7 2314H012 1 SCREW8 2314H004 1 SCREW
Fan Plate A
MDH01417
Page 88
2
4
1
3
Fan Plate A
MDH01417
Page 89
Item Part No. References Qty. Description Notes
1 3748W242 1 EXTENSION2 2485C546 1 FAN3 2313H236 4 STUD4 2318D208 4 NUT
Alternator Plate A
NDH02880
Page 90
1
Alternator Plate A
NDH02880
Page 91
Item Part No. References Qty. Description Notes
1 2871A701 1 ALTERNATOR
Pulleys Plate A
NDH02880
Page 92
1
Pulleys Plate A
NDH02880
Page 93
Item Part No. References Qty. Description Notes
1 3115A049 1 2 GROOVE ALTERNATOR PUL-
Alternator Bracket & Fixings Plate A
NDH02880
Page 94
5
1
7
10
6
8
9
4
3
2
Alternator Bracket & Fixings Plate A
NDH02880
Page 95
Item Part No. References Qty. Description Notes
1 3824A071 1 ALTERNATOR BRACKET2 2314J007 2 SCREW3 2314H022 1 SCREW4 2318D208 1 NUT5 36155429 1 LEVER6 2314H004 1 SCREW7 0920497 1 WASHER8 2314J012 1 SCREW9 2318A604 1 NUT10 0920465 1 SPACER
Timing Case Plate A
QCH00060
Page 96
1
2
3
4
5
6
Timing Case Plate A
QCH00060
Page 97
Item Part No. References Qty. Description Notes
1 3716C561 1 TIMING CASE2 3681P053 1 GASKET - TIMING CASE3 2418F437 1 SEAL - FRONT END OIL4 2314H003 6 SCREW5 2314H006 2 SCREW6 2314H034 4 SCREW
Timing Case Plate B
QCH00060
Page 98
2
4
3
78
1110
6
51
9
Timing Case Plate B
QCH00060
Page 99
Item Part No. References Qty. Description Notes
1 4111A034 1 IDLER GEAR2 F 4111A034 1 IDLER GEAR3 F 4111A034 1 BUSH4 3311A054 R a. 1 HUB5 3241A025 1 PLATE6 2314J011 3 SCREW7 3117N001 1 CAMSHAFT GEAR8 3321A003 1 WASHER9 2116053 1 DOWEL10 3112X011 1 THRUST WASHER11 2314J606 1 SCREW
History
a.4 3272A041 1 HUB
Timing Cover Plate A
QCH00060
Page 100
2
4
5
31
Timing Cover Plate A
QCH00060
Page 101
Item Part No. References Qty. Description Notes
1 4142A503 1 FRONT COVER KIT2 F 4142A503 1 TIMINGGEAR COVER3 3681P046 1 GASKET - TIMING CASE COVER4 2314H002 10 SCREW5 2314H012 5 SCREW
Blanking Plugs Plate A
QDH01434
Page 102
1
2
Blanking Plugs Plate A
QDH01434
Page 103
Item Part No. References Qty. Description Notes
1 2314C049 1 SCREW2 2415D053 1 WASHER
Lubricating Oil Pump & Delivery Housing Plate A
RBH00051
Page 104
2
1
Lubricating Oil Pump & Delivery Housing Plate A
RBH00051
Page 105
Item Part No. References Qty. Description Notes
1 4132F073 1 OIL PUMP2 2314J008 4 SCREW
Induction Manifold Plate A
TBH01196
Page 106
3
2
1
4
Induction Manifold Plate A
TBH01196
Page 107
Item Part No. References Qty. Description Notes
1 4148K007 1 CONNECTION2 F 4148K007 1 CONNECTION3 3682A013 1 GASKET - IND MANIFOLD4 2314H034 4 SCREW
Induction Manifold Plate B
TBH01196
Page 108
2
1
3
Induction Manifold Plate B
TBH01196
Page 109
Item Part No. References Qty. Description Notes
1 3611M009 1 PLATE2 3684N503 1 GASKET3 2314H002 4 SCREW
Induction Manifold Plate C
TBH01196
Page 110
1
3
2
Induction Manifold Plate C
TBH01196
Page 111
Item Part No. References Qty. Description Notes
1 3611M009 1 PLATE2 3684N503 1 GASKET3 2314H032 4 SCREW
Exhaust Manifold Plate A
UBH00527
Page 112
3
1
2
Exhaust Manifold Plate A
UBH00527
Page 113
Item Part No. References Qty. Description Notes
1 3778E232 1 EXHAUST MANIFOLD2 3218J013 8 SCREW3 3681V512 1 GASKET - EXHAUST MANIFOLD
Lift Pump Plate A
VBH02481
Page 114
2
12
5
10
9
8
4
3
6
1
7
13
11
Lift Pump Plate A
VBH02481
Page 115
Item Part No. References Qty. Description Notes
1 4132A018 1 LIFT PUMP2 F 4132A018 1 LIFT PUMP3 26560201 1 FUEL FILTER4 F 26560201 1 FUEL FILTER ELEMENT5 F 26560201 1 O RING6 2656F837 1 BOWL7 2656F836 1 DRAIN PLUG8 U5MK1239 1 MOUNTING9 F U5MK1239 6 MOUNTING10 F U5MK1239 3 SPACER11 2316T135 3 SCREW12 2131A507 3 WASHER13 3763A046 1 CONNECTION
Filter to Injection Pump Pipe Plate A
VBH02481
Page 116
1
Filter to Injection Pump Pipe Plate A
VBH02481
Page 117
Item Part No. References Qty. Description Notes
1 2646F001 1 PIPE - FILTER TO INJ PUMP
Injection Pump to Filter Pipe Plate A
VBH02481
Page 118
3
51
6
4
2
Injection Pump to Filter Pipe Plate A
VBH02481
Page 119
Item Part No. References Qty. Description Notes
1 2646F009 1 PIPE - INJ PUMP TO FILTER2 3763A045 1 CONNECTION3 2481D456 1 CLIP4 3661A091 1 BRACKET5 2481D559 1 PIPE CLIP6 2487A401 1 PLUG
Heater Plugs Plate A
WDH00381
Page 120
2
1
Heater Plugs Plate A
WDH00381
Page 121
Item Part No. References Qty. Description Notes
1 3161C054 1 BAR2 2666A017 4 GLOWPLUG
Engine Lifting Eyes Plate A
XBH00474
Page 122
12
43
Engine Lifting Eyes Plate A
XBH00474
Page 123
Item Part No. References Qty. Description Notes
1 3617A015 1 LIFTING BRACKET2 2314J002 2 SCREW3 3624A016 1 LIFTING BRACKET4 2314J002 2 SCREW
Throttle & Stop Controls Plate A
ZAH00723
Page 124
3
2
1
Throttle & Stop Controls Plate A
ZAH00723
Page 125
Item Part No. References Qty. Description Notes
1 4172H021 1 RESISTOR2 2861A009 1 RESISTOR (A)3 2861A009 1 RESISTOR (B)
Footnotes
(A) COLD START ADVANCE
(B) FUEL PUMP STOP SOLENOID
Engine Mounts Plate A
ZCH01263
Page 126
3
1
2
4
Engine Mounts Plate A
ZCH01263
Page 127
Item Part No. References Qty. Description Notes
1 2313M101 4 STUD2 2318F605 4 NUT3 2313M101 4 STUD4 2318F605 4 NUT
Engine Mounts Plate B
ZCH01263
Page 128
1
Engine Mounts Plate B
ZCH01263
Page 129
Item Part No. References Qty. Description Notes
1 2487207 6 PLUG
Lubricating Oil Pressure Switch/Gauge Plate A
ZJH00575
Page 130
2
1
4
3
Lubricating Oil Pressure Switch/Gauge Plate A
ZJH00575
Page 131
Item Part No. References Qty. Description Notes
1 3278A004 1 PLUG2 2415H002 1 SEAL - O RING3 3278A007 1 PLUG4 2415H009 1 SEAL - O RING
Lubricating Oil Pressure Switch/Gauge Plate B
ZJH00575
Page 132
1
Lubricating Oil Pressure Switch/Gauge Plate B
ZJH00575
Page 133
Item Part No. References Qty. Description Notes
1 0650594 1 PLUG
Temperature Gauge & Sender Plate A
ZLH00371
Page 134
1
2
Temperature Gauge & Sender Plate A
ZLH00371
Page 135
Item Part No. References Qty. Description Notes
1 3278A006 1 PLUG2 2415H003 1 SEAL - SENSOR
Fuel Pre-Lift Pump Plate A
ZVH01069
Page 136
3
7
6 8
1
5
2
4
Fuel Pre-Lift Pump Plate A
ZVH01069
Page 137
Item Part No. References Qty. Description Notes
1 0650204 1 PLUG2 2411D013 1 WASHER3 0650204 1 PLUG4 2411D013 1 WASHER5 33532129 1 NUT6 0566004 1 OLIVE7 33532129 1 NUT8 0566004 1 OLIVE
Water Trap Plate A
ZVH01069
Page 138
11
4
6
1012
3
9
5
8
7
2
1
Water Trap Plate A
ZVH01069
Page 139
Item Part No. References Qty. Description Notes
1 2656F823 1 PRE-FUEL FILTER ASSY2 F 2656F823 1 FUEL FILTER HEAD3 26550005 1 PRE-FUEL FILTER KIT4 F 26550005 1 ELEMENT5 F 26550005 2 O RING6 F 26550005 1 O RING7 F 26550005 1 O RING8 F 26550005 1 O RING9 26560181 1 FUEL FILTER BOWL10 26560614 1 PLUG11 F 26560614 1 PLUG12 26431192 1 WASHER
Miscellaneous & Auxiliaries Plate A
ZZH01065
Page 140
3
2
1
Miscellaneous & Auxiliaries Plate A
ZZH01065
Page 141
Item Part No. References Qty. Description Notes
1 2431154 1 PLUG2 2431154 1 PLUG3 2431154 1 PLUG
Parts Index
Page 142
Page 143
Parts Index
Description Part No. Page
2 GROOVE ALTERNATOR PULLEY
3115A049 93
ADAPTOR 3773A081 75
ALTERNATOR 2871A701 91
ALTERNATOR BRACKET
3824A071 95
BAR 3161C054 121
BELT 2614B166 57
BIG END BEARING KIT
U5ME0026 17, 25
BIG END BRG KIT - U/S
U5ME0026A 19, 25
U5ME0026B 19, 25
U5ME0026C 19, 25
BLANKING PLATE 3623A009 17, 21, 77
BLOCK 3241N001 81
BOLT 32186137 81
BOWL 2656F837 115
BRACKET 3641A007 37
3653A017 43
3661A091 119
3861A067 61
BRIDGE PIECE 3627P041 17, 59
CABLE 3161C017 45
CAMSHAFT 4112K031 35
CAMSHAFT BUSH 3112D071 17, 21, 21
CAMSHAFT GEAR 3117N001 99
CAP 2646E501 49
3342A021 31, 31
3788A002 65
3788A003 65
CIRCLIP 2721332 17, 27
2722A022 33
CLIP 0180170 61
2481D456 43, 119
2481Y011 39
2481Y012 39
2646E019 39
CON ROD ASSEMBLY
4115C311 19, 29
4115C312 19, 29
4115C313 19, 29
4115C314 19, 29
4115C315 19, 29
4115C316 19, 29
CON ROD BOLT 3212V003 17, 29
CONNECTION 3763A045 119
3763A046 115
4133L048 85
4148K007 107
COOLER 4134W024 73
COVER 3788N003 67
COVER PLATE 3615A009 65
CRANKSHAFT GEAR
3117C221 25
CRANKSHAFT KIT ZZ90222 17, 25
CRANKSHAFT KIT - EXCHANGE
ZZ90222P 19, 25
Description Part No. Page
Parts Index
Page 144
CRANKSHAFT PULLEY
3115T051 81
CYL HEAD COVER ASSY
4142X323 65
CYLINDER BLOCK ASSEMBLY
ZZ50322 17, 21, 21
CYLINDER HEAD ASSEMBLY
ZZ80281 31
CYLINDER HEAD BOLT
3218A011 31
3218A012 31
DIAPHRAGM 3789A001 65
DIPSTICK 3178C195 61
DIPSTICK TUBE 4126A096 61
DOWEL 2116053 99
3244A009 17, 21, 21
3245A011 51
DRAIN PLUG 2656F836 115
EXHAUST MANIFOLD
3778E232 113
EXHAUST VALVE 3142A171 31
EXTENSION 3748W242 89
FAN 2485C546 89
FAN DRIVE HOUSING
4113K006 57
FAN DRIVE PULLEY
3115C111 57
FLYWHEEL ASSEMBLY
41117313 53
FLYWHEEL HOUSING
3713K027 51
FRONT COVER KIT 4142A503 101
Description Part No. Page
FUEL FILTER 26560201 115
FUEL FILTER BOWL 26560181 139
FUEL INJECTION PUMP
2644C319/22 37
FUEL INJECTION PUMP GEAR
3117L261 37
GASKET 36832137 63
3684N503 109, 111
GASKET - CYL. HEAD COVER
3681A055 65
GASKET - CYLINDER HEAD
3681E051 31
GASKET - EXHAUST MANIFOLD
3681V512 113
GASKET - IND MANIFOLD
3682A013 107
GASKET - OIL COOLER
3685A033 73
GASKET - OIL FILTER HEAD
3688A039 17, 21, 75, 77
3688A041 75
GASKET - SUMP 3681K037 59
GASKET - TIMING CASE
3681P053 97
GASKET - TIMING CASE COVER
3681P046 101
GASKET - WATER PUMP
24880234 83
3682A011 83
GLOWPLUG 2666A017 121
HOSE 2646F501 49
HUB 3272A041 99
Description Part No. Page
Page 145
Parts Index
3311A054 99
IDLER GEAR 4111A034 99
INJECTOR 2645K027 41
INJECTOR CLAMP 3751A241 41
INJECTOR WASHER L311FF02 41
INSERT 2137435 59
INTAKE VALVE 3142H101 31
LEVER 36155429 95
LIFT PUMP 4132A018 115
LIFTING BRACKET 3617A015 123
3624A016 123
MAIN BEARING KIT U5MB0018 17, 25
MAIN BEARING KIT - U/S
U5MB0018A 19, 25
U5MB0018B 19, 25
U5MB0018C 19, 25
METRIC BOLT 3211C002 17, 23
MOUNTING U5MK1239 115
NUT 2318A108 37
2318A603 37
2318A604 55, 95
2318D208 89, 95
2318F605 127, 127
3331A006 33, 33
33532129 137, 137
OIL FILLER CAP 4142X099 65
OIL FILTER 2654407 79
OIL FILTER HEAD 3773A071 75
Description Part No. Page
OIL PUMP 4132F073 105
OLIVE 0566004 137, 137
33812116 61
PIPE - BREATHER 4134K021 69
PIPE - FILTER TO INJ PUMP
2646F001 117
PIPE - FUEL INJ NO 1 CYL
3525A101 39
PIPE - FUEL INJ NO 2 CYL
3525A102 39
PIPE - FUEL INJ NO 3 CYL
3525A103 39
PIPE - FUEL INJ NO 4 CYL
3525A104 39
PIPE - INJ PUMP TO FILTER
2646F009 119
PIPE CLIP 2481D559 119
PISTON AND RING KIT
U5PR0063 17, 27
PISTON COOLING JET
2113A003 17, 21
PISTON RING KIT UPRK0003 17, 27
PISTON RING KIT - OVERSIZE
UPRK0003B 19, 27
UPRK0003D 19, 27
PLATE 0240356 51
3241A025 99
3611M009 109, 111
PLUG 0650204 137, 137
0650588 17, 21, 21, 31
Description Part No. Page
Parts Index
Page 146
0650594 17, 21, 133
0650710 17, 21, 21
2431154 31, 141, 141, 141
2431A016 59
2485A104 33
2485A108 17, 21
2485A109 47
2485A118 71
2485A124 71
2487207 129
2487A401 119
2487A451 51
2487A452 51
2487Y005 51
26560614 139
29990015 87
3212P008 17, 21, 21
3212V006 17, 21
32141316 17, 21, 21
32186405 59
32416117 31
3241A011 17, 21, 21
3241A012 17, 21, 21
3278A004 131
3278A006 31, 135
3278A007 131
Description Part No. Page
PRE-FUEL FILTER ASSY
2656F823 139
PRE-FUEL FILTER KIT
26550005 139
PUSHROD 3142V011 35
RESISTOR 2861A009 125, 125
4172H021 125
ROCKER LEVER 4115R318 33
4115R319 33
ROCKER SHAFT ASSEMBLY
4115R613 33
ROCKER SHAFT ASSY - MINOR
4115R703 33
ROCKER SHAFT SPRING
3174A015 33
SCREW 0096803 53
2151A001 65
2311D039 17, 59
2311D060 73
2314C049 17, 21, 103
2314F001 17, 21
2314F002 51, 61
2314F003 67
2314F005 69
2314H002 43, 101, 109
2314H003 37, 59, 85, 97
2314H004 37, 63, 73, 87, 95
Description Part No. Page
Page 147
Parts Index
2314H005 83
2314H006 97
2314H011 73
2314H012 83, 87, 101
2314H022 95
2314H032 111
2314H033 17, 21, 59, 77
2314H034 97, 107
2314H038 75
2314J001 51
2314J002 37, 123, 123
2314J005 57
2314J007 95
2314J008 105
2314J011 99
2314J012 95
2314J204 51
2314J603 51
2314J606 99
2314K164 83
2314K166 59
2314W009 41
2316A901 33
2316A902 33
2316T135 115
3211C004 33, 33
Description Part No. Page
32166329 17, 21, 21
3218J013 113
SEAL 36843154 51
SEAL - FRONT END OIL
2418F437 97
SEAL - INJECTOR 26460064 41
SEAL - O RING 2415715 59
2415A068 69
2415A131 65
2415H002 131
2415H009 131
2415H701 69
2418F001 85
2418F002 85
26420318 37
29990016 87
SEAL - REOS HOUSING
2418F704 17, 23
SEAL - SENSOR 2415H003 31, 135
SEAL - THERMOSTAT HOUSING
2415H219 87
SEAL - VALVE STEM
2418M517 31
2418M519 31
SHORT ENGINE - ASSEMBLY
NK40011 17
SMALL END BUSH 3112A005 17, 29
SOLENOID 26420469 37
SPACER 0920465 95
Description Part No. Page
Parts Index
Page 148
SPRING 3174A017 65
STARTER MOTOR 2873K406 55
STARTER RING GEAR
31162121 53
STUD 2313C078 55
2313H236 89
2313M101 127, 127
SUCTION PIPE 3575A061 63
SUMP 4145H131 59
TAPPET 3142U061 35
THERMOSTAT ASSEMBLY
4133L509 87
THIMBLE 33142111 17, 21, 21
THRUST WASHER 3112X011 99
31137312 19, 25
31137322 19, 25
31137551 17, 25
31137561 17, 25
TIMING CASE 3716C561 97
VALVE COLLET 2714A002 31, 31
VALVE GUIDE 3313A012 31, 31
VALVE SEAT INSERT
3314A221 31
3314A231 31
VALVE SPRING 3174A031 31, 31
WASHER 0920497 95
2131A507 115
2134A502 33
2411D008 37
Description Part No. Page
2411D013 137, 137
2415D053 17, 21, 103
26431192 139
33117127 53
3321A003 99
K134AF01 37
WATER PUMP KIT U5MW0201 83
WATER TEMPERATURE SENSOR
2848A127 45
WATER TEMPERATURE SWITCH
2848A123 45
WOODRUFF KEY 0500012 17, 25, 35
Description Part No. Page