dal analogue a healthy and economic alternate to pulses compatibility mode

8/2/2019 Dal Analogue a Healthy and Economic Alternate to Pulses Compatibility Mode

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Dal Analogue A Healthy andEconomic Alternate to Pulses

Suresh Itapu, Ph.D.

Executive Director

Soy Food Promotion and Welfare Association


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Indian Pulses Situation

Stagnant Pulses production

Less than 0.7% CAGR in 50 years

Enormous gap in demand-supply

Gap to continue

rast c ec ne n per cap taavailability

27.3kg/year in 58-59

16 kg/year in 89-90

12.7kg/year in 2006-07

13.9 kg/year in 2007-08*

Source: ASSOCHAM, Pulses Report 2008


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Indian Pulses Situation Cont..

Increased imports

5 lakh MT in 89-90

25 lakh MT in 2007-08

-

Increased prices

About 70% increase in the

last ten years Continue to increase



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Issues of Concern

Increasing prices

Limited availability Domestic and international

Increasing imports

Required to import about 60 lakh MTby 2019-20 at current per capita

consumption

May go up if per capita consumption

increases

Not may suppliers



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Dal Analogue A Perfect Alternate

Soy and wheat can be used tomake dal analogue

Developed by Wenger Initiated by mother dairy

Recently commercialized

Currently three manufacturers

Another big production facilitycoming up in two months

Easy to cook

Established technology

Local raw materials

Economical


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Dal Analogue A Perfect Alternate

Nutritious 30% more protein

More balanced protein

Scope for micronutrientfortification

High iron and folic acid

Can combat micronutrientmalnutrition

Healthier Soy protein has a number of health

benefits Heart Health

Diabetes

Perfect solution for the pulses

crisis


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Opportunities

Feeding programs

In Mid-Day meal programs

More than 15 cr (150 mil) school children Two largest agencies are using Dal Analogue

Akshaya Patra

ISKCON

Naandi Foundation

Enormous potential

GAIN is evaluating

ICDS Program

More than 11cr (110mil) children (0-6 years)

A.P. is already making progress

Trails in more states


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Opportunities Cont.

Retail market

Private labels Soy food manufacturers

Public distribution

Defense establishments

Exports

India export pulses to other southAsian markets

Pulses are more expensive thanIndian market


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Endorsement

NIN is evaluating the product

In-principle acceptance

Approval would boost off-take

Accepted by Navodaya

Vidyalayas

About 500 schools More than 100 schools already included soy

foods

Few states are evaluating the

acceptability

IFPRI interest in Dal Analogue


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Potential

Mid day meal 3 lakh MT

150 million beneficiaries

30% target @ 20gm/day

ICDS programs 2.6 lakh MT

120 million beneficiaries

Public distribution 2 lakh MT

4 million food cards

5kg/month/card

Retail market - ??

Functional food - ??

Imports 20 lakhMT

50% current imports


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Costing (Rs) at 2.5MT/hr

Ingredients %age Cost/kg Cost /kg of mix

Defatted Soy Flour 49.58 28 13.882

White flour 49.58 18 8.924

Emulsifier 0.74 66 0.488

Turmeric 0.10 140 0.140

os o ec pe .

Processing costs (Utilities, manpower) 1.984

Packaging cost 1.500

Investment costs (Depreciation, interest on loan) 1.449

Calculated production cost / Kg 28.368

Production yield (%) 95

Total Estimated Production Cost / Kg 29.862

Estimated cost of plant & machinery - 16 crores


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dal analogue a healthy and economic alternate to pulses compatibility mode

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