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Dan King, E.I.T. Iowa Concrete Paving Association

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Page 1: Dan King, E.I.T. Iowa Concrete Paving Association · Dan King, E.I.T. Iowa Concrete Paving ... Tie bars recommended for outermost row of panels around the ... Guidance provided on

Dan King, E.I.T.

Iowa Concrete Paving Association

Page 2: Dan King, E.I.T. Iowa Concrete Paving Association · Dan King, E.I.T. Iowa Concrete Paving ... Tie bars recommended for outermost row of panels around the ... Guidance provided on

OUTLINE

Street and Highway Design with WinPAS

AASHTO 93 design method

SUDAS pavement design

ACI Concrete Parking Lot Design Guide

ACI Industrial & Trucking Facility Design

Guide

Previous Image: GCC Ready Mix

Page 3: Dan King, E.I.T. Iowa Concrete Paving Association · Dan King, E.I.T. Iowa Concrete Paving ... Tie bars recommended for outermost row of panels around the ... Guidance provided on
Page 4: Dan King, E.I.T. Iowa Concrete Paving Association · Dan King, E.I.T. Iowa Concrete Paving ... Tie bars recommended for outermost row of panels around the ... Guidance provided on

WinPAS DESIGN

If Eric hasn’t already convinced you to use

PavementDesigner...

Free-to-use

Easily accessible in your web browser

Modern, streamlined interface

Links to a library of supplemental resources

...PavementDesigner is a fantastic new tool!

WinPAS (AASHTO design) can be a useful

pavement design tool as well

Page 5: Dan King, E.I.T. Iowa Concrete Paving Association · Dan King, E.I.T. Iowa Concrete Paving ... Tie bars recommended for outermost row of panels around the ... Guidance provided on

WinPAS DESIGN

WinPAS = Windows Pavement Analyst

Software

Electronic version of AASHTO 1993

Pavement Design Guide

For both concrete and asphalt pavements

Although it is not included in

PavementDesigner.org, AASHTO design is

still used by many agencies across the

country

Basis for SUDAS pavement design

Page 6: Dan King, E.I.T. Iowa Concrete Paving Association · Dan King, E.I.T. Iowa Concrete Paving ... Tie bars recommended for outermost row of panels around the ... Guidance provided on

WinPAS DESIGN

AASHTO 93 Design

A mostly empirical design procedure based on

performance of the AASHO road test sections

Has been modified over the years to account for

more variables and concepts

AASHO Road Test, 1950s

Q: Where at?

Page 7: Dan King, E.I.T. Iowa Concrete Paving Association · Dan King, E.I.T. Iowa Concrete Paving ... Tie bars recommended for outermost row of panels around the ... Guidance provided on

WinPAS DESIGN

AASHTO 93 Design

Uses many of the same design inputs as

PavementDesigner (PCA Method/StreetPave)

Some different, unique concepts between the two

The equations/models may handle same inputs

differently

AASHO Road Test, 1950s

Ottawa, IL (I-80)

Page 8: Dan King, E.I.T. Iowa Concrete Paving Association · Dan King, E.I.T. Iowa Concrete Paving ... Tie bars recommended for outermost row of panels around the ... Guidance provided on

WinPAS DESIGN

Some differences with WinPAS/AASHTO

design:

Traffic level characterized by ESALs

Equivalent single axle loads

Based on load equivalency factors for different types

of trucks

Only considers a particular number of load

repetitions to failure, calibrated based on AASHO

road test results

No modeling of fatigue or erosion like in

PavementDesigner

Page 9: Dan King, E.I.T. Iowa Concrete Paving Association · Dan King, E.I.T. Iowa Concrete Paving ... Tie bars recommended for outermost row of panels around the ... Guidance provided on

WinPAS DESIGN

Some differences with WinPAS/AASHTO

design:

End of pavement life: terminal serviceability

index

Instead of defining % slabs cracked

Joint spacing does not play any role in thickness

design

Some different terms for reliability, standard

deviation

Page 10: Dan King, E.I.T. Iowa Concrete Paving Association · Dan King, E.I.T. Iowa Concrete Paving ... Tie bars recommended for outermost row of panels around the ... Guidance provided on

WinPAS DESIGN

When might you want to use

WinPAS/AASHTO pavement design?

It does have well-known limitations

But it’s also been used successfully for many

years and is well-understood by many of its

practitioners

Both for concrete and asphalt

The closer you get to the conditions of the

AASHO road test, the more accurate the

procedure will be

Page 11: Dan King, E.I.T. Iowa Concrete Paving Association · Dan King, E.I.T. Iowa Concrete Paving ... Tie bars recommended for outermost row of panels around the ... Guidance provided on

WinPAS DESIGN

When might you want to use

WinPAS/AASHTO pavement design?

Climate, materials and soils in Iowa are similar to

those at the road test site in northern Illinois

Designing for low-to-medium traffic volumes may

be closer to road test conditions than higher

volume traffic

Good understanding of the design procedure

and customized local design inputs &

commentary

SUDAS Pavement Thickness Design

Page 12: Dan King, E.I.T. Iowa Concrete Paving Association · Dan King, E.I.T. Iowa Concrete Paving ... Tie bars recommended for outermost row of panels around the ... Guidance provided on

WinPAS DESIGN

SUDAS Pavement Thickness Design

Section 5F-1 in design manual

Based on AASHTO 93 design methods for both

concrete and asphalt pavements

Provides full commentary and explanation of

AASHTO 93 input values, including

recommendations for representative Iowa values

Page 13: Dan King, E.I.T. Iowa Concrete Paving Association · Dan King, E.I.T. Iowa Concrete Paving ... Tie bars recommended for outermost row of panels around the ... Guidance provided on

WinPAS DESIGN

SUDAS Pavement Thickness Design

Contains basic design tables & sample

calculations for simple designs

Can also plug recommended inputs directly into

WinPAS to perform a custom pavement design

Allows for easy comparison of equivalent

AASHTO 93 concrete & asphalt designs for local

conditions

Page 14: Dan King, E.I.T. Iowa Concrete Paving Association · Dan King, E.I.T. Iowa Concrete Paving ... Tie bars recommended for outermost row of panels around the ... Guidance provided on

WinPAS DESIGN

Walk-through design example

Page 15: Dan King, E.I.T. Iowa Concrete Paving Association · Dan King, E.I.T. Iowa Concrete Paving ... Tie bars recommended for outermost row of panels around the ... Guidance provided on

WinPAS DESIGN

Other capabilities in WinPAS

Concrete overlays

AASHTO 93 concrete overlay design can be a bit out

of date

PavementDesigner + BCOA-ME are likely better tools

Life cycle cost analysis

Full control of input costs, discount rates, etc.

Not included in PavementDesigner

Page 16: Dan King, E.I.T. Iowa Concrete Paving Association · Dan King, E.I.T. Iowa Concrete Paving ... Tie bars recommended for outermost row of panels around the ... Guidance provided on

WinPAS DESIGN

Final thoughts on thickness design for PCC

streets and highways

Different design procedures can be effective and

useful tools, provided:

Good understanding by practitioner

Applicable to situation you are designing for

Quality of data and inputs

Ability to customize input values

Page 17: Dan King, E.I.T. Iowa Concrete Paving Association · Dan King, E.I.T. Iowa Concrete Paving ... Tie bars recommended for outermost row of panels around the ... Guidance provided on

WinPAS DESIGN

In the future, street/highway design will

continue to transition to more mechanistic

procedures like Pavement ME

State agency-level: gradually phasing in now

across US

Local level: implementation is a bit farther out,

could be quite different

Page 18: Dan King, E.I.T. Iowa Concrete Paving Association · Dan King, E.I.T. Iowa Concrete Paving ... Tie bars recommended for outermost row of panels around the ... Guidance provided on
Page 19: Dan King, E.I.T. Iowa Concrete Paving Association · Dan King, E.I.T. Iowa Concrete Paving ... Tie bars recommended for outermost row of panels around the ... Guidance provided on

ACI PARKING LOT DESIGN

ACI 330R-08: Guide for the

Design and Construction of

Concrete Parking Lots

Available through

ICPA/IRMCA

Thickness design

components are fully

incorporated into

PavementDesigner.org

Same StreetPave/PCA

design methodology

Page 20: Dan King, E.I.T. Iowa Concrete Paving Association · Dan King, E.I.T. Iowa Concrete Paving ... Tie bars recommended for outermost row of panels around the ... Guidance provided on

ACI PARKING LOT DESIGN

PavementDesigner.org:

Page 21: Dan King, E.I.T. Iowa Concrete Paving Association · Dan King, E.I.T. Iowa Concrete Paving ... Tie bars recommended for outermost row of panels around the ... Guidance provided on

ACI PARKING LOT DESIGN

Some things to consider for design of

concrete parking lots:

Traffic

Subbase & Subgrade

Jointing

Reinforcement

Page 22: Dan King, E.I.T. Iowa Concrete Paving Association · Dan King, E.I.T. Iowa Concrete Paving ... Tie bars recommended for outermost row of panels around the ... Guidance provided on

ACI PARKING LOT DESIGN

Traffic Inputs

Choose a category based on chart below

Each category is available in PavementDesigner

Traffic category dictates assumed axle load

distribution for thickness design

Page 23: Dan King, E.I.T. Iowa Concrete Paving Association · Dan King, E.I.T. Iowa Concrete Paving ... Tie bars recommended for outermost row of panels around the ... Guidance provided on

ACI PARKING LOT DESIGN

Subbase & Subgrade

Just like with concrete streets and roads,

uniformity of support is more important than

strength

Subbase more useful to promote good drainage

& ensure stable working platform on weak soils

Water Table – 100%

Saturation

Cracking

from non-

uniform

support from

differential

soil

movement.

Capillary

Fringe

Adsorption

Water

Surface Water

Page 24: Dan King, E.I.T. Iowa Concrete Paving Association · Dan King, E.I.T. Iowa Concrete Paving ... Tie bars recommended for outermost row of panels around the ... Guidance provided on

ACI PARKING LOT DESIGN

Jointing

Contraction joints

Timely sawing necessary to prevent random cracking

Recommended minimum T/4 saw depth with

conventional saws

Recommended 1” to 1 1

4” saw cut depth with early-

entry saws

Filling/sealing joints

May not be necessary if you have a drainable

subbase

Recommended 1/8” saw cut width if leaving unsealed

Recommended 1/4” to 3/8” saw cut width if

filling/sealing

Page 25: Dan King, E.I.T. Iowa Concrete Paving Association · Dan King, E.I.T. Iowa Concrete Paving ... Tie bars recommended for outermost row of panels around the ... Guidance provided on

ACI PARKING LOT DESIGN

Jointing

Recommended joint spacing

Smaller slabs help control cracking, mitigate curling

stresses

Panel length should not exceed width by more than

25% (square slabs)

Guidelines in ACI guide currently a bit longer than

what PavementDesigner may show as an output

Page 26: Dan King, E.I.T. Iowa Concrete Paving Association · Dan King, E.I.T. Iowa Concrete Paving ... Tie bars recommended for outermost row of panels around the ... Guidance provided on

ACI PARKING LOT DESIGN

Reinforcement

“Distributed steel reinforcement is not

necessary.”

Stay within recommended joint spacings from table

Steel can help prevent cracks from opening

Construction difficulties...

Proper joint spacing and incorporating subbase may be

more proactive way to prevent cracking

Consider fiber-reinforced concrete as an alternative to

steel

Dowel bars generally only needed for load

transfer in case of heavy, one-way truck traffic

(driving lane)

Page 27: Dan King, E.I.T. Iowa Concrete Paving Association · Dan King, E.I.T. Iowa Concrete Paving ... Tie bars recommended for outermost row of panels around the ... Guidance provided on

ACI PARKING LOT DESIGN

Tie bars recommended

for outermost row of

panels around the

perimeter:

Tension Ring

Exception for integral

curb

Also recommended for

centerline joint on drive

lanes, etc.

Page 28: Dan King, E.I.T. Iowa Concrete Paving Association · Dan King, E.I.T. Iowa Concrete Paving ... Tie bars recommended for outermost row of panels around the ... Guidance provided on

ACI PARKING LOT DESIGN

In summary:

PavementDesigner makes concrete parking lot

thickness design simple and easy

The ACI guide is still a valuable resource to help

with some of the other unique aspects of

concrete parking lot design

Page 29: Dan King, E.I.T. Iowa Concrete Paving Association · Dan King, E.I.T. Iowa Concrete Paving ... Tie bars recommended for outermost row of panels around the ... Guidance provided on
Page 30: Dan King, E.I.T. Iowa Concrete Paving Association · Dan King, E.I.T. Iowa Concrete Paving ... Tie bars recommended for outermost row of panels around the ... Guidance provided on

INDUSTRIAL & TRUCKING FACILITY

DESIGN

ACI 330.2R-17: Guide for the Design and Construction of Concrete Site Paving for Industrial and Trucking Facilities

Brand new in 2017!

Available through ICPA/IRMCA

Thickness design components use

combination of StreetPave/PCA Methodology + ACPA AirPave

Included in PavementDesigner.org

Page 31: Dan King, E.I.T. Iowa Concrete Paving Association · Dan King, E.I.T. Iowa Concrete Paving ... Tie bars recommended for outermost row of panels around the ... Guidance provided on

INDUSTRIAL & TRUCKING FACILITY

DESIGN

Many of the general principles in this guide

follow those of “regular” parking lots

Industrial-type facilities can have unique

traffic loadings:

Not only heavy trucks, but

forklifts, telehandlers, lulls...

Page 32: Dan King, E.I.T. Iowa Concrete Paving Association · Dan King, E.I.T. Iowa Concrete Paving ... Tie bars recommended for outermost row of panels around the ... Guidance provided on

INDUSTRIAL & TRUCKING FACILITY

DESIGN Thickness design tables are available for

over-the-road trucks and various types of lift

trucks:

Page 33: Dan King, E.I.T. Iowa Concrete Paving Association · Dan King, E.I.T. Iowa Concrete Paving ... Tie bars recommended for outermost row of panels around the ... Guidance provided on

INDUSTRIAL & TRUCKING FACILITY

DESIGN Because of nature of loading at these

facilities, dowel bars may be needed for load

transfer

Two-directional doweling for all-way movements

Guidance provided on use of alternative dowel

bar types, such as square or plate dowels

May better handle stresses, shrinkage, and lateral

movement than round dowels when two-directional

doweling is needed

Images: PNA Construction

Page 34: Dan King, E.I.T. Iowa Concrete Paving Association · Dan King, E.I.T. Iowa Concrete Paving ... Tie bars recommended for outermost row of panels around the ... Guidance provided on

THANK YOU!

ICPA Workshop, 1980