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Copyright © 2015 Pearson Education, Inc. 18-1 International Business Environments & Operations 15e Daniels Radebaugh Sullivan

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Page 1: Daniels ib15inppt 18

Copyright © 2015 Pearson Education, Inc. 18-1

International Business

Environments & Operations

15e

Daniels ● Radebaugh ● Sullivan

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Copyright © 2015 Pearson Education, Inc. 18-2

Chapter 18

Global Manufacturing and Supply-Chain

Management

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Learning Objectives Describe the different dimensions of a global

manufacturing strategy Examine the critical factors in successful global

supply-chain management Show how supplier networks function Explain how quality affects global supply and

effective inventory management Discuss how to establish successful transportation

networks as part of the global supply chain

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Introduction Effective supply chain management

reduces costs increases revenue

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What is Supply-Chain Management?

The supply chain the network that links together the different

aspects of the value chain, coordinating materials, information, and funds from the initial raw material supplier to the ultimate customer

Supply chain management aka operations and supply-chain management (OSM) the design, operation, and improvement of

systems that create and deliver the firm’s primary products and services

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An integrated supply chain and operations

model

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What is Supply-Chain Management?

Supply-chain management – The activities in the value chain that occur outside the company.

Whereas Operations management or logistics

management often refers to internal activities

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Global Supply Chain Strategies

Factors in supply chain strategy Compatibility Manufacturing Configuration Coordination Control

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Supplier NetworksLearning ObjectiveShow how supplier networks function

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Supplier Networks Sourcing is the process of obtaining a

supply of inputs (raw materials and parts) for production.

Global sourcing is the process of materials management (which includes sourcing), inventory management, and transportation between suppliers, manufacturers and customers.

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Global Sourcing

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Global Sourcing Outsourcing is when a company

externalizes a function or process to another business.

Contract Manufacturing is when the entire manufacturing process is being handled by another firm.

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Why Global Sourcing? To reduce costs through cheaper labor,

laxer work rules, and low land and facilities costs

To improve quality To increase exposure to worldwide

technology To improve the delivery-of-supplies

process

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Why Global Sourcing? To strengthen reliability of supply –

supplementing domestic suppliers with foreign ones

To gain access to materials that are only available abroad

To establish presence in a foreign market To satisfy offset requirements To react to competitors’ offshore sourcing

practices

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Global Sourcing Vertical Integration is when a company

owns the entire supplier network, or at least a significant part of it.

Industrial Clusters occur when buyers and suppliers locate close to each other to facilitate doing business. Dell Computer in Malaysia

Keiretsu – Japanese group of independent companies that work together to manage the flow of goods

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The Make-or-Buy Decision

The make-or-buy decision Which production activities should take

place in-house and which should be subcontracted to independent companies?

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Supplier Relations Firms that outsource must decide

How to work with suppliersClose arrangement

TrustArms-length

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The Purchasing Function Four phases of purchasing

Domestic purchasing only Foreign buying based on need Foreign buying as part of a procurement

strategy Integration of global procurement

strategy

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Information Technology and Global Supply-Chain

Management Electronic Data Interchange

links suppliers, manufacturers, customers, and intermediaries

Enterprise Resource Planning/Material Requirements Planning links information flows from different parts of a business

and from different geographic areas Radio Frequency ID (RFID)

labels products with an electronic tag, which stores and transmits information regarding the product’s origin, destination, and quantity

E-Commerce joins together suppliers with companies and companies

with customers

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QualityLearning Objective: Explain how quality affects the global supply and effective inventory management

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Quality Quality

meeting or exceeding customer expectations

involves careful design of a product or service and ensuring that the organization’s systems can consistently produce the design

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Zero Defects versus Acceptable Quality Level

Zero defects no flaws of any kind

Acceptable quality level (AQL) a few unacceptable products would be dealt

with through repair facilities and service warranties

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The Deming Approach to Quality Management

According to W. Edwards Deming, managers are responsible for quality

Deming’s 14 Points quality suggestions put forth by Deming

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Total Quality Management

Total quality management (TQM) a process that stresses three principles

customer satisfactioncontinuous improvementemployee involvement

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Six Sigma Six sigma

aims to eliminate defects, slash product cycle times, and cut costs across the board

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Quality Standards Levels of quality standards

General ISO 9000 Malcom Baldridge National Quality Award

Industry specific Company specific

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Inventory ManagementLearning Objective: Explain how quality affects global supply and effective inventory management

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Inventory Management Lean manufacturing

a productive system whose focus is on optimizing processes through the philosophy of continual improvement

Just-in-time (JIT) inventory management focuses on reducing inefficiency and

unproductive time in the production process to improve continuously the process and the quality of the product or service

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Foreign Trade Zones Foreign trade zones (FTZs)

areas in which domestic and imported merchandise can be stored, inspected, and manufactured free from formal customs procedures until the goods leave the zones

General purpose Subzones

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Transportation NetworksLearning Objective: Discuss how to establish successful transportation networks as part of the global supply chain

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Transportation Networks Transportation links

Suppliers Companies Customers

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Uncertainty and the Global Supply Chain

Globalization encourages companies to outsource to foreign suppliers to reduce costs

But, political events increase the risk of supply chain disruption

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All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of the publisher. Printed in the United States of America.