3955 Pinnacle Court ● Auburn Hills, MI 48326 ● Ph: (248) 276-3300 ● F: (248) 276-3301 ● Service: (248) 276-3350 ● Parts: (248) 276-3351 ● www.thermalnetics.com

Daikin Applied

SUBMITTAL FOR APPROVAL

Emergent BioSolutions

B16 Formulation HVAC Upgrades

Engineer: IPS

Contractor:

AMS

Submitted by: Cory Petersen

Mark: AHU 0072

Custom Outdoor AirHandling Unit

July 18, 2014

Custom Air Handling Unit

Page 1 of 5 www.DaikinApplied.com

Job Information Technical Data Sheet

Job Name Emergent B16 Formulation AHU 0072

Date July 18 2014

Submitted By CRP

Software Version 10.21

Unit Tag AHU 0072

Unit Overview

Model Number

Supply

Air Volume cfm

Static Pressure External Dimensions

External inWc

Total inWc

Height in

Width in

Length in

OAH006GDGC 1700 2.50 5.53 32* 52* 196

*Not including base rails, coil connectors, drain connectors, vestibule sections, control boxes and hoods.

Unit

Model Number: OAH006GDGC

Approval: ETL Listed / ETL Listed to Canadian Safety Standards (ETL Label / ETLc Label)

Outer Panel: Painted standard G60 Galvanized Steel Liner: Galvanized Steel (unless noted per section)

Insulation: R-13 Injected Foam

Unit Configuration: Inline horizontal Drive (Handling) Location: Left

Base: Unitized curb ready base Wall Thickness: 2 in

Roof Curb Kit: 16 in Altitude: 0 ft

Parts Warranty: Standard One Year

Mixing Box Component: 1 Length: 24 in Shipping Section: 1

Drip Pan Drip Side

Stainless steel drip pan Drive side Portion Damper Rated CFM Air Pressure

Drop Quantity Hoods

Size (length x width) Location Type Overall Opening

Outside Air 16 in x 32 in 12 in x 22 in Top UltraSeal Low

Leak 1700 cfm 0.07 insWg 1 None

Return Air 20 in x 18 in 16 in x 8 in Right UltraSeal Low

Leak 850 cfm 1

Door

Location Width Opening

Drive side 20 in Outward

Custom Air Handling Unit

Page 2 of 5 www.DaikinApplied.com

Combination Filter Component: 2 Length: 26 in Shipping Section: 1

Access Face Velocity Face Area Air Volume

Side 224 ft/min 7.6 ft² 1700 cfm

Portion Type Efficiency Air Pressure Drop Number of Filters

Height Width Depth Clean Air Mean Air Dirty Air

Pre-Filter Pleated MERV 8 0.11 inWc 0.55 inWc 1.00 inWc 2 24 in 24 in 2 in

Filter AAF - Bag MERV 13 0.52 inWc 0.7 inWc 1.00 inWc 2 24 in 24 in 19 in

Door

Location Width Opening

Drive side 22 in Outward

Special Options

Pre-Filter Gauge Final-Filter Gauge

Magnehelic Magnehelic

Special Text

Extra filters 1 set(s)

Pre-filter Intersept Antimicrobial treatment

IFB Steam Coil Component: 3 Length: 36 in Shipping Section: 1

Coil Model Total Capacity Number of Coils Number of Rows Fins per Inch Tube Diameter Tube Spacing (Face x Row)

HMX11AS22.930.01

89700 Btu/hr 1 1 11 0.625 in 1.50 in x 1.299 in

Air Volume Air Temperature Coil Air Pressure Drop

Finned Height Finned Length Face Area Face Velocity Entering Leaving Dry Bulb Dry Bulb

1700 cfm 11.5 °F 60.4 °F 0.12 inWc 20 in 30 in 4.14 ft² 416 ft/min

Fluid Max. Superheat Temp. in Steam Coil Inlet

Piping Vestibule* Steam Pressure Condensate Load

7.50 psi 92.66 lb/hr 0.0 °F - in

Connection Type Quantity Size Location Material

Threaded 2 2.50 in Drive side Carbon steel Material

Fin Tube Header Case

Aluminum .0075 in Copper .035 in Copper Galv. steel *Piping vestibule sections ship loose for field mounting.

Access Section Component: 4 Length: 24 in Shipping Section: 1

Air Pressure Drop

0.00 inWc

Door

Location Width Opening

Drive side 20 in Outward

Custom Air Handling Unit

Page 3 of 5 www.DaikinApplied.com

Chilled Water Coil Component: 5 Length: 32 in Shipping Section: 1

Coil Model Total Capacity Sensible Capacity Number of Coils Number of Rows Fins per Inch Tube Diameter Tube Spacing (Face x Row)

5WH1010C 110547 Btu/hr 70246 Btu/hr 1 10 10 0.625 in 1.50 in x 1.299 in

Air Volume Air Temperature Coil Air Pressure

Drop

Finned Height

Finned Length

Face Area Face Velocity Entering Leaving

Dry Bulb Wet Bulb Dry Bulb Wet Bulb

1700 cfm 87.6 °F 70.7 °F 49.8 °F 49.6 °F 1.03 inWc 21 in 39 in 5.69 ft² 299 ft/min

Fluid Flow Rate Pressure Drop Velocity Volume Weight Piping Vestibule* Entering Leaving

42.0 °F 54.4 °F 18.60 gpm 16.00 ftHd 3.20 ft/s 7.0 gal 65.00 lb - in

Connection Glycol Type Min. Fin Surface Temp.

Min. Tube Wall Surface

Temp.

Fouling Factor Type Quantity Size Location Material

Threaded 2 1.50 in Drive side Carbon steel Propylene

(30%) 42.0 °F 42.0 °F 0.000

Material Drain Pan Drain Side Fin Tube Header Case

Aluminum .0075 in Copper .035 in Copper Galv. steel Stainless steel Opp drive side

*Piping vestibule sections ship loose for field mounting.

AHRI 410 Certification

Coil is NOT certified by AHRI Door

Location Width Opening

Drive side 10 in Outward

Supply Fan Component: 6 Length: 34 in Shipping Section: 1

Fan Performance

Air Volume Static Pressure Brake Horsepower Speed Outlet Velocity External Total Cabinet Operating Maximum

1700 cfm 2.50 inWc 5.53 inWc 0.00 inWc 2.34 BHP 3500 rpm 3909 rpm 0 ft/min

Fan Data

Fan Type Blade Type / Class Quantity of Fans Wheel Diameter Material Type Number of Blades Discharge Motor Location

Centrifugal - Plenum

Airfoil / 2 1 14.00 in Aluminium 9 Axial Behind Fan

Motor Data

Power Electrical Supply

Speed Efficiency Enclosure Frame Size Supplier Number of Poles

Lock Rotor Current

Full Load Current

3.0 HP 460/60/3 V/Hz/Phase

3500 rpm Premium TEFC 182 T frame Generic 2 32 A 3.53 A

Fan Options

Shaft Grounding Kit: Provided Isolator Type: Spring

VFD/Starter/Disconnect Data

Selection Type: External J-Box - NEMA 1 Vendor: Factory Standard

Voltage: 460 V Height x Width x Depth: 4.00 in x 6.00 in x 6.00 in

Mounting: Door Side Enclosure: NEMA 3R

Door

Location Width Opening

Drive side 18 in Outward

Custom Air Handling Unit

Page 4 of 5 www.DaikinApplied.com

Plenum Section Component: 7 Length: 20 in Shipping Section: 1

Air Pressure Drop

0.01 inWc

Custom Openings

Custom Opening Location Width Height Rainhood w/Screen

1 End 30 in 20 in None

Door

Location Width Opening

Non-drive side 16 in Outward

Unit Sound Power (dB)

Type 63 Hz 125 Hz 250 Hz 500 Hz 1000 Hz 2000 Hz 4000 Hz 8000 Hz

Radiated: 66 65 65 75 59 59 48 38

Unit Discharge: 77 75 80 92 82 85 86 77

Unit Return: 72 72 75 89 67 69 67 52

Shipping Section Details

Section Length in

Weight lb

Corner Weights (lb) Center of Gravity (in) P1 P2 P3 P4 XX YY ZZ

1 196 2995 740 711 757 787 101 25 20

Entire Unit

196

2995

740

711

757

787

101

25

20

NOTE: Special components aren't included in the corner weights and center of gravity data.

AHRI Certification

The air-handler is selected outside of the scope of AHRI 430

Custom Air Handling Unit

Page 5 of 5 www.DaikinApplied.com

Notes

Important

1. This unit may not meet ASHRAE Standard 90.1 - 2007 fan motor power limitations. If that code applies, alternate fan selections may be required. 2. The designer and installer must ensure compliance with applicable codes. A component supplier cannot determine the brake horsepower ("BHP") for other motors in the air handling system. 3. Before approving this unit, determine whether ASHRAE Standard 90.1 - 2007 has been adopted in the specific jurisdiction or contract specifications in which the unit will be installed.

Standard

1. Note: Final filter media not provided by Daikin Applied, quantity and size data is for informational purposes only.

AHU 0072 1 OAH006GDGC 196 2994.75 DDPL15‐9BL 1 2 1700 3500 2.34 2.5 5.53 460/60/3 3 3500 External J‐Box 70246 110547 87.6 70.7 49.8 49.6 299 1.03 42 54.4 18.6 16 10 10 AERO HMX11AS22.930.01 Pleated (MERV 8) 2 ‐ 24.00 x 24.00 2 30 0.11 1 0.55 AAF 2 ‐ 24.00 x 24.00 19 0 0.56 1.5 0

Unit

Tag Qty ModelLength

(in)

Weight

(lb)

Supply Fan

Type

Fan

Qty ClassAirflow

(CFM)RPM BHP

E.S.P.

(inH2O)

T.S.P.

(inH2O)

LWT

°FVoltage

Motor

Power

(HP)RPM Control

Sensible

Capacity

(Btu/hr)

Total

Capacity

(Btu/hr)

EAT‐DB

°F

EAT‐WB

°F

LAT‐DB

°F

LAT‐WB

°F

F.V.

(ft/min)

A.P.D.

(inH2O)

EWT

°F

Flow Rate

(GPM)

W.P.D.

(ftH2O)Rows FPI

Integral Face & Bypass (Steam)

Manufacturer Coil Code

Chilled Water Coil

Mean PD

(inH2O)Type

Emergent B16 Formulation AHU 0072

Bag Filter

Filter Qty ‐ Sizes Depth EfficiencyClean PD

(inH2O)

Dirty PD

(inH2O)

Mean PD

(inH2O)

Combination Filter

Type

Panel Filter

Filter Qty ‐ Sizes Depth EfficiencyClean PD

(inH2O)

Dirty PD

(inH2O)

1400 rpm (24.0 Hz)1600 rpm (27.4 Hz)1800 rpm (30.9 Hz)2000 rpm (34.3 Hz)2200 rpm (37.7 Hz)2400 rpm (41.1 Hz)2600 rpm (44.6 Hz)

2800 rpm (48.0 Hz)

3000 rpm (51.4 Hz)

3200 rpm (54.9 Hz)

3400 rpm (58.3 Hz)3600 rpm (61.7 Hz)

3800 rpm (65.1 Hz)

4000 rpm (68.6 Hz)

1 bhp

1.5 bhp

2 bhp

3 bhp

5 bhp

0.00.51.01.52.02.53.03.54.04.55.05.56.06.57.07.58.08.59.0

STA

TIC P

RE

SS

UR

E (IN

. OF W

ATE

R)

0.0

2.0

4.0

CFM (IN 1,000's)AF 15 DD PLENUM 9BL (56% Width) 1x1 Supply Fan at Standard Conditions

Daikin AHU Fan Curve

Air volume 1700 cfmTotal static 5.53 insWgBrake horsepower 2.3 bhp

Fan speed 3500 rpmMax speed 3909 rpmEfficiency 63.2 %

Approx VFD Setting 60.0 Hz Motor Speed 3500 rpm

Unit tagging AHU 0072Job name Emergent B16 Formulation AHU 0072

Date July-18-2014Time 11:48

PART 1: GENERAL 1.01 SECTION INCLUDES

A. Outdoor Air Handling Units.

1.02 REFERENCES A. AFBMA 9 - Load Ratings and Fatigue Life for Ball Bearings. B. AMCA 99 - Standards Handbook. C. AMCA 210 - Laboratory Methods of Testing Fans for Rating Purposes. D. AMCA 300 - Test Code for Sound Rating Air Moving Devices. E. AMCA 500 - Test Methods for Louver, Dampers, and Shutters. F. AHRI 410 - Forced-Circulation Air-Cooling and Air-Heating Coils. G. AHRI 430 - Central-Station Air-Handling Units. H. AHRI 435 - Application of Central-Station Air-Handling Units. I. ASTMB117 - Standard Practice for Operating Salt Spray Apparatus. J. NEMA MG1 - Motors and Generators. K. NFPA 70 - National Electrical Code. L. SMACNA - HVAC Duct Construction Standards - Metal and Flexible. M. UL 723 - Test for Surface Burning Characteristics of Building Materials. N. UL 900 - Test Performance of Air Filter Units. O. UL 1995 - Standard for Heating and Cooling Equipment. P. UL 94 - Test for Flammability of Plastic Materials for Parts in Devices and Appliances. Q. IBC 2000, 2003 - International Building Code. R. NFPA 90A - Standard for the Installation of Air Conditioning and Ventilating Systems. S. NFPA 5000 - Building Construction and Safety Code. T. ASHRAE 90.1 Energy Code. U. AHRI Standard 1060 - Rating Air-to-Air Heat Exchangers for Energy Recovery Ventilation Equipment. V. GSA 2003 Facilities Standard - 5.9 HVAC Systems and Components.

1.03 SUBMITTALS

A. Shop Drawings: Indicate assembly, unit dimensions, weight loading, required clearances, construction details, field connection details, and electrical characteristics and connection requirements. Computer generated fan curves for each air handling unit shall be submitted with specific design operating point noted. A computer generated psychometric chart shall be submitted for each cooling coil with design points and final operating point clearly noted. Sound data for discharge, radiated and return positions shall be submitted by octave band for each unit. Calculations for required baserail heights to satisfy condensate trapping requirements of cooling coil shall be included.

B. Product Data: 1. Provide literature that indicates dimensions, weights, capacities, ratings, fan performance, finishes of

materials, electrical characteristics, and connection requirements. 2. Provide data of filter media, filter performance data, filter assembly, and filter frames. 3. Provide manufacturer's installation instructions.

1.04 QUALIFICATIONS

A. Manufacturer: Company specializing in manufacturing Air Handler products specified in this section must show a minimum five years documented experience and complete catalog data on total product.

1.05 SAFETY AGENCY LISTED & CERTIFICATION

A. Air Handling units shall be cETLus safety listed to conform with UL Standard 1995 and CAN/CSA Standard C22.2 No. 236. Units shall be accepted for use in New York City by the Department of Building, MEA 342-99-E.

B. Air handler furnished with double width, double inlet (DWDI) fans and/or plenum fans where applicable, shall be certified in accordance with the central station air handling units certification program, which is based on AHRI Standard 430.

C. Air handling unit water heating & cooling coils shall be certified in accordance with the forced circulation air cooling and air heating coils certification program, which is based on AHRI Standard 410.

1.06 DELIVERY, STORAGE, AND HANDLING

A. Deliver, store, protect and handle products to site. B. Accept products on site on factory-furnished shipping skids. Inspect for damage. C. Store in clean dry place and protect from construction traffic. Handle carefully to avoid damage to

components, enclosures, and finish. PART 2: PRODUCTS

2.01 ACCEPTABLE MANUFACTURERS A. The following manufacturers are approved for use. No substitutions will be permitted.

1. Daikin Applied 'Skyline' Air Handler shall be the basis of design. 2. Miller-Picking 3. Temtrol 4. Scott-Springfield 5. Racan-Carrier Company

2.02 GENERAL DESCRIPTION

A. Configuration: Fabricate as detailed on prints. B. Performance: Conform to AHRI 410 and 430 Standards. See schedules on prints. (NOTE: Above does not

apply to fan array) C. Acoustics: Sound power levels (dB) for the unit shall not exceed the specified levels shown on the unit

schedule. The manufacturer shall provide the necessary sound treatment to meet these levels if required.

2.03 UNIT CONSTRUCTION A. Fabricate unit with heavy gauge channel posts and panels secured with mechanical fasteners. All panels,

access doors, and ship sections shall be sealed with permanently applied bulb-type gasket. Shipped loose gasketing is not allowed.

B. Panels and access doors shall be constructed as a 2-inch nominal thick; thermal broke double wall assembly, injected with foam insulation with an R-value of not less than R-13. 1. The outer panel shall be constructed of G60 painted galvanized steel. 2. The inner liner shall be constructed of G90 galvanized steel. 3. The floor plate shall be constructed as specified for the inner liner. 4. Unit will be furnished with solid inner liners.

C. Panel deflection shall not exceed L/240 ratio at 125% of design static pressure, maximum 5 inches of positive or 6 inches of negative static pressure. Deflection shall be measured at the panel midpoint.

D. The casing leakage rate shall not exceed .5 cfm per square foot of cabinet area at 5 inches of positive static pressure or 6 inches of negative static pressure (.0025 m3/s per square meter of cabinet area at 1.24 kPa static pressure).

E. Module to module field assembly shall be accomplished with an overlapping, full perimeter internal splice joint that is sealed with bulb type gasketing on both mating modules to minimize on-site labor and meet indoor air quality standards.

F. Access doors shall be flush mounted to cabinetry, with minimum of two six inch long stainless steel piano-type hinges, latch and full size handle assembly. Access doors shall swing outward for unit sections under negative pressure. Access doors on positive pressure sections, shall have a secondary latch to relieve pressure and prevent injury upon access.

G. Provide cross broke roofcap system to divert water from the top surface of the air handler. The rain shed roofcap shall have 2”standing seams covered with splice cap channels to seal top seam. Splice cap shall break down over sides of standing seam to protect the ends of the seam. 1. Rooftop air handler cooling coil piping shall extend through the unit casing for field connection. The

installing contractor shall insure that connecting piping is protected from weather. H. The unit shall be equipped with a unitized base and shall overhang the roof curb for positive water runoff and

shall seat on the roof curb gasket to provide a positive, weather tight seal. Lifting brackets shall be provided on the unit base to accept cable or chain hooks for rigging the equipment.

I. Roof curb kit of 16-inch height shall provide support for the air handler on the building roof and provide a weather protected area for terminating and securing the roof membrane. The roof curb kit shall be manufactured by the air handler unit manufacturer.

J. Construct drain pans from stainless steel with cross break and double sloping pitch to drain connection. Provide drain pans under cooling coil section. Drain connection centerline shall be a minimum of 3’’ above the base rail to aid in proper condensate trapping. Drain connections that protrude from the base rail are not acceptable. There must be a full 2’’ thickness of insulation under drain pan.

2.04 FAN ASSEMBLIES

A. Acceptable fan assembly shall be a single width, single inlet, class II, direct-drive type plenum fan dynamically balanced as an assembly, as shown in schedule. Maximum fan RPM shall be below first critical fan speed. Fan assemblies shall be dynamically balanced by the manufacturer on all three planes. Provide access to motor and fan assembly through hinged access door.

B. Fan and motor shall be mounted internally on a steel base. Factory mount motor on slide base that can be slid out the side of the unit if removal is required. Provide access to motor, drive, and bearings through hinged access door. Fan and motor assembly shall be mounted on 2" deflection spring vibration type isolators inside cabinetry.

2.05 BEARINGS, SHAFTS, AND DRIVES

A. Bearings: Basic load rating computed in accordance with AFBMA - ANSI Standards. The bearings shall be provided on the motor with the fan wheel mounted directly on the motor shaft, AMCA arrangement 4.

B. Shafts shall be solid, hot rolled steel, ground and polished, keyed to shaft, and protectively coated with lubricating oil. Hollow shafts are not acceptable.

C. The fan wheel shall be direct coupled to the motor shaft. The wheel width shall be determined by motor speed and fan performance characteristics.

2.06 ELECTRICAL

A. The air handler(s) shall be ETL and ETL-Canada listed by Intertek Testing Services, Inc. Units shall conform to bi-national standard ANSI/UL Standard 1995/CSA Standard C22.2 No. 236.

B. Fan motors shall be manufacturer provided and installed, Totally Enclosed, premium efficiency (meets or exceeds EPAct requirements), 3500 RPM, single speed, 460V / 60HZ / 3P. Complete electrical characteristics for each fan motor shall be as shown in schedule.

C. Wiring Termination: Provide terminal lugs to match branch circuit conductor quantities, sizes, and materials indicated. Enclosed terminal lugs in terminal box sized to NFPA 70.

D. Manufacturer shall provide ASHRAE 90.1 Energy Efficiency equation details for individual equipment to assist Building Engineer for calculating system compliance.

E. Installing contractor shall provide GFI receptacle within 25 feet of unit to satisfy National Electrical Code requirements.

F. Air handler manufacturer shall provide and mount conduit and wiring from each fan motor terminated at an external NEMA 3R junction box.

2.07 COOLING AND HEATING COILS

A. Certification: Acceptable water cooling, water heating, steam, and refrigerant coils shall be certified in accordance with AHRI Standard 410 and bear the AHRI label. Coils exceeding the scope of the manufacturer’s certification and/or the range of AHRI’s standard rating conditions will be considered provided the manufacturer is a current member of the AHRI Forced Circulation Air-Cooling and Air-Heating Coils certification programs and that the coils have been rated in accordance with AHRI Standard 410. Manufacturer must be ISO 9002 certified.

B. Water cooling coil shall be provided. Provide access to coil(s) for service and cleaning. Enclose coil headers and return bends fully within unit casing. Unit shall be provided with coil connections that extend a minimum of 5” beyond unit casing for ease of installation. Drain and vent connections shall be provided exterior to unit casing. Coil connections must be factory sealed with grommets on interior and exterior panel liners to minimize air leakage and condensation inside panel assembly. If not factory packaged, Contractor must supply all coil connection grommets and sleeves. Coils shall be removable through side and/or top panels of unit without the need to remove and disassemble the entire section from the unit. 1. Headers shall consist of seamless copper tubing to assure compatibility with primary surface. Headers to

have intruded tube holes to provide maximum brazing surface for tube to header joint, strength, and inherent flexibility. Header diameter should vary with fluid flow requirements.

2. Fins shall have a minimum thickness of 0.0075 inch aluminum plate construction. Fins shall have full drawn collars to provide a continuous surface cover over the entire tube for maximum heat transfer. Tubes shall be mechanically expanded into the fins to provide a continuous primary to secondary compression bond over the entire finned length for maximum heat transfer rates. Bare copper tubes shall not be visible between fins.

3. Coil tubes shall be 5/8 inch OD seamless copper, 0.035 inch nominal tube wall thickness, expanded into fins, brazed at joints.

4. Coil connections shall be carbon steel, NPT threaded connection. Connection size to be determined by manufacturer based upon the most efficient coil circuiting. Vent and drain fittings shall be furnished on the connections, exterior to the air handler. Vent connections provided at the highest point to assure proper venting. Drain connections shall be provided at the lowest point to insure complete drainage and prevent freeze-up.

5. Coil casing shall be a formed channel frame of galvanized steel. C. Horizontal tube integral face and bypass steam coil shall be furnished and consist of multiple alternating

heating sections and bypass sections, with airflow distributed to each by interlocking wrap-a-round “clamshell” style dampers; linkage to be stainless steel. Coils shall be suitable for continuous operation at 200 psig and 400 F degrees. Heating elements to consist of multi-row, multi-pass extended heat transfer surface; coil shall carry ARI 410 certification as to ratings. Welding and brazing shall be done by ASME qualified personnel. 1. Headers shall be single piece carbon steel, with no separate disks or caps welded or brazed into header

ends. Connections shall be steel and shall be welded to header barrels. 2. Fins shall be continuous patterned plate, .0075” thick aluminum with full fin collars. 3. Tubes shall be 5/8” diameter seamless copper, .035” average wall thickness. Joints shall be silver brazed. 4. Casings and dampers shall be minimum 16 gauge mill galvanized steel; top and bottom casing panels to

be double flanged for stacking. End casings shall have smooth, embossed tube holes to provide adequate

bearing surface for tubes to avoid abrasion during expansion and contraction. Flexible connectors shall not be required.

2.08 FILTERS

A. Furnish combination filter section with 2-inch pleated MERV 8 flat pre-filter with microbial resistant Intersept coating and 19-inch final filter. Provide side loading and removal of filters.

B. Filter media shall be UL 900 listed, Class I or Class II. C. Filter Magnehelic gauge(s) shall be furnished and mounted by others.

2.09 ADDITIONAL SECTIONS

A. Plenum section shall be provided and properly sized for inlet and/or discharge air flow (between 600 and 1500 feet per minute). The plenum shall provide single or multiple openings as shown on drawings and project schedule.

B. Access section shall be provided for access between components. Floor options shall include .125-inch aluminum treadplate or drainpan as shown on project schedule.

C. Mixing box section shall be provided withtop outside air opening and right side return air opening with or without parallel low leak airfoil damper blades. Dampers shall be hollow core galvanized steel airfoil blades, fully gasketed and have continuous vinyl seals between damper blades in a galvanized steel frame. Dampers shall have stainless steel jamb seals along end of dampers. Linkage and ABS plastic end caps shall be provided when return and outside air dampers sized for full airflow. Return and outside air dampers of different sizes must be driven separately. Damper Leakage: Leakage rate shall be less than two tenths of one percent leakage at 2 inches static pressure differential. Leakage rate tested in accordance with AMCA Standard 500.

PART 3: EXECUTION

3.01 INSTALLATION A. Install in accordance with manufacturer’s Installation & Maintenance instructions.

3.02 ENVIRONMENTAL REQUIREMENTS

A. Do not operate units for any purpose, temporary or permanent, until ductwork is clean, filters are in place, bearings lubricated, and fan has been test run under observation.

3.03 EXTRA MATERIALS

A. Provide [one, two, etc.] extra set(s) [fan belts, filters, etc.] for each unit as shown on project schedule.

ARI Certified Ratings

integral face & bypass coils

Damper ActuatorAeromix dampers are actuated

manually, electrically or pneumati-cally (shown). Equipped with automatic temperature control, theactuator will self-adjust as neededto deliver the preset temperature onthe leaving air side of the coil.

PAGE 4

Headers & ConnectionsAeromix headers are fabricated from carbon

steel pipe. Non-ferrous, stainless steel and copper-nickel are available options. Male pipethread connections are standard. Flanged andbutt-weld connections are available options.

CasingAeromix coil casings are made of heavy gauge

galvanized steel. Stainless steel and aluminumcasings are available options. The tube sheets arepunched and embossed to provide tube supportand to minimize tube wear. Perimeter casingmounting holes are available upon request.

coilconstruction(horizontal

tubes)

PAGE 5

coilconstruction(horizontal

tubes)

DampersAeromix dampers are made of heavy gauge

galvanized steel and feature a unique shape whichblends the air over the finned tube and bypasszones without changing the air pressure drop. This produces even, tempered air on the downstreamside of the coil. Stainless steel and aluminumdampers are available options.

LinkagesAeromix damper linkages are simple and

reliable in design, ensuring accurate adjustmentand long life. Control linkages are built fromcommon parts, and the compact arrangementkeeps overall length to a minimum.

Finned TubesAeromix coils feature aluminum

star patterned plate fins for maxi-mum heat transfer. The fins areattached to the tubes by mechanical expansion of the tubes, ensuring apermanent fin-to-tube bond. Fullfin collars allow for both precise finspacing and maximum fin-to-tubecontact. The tubes are 5/8" od x.035" heavy wall seamless copperand are brazed to carbon steel headers. Stainless steel, carbonsteel and copper-nickel tubes areavailable options.

Non-freeze ConstructionAeromix coils for both steam and hot fluids are

designed to provide freeze protection. Because theleaving air temperature from the Aeromix is con-trolled by dampening of the airflow, modulationof the steam or fluid is unnecessary. This featuremaintains adequate steam pressure or tube velocityand prevents freeze-up. In addition, the verticaltube Aeromix steam coil is designed with tube-within-a-tube construction. Steam enters the coilthrough the inner tube and protects the condensatefrom freezing as it condenses in the outer tube. TheAeromix for both steam and hot fluids providesthe most reliable freeze protection available.

Free Thermal Movement of Heating Elements

Aeromix coils with vertical tubes have individually finned tubes which allow each tube toexpand and contract independently. The headersare secured to the casing with free thermal move-ment of the tube bundle provided throughembossed holes in the top casing opposite theheader end. With fixed headers and free thermalmovement of the tubes, strain on the tube joints iseliminated, and the tube bundle is isolated fromthe supply and return piping.

Accurate Temperature ControlAeromix heating coils maintain a preset air

temperature by heating a portion of a cold airstream and bypassing the remainder. The heatedand bypassed air mix at the discharge of the coilto produce the desired temperature.

Built-in face and bypass dampers mix hot andcold air streams in response to a thermostat downstream of the coil. As the entering air temperature changes, the dampers adjust to maintain the preset leaving temperature (frombypass fully closed for maximum heat output, tobypass fully open for minimum heat output) without the need to modulate the heating medium.Response to the thermostat is immediate andeffective, even when minimum temperature rise is needed.

Even Air TemperatureAeromix coils have adjacent heating and

bypass sections to produce an evenly distributedair temperature across the leaving face of the coil.The air will mix within 3 feet downstream of the coil, allowing a maximum variance in air temperature of 5 degrees F.

Minimum Temperature OverrideAeromix dampers position to full bypass and

completely close off the heating elements whenthe entering air temperature equals the leaving airtemperature set point. With the air stream divertedaround the heating elements, temperature overrideis minimized.

Constant Air VolumeAeromix coils maintain a constant pressure

drop as they operate due to the design of thedampers and bypass sections. This unique featureallows for constant air volume regardless of theposition of the dampers.

ControlsAeromix damper actuators may be pneumatic

or electric, controlled by a thermostat downstreamof the coil. Aerofin can supply actuators and ther-mostats, or the installer may provide his own.

With loss of control air, pneumatic actuatorsfail with dampers fully open (zero bypass) for fullheating operation. As an option, pneumatic actua-tors can be provided that fail with dampers fullyclosed (100% bypass).

Variety of Heating MediaAeromix coils can be used with a variety of

heating media. Hot water, hot ethylene glycol solution and steam are typical.

Also available are applications with special heattransfer fluids such as alcohol-based fluids, organichigh-temperature fluids and petroleum-based hotoils. Consult Aerofin for performance ratings foryour specific application and conditions of service.

PAGE 6

designfeatures

PAGE 7

temperaturecontrol

Full HeatAt full load conditions, the dampers of the

Aeromix are fully open, blocking the bypasssections of the coil. All air flows across thefinned tube sections, allowing maximum heattransfer and temperature rise.

Modulated HeatAs the entering air temperature rises, the

dampers begin to close, allowing a portion ofthe air to flow through the bypass sections.The coil operates at a reduced load, and theair mixes downstream of the coil to maintainthe desired leaving air temperature.

Full BypassWhen the entering air temperature reaches

the desired leaving air temperature, thedampers close completely, forcing all of theair through the bypass sections. The finnedtube sections are isolated, and air temperatureoverride is minimized.

PAGE 11

FL 1’-0” 1’-6” 2’-0” 2’-6” 3’-0” 3’-6” 4’-0” 4’-6” 5’-0”

TF ROWS9 1 123 138 152 166 180 195 209 223 2379 2 127 148 158 174 189 205 221 236 2529 3 131 148 165 182 199 215 232 249 26612 1 151 167 184 200 216 233 249 265 28212 2 156 174 192 210 229 247 265 283 30112 3 161 181 201 221 241 261 280 300 32015 1 179 197 216 234 252 271 289 308 32615 2 185 206 226 247 268 288 309 330 35015 3 191 214 237 260 283 306 328 351 37418 1 206 227 247 268 289 309 330 350 37118 2 214 237 260 284 307 330 353 376 40018 3 222 247 273 299 325 351 377 402 42821 1 234 257 279 302 325 347 370 393 41521 2 243 269 294 320 346 372 397 423 44921 3 252 281 309 338 367 396 425 454 48224 1 261 286 311 336 361 385 410 435 46024 2 272 300 328 357 385 413 441 470 49824 3 282 314 346 377 409 441 473 505 536

NOTE: Weight table based on 10 FPI aluminum

Dry aeromix coil weights (pounds) for 1’-0” through 5’-0” FL - horizontal tubes

Aeromix face area (sq. ft.) for 1’-0” through 5’-0” FL - horizontal tubes

FL 1’-0” 1’-6” 2’-0” 2’-6” 3’-0” 3’-6” 4’-0” 4’-6” 5’-0”

TF9 1.66 2.48 3.31 4.14 4.97 5.80 6.63 7.45 8.2812 2.30 3.45 4.59 5.74 6.89 8.04 9.19 10.34 11.4815 2.94 4.41 5.88 7.34 8.81 10.28 11.75 13.22 14.6918 3.58 5.37 7.16 8.95 10.73 12.52 14.31 16.10 17.8921 4.22 6.33 8.44 10.55 12.66 14.77 16.88 18.98 21.0924 4.86 7.29 9.72 12.15 14.58 17.01 19.44 21.87 24.30

weight andface area

charts(horizontal

tubes)

PA

GE

14

wate

r or s

team

aero

mix

(horizo

nta

ltu

bes)

PAGE 15

pipinginformation

Piping Information

1. Full sized condensate piping should be

maintained from the coil to the steam

trap. The pipe size should not be

reduced at the coil.

2. Thermostatic traps should be used for

venting only. Float & thermostatic

traps, or bucket traps, should be used

for condensate removal. The trap size

should be selected using the pressure

differential between the steam supply

and condensate return mains.

3. 15 degree check valves should be used

because they open with a lower head of

water. 45 degree check valves should

not be used.

4. Condensate drips should be piped into

the return main downstream of the

steam trap.

5. Ensure that the steam control valve is

properly sized.

6. A pump & receiver tank, or a steam

pump, should be installed between

steam traps and overhead condensate

return mains. Condensate should not

be lifted to an overhead main using

only the steam pressure.

7. Strainers should be used on the steam

supply side of the coil to collect any

scale or debris. 3/32 inch mesh is

recommended.

8. All coils should be provided with

proper air vents to eliminate non-

condensable gases.

9. All coils should be provided with the

proper vacuum breakers.

10. Piping mains should be supported

independently of the coils. Do not use

the Aeromix coil to support any piping.

PAGE 16

handling,storage,

installation,operation & maintenance

Handling/StorageEach vertical tube Aeromix coil is provided

with two eyebolts for lifting. A spreader barshould be used to produce a vertical lift.

Horizontal tube Aeromix coils can be lifted andhandled using conventional rigging (straps, slings,etc.). Special lifting provisions can be providedupon request.

If the coil is to be stored prior to installation,place it in a dry and protected area.

Installation

General/ArrangementThe finned tube core of the coil is firmly sup-

ported within the casing, with the tubes capable ofthermal expansion through the casing. No adjust-ment of the header is required.

Level installation is necessary to ensure properdrainage.

Provide a 36" minimum space downstream ofthe coil for adequate mixing of bypassed and heated air.

SupportSupport the coil by resting the bottom of the

casing directly on the floor or other support struc-ture, or by bolting the casing perimeter face flangeto the air duct or wall. Do not support the air ductsystem with the casing of the Aeromix coil.Vertical tube coils may stand on support legs toprovide clearance above the floor for installationof supply and return piping.

PipingSupply and return piping should be supported

independently of the coil. Do not use the coil as aan anchor for the piping system

Refer to page 15 for Aerofin’s recommendedpiping installation.

ControlsThe required leaving air temperature from the

coil is maintained by automatic positioning of theface and bypass dampers via an electric or pneumatic actuator, in response to a thermostatdownstream of the coil. The averaging type temperature sensing element should be placedperpendicular to the tubes and across all face andbypass sections, not closer than 36” from the leaving air side of the coil.

Mount the actuator onto the damper operatorassembly. Mounting holes may be drilled as nec-essary to accommodate attachment hardware.

Follow the control manufacturer’s instructionsfor interfacing of the electric or pneumatic actua-tor to the air thermostat.

A factory supplied pneumatic operator willposition the dampers for full heating (fail withbypass closed, face open) upon loss of air pres-sure, unless ordered with reverse operation. Anelectric actuator will remain in the last operatingposition upon loss of power.

Operation

Pre-Start-UpAssure that the damper operator moves the

dampers to fully close the face and reverses tofully close the bypass. Set the thermostat so thatthe face opens and the bypass closes when heat isrequired.

Start-UpOn start-up, the steam or water supply should

be fully on before starting the air flow. Allow timefor all air to be fully purged from the system and for the heating surface to fully heat up to avoidheating lag.

Preheating a cold system will avoid excessivesteam condensate loading and freeze-up at the

PAGE 17

handling,storage,

installation,operation & maintenance

start of a steam heating system. After preheating, fully open the dampers for full

face exposure (by-pass closed) and start the air flow.Set the thermostat for the desired air temperature.

Shut-DownOn shut-down, stop the air flow before turning

off the steam or hot water supply. This procedure isimperative when the coil is heating subfreezing air.

With the air flow shut off, leave the steam or hotwater supply “full on” if the coil remains undrainedand exposed to subfreezing air temperatures.

Drain the coil free of water/condensate as soonas possible. Water left standing in the system mayresult in freeze damage.

VentingSteam coils must have a provision for venting

non-condensable gases (air and carbon dioxide)which are relieved from condensing steam. Buildup of non-condensable gases will reduce the coil’sheating capacity and can cause corrosion of thesystem. Provide venting as shown on page 15.

Vacuum BreakerUse a vacuum breaker on steam heating coils

as shown in the piping diagrams. This provision isessential for drainage of condensate should thecoil be exposed to a vacuum condition relative tothe pressure in the condensate return main, partic-ularly upon shut-down when the supply steam isturned off.

ModulationSteam: The supply steam pressure may be

modulated for reduced heating capacity during thewarmer portion of the heating season if desired.The coil features inner distributing tubes (non-freeze construction) for uniform, even heatingunder low thermal loading.

Hot Water: The supply water temperature maybe modulated for reduced heating capacity if atemperature sensing element is used in the returnpiping and set to sustain a leaving water tempera-ture not less than 100°F.

MaintenancePeriodic inspection is recommended for con-

tinued performance of the coil. Accumulation ofdust, lint, oil, etc. will cause clogging and foulingof the fin surface and damper operation.

Check for worn and loose parts and smoothdamper operation.

The fin surface may be cleaned with a non-corrosive solvent, compressed air and/or steam.Avoid direct high pressure blast to the fins. Whencleaning with solvent, neutralize per the manufac-turer’s instructions and rinse with tap water.

Strainers, drip legs, dirt pockets and steamtraps in the piping system should be inspected andcleaned periodically.

www.baldor.com 7

Hp kW RPM Frame CatalogNo.

Amps @ High V Full LoadTorqueLb. Ft.

Efficiency % Power Factor % BearingsVoltCode

“C”Dim.

Conn.Diag.No.

NotesFullLoad

LockedRotor 1/2 3/4 Full

Load 1/2 3/4 FullLoad DE ODE

230/460 & 460 Volts 1/2 0.37 1735 56 EM3538 0.8 5.6 1.5 80.3 82.5 82.5 52 64 74 6205 6203 E1 12.23 CD0005 -

1 0.75 3450 56 EM3545 1.4 9 1.5 67.8 73.1 77 74 2 87 6205 6203 F 12.25 CD0005 -

1 0.75 1760 56 EM3546 1.5 12.1 3 82.1 84.8 85.5 49 62 71 6205 6203 E 12.23 CD0005 -

1 0.75 1760 143T EM3546T 1.5 12.1 3 82.1 84.8 85.5 49 62 71 6205 6203 E 12.31 CD0005 -

1 0.75 1760 143T EM3581T 1.5 12.1 3 82.1 84.8 85.5 49 62 71 6205 6203 E 12.53 CD0005 -

1 0.75 1155 56 EM3556 1.8 10.8 4.5 79.4 82.3 82.5 43 55 64 6205 6203 E 13.23 CD0005 -

1 0.75 1155 145T EM3556T 1.8 10.8 4.5 79.4 82.3 82.5 43 55 64 6205 6203 E 13.31 CD0005 -

1 0.75 1155 145T EM3582T 1.7 10.2 4.5 81.3 83.5 82.5 44 56 65 6205 6203 E 12.53 CD0005 -

1 1/2 1.1 3500 56 EM3550 1.9 17.9 2.2 82.2 84.4 84 67 79 85 6205 6203 E 12.25 CD0005 -

1 1/2 1.1 3500 143T EM3550T 1.9 17.9 2.2 82.2 84.4 84 67 79 85 6205 6203 E 12.29 CD0005 -

1 1/2 1.1 3500 143T EM3583T 1.9 17.9 2.2 82 84.6 84 67 79 85 6205 6203 E 12.53 CD0005 -

1 1/2 1.1 1760 56 EM3554 2.2 13.3 4.5 84.5 86.8 86.5 51 65 73 6205 6203 E 13.23 CD0005 -

1 1/2 1.1 1760 145T EM3554T 2.2 18.3 4.5 84.5 86.8 86.5 51 65 73 6205 6203 E 13.31 CD0005 -

1 1/2 1.1 1765 145T EM3584T 2.3 20.7 4.5 83.8 86.4 86.5 49 62 71 6205 6203 E 12.53 CD0005 -

1 1/2 1.1 1170 182T EM3607T 2.6 14.7 6.8 86 88.3 87.5 42 53 62 6206 6205 E 16.55 CD0005 -

1 1/2 1.1 1170 182T EM3667T 2.5 16.2 6.8 84.8 86.9 87.5 44 56 64 6206 6205 E 15.24 CD0005 -

2 1.5 3490 56 EM3555 2.5 25.9 3 83.5 85.9 85.5 75 84 88 6205 6203 E 13.25 CD0005 -

2 1.5 3490 145T EM3555T 2.5 25.9 3 83.5 85.9 85.5 75 84 88 6205 6203 E 13.31 CD0005 -

2 1.5 3490 145T EM3586T 2.5 25.9 3 83.5 85.9 85.5 75 84 88 6205 6203 E 12.55 CD0005 -

2 1.5 1755 56 EM3558 2.9 24.3 6 84.2 86.4 86.5 51 64 73 6205 6203 E 14.1 CD0005 -

2 1.5 1755 145T EM3558T 2.9 24.3 6 84.2 86.4 86.5 51 64 73 6205 6203 E 14.19 CD0005 -

2 1.5 1750 145T EM3587T 2.9 25 6 85.1 87.1 86.5 53 66 75 6205 6203 E 12.53 CD0005 -

2 1.5 1170 184T EM3614T 3.5 20.9 9 86.7 88.6 88.5 41 53 60 6206 6205 E 18.05 CD0005 -

2 1.5 1165 184T EM3664T 3.2 20.9 9 86.9 88.5 88.5 48 60 68 6206 6205 F 15.24 CD0005 -

3 2.2 3450 145T EM3559T 3.6 33 4.5 87.9 88.2 86.5 81 88 92 6205 6203 E 14.19 CD0005 -

3 2.2 3450 182T EM3610T 3.7 33.3 4.7 86.2 87.3 86.5 82 88 91 6206 6205 E1 15.18 CD0005 -

3 2.2 3460 182T EM3660T 3.8 30.9 4.7 86.5 87.4 86.5 76 84 88 6206 6205 E 15.24 CD0005 -

3 2.2 1760 182T EM3611T 4.2 32 8.9 87.8 89.5 89.5 54 68 75 6206 6205 E 16.55 CD0005 -

3 2.2 1755 182T EM3661T 4.1 29.8 9.1 88.9 90.1 89.5 58 70 77 6206 6205 E 15.24 CD0005 -

3 2.2 1160 213T EM3704T 4.6 34.4 13.4 87.7 89.4 89.5 49 61 68 6307 6206 E1 19.02 CD0005 -

3 2.2 1165 213T EM3764T 4.5 33.2 13.6 88.1 89.5 89.5 53 64 71 6307 6206 E 18.45 CD0005 -

5 3.7 3450 184T EM3613T 5.9 57.2 7.7 88.9 89.4 88.5 81 88 91 6206 6205 E1 16.55 CD0005 -

5 3.7 3475 184T EM3663T 6.3 51.7 7.5 87.8 89 88.5 64 77 84 6206 6205 E 15.24 CD0005 -

5 3.7 1750 184T EM3615T 6.7 49.1 14.9 89.7 90.3 89.5 60 72 78 6206 6205 E 18.05 CD0005 -

5 3.7 1750 184T EM3665T 6.6 45.5 15 89.8 90.3 89.5 63 73 79 6206 6205 E 15.24 CD0005 -

5 3.7 1160 215T EM3708T 7.3 51.6 22.7 89.8 90.4 89.5 55 66 73 6307 6206 E 19.77 CD0005 -

5 3.7 1160 215T EM3768T 7.4 50.6 22.5 89.9 90.3 89.5 54 65 71 6307 6206 E 18.45 CD0005 -

TEFC - Totally Enclosed Fan CooledFoot Mounted, 230/460, 460 & 575 Volts, Three Phase, 1/2 - 200 Hp

NOTE: Volt Code: E = 208-230/460V, 60Hz; E1 = 230/460V, 60Hz, usable at 208V; F = 230/460V, 60 Hz

See page 68 for Layout drawing. See page 93 for Connection Diagrams.

Efficiencies shown are nominal. Data subject to change without notice. Contact Baldor for certified data.

TEFC Super-E® Premium Efficient Motors® efficiency in your

choice of steel-band or cast iron frame, ideal for tough industrial applications. The TEFC

enclosure protects the motor from harsh environments because air does not pass freely

through the motor. An external shaft-driven fan circulates air over the frame housing.

Class F insulation, a 1.15 Service Factor and Exxon Polyrex®EM grease are some of

these motors’ standard features. Super-E motors have an insulation system that

meets the requirements of NEMA MG1 Part 31.4.4.2 for VFD use and are considered

(with or without base).

Shaded ratings are cast iron frames.

®

P r o t e c t i n g V F D - D r i v e n M o t o r s I n :

HVAC Systems

E l e c t r o S t a t i c T e c h n o l o g y | 1 - 8 6 6 - 7 3 8 - 1 8 5 7 | w w w . e s t - a e g i s . c o m

The“Greening”ofAmerica’sBuildingsThe growing “green” movement has led to a flood of new standards including the US Greens Building Councils Building Performance Initiative, the Green Building Initiative, and LEED — all aimed at increasing energy efficiency and sustainability. Challenged to reduce energy consumption and to document savings, America’s facilities managers are installing variable frequency drives (VFDs) in HVAC systems as one of the best ways of achieving such savings.

ThePromiseofVFDsVFDs reduce energy consumption by allowing motors to run less than full speed. When used to control air conditioning, air handling, or pump motors, VFDs can yield energy savings of 20 ~ 30% or more by allowing motors to run at reduced speeds to compensate for changes in load.

TheNeedforShaftGroundingonVFD-DrivenMotorsBut, VFDs can damage the motors they control. They induce currents on motor shafts that discharge through the bearings, causing pitting, fluting, and catastrophic motor failure. Without bearing protection, any savings from the use of VFDs can be quickly wiped out by the cost of replacing motors and by system downtime. To make HVAC systems sustainable as well as energy efficient, a reliable method of bearing protection is required.

Proven,Long-TermBearingProtectionBy diverting bearing currents safely to ground, AEGIS™ SGR Shaft Grounding Rings ensure the reliable, long-term operation of VFD-driven motor systems, locking in energy savings and making these systems truly sustainable and truly green!

Applications:

Rooftop systems

Indoor or outdoor air handling units

Ventilation fans

Fan walls

Air or water cooled chillers

Chilled water pumps

Condensing fans