daisy data keyboard user's manual
TRANSCRIPT
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Daisy DataKeyboard
Users Manual
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Da isy Data Keyboards
February 2 0 0 3 ii DAISY DATA, IN C.
DISCLAIMER
Daisy Data, Inc. makes no representations or warranties with respect to the contents or use of this manual,
and specifically disclaims any express or implied warranties of merchantabili ty or f itness for any part icular
purpose. Further, Daisy Data, Inc. reserves the right to revise this publication and to make changes to its
content, at any time, without obligation to notify any person or entity of such revisions or changes.
Further, Daisy Data, Inc. makes no representations or warranties with respect to any Daisy Data
manufactured equipment, and specifically disclaims any express or implied warranties of merchantability or
fitness for any part icular purpose. Further, Daisy Data, Inc. reserves the right to make changes to any and
all Daisy Data manufactured equipment, at any time, without obligation to notify any person or entity of such
changes.
FCC W ARN IN GS
Computing devices and peripherals manufactured by Daisy Data generate, use, and can radiate radio
frequency energy, and if not installed and used in accordance with the instructions in this manual may causeinterference to radio communications. Such equipment has been tested and found to comply with the limits
for a Class A computing device pursuant to Subpart J of Part 15 of the FCC Rules, which are designed to
provide reasonable protection against radio interference when operated in a commercial environment.
Operation of this equipment in a residential area is likely to cause interference, in which case the user - at his
own expense - will be required to take whatever measures may be required to correct the interference.
Some components may not have been manufactured by Daisy Data, Inc. If not, Daisy has been advised by
the manufacturer of the component that the component has been tested and complies with the Class A
computing device limits as described above.
Copyright 1990-1999 Daisy Data, Inc. All rights reserved. No part of this publication may be reproduced,
photocopied, stored on a retrieval system, or transmitted without express prior written consent.
Daisy Data, Inc.
2850 Lewisberry Road
York Haven, PA 17370 USA
Phone: (717) 932-9999
January 2000 Edit ion
Manual Revision 3.00
Part Number D005-000002
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February 2 0 0 3 iii DAISY DATA, IN C.
Limited W arranty and Liability Statemen t
To the original purchaser, Daisy Data, Inc., hereinafter referred to collectively as SELLER, warrants each of
its manufactured products, and all components therein contained to be free from defects in materials and/ or
workmanship for a period of 12 months from the date of purchase.
Should a malfunction, or other indication of defect attr ibutable directly to faulty materials and/ or
workmanship occur, Seller wi ll , at its option, and without charge to the customer for labor and parts, repair
or replace the defective product, F.O.B. Sellers plant, but Seller wil l not be responsible for freight from
Purchaser to Sellers plant.
In no event shall Seller be liable for any loss, inconvenience or damage, whether direct, incidental,
consequential or otherwise resulting from abuse, misapplication or modification of the product, improper or
faulty power, damage resulting from repairs or alterations performed by unauthorized persons, or conditions
resulting from any other equipment attached to the product.
Seller assumes no liabili ty for damage occurring in transit due to the product not being returned in its
original shipping material.
This warranty is exclusive and is in lieu of any warranty of merchantability or fitness for a
particular purpose or other warranty of quality whether expressed or implied, except of title and
against patent infringement. Correction of nonconformit ies, in the manner and for the period of time
provided above, shall consti tute fulfil lment of all liabilit ies of the Seller to the Purchaser wi th respect to, or
arising out of the goods, whether based on contract, negligence, strict tort or otherwise.
LIMITATION OF LIABILITY:The Seller shall not under any circumstances be liable for special or
consequential damages, such as, but not limited to, damage or loss of other property or equipment, loss of
profits or revenues, cost of capital, cost of purchased or replacement goods, or claims of customers of
Purchaser for service interruptions. The remedies of the Purchaser set forth herein are exclusive, and the
liabil ity of Seller respect to any contract, or anything done in connection therewith such as the performance
or breach thereof, of from the manufacture, sale, delivery, resale, installation or use of any goods covered by
or furnished under this contract whether arising out of contract, negligence, strict tort or breach of warranty
or otherwise, shall not, except as expressly provided herein, exceed the price of the goods upon which such
liabil ity is based.
This warranty gives you specific legal rights, and you may also have other rights, which vary from state to
state.
Seller makes every effort to provide clear and accurate technical information on the application of its
products in the Operator's M anual, and assumes no liability for misuse of the information.
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Da isy Data Keyboards
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Table of Conten ts
1. Introduction .........................................................................................................................................................1
1.1. Important Information ................................................................................................................................ 1
2. Keyboard Installation.......................................................................................................................................... 4
2.1. General Instructions ................................................................................................................................... 4
2.2. Pointing Device Instructions...................................................................................................................... 52.3. Mounting Instructions for Panel Mounted Keyboards............................................................................ 7
2.4. Mounting Instructions for Keyboard OEM Ki ts ...................................................................................... 7
2.5. Installing Intr insically Safe Keyboards...................................................................................................... 8
3. Special Notes on Daisy Data 60-Key Keyboards............................................................................................ 17
3.1. Standard 60-Key Output Codes................................................................................................................ 17
3.2. Custom Software and Legends ................................................................................................................17
3.3. Changing Legends on the 60-Key Membrane Keyboard ......................................................................18
4. Recommended Computer Peripheral Ergonomics Guide ............................................................................19
5. Appendices.........................................................................................................................................................21
5.1. Appendix A - Keyboard Specifications ....................................................................................................21
5.2. Appendix B Connector Pinouts for Keyboards ...................................................................................23
5.3. Appendix C Connector Pinouts for Point ing Devices......................................................................... 24
5.4. Appendix D Daisy Data Cable Wire Color Codes............................................................................... 25
5.5. Appendix E Barr ier Assembly Drawings.............................................................................................26
5.6. Appendix F PS/ 2 Barrier Modifications for Compatibili ty Issues.....................................................32
5.7. Appendix G Keyboard Model Illustrations.......................................................................................... 37
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Table of FiguresFigure 1-1 NEMA 4X Keyboard Models..........................................................................................................................................2Figure 1-2 Intrinsically Safe Keyboard Models ................................................................................................................................3Figure 2-1 Sealed Keyboard Connector Installation..........................................................................................................................9
Figure 2-2 Sealed Pointing Device Connector Installation..............................................................................................................10Figure 2-3 Cutout for 6002 / 6005...................................................................................................................................................11
Figure 2-4 Cutout for 6812 / 6815 / 6912 / 6915.............................................................................................................................12Figure 2-5 Cutout for 6822 / 6825 / 6922 / 6925.............................................................................................................................13
Figure 2-6 Cutout for 6832 / 6835 / 6842 / 6845 / 6932 / 6935 / 6942 / 6945.................................................................................14Figure 2-7 Cutout for 6002AM / 6005AH Keyboard OEM Kits.....................................................................................................15Figure 2-8 Cutout for 6812AA / 6815AA / 6912AA / 6915AA Keyboard OEM Kits....................................................................16Figure 5-1 Keyboard Connector Pinouts .........................................................................................................................................23
Figure 5-2 Pointing Device Connector Pinouts ...............................................................................................................................24Figure 5-3 I.S. Keyboard Barriers in Barrier Kit Assembly ............................................................................................................26Figure 5-4 I.S. Pointer Barriers (Serial) in Barrier Kit Assembly ...................................................................................................27Figure 5-5 I.S. Pointer Barriers (PS/2) in Barrier Kit Assembly .....................................................................................................28
Figure 5-6 I.S. Keyboard Barriers Installed in Enclosure................................................................................................................29Figure 5-7 I.S. Pointer Barriers (Serial) Installed in Enclosure.......................................................................................................30Figure 5-8 I.S. Pointer Barriers (PS/2) Installed in Enclosure.........................................................................................................31Figure 5-9 Keyboard Barrier Modifications Application 1 & 2 ......................................................................................................34
Figure 5-10 Keyboard Barrier Modifications Application 3 & 4 ..................................................................................................344
Figure 5-11 Pointing Device Barrier Modifications Application 1 & 2 ..........................................................................................36Figure 5-12 Pointing Device Barrier Modifications Application 3 & 4 ........................................................................................366Figure 5-13 Illustration: 6000 / 6003.............................................................................................................................................377Figure 5-14 Illustration: 6001 / 6004.............................................................................................................................................388
Figure 5-15 Illustration: 6002 / 6005...............................................................................................................................................39Figure 5-16 Illustration: 6002AM / 6005AH OEM Kits .................................................................................................................40Figure 5-17 Illustration: 6810 / 6813...............................................................................................................................................41Figure 5-18 Illustration: 6811 / 6814...............................................................................................................................................42
Figure 5-19 Illustration: 6812 / 6815...............................................................................................................................................43Figure 5-20 Illustration: 6818 / 6819...............................................................................................................................................44Figure 5-21 Illustration: 6812AA / 6815AA OEM Kits..................................................................................................................45Figure 5-22 Illustration: 6820UN / 6823UN ...................................................................................................................................46
Figure 5-23 Illustration: 6821UN / 6824UN ...................................................................................................................................47Figure 5-24 Illustration: 6822UN / 6825UN ...................................................................................................................................48Figure 5-25 Illustration: 6828UN / 6829UN ...................................................................................................................................49
Figure 5-26 Illustration: 6830UN / 6833UN ...................................................................................................................................50Figure 5-27 Illustration: 6831UN / 6834UN ...................................................................................................................................51Figure 5-28 Illustration: 6832UN / 6835UN ...................................................................................................................................52Figure 5-29 Illustration: 6838UN / 6839UN ...................................................................................................................................53Figure 5-30 Illustration: 6840UN / 6843UN ...................................................................................................................................54
Figure 5-31 Illustration: 6841UN / 6844UN ...................................................................................................................................55Figure 5-32 Illustration 6842UN / 6845UN ....................................................................................................................................56Figure 5-33 Illustration: 6848UN / 6849UN ...................................................................................................................................57Figure 5-34 Illustration: 6910 / 6913...............................................................................................................................................58
Figure 5-35 Illustration: 6911 / 6914...............................................................................................................................................59Figure 5-36 Illustration: 6912 / 6915...............................................................................................................................................60Figure 5-37 Illustration: 6918 / 6919...............................................................................................................................................61Figure 5-38 Illustration: 6912AA / 6915AA OEM Kits..................................................................................................................62
Figure 5-39 Illustration: 6920UN / 6923UN ...................................................................................................................................63Figure 5-40 Illustration: 6921UN / 6924UN ...................................................................................................................................64Figure 5-41 Illustration: 6922UN / 6925UN ...................................................................................................................................65Figure 5-42 Illustration: 6928UN / 6929UN ...................................................................................................................................66
Figure 5-43 Illustration: 6930UN / 6933UN ...................................................................................................................................67Figure 5-44 Illustration: 6931UN / 6934UN ...................................................................................................................................68Figure 5-45 Illustration: 6932UN / 6935UN ...................................................................................................................................69Figure 5-46 Illustration: 6938UN / 6939UN ...................................................................................................................................70Figure 5-47 Illustration: 6940UN / 6943UN ...................................................................................................................................71
Figure 5-48 Illustration: 6941UN / 6944UN ...................................................................................................................................72Figure 5-49 Illustration: 6942UN / 6945UN ...................................................................................................................................73Figure 5-50 Illustration: 6948UN / 6949UN ...................................................................................................................................74
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Da isy Data Keyboards
February 2 0 0 3 1 DAISY DATA, INC.
1 .1 .1 .1. Introduct ionIntroductionIntroductionIntroduction
Thank you for purchasing a Daisy Dataindustrial keyboard! Daisy Data keyboards are rugged, industrial
computer peripherals specially designed for use in harsh and hazardous environments. Resistant to dust,
hose-directed water, and most industrial chemicals, the keyboards are perfect for use in manufacturing
plants, field facil it ies, and other applications demanding the most abuse-resistant equipment. All models are
designed to NEMA 4X specifications and are available in Factory Mutual approved intrinsically safe models.
Daisy Data keyboards are available in a wide range of configurations to meet your needs. A 60-key reduced
footprint version is available in the membrane line, and can be configured with custom programming and
legending. The full 109-key version is available either in a full travel elastomeric key model or a highly abuse-
resistant membrane model. Mounting options include rack mount, panel mount, desktop, and drawer mount.
Each 109-key line is also available with or without pointing device TuffPoint, M icroModule, or
MicroJoystick. OEM kits for each of the keyboard types is also available for integration into your product
design.
A matrix of the available NEMA 4X models is shown in Figure 1-1, page 2. Intr insically safe models are
shown in Figure 1-2, page 3. Layouts of the various keyboard models are shown in section 5.7 beginning on
page 37.
1.1 . Important Information
WARNING!Continuous use of keyboards and pointing devices may lead to RepetitiveStress Injuries (RSIs) or related disorders. Please see our Recommended Computer
Peripheral Ergonomics Guide in section 4 on page 19 for more information on reducing
the r isk of these injur ies. If the keyboard and pointing device operator feels any aching,
numbing, or t ingling in the arms, wrists, or hands, the operator should immediately
consult a qualified healthcare professional.
The following are suggestions to reduce the r isk of RSI:
Keep your wrists straight while typing or using the pointing device Use as light a touch as possible on the keys and pointing device Do not use your wrists to rest your hands while typing or using the pointing device Take frequent breaks from operating the keyboard and pointing device Maintain good health habitsThere are studies which indicate that repetiti ve motions combined with a poor work environment and
incorrect work habits over a long period of time my lead to certain physical disorders such as Carpal Tunnel
Syndrome, tendonitis, and tenosynovitis. The instructions in our Recommended Computer Peripheral
Ergonomics Guide on page 19 may help you reduce the risk of developing one of these disorders.
If you are not the end user of this equipment, or if others will be using this equipment, Daisy Data
strongly recommends that you post this information in a place where all potential operators of the equipmentcan refer to it. Please make any potential operators of this equipment aware of the possible risks of injury
due to incorrect use, and the steps that they can take to reduce these risks.
!
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Mounting
KeyboardType
Desktop Rack Mount Panel Mount Drawer Mount OEM Kit
60-KeyMembrane
109-KeyElastomer
109-KeyElastomerw/TuffPoint
109-KeyElastomer
w/MicroModule
109-KeyElastomer
w/MicroJoystick
109-KeyMembrane
109-KeyMembranew/TuffPoint
109-KeyMembrane
w/MicroModule
109-KeyMembrane
w/MicroJoystick
_
_
`
`
`
`
Model 6818
Model 6828UN
Model 6838UN
Model 6848UN
Model 6918
Model 6928UN
Model 6938UN
Model 6948UN
Model 6810
Model 6820UN
Model 6830UN
Model 6840UN
Model 6910
Model 6920UN
Model 6930UN
Model 6940UN
Model 6000
Model 6811
Model 6821UN
Model 6831UN
Model 6841UN
Model 6911
Model 6921UN
Model 6931UN
Model 6941UN
Model 6001
Model 6812
Model 6822UN
Model 6832UN
Model 6842UN
Model 6912
Model 6922UN
Model 6932UN
Model 6942UN
Model 6002
Model 6812AA
Model 6912AA
Model 6002AMNot Available
Not Available
Not Available
Not Available
Not Available
Not Available
Not Available
Items Not to Scale
Figure 1-1 NEMA 4X Keyboard Models
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Mounting
Keyboard
Type
RackMount
PanelMount
DrawerMount
60-Key
Membrane
109-Key
Elastomer
109-Key
Elastomer
w/TuffPoint
109-Key
Elastomer
w/MicroModule
109-Key
Elastomer
w/MicroJoystick
109-Key
Membrane
109-Key
Membrane
w/TuffPoint
109-Key
Membrane
w/MicroModule
109-Key
Membrane
w/MicroJoystick
OEMK
it
NotAvailable
Model6005AH
Model6004
Model6005
Model6815AA
Model6814
Model6815
Model6819
NotAvailable
Model6824UN
Model6825UN
Model6829UN
NotAvailable
Model6834UN
Model6835UN
Model6839UN
NotAvailable
Model6844UN
Model6845UN
Model6849UN
Model6915AA
Model6914
Model6915
Model6919
NotAvailable
Model6924UN
Model6925UN
Model6929UN
NotAvailable
Model6934UN
Model6935UN
Model6939UN
NotAvailable
Model6944UN
Model6945UN
Model6949UN
Desktop
Model6003
Model6813
_
Model6823UN
_
Model6833UN
Model6843UN
Model6913
Model6923UN
Model6933UN
Model6943UN
ItemsNottoScale
Figure 1-2 Intrinsically Safe Keyboard Models
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February 2 0 0 3 4 DAISY DATA, INC.
2 .2 .2 .2. Keyboard Instal lat ionKeyboard InstallationKeyboard InstallationKeyboard Instal lat ion
This section of the manual wil l assist you in installing your Daisy Data keyboard. Read section 2.1 on page 4
for general instructions applicable to all Daisy Data keyboard models. For keyboards with pointing devices,
see section 2.2 on page 5 for instructions relating to the pointing device. For mounting instructions and
diagrams for panel mount keyboards, see section 2.3, page 7. Mounting instructions and diagrams for
keyboard OEM ki ts can be found in section 2.4 on page 7. Important instructions regarding the installationof intrinsically safe keyboards can be found in section 2.5 on page 8.
2.1. General InstructionsDaisy Data keyboards are directly compatible with all standard PC-style computers. Simply plug the
keyboard into the keyboard port ( a 6-pin mini-DIN to 5-pin DIN adapter is provided for non-PS/ 2 keyboard
interfaces).
If your keyboard is provided with sealed connectors, you must connect your keyboard to the sealed
connector receptacle. On enclosures provided by Daisy Data, this receptacle should be factory-installed on
the enclosure. If you are using your own computer inside of this enclosure, you will have to connect the
cable from this receptacle to your computer.
Before installing cable extenders to allow use of the keyboard at some distance from the computer, please
keep in mind that the effective limit for keyboard cabling is 20 feet.
If you are using an enclosure that was supplied separately, you will have to install the sealed connector
receptacle in the enclosure.
Installing Sealed Keyboard Connector in an Enclosure
Equipment Needed
Drill with bits to make 0.8125hole in enclosure Wire stripper Soldering iron and solder Adjustable wrench (1opening) Cable with correct termination to connect to computers keyboard port Sealed keyboard receptacle hardware (obtainable from Daisy Data; included with some models)
including receptacle, retaining nut, and washer with grounding tab
Wire, 18-24 gauge (3) Spade or r ing terminal #4-40 screw and KEPS nut Crimping tool for the spade or ring terminal Heat shrink (0.125D and 0.375D) Heat gun or similar device to shrink the heat shrink Multimeter or other continuity testerProcedure1. Prepare the keyboard cable by stripping 1of the jacket from the end opposite the connector that mates
with your computers keyboard port. Leave 0.5of the cable shield braid exposed.
2. Str ip 0.125from the end of each conductor.
3. Using the signal pinouts in Figure 5-1 on page 23, determine which conductors carr y which signals. Cut
back any unused conductors at the point from which they exit the cable jacket being careful not to cut or
nick any of the used conductors.
4. Tin the used conductors. Twist and tin the cable shield braid.
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5. Solder the 3piece of wire to the cable shield braid. Place a section of the 0.375D heat shrink long
enough to cover any exposed conductor and the soldered junction over this. Shrink the heat shrink over
this section.
6. Str ip 0.25from the end of the wire attached to the cable shield braid. Crimp the spade or ring terminal
onto this wire.7. Select a convenient point on your enclosure for the keyboard connector. Dr il l or punch a 0.8125D hole
at this location. Deburr this hole, paying special attention to ensure that the exterior side of the hole issmooth and flat.
8. Thread the cable, in the order listed, through the connector retaining nut, the washer with grounding
tab, and the mounting hole in the enclosure so that enough of the cable is exposed outside of the
enclosure to allow you to solder the connector. See Figure 2-1 on page 9 for an illustration.
9. Tin the solder cups on the sealed connector.
10. Place a 0.325length of the 0.125D heat shrink over each conductor. Slide this heat shrink as far back
the conductor as possible to prevent it from being shrunken by the heat generated during soldering.
11. Use the signal pinout in Figure 5-1 on page 23 to determine which conductor attaches to which terminal
on the sealed connector.
12. Solder each connector to the appropriate terminal on the sealed connector being particularly careful to
avoid solder bridges between the terminals and cold solder joints. The easiest way to solder these (while
preventing the conductor from becoming so hot that i t shrinks the heat shrink prematurely) is to heatthe solder cup on the connector so that the tinning solder melts, then immediately dip the end of the
conductor into the cup, then immediately r emove the iron from the cup. When complete, examine the
connections to ensure that no solder bridges have inadvertently been formed.
13. Slide the heat shr ink down over the soldered junctions on each conductor. Shrink all of the heat shr ink
being careful to ensure that i t does not shrink away from the junction.
14. Pull the cable back into the enclosure so that only an inch or two of the newly terminated end is outside
of the enclosure. Feed the ring or spade terminal and wire connected to the cable shield braid back
through the enclosure, the washer, and the nut.
15. Draw the cable the remaining distance back into the enclosure along with the shield wire. Seat the
sealed connector in its mounting hole being careful to ensure that no wires are pinched between it and
the enclosure. Also be careful not to break any of the connections.
16. Turn the sealed connector to the desired orientation. Ensuring that the shield wire and ring terminal areclear of the nut and the washer, screw the nut onto the sealed connector until the connector is drawn as
tightly as possible. This ensures that the enclosure is sealed at the mounting point. You should not be
able to turn the connector in its hole.
17. Connect the cable shield wire to the grounding tab on the washer with the ring or spade terminal using
the #4-40 screw and KEPS nut.
18. Connect the other end of the cable to your computers keyboard port.
2.2. Pointing Device Instructions
The pointing device installed in Daisy Data keyboard/ pointing device combination models typically only
needs to be connected to the computers mouse port to operate. It is compatible with the standard
Windowsmouse drivers (either the Standard Serial M ouse or the Standard PS/ 2 Mouse driver) .
Pointing devices on Daisy Data keyboards are provided with an adapter that allows the pointing device to be
used with either a serial or PS/ 2 interface (exceptfor intrinsically safe versions). When the device has
standard connectors (that is, non-sealed connectors), this adapter attaches to the end of the pointing device
cable from the unit. When the device is supplied with sealed connectors, the adapter is connected to the end
of the cable from the sealed receptacle where it attaches to your computer s mouse port. Note: intrinsically
safe models require different I .S. barr ier assemblies for serial and PS/ 2 point ing devices, so no adapter is
supplied; if you require a different pointing device interface, you must contact Daisy Data to obtain a new
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barrier assembly. When the barriers are integrated in a Daisy Data supplied enclosure, this may require
retrofitting your enclosure.
If your keyboard is provided with sealed connectors, you must connect your pointing device to the sealed
connector receptacle. On enclosures provided by Daisy Data, this receptacle should be factory-installed on
the enclosure. If you are using your own computer inside of this enclosure, you will have to connect the
cable from this receptacle to your computers mouse port.
Before installing cable extenders to allow installation of the computer at large distances from the pointing
device, please keep the following limitations in mind: serial devices generally have a range up to 100 feet;
PS/ 2 devices generally have a range up to 20 feet.
If you are using an enclosure that was supplied separately, you will have to install the sealed connector
receptacle in the enclosure.
Installing Sealed Pointing Device Connector in an Enclosure
Equipment Needed
Dril l wi th bits to make 0.8125 hole in enclosure Wire stripper Soldering iron and solder Adjustable wrench (1 opening) Cable with correct termination to connect to computers mouse port Sealed pointing device receptacle hardware (obtainable from Daisy Data; included with some models)
including receptacle, retaining nut, and washer with grounding tab
Wir e, 18-24 gauge (3) Spade or r ing terminal #4-40 screw and KEPS nut Crimping tool for the spade or ring terminal Heat shrink (0.125D and 0.375D) Heat gun or similar device to shrink the heat shrink Multimeter or other continuity testerProcedure
1. Prepare the pointing device cable by stripping 1.5 of the jacket from the end opposite the connector that
mates with your computers pointing device port. Leave 0.5 of the cable shield braid exposed.
2. Str ip 0.125 from the end of each conductor.
3. Using the signal pinouts in Figure 5-2 on page 24, determine which conductors carr y which signals.
Ensure that you select the diagram with the correct interface, serial or PS/ 2. Cut back any unused
conductors at the point from which they exit the cable jacket being careful not to cut or nick any of the
used conductors.
4. Tin the used conductors. Twist and tin the cable shield braid.
5. Solder the 3 of wire to the cable shield braid. Place a section of the 0.375D heat shrink long enough to
cover any exposed conductor and the soldered junction over this. Shrink the heat shrink over thissection.
6. Str ip 0.25 from the end of the wire attached to the cable shield braid. Crimp the spade or r ing terminal
onto this wire.
7. Select a convenient point on your enclosure for the pointing device connector. Dri ll or punch a 0.8125D
hole at this location. Deburr this hole, paying special attention to ensure that the exterior side of the hole
is smooth and flat.
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8. Thread the cable, in the order listed, through the connector retaining nut, the washer with grounding
tab, and the mounting hole in the enclosure so that enough of the cable is exposed outside of the
enclosure to allow you to solder the connector. See Figure 2-2 on page 10 for an illustration.
9. Use the signal pinout in Figure 5-2 on page 24 to determine which conductor attaches to which terminal
on the sealed connector. Ensure that you select the diagram with the correct interface, serial or PS/ 2.10. Tin the solder cups that will be used on the sealed connector.
11. Place a 0.325 length of the 0.125D heat shr ink over each conductor. Slide this heat shr ink as far backthe conductor as possible to prevent it from being shrunken by the heat generated during soldering.
12. Solder each connector to the appropriate terminal on the sealed connector being particularly careful to
avoid solder bridges between the terminals and cold solder joints. The easiest way to solder these (while
preventing the conductor from becoming so hot that i t shrinks the heat shrink prematurely) is to heat
the solder cup on the connector so that the tinning solder melts, then immediately dip the end of the
conductor into the cup, then immediately r emove the iron from the cup. When complete, examine the
connections to ensure that no solder bridges have inadvertently been formed.
13. Slide the heat shr ink down over the soldered junctions on each conductor. Shrink all of the heat shr ink
being careful to ensure that i t does not shrink away from the junction.
14. Pull the cable back into the enclosure so that only an inch or two of the newly terminated end is outside
of the enclosure. Feed the ring or spade terminal and wire connected to the cable shield braid back
through the enclosure, the washer, and the nut.15. Draw the cable the remaining distance back into the enclosure along with the shield wire. Seat the
sealed connector in its mounting hole being careful to ensure that no wires are pinched between it and
the enclosure. Also be careful not to break any of the connections.
16. Turn the sealed connector to the desired orientation. Ensuring that the shield wire and ring terminal are
clear of the nut and the washer, screw the nut onto the sealed connector until the connector is drawn as
tightly as possible. This ensures that the enclosure is sealed at the mounting point. You should not be
able to turn the connector in its hole.
17. Connect the cable shield wire to the grounding tab on the washer with the ring or spade terminal using
the #4-40 screw and KEPS nut.
18. Connect the other end of the cable to your computers mouse port.
2 .3 . Mo unt ing Instructions for Panel Mo unt ed KeyboardsYou must provide a suitable cutout in your equipment panel for your Daisy Data panel mount keyboard.Holes for the mounting hardware are also required. See Table 2-1 below for the figure and page number of
the mounting diagram for your model. All required mounting hardware, including nuts and washers, should
be included with your keyboard.
Models Beginning With Figure Number Page
6002, 6005 Figure 2-3 11
6812, 6815, 6912, 6915 Figure 2-4 12
6822, 6825, 6922, 6925 Figure 2-5 13
6832, 6835, 6842, 6845, 6932, 6935,
6942, 6945
Figure 2-6 14
Table 2-1 Panel Mount Cutout Illustrations
2 .4 . M ount ing Instructions for Keyboard O EM KitsWhen adding a Daisy Data OEM keyboard to your design, it is important that you provide the correct cutout
and mounting hardware for correct operation. Diagrams showing the correct cutout and stud pattern for
mounting are as follows: 6002AM and 6005AH, see Figure 2-7 on page 15; 6812AA and 6815AA, see Figure
2-8 on page 16; and 6912AA and 6915AA, see Figure 2-8 on page 16. All studs used for mount ing the OEM
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keyboard should be #6-32 studs 0.5 in length. When mounting, use #6-32 lock nuts, always being careful not
to pinch cables with the mounting hardware.
2.5. Installing Intrinsically Safe KeyboardsWhen installing electrical equipment in hazardous areas, it is exceedingly importantthat you are famil iar
with the National Electr ical Code rules, the National Fire Protection Agency regulations, all local codes, and
the specifications of your underwriter for hazardous areas. Please be sure that those responsible forinstalling the equipment are properly qualified for the work and informed of all necessary information and
specifications.
Intrinsic safety barriers are required in the installation of int rinsically safe keyboards and pointing devices.
These barriers are designed to prevent potentially dangerous energy from entering the hazardous area.
They must be connected between the intrinsically safe device and the safe area equipment. The barriers
themselves must be located in the safe area. Intr insic safety barr iers are pre-installed in most Daisy Data
enclosures and computers for hazardous areas. Stand-alone barr ier boxes are available for other applications;
these kits include the required cabling and sealed connectors. For your information, drawings of the various
barrier arrangements including signal paths are shown in section 5.5 starting on page 26.
Some computers with PS/ 2 keyboard and pointing device interfaces are very sensitive to the impedance
change introduced by the intrinsically safe barriers. Though Daisy Data barrier systems have been designed
to work with most PS/ 2 interfaces, some computers may not operate correctly with the standard
configuration. Fortunately, this can be remedied by simply changing one or two resistors in the barrier
system. If your PS/ 2 keyboard or pointing device does not operate through the barrier system, please see
section 5.6 on page 32 for suggested modifications. If problems persist, please contact Daisy Datas customer
service department at 717 932-9999 extension 222.
IMPORTANTDaisy Data is not responsible for the installation of your hazardous area
equipment. YOU MUST ENSURE THAT THE INSTALLATION OF
THIS EQUIPMENT CONFORMS TO ALL APPLICABLE
REGULATIONS AND CODES, INCLUDING, BUT NOT LIMITED TO,
THOSE OF THE NATIONAL FIRE PROTECTION ASSOCIATION,
THE NATIONAL ELECTRICAL CODE, AND ANY APPLICABLE
LOCAL CODES. We have included some important information
regarding this installation in this manual, but it should not be regarded
as the complete set of information required to safely install electr ical
equipment in hazardous areas. Alwaysuse a qualified technician toinstall such equipment.
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Inside
Enclosure
OutsideEnclosure
SealedKeyboa
rd
Connector
HeatShrink
(0.125"Dx0.375"L)
UsedW
ires
Strip
ped
0.125"
and
Tin
ned
EnclosureWall
Ring(orSpade)
TerminalAttached
toCableShield
Braid
Connector
RetainingNut
Washerwith
GroundingTab
Figure 2-1 Sealed Keyboard Connector Installation
SEE SECTION 5.4 ON PAGE 25 FOR WIRE COLOR CODES
(DAISY DATA CABLING ONLY)
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InsideEnclosure
OutsideEnclosure H
eatS
hrink
(0.125"Dx0.375"L)
Us
edWires
Stripped
0.125"and
Tinned
EnclosureWall
Ring(orSpad
e)
TerminalAttached
toCableShie
ld
Braid
Connector
RetainingNut
Washerwith
GroundingTab
SealedPointe
r
Connecto
r
Figure 2-2 Sealed Pointing Device Connector Installation
SEE SECTION 5.4 ON PAGE 25 FOR WIRE COLOR CODES(DAISY DATA CABLING ONLY)
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3.38
3.00
0.38
13.00
6.50
o/0.201HOLE
(14.00X7.50X0.094)
(13.00X6.38)
(TYP.)
MOUNTINGTHEKEYBOA
RDBEZEL
OPTIONALRECESSFOR
FLUSH
KEYBOARDCUTOUT
0.25RMAX.
0.25
CL
CL
Figure 2-3 Cutout for 6002 / 6005
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LC
LC
0.125
0.75max
CUTOUTINYOURPANEL
o/
0.25"HOLE(TYP.)INYOURPANEL
16.25
7.00
2.50
18.38
17.25
10.50
3.50
9.12
8.00
Panel
crosssection
Figure 2-4 Cutout for 6812 / 6815 / 6912 / 6915
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LC
LC
0.125
0.75max
CUTO
UTINYOURPANEL
o/0.250"HOLE(TYP.)INYOURPANEL
ACTUALPANELSIZE
20.56
7.00
2.50
22.69
21.56
17.50
10.50
3.50
9.12
8.00
Cro
sssectionofpanel
Figure 2-5 Cutout for 6822 / 6825 / 6922 / 6925
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LC
LC
Cro
sssectionofpanel
0.125
0.75max
17.25
16.38
14.95
8.00
18.38
CUTOUTINCUSTOMERSPANEL
o/0.250"HOLE(TYP.)INYOURPANEL
ACTUALPANELSIZE
7.003
.00
10.55
9.43
Figure 2-6 Cutout for 6832 / 6835 / 6842 / 6845 / 6932 / 6935 / 6942 / 6945
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LC11.00
10
.50
10
.07
5.62
5.10
4.63
#6-320.50"
STUD(TYP.)
CUTOUT
FORKEYBOARD
(10.07"x4.63")
KEYBOARDOUTL
INE
ELECTRONICSSHIELDBO
X
Figure 2-7 Cutout for 6002AM / 6005AH Keyboard OEM Kits
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LC
LC
5.53
14.78
6.626
.12
2.09
15.88
15.38
10.00
5.0
0
4.27
2.02
#6-320.50"STUD(TYP.)
KEYBOAR
DCUTOUT(14.78"x5.53")
KEYBOARDOUTLINE
Figure 2-8 Cutout for 6812AA / 6815AA / 6912AA / 6915AA Keyboard OEM Kits
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3 .3 .3 .3 . Special N otes on D aisy Data 6 0Special N otes on D aisy D ata 6 0Special N otes on D aisy Da ta 6 0Special N otes on Da isy Da ta 6 0 ----Key Keyboa rdsKey KeyboardsKey KeyboardsKey Keyboa rds
Daisy Datas 60-key membrane keyboards are a great choice for custom applications. Because of the
keyboards reduced footprint, it wi ll fit into very compact designs and tight industrial areas in which space is
at a premium. These keyboards also provide an extremely affordable solution if you require custom
legending and output codes.
3 .1 . Stand ard 60 -Key O utput Codes
Keyboard
Legend
Standard PC
Equivalent
Keyboard
Legend
Standard PC
Equivalent
F1 [F1] PAGE AHEAD [Page Down]
F2 [F2] PAGE BACK [Page Up]
F3 [F3] RESET [Esc]
F4 [F4] SPACE [Spacebar]
F5 [F5] BACKSPACE [Backspace]
F6 [F6] DELETE [Delete]
F7 [F7] HOME [Home]
F8 [F8] 0 [0]F9 [F9] 1 [1]
F10 [F10] 2 [2]
F11 [Shift] -[F1] 3 [3]
F12 [Shift] -[F2] 4 [4]
F13 [Shift] -[F3] 5 [5]
F14 [Shift] -[F4] 6 [6]
F15 [Shift] -[F5] 7 [7]
F16 [Shift] -[F6] 8 [8]
F17 [Shift] -[F7] 9 [9]
F18 [Shift] -[F8] . [ .]
F19 [Shift] -[F9] + [+]
F20 [Shift] -[F10] - [ -]
F21 [Ctrl] -[F1] RAISE [Ctrl] -[F6]
F22 [Ctrl]-[F2] LOWER [Ctrl]-[F7]
F23 [Ctrl]-[F3] []
F24 [Ctrl]-[F4] []
F25 [Ctrl]-[F5] []
ENTER [Enter] []
Blank keys do not produce any output from the keyboard.
3 .2 . Custom Softw are and Legend sDaisy Datas 60-key keyboards can easily be specified with custom software (for output codes), custom
legends, or both. The Daisy Data 6000 series is unique in this abil ity in the industrial marketplace, and thecharge for customization is unbelievably reasonable.
For customization solutions, contact the Daisy Data sales department at 717 932-9999 or
Another unique feature of the Daisy Data 6000 series is that you can change the legend yourself in the field.
The instructions below will help you change legends if you have a need to do so.
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3. Remove the printed circuit board from the back of the keyboard by removing the 6 standoffs (or screws).
Ensure that you do not accidentally disconnect the keyboard cable from the printed circuit board. Also be
careful to retain the standoffs (screws on desktop units) and washers for reassembly.
4. Remove the keyboard from its enclosure or panel, being careful to retain all of the nuts for reassembly.
5. The legends are long strips of printed material. The ends of these strips extend out of the top of the keyboard.
Gently and slowly pull on the exposed tabs to remove the legends. You can use these legends as a template to
create your custom legend. Note that stiffer material is better for the legends, as it is easier to insert in the
keyboard.
6. When you have prepared your new legends (taking particular care that the strip widths are the same as the
original legends), carefully insert your new legends in place of the old ones.
7. Replace the keyboard in the enclosure or panel. Using the original nuts, tighten to 5 inch-pounds.
8. Replace the printed circuit board, being careful not to disconnect the keyboard cable. Affix in place using the
original inner-tooth lock washers and standoffs (screws on desktop units). BE VERY CAREFUL not to
overtighten the standoffs, as the threads will strip if tightened excessively.
9. If the keyboard is a rack or panel mount unit, replace the aluminum box over the keyboard electronics. It is
easiest to start each of the six screws first, to bring the standoffs into alignment with the box's holes. Do not
forget to use the inner-tooth lock washers. BE VERY CAREFUL not to overtighten these screws, as the threads
in the standoffs are subject to stripping at high torques.
10. If the keyboard is a desktop unit, replace the back of the keyboard enclosure. Use the original screws and split
washers to affix the back. NOTE: if a screw starts to bind before it is fully inserted, immediately remove the
screw and clean its threads. The gasketing on the keyboard can get caught in the screw's threads, causing themto bind - if a screw is forced in these circumstances, cross threading, stripping, or screw shearing may result.
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4. Recommended Computer Peripheral Ergonomics Guide
Ergonomics, the science of human comfort and health in relation to the work environment and its tools, is not a new
field of study. The word has been used to describe this human engineering since long before computers were in
common use. However, the proliferation of computers and their keyboards and pointing devices has brought a new
level of importance to the careful consideration of ergonomics in designing a safe, healthy, and comfortable
workplace.
In this section, we present some tips and ideas that may help you to provide a more comfortable workspace and
reduce fatigue and strain associated with using your computer. Of course, every individual will have different needs,
so remember to use your own judgment and comfort as a guide in good workspace design and good work habits.
Workspace
When it is possible you should arrange your workspace into three zones. These zones are based on how frequently
you need access to the items in the zone.
Inner Zone the closest zone to you, within the distance from your elbow to the end of your hand. Place itemsthat you use all of the time in this zone (keyboard, mouse, etc.)
Middle Zone within arms reach. Items that you use often, but dont need all of the time (such as pens andnotepad), should be placed in this zone. Outer Zone outside of reach. Items that you rarely need should be placed in this zone.These zones are only guideline. You should take particular care not to crowd your inner and middle zones in an
attempt to ensure easy access, as this will lead to other problems.
If you frequently need to refer to a document while working on the computer, you should use a document holder (or
copy board) to hold it in a convenient viewing position that minimizes the amount of head turning required to
refer to it. A document holder should be at the same distance from your eyes as the monitor to reduce eyestrain
cause by refocusing your eyes.
PostureIf you are working at you computer for extended periods of time, it is important that you maintain good posture. The
placement of your equipment and the adjustment of chair, desk (or keyboard shelf), and monitor can assist you in
this.
Your monitor should be placed at eye level Adjust your chair back so that it is in contact with your back while you are working If you have armrests, they should be adjusted to a height that allows your elbows to rest on them without
hunching over
Your keyboard should be just below the level of your elbows when you are in a relaxed but not slouchingposition to type
Your feet should be able to rest flat on the ground or on a footrest if you work at your computer seatedOf course, you must also work with your tools in such a way as to keep good posture the items in your workspacecannot do all of the work by themselves!
Work in a relaxed position, neither slouching nor shrugging to stay in correct position Your hands should be positioned above the keyboard with your fingers slightly curled do not rest your wrists
on the working surface while typing, only use the wrist rest during periods between typing
Dont rest your wrists on the hard edge of the work surface; instead, use a wrist rest Dont allow the backs of your knees to press against the edge of your chair
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Adjust your position throughout the day and alternate tasks to allow yourself to recover from each task andreduce fatigue
Vision Health
It is important to use techniques to prevent eye strain while working on a computer. Computer monitors can be very
tiring to the eyes if used continuously or improperly.
Keep your monitors screen clean Adjust monitor height so that the top of the monitor is at eye level Keep the monitor level or tilted slightly down to prevent glare from ceiling mounted light fixtures Position the monitor (or yourself) so that the screen is 18 to 24 from your eyes Position the monitor so that sources of glare or distracting reflections (such as windows, bright light sources,
light objects on dark backgrounds, etc.) are not reflected into your eyes on the monitor screen
Good Habits and Good Health
Try to remember to keep up your good practices at all times. When you catch yourself slipping, just start over again.
This will help you to develop good work habits.
General physical health also helps to reduce the risk of body strain and will increase your comfort level. Eathealthily, exercise, and get plenty of rest.
The following are particularly important habits to develop to work more comfortably and protect yourself from
injuries associated with long-term use of computers and computer peripherals.
When using keyboards and pointing devices, ensure that they are positioned at a level just below your fingertipswhen you are standing relaxed (yet not slumped) with your arms bent 90 at the elbows
Keep your wrists straight and your fingers slightly curved while typing or using your pointing device Use a light touch on your keyboard and mouse dont overexert or use more muscle power than is needed If you need to perform awkward tasks or tasks requiring exertion repetitively, take frequent short breaks and
alternate tasks as much as possible
Avoid working in any positions that requires awkward bending, twisting, reaching, or exertion
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5. Appendices
5.1. Appendix A - Keyboard Specifications
MaterialsEnclosure (desktop units): 304 Stainless Steel, #4 Finish
Panel (rack and panel mount units): 304 Stainless Steel, #4 Finish
Electronics RF Shield (rack/panel mount and OEM units): Brushed Aluminum
Keyboard (Membrane units): Hard-coat polycarbonate
Keyboard (Elastomer units): Silicon-based elastomeric rubber
Pointing Device (units with included pointing device): Silicon-based elastomeric rubber
Dimensional
Models Height (inches) Width (inches) Depth (inches) Weight (lbs.)
6000 / 6003 1.50 12.00 6.50 4
6001 / 6004 1.50 19.00 7.00 4
6002 / 6005 1.50 14.00 7.50 3
6810 / 6813 / 6910 / 6913 2.40 17.20 8.20 8
6811 / 6814 / 6911 / 6914 6.97 19.00 1.56 5
6812 / 6815 / 6912 / 6915 9.13 18.38 1.56 5
6818 / 6819 / 6918 / 6919* 1.72 19.00 9.00 8
6820 / 6823 / 6920 / 6923
6830 / 6833 / 6930 / 6933
6840 / 6843 / 6940 / 6943
2.40 21.40 8.20 10
6821 / 6824 6.97 19.00 1.91 7
6921 / 6924 6.97 19.00 1.56 7
6822 / 6825 / 6921 / 6925 1.56 22.70 9.13 8
6828 / 6829 / 6928 / 6929* 1.72 19.00 12.75 10
6831 / 6834 / 6931 / 6934
6841 / 6844 / 6941 / 6944
1.56 19.00 8.72 8
6832 / 6835 / 6932 / 6935
6842 / 6845 / 6942 / 6945
1.50 18.00 10.55 8
6838 / 6839 /6938 / 6939*
6848 / 6849 / 6948 / 6949
1.75 19.00 10.50 10
6002AM / 6005AH
(OEM Kits)
6.00 (Total)
4.63 (Cutout)
12.22 (Total)
10.07 (Cutout)
1.53 2
6812AA / 6815AA
(OEM Kits)
6.62 (Total)
5.53 (Cutout)
15.88 (Total)
14.78 (Cutout)
1.65 2
6912AA / 6915AA
(OEM Kits)
6.62 (Total)
5.53 (Cutout)
15.88 (Total)
14.78 (Cutout)
1.58 2
*Drawer mount slide rails are adjustable from 20.5 to 27.0 depth
EnvironmentalOperating Temperature: 0 55 C
Storage Temperature: 0 70 C
Relative Humidity: 10% - 100%
Enclosure Design (desktop): NEMA 4X, NEMA 13
Front Panel (rack/panel mount): NEMA 4X, NEMA 13
Electrical
NEMA 4X Models: 5VDC @ 200mA (from keyboard port)
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Intrinsically Safe Models: 5VDC @ 15mA max (from keyboard port)
Pointing Device, NEMA 4X: 5VDC @ 20mA (from PS/2 port)
12VDC @ 20mA (from serial port)
Pointing Device, Intrinsically Safe: 5VDC @ 15mA max (from PS/2 port)
12VDC @ 15mA max (from serial port)
General
MTBF: 2 million keystrokes (60-key membrane)
2 million keystrokes (109-key elastomer)
3 million keystrokes (109-key membrane)
Cable Connections Provided:
6-pin Mini-DIN (non-sealed NEMA 4X keyboard) with 5-pin DIN adapter
9-pin D (non-sealed NEMA 4X pointing device) with 6-pin Mini-DIN adapter
5-pin NEMA 4X sealed connector (keyboard on I.S. models, optional other models)
10-pin NEMA 4X sealed connector (pointing device on I.S. models, optional other models)
Cable Length: 5 feet (desktop and drawer mount units)6 feet (rack mount, panel mount, and OEM kits)
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5.2. Appendix B Connector Pinouts for Keyboards
65
43
21
54
3
2
1
54
3
2
1
5-Pin NEMA 4X Sealed Plug
6-Pin Miniature DIN Plug (for PS/2 interfaces)
5-Pin DIN Plug
Shield
UnusedClock+5GroundUnusedData
Shell
654321
Signal
ClockDataReset (unused)Ground+5Shield
12345
Shell
Shell543
21
Shield+5GroundReset (unused)
DataClock
Pin
Signal Pin
Signal Pin
Pin View
Pin View
Pin View
Figure 5-1 Keyboard Connector Pinouts
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5.3. Appendix C Connector Pinouts for Pointing Devices
POINTER CONNECTOR E: 6 PIN DIN RECEPTACLE
P IN 1 - DA TA
PIN 2
PIN 3
PIN 4
- GROUND
PIN 6
P IN 5 - CL OC K
- NO CONNECTION
- NO CONNECTION
- +5 VOLTS
5
6
4
TAB
2
1
3
SOLDER SIDE VIEW
POINTER CONNECTOR A: 6 PIN DIN PLUG
- DATAPIN 1
PIN 2
PIN 3
PIN 4
PIN 5
- NO CONNECTION
- CLOCK
- +5 VOLTS
- GROUND
PIN 6 - NO CONNECTION
6
1
2
3
5
4SOLDER SIDE VIEW
POINTER CONNECTOR C: 6 PIN MINI DIN PLUG
PIN 1PIN 2
- DATA
PIN 3
PIN 4
PIN 5
- GROUND
- CLOCK
- +5 VOLTS
- NO CONNECTION
PIN 6 - NO CONNECTION
5
3
6
4
2 1SOLDER SIDE VIEW
POINTER CONNECTOR F: 6 PIN MINI DIN RECEPTACLE
PIN 3
PIN 2
- GROUND
P IN 1 - DA TA
PIN 5
PIN 6
- CLOCK
PIN 4 - +5 VOLTS
- NO CONNECTION
- NO CONNECTION3
5
4
6
12
END VIEW
POINTER CONNECTOR I: DB9 RECEPTACLE
PIN 6
PIN 4
PIN 5
PIN 7
PIN 1
PIN 2
PIN 3
PIN 9
PIN 8
- DATA
- + 5 VOLTS
- NO CONNECTION
- CLOCK
- NO CONNECTION
- SIGNAL GROUND
- NO CONNECTION
- NO CONNECTION
- NO CONNECTION RECEPTACLE END VIEW
1
6
5
9
3
5
910
6
4
SOLDER SIDE VIEW
2
8
7
1
PIN 3
PIN 1
PIN 2
PIN 8
PIN 6
PIN 5
PIN 7
PIN 9
PIN 4
- NO CONNECTION
- SIGNAL GROUND
- NO CONNECTION
- NO CONNECTION
- NO CONNECTION
- NO CONNECTION
- + 5 VOLTS
- DATA
- CLOCK
POINTER CONNECTOR H: 10 PIN LEMO RECEPTACLE
1
23
4
8
7
10
6
5
9
SOLDER SIDE VIEW
PIN 1
PIN 2
PIN 6
PIN 4
PIN 5
PIN 7
PIN 9
PIN 8
PIN 3
- DATA
- + 5 VOLTS
- NO CONNECTION
- SIGNAL GROUND
- NO CONNECTION
- NO CONNECTION
- NO CONNECTION
- CLOCK
- NO CONNECTION
POINTER CONNECTOR G: 10 PIN LEMO PLUG
5
TAB
1
6
4
3
2
SOLDER SIDE VIEW
PIN 5
PIN 4
PIN 3
PIN 2
PIN 6
- DTR
- TXD
- RXD
- NO CONNECTION
- SIGNAL GROUND
P IN 1 - RT S
POINTER CONNECTOR E: 6 PIN DIN RECEPTACLE
POINTER CONNECTOR A: 6 PIN DIN PLUG
PIN 5
PIN 4
PIN 3PIN 2
PIN 6
- DTR
- TXD- RXD
- RTSPIN 1
- GROUND
- NO CONNECTION
6
2
3
4
15
SOLDER SIDE VIEW
POINTER CONNECTOR C: DB9 RECEPTACLE
- TXD
- RTS
- DTR
- RXDPIN 3
PIN 7
PIN 5
PIN 4
PIN 2
PIN 1
PIN 6
PIN 8
PIN 9
- SIGNAL GROUND
- NO CONNECTION
- NO CONNECTION
- NO CONNECTION
- NO CONNECTION
1
6
5
9
RECEPTACLE END VIEW
POINTER CONNECTOR C: DB9 PLUG
- TXD
- RTS
- DTR
- RXD
PIN 3
PIN 7
PIN 5
PIN 4
PIN 2
PIN 1
PIN 6
PIN 8
PIN 9
- SIGNAL GROUND
- NO CONNECTION
- NO CONNECTION
- NO CONNECTION
- NO CONNECTION
1
6
5
9
PLUG END VIEW
3
1
5
4
2
6
END VIEW
PIN 2
PIN 1
PIN 5
PIN 4
PIN 6
PIN 3
- RTS
- RXD
- TXD
- DTR
- SIGNAL GROUND
- NO CONNECTION
POINTER CONNECTOR F: 6 PIN MINI DIN RECEPTACLE
POINTER CONNECTOR H: 10 PIN LEMO RECEPTACLE
4
5
32
91
67
8
10
SOLDER SIDE VIEW
PIN 3
PIN 2
PIN 1
PIN 7
PIN 5
PIN 6
PIN 8
PIN 9
PIN 4
- TXD
- RTS
- DTR
- SIGNAL GROUND
- RXD
- NO CONNECTION
- NO CONNECTION
- NO CONNECTION
- NO CONNECTION
POINTER CONNECTOR G: 10 PIN LEMO PLUG
1
8
23
94
5
10
6 7
SOLDER SIDE VIEW
PIN 1
PIN 6
PIN 4
PIN 5
PIN 3
PIN 2
PIN 9
PIN 8
PIN 7
- NO CONNECTION
- NO CONNECTION
- NO CONNECTION
- SIGNAL GROUND
- DTR
- RTS
- TXD
- NO CONNECTION
- RXD
PS/2 Connectors Serial Connectors
Figure 5-2 Pointing Device Connector Pinouts
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5.4. Appendix D Daisy Data Cable Wire Color CodesPlease note that these color codes only apply to cabling provided by Daisy Data. Other manufacturers cables may
have different color codes. See sections 5.2 and 5.3 on pages 23 and 24 for connector pinouts.
Keyboard Cables & Connectors
Signal Color 5-Pin DIN 6-Pin MiniDIN 5-Pin Sealed 6-position MTAClock Brown 1 5 1 4
Data Black 2 1 2 3
No Connection 3 2, 6 3 2, 6
Signal Ground White 4 3 4 5
+5 VDC Green 5 4 5 1
Serial Pointing Device Cables & Connectors
Signal Color DB9 10-Pin Sealed 10-position DR
RXD Brown 2 2 4
TXD Red 3 3 3
DTR Orange 4 4 2
RTS Blue 7 7 9
Signal Ground Yellow 5 5 1No Connection 1, 6, 8, 9 1, 6, 8, 9, 10 5, 6, 7, 8, 10
PS/2 Point Device Cables & Connectors
Signal Color 6-Pin MiniDIN DB9 10-Pin Sealed
Clock Black 5 1 1
Data White 1 9 9
Signal Ground Yellow 3 5 5
+5 VDC Violet 4 8 8
No Connection 2, 6 2, 3, 4, 6, 7 2, 3, 4, 6, 7, 10
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5.5. Appendix E Barrier Assembly Drawings
THECONNECTION
SARE:
1kOHMBETWEEN
+5VOLT&CLOCK.
ALLOWCOMPATIB
ILITYBETWEENDIFFERENTCOMPUTERS.
PULLUPRESISTO
RMAYBEUSEDWITHTHEINTRINSICALLYSAFE
BARRIERSTO
750OHMBETWEE
N+5VOLT&CLOCK.
1kOHMBETWEEN
+5VOLT&CLOCKANDA1kOHMBETWEEN+5V
OLT&DATA.
750OHMBETWEE
N+5VOLT&CLOCKANDA750OHMBETWEEN+
5VOLT&DATA.
ONEORBOTHRESISTORSMAYBE
REMOVEDORREPLACEDWITH
A
750OHMRESISTORFORCERTA
IN
APPLICATION
S.
1k
WHITE
B
LACK
BROWN
GREEN
INTRINSICALLY
SAFESIDE
COLOREDBLUE
GREEN
BROWN
BLACK
+5VOLTS
KEYBOARDGROUND
CLOCK
DATA
1k
KYBDGROUND
WHITE
CA
BLESHIELD
CABLESHIELD
ANSIISARP12.6.
THEMANUFACTURER'SDRAWINGAND
BEINSTALLEDINCOMPLIANCEWITH
NON-HAZARDOUSAREA.ITMUST
ANAPPROVEDENCLOSUREORINA
THEBARRIERBOXMUSTBELOCATEDIN
INSTALLATIONNOTES:
Figure 5-3 I.S. Keyboard Barriers in Barrier Kit Assembly
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COLOREDBLUE
SAFESIDE
INTRINSICALLY
CABLESHIELD
DTR
TXD
RTS
CABL
ESHIELD
YELLOW
O
RNG
RED
BROWN
BLUE
YELLOW
ORANGE
RED
BROWN
BLUE
PNTRGROUND
RXD
5
9
1
6
PNTRGROUND
ANSIISARP12.6.
THEMANUFACTURER'SDRAWINGAND
BEINSTALLEDINCOMPLIANCEW
ITH
NON-HAZARDOUSAREA.ITMUS
T
ANAPPROVEDENCLOSUREORINA
THEBARRIERBOXMUSTBELOC
ATEDIN
INSTALLATIONNOTES:
Figure 5-4 I.S. Pointer Barriers (Serial) in Barrier Kit Assembly
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ONEORBOTHRESISTORSMAY
BEREMOVEDORREPLACED
WITHA750OHMRESISTOR
FORCERTAINAPPLICATIONS
750OHMBETWEEN+5VOLT&CLOCKANDA750OHMBETWEEN+
5VOLT&DATA.
750OHMBETWEEN+5VOLT&CLOCK.
PULLUPRESISTORMAYBEUSEDWITHTHEINTRINSICALLYSAFE
BARRIERSTO
ALLOWCOMPATIBILITY
BETWEENDIFFERENTCOMPUTERS.
1kOHMBETWEEN+5VOLT&CLOCKANDA1kOHMBETWEEN+5VOLT&DATA.
1kOHMBETWEEN+5VOLT&CLOCK.
THECONNECTIONSARE:
1k
INTRINSICALLY
SAFESIDE
COLOREDBLUE
VIOLET
BLACK
WHITE
VIOLET
BLACK W
HITE
+5VOLTS
POINTERGROUND
CLOCK
DATA
1k
PTRGROUND
YELLOW
YELLOW
CABL
ESHIELD
CABLESH
IELD
ANSIISARP12.6.
THEMANUFACTURER'SDRAWINGAND
BEINSTALLEDINCOMPLIANCEWITH
NON-HAZARDOUSAREA.ITMUST
ANAPPROVEDENCLOSUREORINA
THEBARRIERBOXMUSTBELOCATEDIN
INSTALLATIONNOTES:
Figure 5-5 I.S. Pointer Barriers (PS/2) in Barrier Kit Assembly
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RES
ISTORMAYBEEXCHANGED
WITHA750OHMRESISTOROR
REMOVEDENTIRELYFOR
SOMEAPPLICATIONS.
INSTALLATIONNOTES:
THEBARRIERSMUSTBELOCATEDIN
ANAPPROVEDENCLOSUREORINA
NON-HAZARDOUSAREA.THEYMUST
BEINSTALLEDINCOMPLIANCEWITH
THEMANUFACTURER'SDRAWINGAND
ANSIISARP12.6.
OFTRUE
1OHM
TOKEYBOARD
CONNECTOR
NOTE:
OPERATIONOFBARRIERS.
EARTHGROUNDFORPROPER
MUSTBEWITHIN
THEBUSBARGROUNDCON
NECTION
TRUEEARTHGROUND
TRUEEARTHGROUND(
SEENOTEABOVE)C
OLOREDBLUE
SAFESIDE
INTRINSICALLY
1K
CABLESHIELD
K
YBDGROUND
CABLES
HIELD
DATA
CLOCK
+5VOLTS
KEYBOARDGROUND
WHITE
WHITE
GREEN
BROWN
BLACK
GR
EEN
BROW
N BLACK
THECONNECTIONSARE:
1kOHMBETWE
EN+5VOLT&CLOCK.
ALLOWCOMPA
TIBILITYBETWEENDIFFERENTCOMPUTERS
.
PULLUPRESIS
TORMAYBEUSEDWITHTHEINTRINSICALLY
SAFEBARRIERSTO
750OHMBETW
EEN+5VOLT&CLOCK.
1kOHMBETWE
EN+5VOLT&CLOCKANDA1kOHMBETWEEN+5VOLT&DATA.
750OHMBETW
EEN+5VOLT&CLOCKANDA750OHMBETW
EEN+5VOLT&DATA.
Figure 5-6 I.S. Keyboard Barriers Installed in Enclosure
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OFTRUE
TRUEEARTHGROUND
THEBUSBARGROUNDCONNECTION
INTRINSICALLY
SAFESIDE
COLOREDBLUE
PNTRG
ROUND
CABLESHIELD
TRUEEARTHGROUND(SEENO
TEABOVE)
NOTES:
MU
STBEWITHIN
EARTHGROUNDFORPROPER
OPERATIONOFBARRIERS.
1OHM
CABLESHIELD
YELL
OW
ORANGE
RED
BROWN
BLUE
YEL
LOWO
RANGE
RED
BROWN
BLUE
ANSIISARP12.6.
MANUFACTURER'SDRAWINGAND
INSTALLEDINCO
MPLIANCEWITHTHE
NON-HAZARDOUS
AREA.THEYMUSTBE
APPROVEDENCL
OSUREORINA
THEBARRIERSM
USTBELOCATEDINAN
INSTALLATIONNOT
ES:
PNTRGROUND
TXD
DTR
RXD
RTS
TOPOINT
ING
DEVICECONNECTOR
Figure 5-7 I.S. Pointer Barriers (Serial) Installed in Enclosure
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OFTRUE
NOTE:
TRUEEARTHGROUND
MUSTBEWITHIN
+5VOLTS
CLOCK
THEBUSBARGROUNDCONNECTION
EARTHGROUNDFORPROPER
OPERATIONOFBARRIERS.
1OHM
INTRINSICALLY
SAFESIDE
COLOREDBLUE
PN
TRGROUND
CABLES
HIELD
DATA
TRUEEARTHGROUND(SEE
NOTEABOVE)
1K 1K
TOPS/2STYLE
POINTING
DEVICECONNECTOR
ANSIIS
ARP12.6.
THEMANUFACTURER'SDRAWINGAND
BEINS
TALLEDINCOMPLIANCEWITH
NON-H
AZARDOUSAREA.THEYMUST
ANAPPROVEDENCLOSUREORINA
THEBARRIERSMUSTBELOCATEDIN
INSTALL
ATIONNOTES:
ONEORBOTHRESISTORSMAYBEREMOVED
FORCERTAINAPPLICA
TIONS.
POINTINGDEVICEGROUND
CABLESH
IELD
YELLOW
VIOLET
BLACK
WHITE
YELLOW
VIOLET
BLACK
WHITE
750OHMBETWEE
N+5VOLT&CLOCKANDA750OHMBETWEEN+5
VOLT&DATA.
750OHMBETWEE
N+5VOLT&CLOCK.
PULLUPRESISTO
RMAYBEUSEDWITHTHEINTRINSICALLYSAFEB
ARRIERSTO
ALLOWCOMPATIB
ILITYBETWEENDIFFERENTCOMPUTERS.
1kOHMBETWEEN
+5VOLT&CLOCKANDA1kOHMBETWEEN+5VO
LT&DATA.
1kOHMBETWEEN
+5VOLT&CLOCK.
THECONNECTION
SARE:
Figure 5-8 I.S. Pointer Barriers (PS/2) Installed in Enclosure
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5.6. Appendix F PS/2 Barrier Modifications for Compatibility IssuesAs noted in section 2.2 on page 5, some computers PS/2 interfaces are sensitive to the changes in impedance
introduced by intrinsic safety barriers. If your intrinsically safe keyboard or pointing device is connected via a PS/2
interface and will not operate, it may be due to this sensitivity. Remedying this problem is simply a matter of
changing the pull up resistors on the barriers until a working configuration is found.
The following drawings diagram the various resistor configurations that have been found to work. Please note that
these drawings are only meant to be indicative of the configuration of the pull-up resistors. For drawings detailing
correct installation of the barriers, please see section 5.5 on page 26.
Also, note that the connectors in your intrinsic safety barrier setup may be different from those shown in these
drawings. For pinouts of other connectors, see sections 5.2 and 5.3, pages 23 and 24.
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Figure 5-9 Keyboard Barrier Modifications
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Figure 5-10 Keyboard Barrier Modifications
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Figure 5-11Pointing Device Barrier Modifications
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Figure 5-12 Pointing Device Barrier Modifications
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5.7. Appendix G Keyboard Model Illustrations
Figure 5-13 Illustration: 6000 / 6003
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Figure 5-14 Illustration: 6001 / 6004
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Figure 5-15 Illustration: 6002 / 6005
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Figure 5-16 Illustration: 6002AM / 6005AH OEM Kits
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Up
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Figure 5-17 Illustration: 6810 / 6813
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Num
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Figure 5-18 Illustration: 6811 / 6814
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Num
C
aps
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Figure 5-19 Illustration: 6812 / 6815
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+
PrtScr
Paus
UpPage
ScrlLock
BrkEnd Down
9PgUp
Page
Enter
6
3PgDn
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Ctrl
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Figure 5-20 Illustration: 6818 / 6819
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Prt
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Up
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Brk
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Figure 5-21 Illustration: 6812AA / 6815AA OEM Kits
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Num
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ll
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Figure 5-22 Illustration: 6820UN / 6823UN
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Scr
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Figure 5-23 Illustration: 6821UN / 6824UN
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Page
Prt
Scroll
Caps
Num
Page
Down
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End
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Figure 5-24 Illustration: 6822UN / 6825UN
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