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India CampusUpdate to Allan & Henrik | 22nd May 2014

www.danfoss.com

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Jan 2013…

Today…

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Who Transformed it?

Procurement

Palvannan

GP

Manager Mechanical HVAC Fire

Janarthanan

ManagerBuilding & Landscape

Isaac Raja

PMO & Planning

Hariprasad

EHS Manager

Planned for 2014

Head Site Services

M Saravanan 13

Dy. Manager Plant Admin

Krishnakumar

Sr. Officer (Plant Admin)

Suresh

Manager -Admin Sales Offices

Vaishali

Officer - Guest Relation

Ashmita Saha

Officer -Admin (Bangalore)

Vidya

Officer – Admin(Mumbai)

Mariola

Officer – Admin(Gurgaon)

Megha

Dy. Manager –Electrical, BMS

Sundaresan

ProcurementAssistent

Sai Subhash

Project Procurement Environment Health Safety Corporate AdminPlant Admin

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Who Transformed it?

Environment Due Diligence

Design & Architecture Project Management

LEED ConsultantGlobal Risk Consultant

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Soil filling – 1,66,000 m3

2013

Jan2013

Feb2013

Mar

Ground levelling – 2,00,000 m2Bush clearance - 50 acres

Month-wise development of India Campus

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2013

Apr2013May

2013

Jun

Foundation – 945 Nos. PEB Erection – 2500 TonsCompound wall – 2.6 Km

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2013

Jul2013

Aug2013

Sep

PEB Rafter – 151 Nos. Masonry work – 20,587 m2Roof slab concrete – 4,280 m3

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2013

Oct2013

Nov2013

Dec

HVAC Ducts – 20,000 m2 Utility racks – 1.3 KmPEB Roofing – 24,980 m2

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2014

Jan2014

Feb2014

Mar

Glazing works – 9500 m2 Office space – 15,000m2Wall Cladding – 10,650 m2

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2014

Apr2014May

2014

Jun

IR Prod. at RC building Start of Commercial Prod.KP, Filter drier trial prod.

Plant Inauguration

On

20th Jun 2014

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Facts & Figures

130 Km Electric cable

200 Km Fire sprinkler & Utility pipe

180 Slots Car Parking slots

200 Slots Two Wheeler parking

200 KLD Sewage Treatment Plant

650 Seats Dining capacity

650 KVA UPS backup power

1300 M Utility rack

1500 CFM Air compressor capacity

2100 KL Water storage tank

2300 TR Air-conditioning cooling load

2500 KVA Generator Backup Power

9000 Nos Light Fixtures

19000 KVA Transformer capacity

20700 Sqm Air-conditioning space

50000 Sqm Greenery

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1

98

7

6

5

4

3

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India Campus Targets

1. Security Building2. Main Receiving Station3. R&D Admin Building4. Service Building5. RC Lab6. RC/CC Lab & RC Production

Building7. Warehouse8. PE Production & Lab Building9. RC EoU Production Building

Commencement of commercial production

20-Jun-2014 (Best case)05-Sep-2014 (Worst case)

Readiness TargetDays to go

Office buildings(1,3,4)

01-Sep-14 103

15th Apr 2014

31st May 2014

15th Jun 2014

15th Jun 2014

31st May 2014

1st Sep 2014

1st Sep 2014

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Activity

RC Production & Office

Ware House

EOU RC Production &Office

Services Building

PE Production & Office

R&D Admin

J F M A M J SJ A 0 N D J F M A M J S NJ A 0 D2013 2014 Status

Timeline

Civil & PEBLegend: Production M/c InstallationMEP & Interior Land Development

Start of Production (12th June 2014)

OMR – RC & PE Production

Pro

duct

ion

Build

ings

Offi

ceB

uild

ings

Movem

ent

Pla

n

Readiness of Office buildings

Ammonia

Tecci – R&D Admin

MM Ngr – RC Prod & CC lab

RMZ Ph.1 &2 – R&D Admin

IR,CC

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MoU Signing with GoTN

Earth work started 1 Mio Safe Man hours

1st PEB Column erection 2 Mio Safe Man hours

Achievements at India Campus…

2012 2013 2014

Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr

3 Mio Safe Man hours

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Bhoomi Pooja @ Danfoss day Ground breaking by Chairman & EC MCT Day

PMC’s entry at site Inauguration of Site office 400 trees plantation in My Family Day

Events at India Campus…

2013 2014

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr

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1st “Platinum” LEED rated Green facility in Chennai

R&D Admin building

Production buildings

Danfoss decided to built R&D Administrative building as platinum rated green building during the conceptual design. Later the Management decided to built entire production buildings also to qualify for platinum rated green building.

Aimed to achieve 87 LEED points for R&D Administrative building and 82 LEED points for production buildings against the platinum rating minimum LEED point of 80.

This is one of the first Platinum certified facility in and around Oragadam

LEED certification for production buildings targeted in Mid May-2014 and R&D Administrative building in Mid Jun’2014

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1 MW Solar Plant with Danfoss Inverters

4

2

1

11

3

1. Roof top :8091 sqm

2. Admin :294 sqm

3. Car park :717 sqm

4. Open area :960 sqm

TOTAL :10062 sqm

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Statutory Approvals achieved

MoU signed with GoTN05-11-12

30 -11-12Land allotment

from SIPCOT

Permission to start

construction26-12-12

25-02-13SWC approval

Consent to Establish

approval from TNPCB

25-03-13

07-03-14Approval from TNEB for 10.5 MVA @110 KV

19-06-14Consent to Operate

approval from TNPCB

NOC from Health

department17-04-14

28-05-14NOC from Local

Panchayat board

19-06-14NOC from Fire department

Factory license from Chief

Inspectorate of Factories30-05-14

Directorate of Town and Country Planning

19-06-14

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Schedule of FM services in 2014

# packages Vendor J F M A M J J A S Remarks

1 Transport PRR LOI issued on 19th Mar 2014 & Agreement under legal review

2 Canteen Proodle LOI issued on 17th Apr 2014 & Agreement under legal review

3 Security ISS Completed

4a FM – Hard serviceTenon Agreement signed

4b FM – Soft service(Creche, Recreation-Gym & Sports)

5First Aid center & Ambulance service

SRL Diagnostics

Completed; Full fledged facility will be in place from 1st Sep 2014

6 Landscaping Yet to be done

7 CourierBluedart, DHL, Firstflight, Professional

Yet to be done

Availability of Temporary setup

Commencement of Permanent service setup

Issue of LOI / PO / Contractor on board

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Some Good things to share….

☻ Accident free project and achieved 3.4+ Mio Safe Man hours

☻ First platinum LEED rated manufacturing facility in Chennai

☻ 1MW Solar plant to meet 6% annual energy requirement

☻ 100% compliance achieved for the contractors at site by third party audit

☻ Zero observation found in internal audit by Danfoss

☻ Good governance model & Reporting system in place

☻ Supplier financials were evaluated and scrutinized for financial risk before awarding the contracts

☻ One of the few MoU Projects progressing towards completion

☻ Showcasing Danfoss energy efficient products like Turbocor Compressors, Scroll compressors, VLT drives, Control valves, Solar inverters, Sensors, etc…

☻ Achieved overall savings 5% over budget

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