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2 2 2 2D650D652
LINEBORE APPLICATIONSStraightness measurement of bore and bearing journals
HIGH PRECISION
EASYSETUP
EXPANDABLE YEAR WARRANTY
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The display to the right shows the result after
finished measurement of five bearings, and
with points 1 and 5 set to zero (references).
With the Easy-Laser® systems it is very easy
to set and alter reference points, allowing you
to find the optimum adjustment values.
HOW THE MEASUREMENT IS CARRIED OUTThe programs in the Display unit guide the user step-by-step on the display
through the whole measurement procedure. You can measure in any prefered
order. Measurement points can be added, deleted or remeasured anytime
during the measurement.
HORIZONTAL VALUES (H)
VERTICAL VALUES (V)
Zero reference
Using Easy-Laser® measurement systems gives you the opportunity to perform accurate alignment, both in production and out in the field.
THE EASY WAY TO MEASURE AND ALIGNEasy-Laser® measurement and alignment systems are used by measurement techni-
cians all over the world, thanks to their reliability and ease of use. All of the parts
included in the systems are designed and built for even the most demanding workplace
and for easy setup on any machinery. The versatile design solves the straightness meas-
urement problems quickly and with precision for any kind of application.
The Easy-Laser® Linebore systems use the latest transmitter and
detector technology. A visible red laserbeam is the reference to which the
straightness of the bores is measured. Compared to older methods, e.g.
piano wire, the work is done much faster, easier and more accurately. You
also have the ability to document the result.
Objects up to 40 m [132 feet] can be measured. The detector reads 2-axis measurement values (horizontal and vertical), with a resolution down to 0.001 mm [0.05 mils].
SAVE IN THE DISPLAY UNITThe storage memory is very large. Up to 7000 points for geometry measurement can be saved.
PRINTQuickly print all measurement data locally with the battery operated thermal printer. This is useful, for example, if you don’t want to connect to a PC.
TRANSFER DATA TO PCWith the EasyLink™ program for Windows® (included), you can produce professional reports with both measurement data and pictures, export to spreadsheets such as Excel®, etc.
DOCUMENTATION OF MEASUREMENT RESULTWhen measurement is complete, you have several options for documenting
the results. Choose the one that is best suited for the situation, depending,
for example, on whether further analysis is needed or whether a measure-
ment report needs to be produced. The Display unit has an RS232/USB
interface for connection to a printer or PC communication.
EXPANDABILITYSince all our measurement programs are included in the software of the
display unit, the Easy-Laser® Linebore system can be expanded to suit
your special needs, both now and in the future. You just add the appropriate
accessories such as lasers, detectors and brackets.
SHAFT/COUPLING ALIGNMENTThese units has both laser and detector in one housing. Use the EasyTurn™ program, and you only need 40° turn of the shafts for a complete measurement.
MAGNETIC BRACkETFor laser transmitter D75. With three super magnets.
SIDE SUPPORT FOR ENGINE (FOR D5 AND D75)For straightness measurement of enginebed plate.
FLATNESS MEASUREMENT Laser transmitter for flatness and straightness measurement of e.g. parting surfaces. The beam can sweep 360°.
The detector unit comes in two versions. A: Linebore detector unit with eight sets of
adjustable arms with eccentric locking cam and hardened, grounded support feet. Large
detection area: ±5 mm deviation from center line. B: Separate detector D5 with bracket.
Comes with extension beams for large diameters and extension rods for the measure-
ment probe. The detector is rotated and moved with the Detector slide. Large detection
area: ±5 mm deviation from center line.
LASER TRANSMITTERThe laser transmitters’ rigid design assures highest measurement accuracy. It also
comes in two different versions. A: One has three sets of adjustable arms with magnets
to fit different diameters. B: The other spans over the sterntube with a bracket with two
or three magnet bases. Fine adjustment of the laser beam in horizontal and vertical
direction is made very easy with the offset hub.
DETECTOR UNIT
Alternative mounting.All three arms can be mounted downwards.
Alternative mounting.The arms can be mounted so the bottom and side are
supporting instead.
Eccentric locking
Adjustable arms
VialsDetector apertureSliding target
Foot
A: LASER TRANSMITTER WITH ARMS
B: LASER TRANSMITTER WITH BRACkET
A: LINEBORE DETECTOR
B: SELF CENTERING BRACkET WITH DETECTOR D5
Offset hub
Transmitter
Magnet base
Magnet base
Detector slide
Measuring probe
Mounting threads for vertical support beam.
Offset hubLaser aperture
Adjustable armsSupport pinMagnet attachment
ADAPT TO EVERY SITUATIONWith probe extension rods you measure quickly also when the diameters
differ a lot. That also counts for the bracket extension beams, which make it
very easy to adapt for larger diameters.
PROBE ROD EXTENSIONS
BRACkET EXTENSION BEAMS
www.easy-laser.com
TECHNICAL SPECIFICATIONS SYSTEM CONFIGURATIONSSystem Weight of system D650: 17 kg [37.5 Ibs] D652: 21 kg [46.3 Ibs]Transportation case WxHxD: Depending on systemTemperature range 0–50°C [32–122°F]Relative humidity 10–95%
Display unit Type of display Backlit dot matrix LCDDisplay size 73x73 mm [2.87”x2.87”]Displayed resolution Changeable: 0.1, 0.01, 0.001mm; 5, 0.5, 0.05 mils/thouBattery 4 x 1.5 V R14 (C)Operating time 48 hours appr. Output port RS232 for printer and PC communicationKeyboard Membrane alphanumeric multi functionMemory Storage for 7000 measurement positionsSettings Value filtering, contrast and unit (mil/thou/mm) Housing material Anodized aluminium / ABS-plasticsDimensions WxHxD: 180x180x45 mm [7.1”x7.1”x1.8”]Weight 1250 g [2.8 lbs]
Laser transmitter D75 with offset hub Measurement distance Up to 40 m [132 feet]Type of laser Diode laserLaser wavelength 635–670 nm, visible red lightLaser safety class Class 2Laser output power <1 mW Laser adjustment D75: 2 ways ±2° (± 35 mm/m), Hub: ±5 mm in two axes Battery 1 x 1.5 V R14 (C)Operating time 15 hours appr. Housing material Anodized aluminiumDimensions B 99 mm [3 7/8”], Depth 182 mm [7.17”]Weight 1700 g [3.7 lbs]
Laser transmitter arm set Measurement diameters B 100–500 mm [3.93”–19.68”]
Laser transmitter beam bracket Measurement diameters B 250–1200 mm [9.84”–47.24”] Up to 4000 mm with extension beams (accessories) Magnet bases 3 pcs, holding power 800 N/each
Detector Linebore Type of detector 2 axis PSD 18x18 mm [0.71” sq] Resolution 0.001 mm [0.05 mils]Measurement error <1% +1 digit Spirit vials Resolution 0.5°Inclinometer Resolution 0.1°Thermal sensor ± 1° C accuracyProtection No influence from ambient lightHousing material Anodized aluminumDimensions B 99 mm [3 7/8”] (without arms), Depth 60 mm [2.36”]Measurement diameters B 100–500 mm [3.93”–19.68”] Weight 400 g [13 oz ] (without arms)
Detector D5 Type of detector 2 axis PSD 18x18 mm [0.71” sq] Resolution 0.001 mm [0.05 mils]Measurement error <1% +1 digit Spirit vials Resolution 0.5°Inclinometer Resolution 0.1°Thermal sensor ± 1° C accuracyProtection No influence from ambient lightHousing material Anodized aluminiumDimensions WxHxD: 60x60x50 mm [2.36”x2.36”x1.97”]Weight 198 g [7 oz]
Self centering detector bracket for D5Measurement diameters B 250–1200 mm [9.84”–47.24”] Up to 4000 mm with extension beams and rods (accessories) Stroke 60 mm [2.36”]Magnet bases 2 pcs, holding power 800 N/eachMaterial Anodized aluminiumWeight 4400 g [9.7 lbs] (with magnets)
CablesLength 2 m [6.5 feet], 5m [16 feet]
Easy-Laser® D650 Linebore, Part No. 12-0034 1 Display unit D279 with 27 programs2 Cables with Push/Pull connectors (2m, 5m)1 Laser transmitter D75 with offset hub1 Set of transmitter arms1 Detector Linebore1 Set of detector arms1 Set of attachment items1 Manual1 Measuring tape1 Protective case for display unit1 Printer1 EasyLink™ Windows® program, PC cable1 Transportation case
Easy-Laser® D652 Linebore, Part No. 12-0652 1 Display unit D279 with 27 programs2 Cables with Push/Pull connectors (2m, 5m)1 Laser transmitter D75 with offset hub1 Set of transmitter bracket beams1 Detector D51 Self centering detector bracket1 Set of attachment items1 Manual1 Measuring tape1 Protective case for display unit1 EasyLink™ Windows® program, PC cable1 Transportation case
Extension arms Linebore, Part No. 12-0282500–1000 mm [19.68”–39.36”]. Set for D75 with offset hub and Detector Linebore.
Extension cable, Part No. 12-0108Extension cable. Length 5 m [16 feet].
Extension beamsThe measurement diameters mentioned for each unit are for the standard systems. Brackets for other diameters can be manufactured on request.
WARRANTIES AND SERVICE CONCEPT
2 YEAR WARRANTY
The Easy-Laser® systems have evolved over more than 25
years, through field experience in solving measurement and
alignment problems. The systems come with a 2 year limited
warranty. The manufacturing and quality systems are ISO9001 approved. If an
incident should occur, our service department normally handles repairs and cali-
brations within five working days. This combination makes Easy-Laser® a reliable
partner for your business.
“At HHI, we have been using Easy-Laser® Linebore systems in our engine factory since eight years and we still use the equipment in our quality control on a regular basis. We found the equipment very fast, easy to use and accurate, and we are happy to recommend this to others.” Sung-Min Kang, Manager, Quality Management Dep’t Engine & Machinery Division Hyundai Heavy Industries Co., Ltd. Ulsan, South Korea
“Stern tube propeller shaft bearings alignment was in the past one of the most time consuming procedures due to a lot of template bracket fabrications. We can now do the alignment in less than 2 hours, and with extremely high accuracy. Not to forget, we always get an excellent support from Easy-Laser® / Damalini office in Sweden.” Constantin Dumitrache, Quality Control Engineer, Arab Shipbuilding and Repair Yard, Kingdom of Bahrain
USER STATEMENTS
050405 Rev2
EasyLaser® is manufactured by Damalini AB, Åbäcksgatan 6B, 431 67 Mölndal, Sweden, Phone +46 31 708 63 00, Fax +46 31 708 63 50, email: [email protected], www.damalini.com© 2008 Damalini AB. We reserve the right to make modifications without prior notification. EasyLaser® is a registered trademark of Damalini AB. Windows® and Excel® are registered trademarks of the Microsoft Corporation.This product complies with: SSEN6082511994, 21 CFR 1040.10 and 1040.11