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1 ODP=0 R410A ODP=0 R410A ODP=0 R410A ODP=0 R410A DAIKIN Modular Inverter Air Cooled Chiller

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Page 1: DAIKIN Modular Inverter Air Cooled · PDF fileThe DC inverter motor is adopted for the drives of ... water of UAL-AR5 ... the function with* can only be achieved with a modular controller

1

ODP=0R410A

ODP=0R410A

ODP=0R410A

ODP=0R410A

DAIKIN Modular Inverter Air Cooled Chiller

Page 2: DAIKIN Modular Inverter Air Cooled · PDF fileThe DC inverter motor is adopted for the drives of ... water of UAL-AR5 ... the function with* can only be achieved with a modular controller

2

Unique Outline To largely save

space

Ultra Efficiency To efficiently save energy

Modular Design To meet different needs

Low Carbon To fulfill social responsibilities

Saving SpaceThe unique shape design increases the area and efficiency of heat exchangers. Moreover, it ensures smooth air suction of the heat exchangers and enables the compact horizontal installation of several modules, so the installation space is optimized.

Ultra EfficiencyWith the DC inverter, the unit can always ensure high efficiency under part load. With the stepless capacity modulation, the unit achieves a larger integrated part load value (IPLV).

Modular DesignBased on the module UAL340 (100 kW), up to 20 modules of the same model can be combined to meet different load and design needs for various buildings.

Environment FriendlyThis unit adopts the chlorine-free refrigerant R410A, harmless to the ozonosphere and friendly to the environment. While the electricity consumption of the unit is decreased, the carbon emission is reduced, slowing down its impact on greenhouse effect.

ULTIM

ATE

EV

OLU

TION

DAIKIN has achieved a wealth of world’s firsts over the last three centuries.

Based on four decades’ experience in designing, manufacturing and applying air-cooled chiller and combined with the cutting-edge DC inverter technology from Japan, DAIKIN has developed a hexagonal modular inverter air-cooled chiller unit that features ultra IPLV.

UAL-AR5 Modular Inverter Air Cooled Chiller

Page 3: DAIKIN Modular Inverter Air Cooled · PDF fileThe DC inverter motor is adopted for the drives of ... water of UAL-AR5 ... the function with* can only be achieved with a modular controller

3

UAL340

Example The installation space required by a 900 kW integrated air cooled chiller

Integrated air cooled chiller

Saving space by

25%

Nine 100 kW UAL340 units can be installed separately on the roof.

Air suction

Air suction Air heat exchanger

UAL-AR5 can be installed in an irregular space.A large integrated air-cooled chiller cannot be easily installed in an irregular or limited space. On the contrary, The unit can optimize the use of installation space owning to its unique shape. As shown in the following figure, the large integrated units cannot be installed on an irregular roof, but nine units of UAL340 with the same cooling capacity can be installed on the roof.

37m2→28m2

The installation space of a 400 kW UAL340 system is about 25% smaller than that of an integrated air cooled chiller with the same capacity.

20 UAL340 units cover an area of 116 m2

The integrated air cooled chiller covers an area of 150 m2

Saving SpaceGlobally Initiative Unique Shape

Innovative Shape DesignWith the unique hexagonal design, the area of heat exchangers is increased in the limited space and several units can be closely installed horizontally, so the installation space is optimized.

Comparison of Installation SpaceThe unit greatly optimizes the use of installation space. It saves much larger space than the traditional integrated air-cooled chiller does.

The installation space of a 2000 kW UAL340 system is about 23% smaller than that of an integrated air cooled chiller with the same capacity.

Page 4: DAIKIN Modular Inverter Air Cooled · PDF fileThe DC inverter motor is adopted for the drives of ... water of UAL-AR5 ... the function with* can only be achieved with a modular controller

4

Fan

Airside Heat ExchangerThe hexagonal design increases the surface area. Heat exchangers are distributed on the side of the unit.

CompressorDC Inverter Scroll Compressor

Motor Efficiency CurveThe DC inverter motor is adopted for the drives of the compressor and fan.The motor adjusts the capacity output of the unit according to the real-time load changes, ensuring the unit constantly operating with the optimum energy efficiency.

Ensuring high efficiency of motor at low/high speed

Reluctance DC Motor

AC Motor

Rotating Speed [rps]

IPLV6.6

DC Inverter Scroll CompressorBy building a permanent magnet reluctance motor design into an integrated DC swing structure, the compressor minimizes the motor rotor’s loss of magnetic eddy currents as well as the gap between the magnet and slot. In addition, this compressor delivers a larger torque and higher efficiency than rival products.

DC Motor Rotor

Reluctance DC Motor

Ultra EfficiencyOutstanding Energy Saving Performance

Cutting-edge DC Inverter TechnologyWith five DC inverter scroll compressors, three DC inverter fan motors, and the cutting-edge inverter control technology, This unit can achieve ultra performance and stepless capacity modulation.

DC Inverter Motor DC Inverter Fan

Page 5: DAIKIN Modular Inverter Air Cooled · PDF fileThe DC inverter motor is adopted for the drives of ... water of UAL-AR5 ... the function with* can only be achieved with a modular controller

5

5 6 7 8 9 10

4.5

5.0

4.0

3.5

3.0

2.5

2.00% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

Fit for Systems with Large Temperature Difference

The inlet and outlet water of UAL-AR5 varies from 5°C to 10°C which meets design requirements of all types of HVAC systems. This temperature design can cut down the initial investment in water system, and largely reduce system operation expense.

EER of UAL-AR5 under Part LoadAccording to the IPLV, the air conditioning system operates under partial load of 30% to 80% most of the time.With the DC inverter compressor and the inverter controller and other technologies, the unit can achieve the highest energy efficiency ratio (EER).

Outstanding Energy Saving PerformanceThe unit is eqiupped with the DC inverter, the new efficient heat exchanger, and the advanced inverter modular controller to achieve the highest EER under part load. The IPLV of the pump is up to6.6, and the COP 7.8 under the IPLV working condition, indicating that this unit is more outstanding in energy conservation than the traditional capacity product.

Performance Curve under Part Load

CO

P

The maximum increase of COP is

65%

Load Rate

COP of the traditional integrated air cooled chiller

COP of the UAL-AR5 modular inverter air cooled chiller

Note: The unit (indicated by points on the curves) are under following working conditions : water flow 0.172 m3/(h*kW), outlet water 7°C, ambient temperature 35°C.

Precisely Controlled Water TemperatureThe unit automatically and precisely adjusts outlet water to be setting temperature with the precision of ±0.5°C by the stepless capacity modulation.

Outlet Water Temperature (°C)

Note: The default water temperature control precision is ±1°C. For ±0.5°C precision, the water volume of water system must be 2 times that of the minimum water volume, and the water flow of cooling/heating water must be larger than nominal water flow.

The outlet water temperature curve of UAL-AR5

The outlet water temperature curve of the common air cooled chiller

Time

IPLV: 6.6.

Under IPLV working conditions, the maximum COP: 7.8.

The maximum COP: 4.45.

Note: IPLV calculation and testing working conditions of ① and ② comply with regulations of ARI. ③ is based on part load cooling condition: water flow 0.172 m3/(h*kW), outlet water temp 7°C, ambient temp 35°C.

Inve

stm

ent a

nd E

xpen

ses

Tem

pera

ture

Diff

eren

ce °

C

The m

axim

um 65

%CO

P is

incre

ased

.

Energy Saving Area

Page 6: DAIKIN Modular Inverter Air Cooled · PDF fileThe DC inverter motor is adopted for the drives of ... water of UAL-AR5 ... the function with* can only be achieved with a modular controller

6

Modular DesignTo Meet Various Needs

Modular Design to Meet Various Needs*The unit can be implemented with up to 20 modules of the cooling capacity of 100 kW to 2000 kW. Thanks to the modular design, modules of the same type can be combined, and then applied to different designs to easily meet all types of market demands.Note: the function with* can only be achieved with a modular controller.

Start at Low Frequency to Impact Less on Power GridWhen a traditional speed-fixed unit is started, the current is much higher than the operating current, which significantly impacts the power grid. On the contrary, when the unit is started with low frequency, the current is lower, which impacts less on the power grid.

Smart Defrosting*The unit can achieve alternate defrosting of multiple modules, without affecting the temperature of supplied water. Moreover, the indoor fan coils don't have to be stopped, without affecting the normal operation. On the contrary, when the integrated air cooled chiller shifts from the heating mode to the cooling mode to start defrosting in winter, the master unit along with the indoor fan coils must be stopped, affecting the normal operation.

Defrosting

Electrical Cabinet with DoorThe electrical cabinet can be opened by a special door, which is an innovative design for space optimization and convenient maintenance.

Industrial Initiative Design Backup Operation for Convenient MaintenanceWhile multiple units are operating and one stops working, other units can still be running, without affecting normal use.

RunningBreaking

down

Heating

Heating

Heating

Up to 20 modules can be combined

The cooling capacity: 100 kW to 2, 000 kW

Page 7: DAIKIN Modular Inverter Air Cooled · PDF fileThe DC inverter motor is adopted for the drives of ... water of UAL-AR5 ... the function with* can only be achieved with a modular controller

7

Environmental FriendlyTo Fulfill Social Responsibilities

Environmental Friendly R410A RefrigerantAs the stable, non-toxic, and efficient R410A is free of ozone depletion, it is internationally recognized as the long-term refrigerant to replace the current R22.

Undamaged Ozonosphere

Damaged Ozonosphere

Reducing Carbon EmissionsBenefiting from UAL-AR5 the user can save electricity consumption, and reduce carbon emissions, ultimately slowing down the impact on greenhouse effect and benefiting the whole society. The unit can reduce 26% carbon emissions than that of a capacity-fixed air cooled module with level-2 energy efficiency. Supposed that 30, 000 traditional modules can be sold in a year,300,000-ton carbon emissions will be reduced every year by replacing traditional modules with this unit.

Unit: ton

Reducing carbon

emissions by

26%

The module with fixed capacity

Note: ① ODP of R22 is taken as relative value 1. ② Cooling capacity and efficiency of R22 is taken as relative value 1.

Ultraviolet Radiation

Carbon Emissions Comparison (with the load :1200 kW)

UAL-AR5

Refrigerants ODP Temperature Slippage (°C) Cooling Capacity Efficiency

R410A 0 < 0.5 141% 100%

R407C 0 4.4 95% 98%

R22 0.05 0 100% 100%

Page 8: DAIKIN Modular Inverter Air Cooled · PDF fileThe DC inverter motor is adopted for the drives of ... water of UAL-AR5 ... the function with* can only be achieved with a modular controller

8

■ SpecificationsMODEL UAL340AR5

Nominal cooling capacity kW 100Nominal heating capacity kW 100

Nominal cooling input power kW 31.3Nominal cooling current A 50.9

Nominal heating input power kW 32.3Nominal heating current A 55.2

Power supply 380V/3N/50Hz; 380V/3N/60HzColor Ivory

Compressor

Type DC inverter hermetic volute compressorNumber Set 5

Start-up mode Direct start-up* Capacity range % 0—23~100

Fan motor

Number of fans Set 3Air flow m3/h 42600

Type of motor DC inverter motorNumber of motors Set 3

Drive mode Direct driveRefrigerant control modes Electronic expansion valve

Airside heat exchanger Type Fin copper tube

Water-side heat exchanger

Type Plate heat exchangerNominal cooling water flow m3/h 17.2Nominal heating water flow m3/h 17.2

Water resistance kPa 90Inlet/outlet pipe size R2

ProtectorHigh voltage switch, overcurrent protective device, overload safeguard for fan motor and inverter, low voltage protection, reverse voltage protection, compressor overheat protection, automatic anti-freezing function, and

fusible plug.

Outline dimension | (Length x width x height) mm 3190x1100x2400Net weight kg 1440

Operating weight kg 1470Refrigerant R410A

Refrigerant oil FVC68D

Note: ● Nominal cooling capacity is tested under following conditions: outlet water 7°C, water flow 0.172 m3/(h*kW), and ambient dry-bulb temperature 35°C.● Nominal heating capacity is tested under following conditions: outlet water 45°C, water flow 0.172 m3/(h*kW), and ambient dry/wet-bulb temperature 7°C/6°C.● * The capacity range of unit is calculated under the nominal cooling or heating conditions, and is subject to changes of operating conditions.● Water resistance of the unit includes the water pressure drop of the unit and the accessary Y-shape filter.● The factory doesn’t supply the water pipe, so the water pipe of the combined unit must be made and installed on the site. The pipe size must comply with the

design standards.

■ Operating RangeNote: ● Operating condition: standard chilled water volume

● : Standard operating conditions● : The recommended operating range – system in safe running mode ● : Possible operating range● The ambient temperature is measured when the relative humidity is

85% and the pump is heating.● : Indicating the compulsory unloading operation● The minimum water volume of the system

The following table shows the actual circulatory water volume in the chilled water system.

Pump UAL340AR5

Water flow m3/h

Maximum 34.4Minimum 8.6

NominalCooling 17.2Heating 17.2

Pump UAL340AR5The minimum water volume of the system 330 L

The water-side volume of the pump 26 L

If there is a by-pass loop, the water volume must be above a certain value due to the two-way valve and the three-way valve. The value is based on minimum load when water temperature is 2°C and water temperature control precision is ±1°C. (The system runs for two minutes and stops for three minutes.)The minimum water volume is for protecting the system. If the water volume is small, the temperature precision may be wrong when the pump is started or stopped.● If the water temperature is set as 1°C, the water volume of the water system must be 2 times of the minimum water volume, and the water flow of the cooling/

heating water circulating system must be larger than the nominal water flow.● : Indicating that the temperature precision is lower under the low-load condition.

50

43

25

20

15

10

5

0

-5

-10

-1530 35 40 45 50 55 60

7

21

38

4 7 16

45

40

35

30

25

20

15

10

5

0

0

5 10 15 20 25 30-5

Temperature Range of Cooling Operation

Outlet Water Temperature (°C)

Temperature Range of Heating Operation

Outlet Water Temperature (°C)

Am

bient temperature

Recom

mended operating range

(System

in safe running mode)

Possible operating range

(°CD.B.)

Am

bient temperature

(°CD.B.)

Page 9: DAIKIN Modular Inverter Air Cooled · PDF fileThe DC inverter motor is adopted for the drives of ... water of UAL-AR5 ... the function with* can only be achieved with a modular controller

9

Inverter module

Back

Inverter module

Residual current circuit breaker

Main control panel

Operating display module

Middle part (back) Control Cabinet Layout

Middle part (front)

Terminal Box Layout

Main control panel

■ Capacity TableCapacity Table (Cooling)

Ambie

nt Te

mper

ature

(°C)

Temp

eratu

re D

iffere

nce o

f Inlet

&

Outle

t Wate

r (°C

)

Outlet Water Temperature (°C)5 7 9 11 13 15

Capa

city (

kW)

Wate

r Flow

(m3 /

h)

Wate

r Res

istan

ce (k

Pa)

Powe

r (kW

)

Capa

city (

kW)

Wate

r Flow

(m3/h

)

Wate

r Res

istan

ce(kP

a)

Powe

r (kW

)

Capa

city (

kW)

Wate

r Flow

(m3/h

)

Wate

r Res

istan

ce(kP

a)

Powe

r (kW

)

Capa

city (

kW)

Wate

r Flow

(m3/h

)

Wate

r Res

istan

ce(kP

a)

Powe

r (kW

)

Capa

city (

kW)

Wate

r Flow

(m3/h

)

Wate

r Res

istan

ce(kP

a)

Powe

r (kW

)

Capa

city (

kW)

Wate

r Flow

(m3/h

)

Wate

r Res

istan

ce (k

Pa)

Powe

r (kW

)

40

3

83.5

23.9 174.3

33.9 92.9

26.6 215.7

34.4 101.0

29.0 255.0

34.8 108.0

31.0 291.6

35.2 111.0

31.8 308.0

35.0 111.0

31.8 308.0

34.05 14.4 62.7 16.0 77.7 17.4 91.8 18.6 105.0 19.1 110.9 19.1 110.97 10.3 32.0 11.4 39.6 12.4 46.8 13.3 53.6 13.6 56.6 13.6 56.68 9.0 24.5 10.0 30.3 10.9 35.9 11.6 41.0 11.9 43.3 11.9 43.3

35

3

90.4

25.9 204.3

30.5 100.0

28.7 250.0

31.3 108.0

31.0 291.6

31.4 115.0

33.0 330.6

31.8 121.0

34.7 366.0

32.1 125.0

35.8 390.6

32.35 15.5 73.5 17.2 90.0 18.6 105.0 19.8 119.0 20.8 131.8 21.5 140.67 11.1 37.5 12.3 45.9 13.3 53.6 14.1 60.7 14.9 67.2 15.4 71.78 9.7 28.7 10.8 35.2 11.6 41.0 12.4 46.5 13.0 51.5 13.4 54.9

30

3

96.3

27.6 231.8

27.6 105.0

30.1 275.6

28.1 115.0

33.0 330.6

28.5 122.0

35.0 372.1

28.8 127.0

36.4 403.2

29.1 132.0

37.8 435.6

29.45 16.6 83.5 18.1 99.2 19.8 119.0 21.0 133.9 21.8 145.2 22.7 156.87 11.8 42.6 12.9 50.6 14.1 60.7 15.0 68.3 15.6 74.1 16.2 80.08 10.4 32.6 11.3 38.8 12.4 46.5 13.1 52.3 13.7 56.7 14.2 61.3

25

3

101.3

29.0 256.5

25.1 111.0

31.8 308.0

25.6 120.0

34.4 360.0

26.0 127.0

36.4 403.2

26.3 133.0

38.1 442.2

26.6 138.0

39.6 476.1

26.85 17.4 92.3 19.1 110.9 20.6 129.6 21.8 145.2 22.9 159.2 23.7 171.47 12.4 47.1 13.6 56.6 14.7 66.1 15.6 74.1 16.3 81.2 17.0 87.48 10.9 36.1 11.9 43.3 12.9 50.6 13.7 56.7 14.3 62.2 14.8 66.9

Capacity Table (Heating)

Ambie

nt Te

mper

ature

(°C)

Temp

eratu

re D

iffere

nce o

f Inlet

an

d Outl

et W

ater (

°C)

Outlet Water Temperature (°C)35 37 39 41 43 45 47

Capa

city (

kW)

Wate

r Flow

(m /h

)

Wate

r Res

istan

ce (k

Pa)

Powe

r (kW

)

Capa

city (

kW)

Wate

r Flow

Wate

r Res

istan

ce (k

Pa)

Powe

r (kW

)

Capa

city (

kW)

Wate

r Flow

Wate

r Res

istan

ce (k

Pa)

Powe

r (kW

)

Capa

city (

kW)

Wate

r Flow

Wate

r Res

istan

ce (k

Pa)

Powe

r (kW

)

Capa

city (

kW)

Wate

r Flow

Wate

r Res

istan

ce (k

Pa)

Powe

r (kW

)

Capa

city (

kW)

Wate

r Flow

Wate

r Res

istan

ce (k

Pa)

Powe

r (kW

)

Capa

city (

kW)

Wate

r Flow

Wate

r Res

istan

ce (k

Pa)

Powe

r (kW

)

5

3

98.4

28.2 242.0

25.6 98.0

28.1 240.1

26.6 97.4

27.9 237.2

27.9 96.7

27.7 233.8

29.2 95.7

27.4 228.9

30.7 94.6

27.1 223.7

32.4 93.3

26.7 217.6

33.75 16.9 87.1 16.9 86.4 16.8 85.4 16.6 84.2 16.5 82.4 16.3 80.5 16.0 78.37 12.1 44.5 12.0 44.1 12.0 43.6 11.9 42.9 11.8 42.1 11.6 41.1 11.5 40.08 10.6 34.0 10.5 33.8 10.5 33.3 10.4 32.9 10.3 32.2 10.2 31.5 10.0 30.6

7

3

104.0

29.8 286.2

25.4 104.0

29.8 286.2

26.5 103.0

29.5 280.7

27.7 102.0

29.2 275.3

29.1 101.0

29.0 269.9

30.5 100.0

28.7 264.6

32.3 98.6

28.3 243.0

33.65 17.9 97.3 17.9 97.3 17.7 95.5 17.5 93.6 17.4 91.8 17.2 90.0 17.0 87.57 12.8 49.7 12.8 49.7 12.7 48.7 12.5 47.8 12.4 46.8 12.3 45.9 12.1 44.68 11.2 38.0 11.2 38.0 11.1 37.3 11.0 36.6 10.9 35.9 10.8 35.2 10.6 34.2

9

3

110.0

31.5 302.5

25.3 109.0

31.2 297.0

26.3 109.0

31.2 297.0

27.5 108.0

31.0 291.6

28.9 107.0

30.7 286.2

30.3 105.0

30.1 275.6

32.0 104.0

29.8 270.4

33.45 18.9 108.9 18.7 106.9 18.7 106.9 18.6 105.0 18.4 103.0 18.1 99.2 17.9 97.37 13.5 55.6 13.4 54.6 13.4 54.6 13.3 53.6 13.1 52.6 12.9 50.6 12.8 49.78 11.8 42.5 11.7 41.8 11.7 41.8 11.6 41.0 11.5 40.2 11.3 38.8 11.2 38.0

■ Control Cabinet Structure

Page 10: DAIKIN Modular Inverter Air Cooled · PDF fileThe DC inverter motor is adopted for the drives of ... water of UAL-AR5 ... the function with* can only be achieved with a modular controller

10

A

■ Outline Dimension

Notes: 1. The integrated master unit cannot be separated.2. Be aware of the connecting between the inlet and outlet water pipes (the inlet water pipe is above the outlet water pipe).3. Regularly clean the built-in water filter of the unit.4. Take windproof measures, such as installing a wind shutter or wind shield, if the cooling mode is operated when the ambient temperature is below 5°C and the air velocity

is above 10 m/s.5. Leave enough space as shown in this figure for maintenance at the front end of the wind shutter during installation.6. The foundation must comply with the specifications of the foundation and the bottom frame structure.7. Check the documents relevant to modular assembly and leave enough space for maintenance. The figure shows a unit with no obstacles around. Leave more than 30 mm

between modules (value A is the minimum distance for different modular combination).

Unit: mm

Unit: mm

Service SpaceNote: one set

Anchor bolt opening 4-Ø26

Inlet water pipe size R2

Outlet water pipe size R2

Over 900

Over 30Over 900

Ove

r 900

Ove

r 900

Over 900

Over 900

Over 900

Over 900

(front)

Module number 1 2 3 4 5 6 7 8 9 10The minimum A 1100 2230 3360 4490 5620 6750 7880 9010 10140 11270

Module number 11 12 13 14 15 16 17 18 19 20The minimum A 12400 13530 14660 15790 16920 18050 19180 20310 21440 22570

Page 11: DAIKIN Modular Inverter Air Cooled · PDF fileThe DC inverter motor is adopted for the drives of ... water of UAL-AR5 ... the function with* can only be achieved with a modular controller

11

Page 12: DAIKIN Modular Inverter Air Cooled · PDF fileThe DC inverter motor is adopted for the drives of ... water of UAL-AR5 ... the function with* can only be achieved with a modular controller

● Daikin Industries, Ltd.’s products are manufactured for export to numerous countries throughout the world. Daikin Industries, Ltd. does not have control over which products are exported to and used in a particular country. Prior to purchase, please therefore confirm with your local authorized importer, distributor and/or retailer whether this product conforms to the applicable standards, and is suitable for use, in the region where the product will be used. This statement does not purport to exclude, restrict or modify the application of any local legislation.

● Ask a qualified installer or contractor to install this product. Do not try to install the product yourself. Improper installation can result in water or refrigerant leakage, electrical shock, fire or explosion.

● Use only those parts and accessories supplied or specified by Daikin. Ask a qualified installer or contractor to install those parts and accessories. Use of unauthorized parts and accessories or improper installation of parts and accessories can result in water or refrigerant leakage, electrical shock, fire or explosion.

● Read the User’s Manual carefully before using this product. The User’s Manual provides important safety instructions and warnings. Be sure to follow these instructions and warnings.

If you have any enquiries, please contact your local importer, distributor and/or retailer.

Warning

The air conditioners manufactured by Daikin Industries have received ISO 9001 series certification for quality assurance. Certificate Number. 9601019

The airconditioning factories of Daikin Industries have received environmental management system standard ISO 14001 certification. Certificate Number. EMS80362

Cautions on product corrosion 1. The units should not be installed in areas where corrosive gases, such as acid gas or alkaline gas, are produced. 2. If the unit is to be installed close to the sea shore, direct exposure to the sea breeze should be avoided. If you need to install the

unit close to the sea shore, contact your local distributor.

Head Office: Umeda Center Bldg., 2-4-12, Nakazaki-Nishi, Kita-ku, Osaka, 530-8323 Japan

http://www.daikin.com/global_ac/

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