d4 customer meter management
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Integrated customer meter management - Module 2/2: Meter Selection 1
The views expressed in this paper/presentation are the views of the author anddo not necessarily reflect the views or policies of the Asian Development Bank
(ADB), or its Board of Governors, or the governments they represent. ADB doesnot guarantee the accuracy of the data included in this paper and accepts no
responsibility for any consequence of their use. Terminology used may notnecessarily be consistent with ADB official terms.
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Integrated customer metermanagement
Module 2:Meter selection and specifications Version 1.0 27/05/08
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Integrated customer meter management - Module 2/2: Meter Selection 3
General considerations
The cost of the meter should be in accordance to thewater selling price
The acquisition cost it is often a minor part of the totalcosts of the meter
The long term metrological performance is, with nodoubt, the most important parameter to be observed
A serious effort for buying robust meters should always
be made Incorrect sizing of large customer meters is often a
source of large financial losses
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Integrated customer meter management - Module 2/2: Meter Selection 4
Selecting an appropriate domesticwater meter
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Integrated customer meter management - Module 2/2: Meter Selection 5
Positive displacement or
velocity meters?
Cost
Low flow sensitivity
Resistance to particles
Long term durability
Installation position
Performance with air
Sensibility to upstream flowdistortions
Metrology: back and forwardflow
Cost
Low flow sensitivity
Resistance to particles
Long term durability
Installation position
Performance with air
Sensibility to upstream flowdistortions
Metrology: back and forwardflow
Velocity Positive displacement
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Mechanical or magnetictransmission?
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Mechanical transmission
Always associated with wet
totalizers
Mechanical transmissionsneed some of the gears ofthe totalizer to be in contactwith water
Suspended particles mayblock the totalizer
The gear on the turbine issubject to wear
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Mechanical transmission
Incrustations may grow on the turbine gear stopping themeter
Turbine has less inertia and weight
Mechanical transmission allows for lower friction
Many Class C velocity meters use mechanicaltransmission
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Magnetic transmission
The magnetic transmission is not as strong as themechanical transmission
Robustness of the transmission should always be checkedat high flows or with sudden changes on flow
Poorer low flow sensibility More chances for fraud
The inclusion of a magnetic
shield is advisable
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Wet or dry totalizer?
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Wet totalizers
A number of gears are in
contact with water Water quality affects the
metrology and long termperformance of the meter
Calcium incrustations maygrow inside the totalizer
Suspended particles mayblock the totalizer
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Wet totalizers
The lubrication of water allows for better low flowsensibility
Some dirt may appear inside the totalizer making readingdifficult
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Integrated customer meter management - Module 2/2: Meter Selection 13
Dry totalizers
The gears of the totalizer are not in contact with water
Water meters are more robust with respect water quality
Lower flow sensibility. The magnet adds weight andinertia to the turbine
The magnetic transmission should always be checked forrobustness
An external magnetic field may block the totalizer
movement
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Integrated customer meter management - Module 2/2: Meter Selection 14
Magnetic transmission
Condensation may appear in the totalizer
Some of them include a wiping device
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Integrated customer meter management - Module 2/2: Meter Selection 15
Class B or C meters?
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Integrated customer meter management - Module 2/2: Meter Selection 16
Class B or Class C meters?
Class C meters are more expensive than Class B meters
Class C meters have better low flow sensibility
Low flow sensibility is attained by reducing the friction inmoving parts
Depending on the design this low friction can be lostrapidly
Some Class C meters are less robust than the equivalent
Class B meter Special care should be taken studying how a better
metrological Class is achieved
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Example of a velocity Class C meter
construction - 1
A plastic shaft is used to reduced friction
Long term performance islimited due to the durabilityof this element
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Integrated customer meter management - Module 2/2: Meter Selection 18
Example of a velocity Class C meter
construction - 2
A wet totalizer is used to reduce
friction
Low water quality may block thetotalizer
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Integrated customer meter management - Module 2/2: Meter Selection 19
How can I estimate the long term
performance of the meter?
Two strategies can be followed
Laboratory testingo Endurance tests
o Mechanical tests at high flows, high pressures
Field testingo Installing meters in a sample of users for 1-2 years
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Laboratory testing
Only takes into account the mechanical robustness of the
meter
The effect of variables like water quality are difficult toreproduce in laboratory
ISO 4064 defines endurance tests for domestic and largemeters
Tests can be carried out in 3-6 months
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Integrated customer meter management - Module 2/2: Meter Selection 22
How much should I spend on a
meter?
What is the average tariff?
Are the meters installed in a difficult environment?
Need for protection against theft/tampering
Frequent pipe breaks
Intermittent supply (air passing through the meter)
Frequent high or low flows
Any legal requirement about the replacement frequency
or metrological Class? As a rule of thumb, a meter and its installation, should
not cost more than 70% of the annual revenues itgenerates
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Integrated customer meter management - Module 2/2: Meter Selection 24
Type of pulse emitters
There are three types of pulse emitters:
Mechanical pulse emitters (REED)
Optical pulse emitters
Inductive pulse emitters
Meters with an electronic totalizer can also be read usinga digital protocol
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Mechanical pulse emitters
Resistance51 Ohm
Varistor
Gear
Magnet
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Mechanical pulse emitters
Low cost
Low working frequency (max. 1 Hz.)
The volume associated to each pulse will always be large
Possibility of false pulses to occur due to rebounds of
the pulse plates
Low reliability
Voltage free signal is very sensible to electromagnetic
interferences Often it is not possible to know the direction of flow
In some cases it affects the metrology at low flows
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Integrated customer meter management - Module 2/2: Meter Selection 27
Optical pulse emitters
Reflectingwheel
Opticalsensor
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Integrated customer meter management - Module 2/2: Meter Selection 29
Inductive pulse emitters
1 pulse every 0.1 litres
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Integrated customer meter management - Module 2/2: Meter Selection 30
Inductive pulse emitters
1 pulse every 1 litre
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Inductive pulse emitters
Medium cost
High working frequency
The volume associated to each pulse can be small
High reliability
No power supply needed (Internal lithium battery)
It is possible to know the direction of flow
Output signal not so easily influenced by electromagnetic
interferences
Available for all sizes of meters
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Integrated customer meter management - Module 2/2: Meter Selection 32
Meters with an electronic totalizer
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Meters with an electronic totalizer
High cost
High reliability in the communications
No mechanical parts in the totalizer (however, the sensorpart is usually mechanical)
No power supply needed (Internal lithium battery)
It is possible to know the direction of flow and thevolumes totalized in both directions
Output signal not so easily influenced by electromagneticinterferences
Available for all sizes of meters
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General considerations on meters
remote reading
Even with a remote reading system it is important to
assure on the long term the metrology of the meters
Remote reading systems have to be reliable. Readingfrom the totalizer should always match remote reading
Remote reading needs additional infrastructure (Handheld, radio repeaters, bus concentrators, etc.)
Implementing a remote reading system takes long time
and resources Therefore, remote reading is not applicable to all users
in large users is a serious option
In domestic users should be considered carefully