d3c specalog aehq5216 d3c iii dozer.pdf · temperature information at a glance. clutch/brake models...

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Operating Weight Standard arrangement Series III Hystat 7112 kg 15,680 lb Series III 7039 kg 15,518 lb XL arrangement Series III Hystat 7304 kg 16,103 lb Series III 7231 kg 15,941 lb LGP arrangement Series III Hystat 7713 kg 17,004 lb Series III 7640 kg 16,842 lb Cat ® 3046 Engine Gross horsepower 57.4 kW 77 hp Flywheel horsepower 52.2 kW 70 hp Blade Capacity Standard arrangement 1.26 m 3 1.64 yd 3 XL arrangement 1.26 m 3 1.64 yd 3 LGP arrangement 1.31 m 3 1.70 yd 3 ® D3C Series III Hystat & Series III Track-Type Tractors

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Page 1: D3C Specalog AEHQ5216 D3C III Dozer.pdf · temperature information at a glance. Clutch/brake models are equipped with a four-gauge cluster. All gauges are back-lighted. 9 A suspension

Operating WeightStandard arrangement

Series III Hystat 7112 kg 15,680 lbSeries III 7039 kg 15,518 lb

XL arrangement Series III Hystat 7304 kg 16,103 lbSeries III 7231 kg 15,941 lb

LGP arrangementSeries III Hystat 7713 kg 17,004 lbSeries III 7640 kg 16,842 lb

Cat® 3046 EngineGross horsepower 57.4 kW 77 hpFlywheel horsepower 52.2 kW 70 hp

Blade CapacityStandard arrangement 1.26 m3 1.64 yd3

XL arrangement 1.26 m3 1.64 yd3

LGP arrangement 1.31 m3 1.70 yd3

®®D3CSeries III Hystat& Series IIITrack-Type Tractors

Page 2: D3C Specalog AEHQ5216 D3C III Dozer.pdf · temperature information at a glance. Clutch/brake models are equipped with a four-gauge cluster. All gauges are back-lighted. 9 A suspension

2

D3C Track-Type TractorsOffering rugged construction, outstanding reliability and the choice of two power train systems.

Power TrainA powerful six-cylinder Cat® 3046engine and the choice of two powertrain systems provide the power youexpect from Cat D3C tractors, and theproductivity you need to increase yourprofitability. Choose the power trainsystem best suited to your needs:

Hystat system - a dual-path, closed-loophydrostatic power train provides fullpowerturn capability, stepless speedrange, dynamic braking and smoothmodulation for steering and directionalshifts.

Clutch/brake system - a torqueconverter and planetary power shifttransmission with perimeter-mountedclutches and brakes provides excellentperformance and durability. pg. 4-6

BladeAll D3C tractors are equipped with adurable Variable Pitch, Power Angleand Tilt (VPAT) blade. Blade pitch iseasily changed by way of an adjustabletop pitch link. Other enhancements toD3C blades include an increase tomoldboard thickness for added strengthand rigidity, and a recessed cuttingedge which allows material to smoothlyand quickly roll off the blade. pg. 10

Hystat ControlYou’ll be impressed with how muchdirt you can push with one hand using aD3C Series III Hystat tractor. A singlejoystick allows you to control speed,direction and steering, effortlessly.Traditional two-pedal foot controls arestandard on D3C Series III clutch/brakemodels. pg. 7

Outmaneuver every job you tackle.A single lever joystick controls speed, direction and steeringon Cat® D3C Series III Hystat Track-type Tractors. Fullpowerturn capability is made possible by maintaining powerto both tracks at any ground speed or turning radius. You’llfind operating a tractor of this size has never been easier oras much fun.

✔ New feature

✔✔

Operator StationSuperior comfort awaits you day-in andday-out whether you opt for an opencanopy or a tractor equipped with a cab.Visibility down to the cutting edge isexcellent, controls are ergonomicallydesigned and well positioned, andarmrests are fully adjustable foroptimum comfort and productivity.Hystat models are equipped with a newdash panel and vandalism protectionguard. pg. 8-9

Page 3: D3C Specalog AEHQ5216 D3C III Dozer.pdf · temperature information at a glance. Clutch/brake models are equipped with a four-gauge cluster. All gauges are back-lighted. 9 A suspension

3

UndercarriagesUndercarriagesWith soil conditions changing withWith soil conditions changing witheach job you tackle, you need aneach job you tackle, you need anundercarriage built rugged for longundercarriage built rugged for longwear life and low owning andwear life and low owning andoperating costs. That’s why D3Coperating costs. That’s why D3Cundercarriages are built withundercarriages are built withstrong, durable components.strong, durable components.Undercarriages have thicker recoilUndercarriages have thicker recoilguarding for added impactguarding for added impactresistance.resistance. New bolt-on, rear trackNew bolt-on, rear trackguarding guards, standard on allguarding guards, standard on allmodels, further enhance rearmodels, further enhance rearguiding and provide extraguiding and provide extraprotection against abrasive wear.protection against abrasive wear.pg. 11pg. 11

ServiceabilityThe updated engine enclosures provideeasier access to grouped service points.Remote grease zerks make lubricatingC-frame pivot bearings easy. ScheduledOil Sampling (S•O•S) valves are locatedon the engine oil filter and hydraulicfilter housings for easy oil collection byyour Cat dealer. Increased fuelcapacities on XL and LGP machinesextends time dedicated to the job. pg. 12

Total Customer SupportYour Cat dealer offers a wide range ofservices that help you operate longer atlower costs. Select individual servicesor a comprehensive Customer SupportAgreement. pg. 13

Page 4: D3C Specalog AEHQ5216 D3C III Dozer.pdf · temperature information at a glance. Clutch/brake models are equipped with a four-gauge cluster. All gauges are back-lighted. 9 A suspension

4

Since small track-type tractors canspend a majority of their time turningand changing speed, consider equippingyour D3C with the Hystat power trainsystem. The Hystat system providesmaximum performance everyday,whether your first job of the daydemands heavy dozing power, to thelast job requiring fine grading control.

The Hystat system features:

■ Full powerturn capability at anyground speed or turning radius;

■ Stepless speed range from 0 mph tomaximum;

■ Smooth modulation for steering anddirectional shifts;

■ Dynamic hydrostatic brakingprovides full control of machinespeed without using brakes;

■ Superior maneuverability whenworking in tight areas;

■ Excellent controllability, especiallywhile performing on slopes; and

■ Load sensing, which automaticallyadjusts speed and torque to matchchanging load conditions.

1 Hystat pumps. Two high pressure,variable displacement piston pumpsare attached directly to the engineflywheel housing. No U-joints orsplitter box to service.

2 Track motors. Two high pressure, 2-speed piston motors are mountedinboard of the main frame at the finaldrives.

3 Cat XT hoses provide strength anddurability and are used to connect thepumps to the motors. O-ring faceseals are used throughout the entireHystat system and provide positivesealing for reliable, leak-freeconnections.

4 Two identical, vertically mountedhydraulic filters are easily accessibleand provide filtration for both theHystat power train and implementsystems.

5 Service brakes. Hydrostatic(dynamic) braking through machinedrive system using joystick control orcenter pedal.

Hystat Power Train SystemTrue powerturn capability provides better operation, especially when pushing loads while turning.

6 Double reduction planetary finaldrives provide high torquemultiplication between the hystatmotors and the drive sprockets.Drives are mounted independently ofthe track frames to isolate them fromground-induced shock loads.

7 Wet, multi-disc parking brakeslocated between each hydraulic trackmotor and final drive are springapplied and hydraulically released.Automatically applied when theengine stops, or operator appliedwhen the center pedal is fullydepressed.

8 Neutral-start parking brake leverdisengages transmission and engagesthe parking brakes to preventunintended machine movement.

9 Hydraulic oil cooler is an air-to-oiltype and provides cooling for thepower train and implement oil.

The traditional Cat powershifttransmission, heavy duty torqueconverter, and clutch/brake steeringcomponents are matched to deliverexcellent dozing performance in anyapplication.

■ Power shift transmission. Planetarydesign allows for fast, smooth speedchanges while distributing loads andstresses over multiple gears for longlife.

■ Perimeter-mounted clutches providesuperior heat dissipation and a largecontact area for long service life.

■ Torque converter responds tochanging load conditions byproviding torque multiplication toincrease drawbar pull whileprotecting the drivetrain from shockloads. Eliminates the need to declutchthe transmission while working intight spaces or under heavy loads forincreased productivity.

■ Clutches and brakes. Oil-cooled,multiple-disc clutches and double-wrapped band brakes provide smooth,precise turns and extended life.

■ Brake adjusters are external andaccessible at the floor plate in theoperator compartment.

■ Final drives. Precision, high loadcapacity gears and bearings givelong-lasting performance anddurability.

Clutch/Brake Power Train SystemMatched and balanced components deliver excellent performance and durability.

The Hystat system is a high pressure, dual path, closed loop hydrostatic power trainsystem. Each track is driven by a separate hydraulic circuit consisting of onevariable-displacement piston-pump, connected by Cat XT-6 hose and couplings to apiston motor.

Page 5: D3C Specalog AEHQ5216 D3C III Dozer.pdf · temperature information at a glance. Clutch/brake models are equipped with a four-gauge cluster. All gauges are back-lighted. 9 A suspension

5

6

3

9

4

1

2

8

75

Page 6: D3C Specalog AEHQ5216 D3C III Dozer.pdf · temperature information at a glance. Clutch/brake models are equipped with a four-gauge cluster. All gauges are back-lighted. 9 A suspension

6

3046 EngineSmooth, responsive power, excellent fuel economy and lasting reliability.

Caterpillar 3046 Diesel Engine.Designed specifically for small tomedium size earthmoving machines.The Cat six-cylinder 3046 engine isinherently balanced, providing lowvibration, superior performance, andexceptional responsiveness. Torque risehas increased to 35 percent at 1400RPM. The result is more lugging force,especially during heavy loads.

■ Direct injection fuel system isadjustment free for reducedmaintenance. High pressure fuelinjection results in reduced fuelconsumption and emissions.

■ Spin-on oil and fuel filters arevertically mounted and easilyaccessible for faster maintenance.

■ In-cylinder glow plugs deliverdependable starts when operating incold temperatures. Built-intemperature switch helps ensurelasting reliability.

■ Lubrication system features anefficient, multiple-plate, water-cooledoil cooler to help prolong engine andlubricant life.

■ Cooling system. A large diameter fanand full length, water-cooledcylinders, combined with excellentthermal efficiency, minimize heatrejection, prevent overheating andprolong engine life.

■ Cylinder head uses replaceable valveseat inserts, valve guides and a highquality composition steel laminatedhead gasket.

■ Aluminum pistons with a cast ironinsert for increased durability underhigh compression loads. Pistons havetwo compression rings and an oil ringwith a coiled expander.

Page 7: D3C Specalog AEHQ5216 D3C III Dozer.pdf · temperature information at a glance. Clutch/brake models are equipped with a four-gauge cluster. All gauges are back-lighted. 9 A suspension

The joystick control is simple and easyto understand. With it, you will controlthe direction, speed, and steering ofyour D3C Series III Hystat tractor. Thejoystick is ergonomically designed tofit comfortably within the palm of yourhand. Control effort is minimal, somuch so that you might find yourselfusing your fingertips.

Direction/speed

■ Forward movement. As you move thejoystick forward, the machine movesforward, traveling faster as thejoystick is moved further forwardfrom the center position.

■ Reverse movement. When you movethe joystick back, the machine willmove in reverse, again travelingfaster the further the joystick ismoved back from the center position.

■ Stopping. The easiest way to stop themachine is to return the joystick tothe center position. The joystick isspring-loaded and will return toneutral by itself. You may also stopthe tractor by using the center brakepedal.

■ Turtle/rabbit switch. In turtle mode,the drive motors are fixed in themaximum torque position (workingmode). Switching to rabbit modechanges the drive motors to a higherspeed setting (roading mode). Toactivate the turtle/rabbit mode,simply use the toggle switch locatedon top of the joystick.

Steering

■ Right/left movement. With themachine moving in forward orreverse, moving the joystick to theright results in the machine turning tothe right; moving the joystick to theleft causes the machine to move tothe left. The more the joystick ismoved to the left or right, the tighterthe turn.

Hystat ControlSteering, machine direction and speed is combined into one control for enhanced operatorcontrollability, comfort and increased productivity.

7

Page 8: D3C Specalog AEHQ5216 D3C III Dozer.pdf · temperature information at a glance. Clutch/brake models are equipped with a four-gauge cluster. All gauges are back-lighted. 9 A suspension

8

Take the opportunity to work comfort-ably and productively, day-in and day-out. Whether you equip your tractorwith an open canopy or an optional cab,you’ll find excellent visibility, thought-fully positioned controls and a varietyof other convenience features.

1 Hystat joystick control gives you thepower to control steering, directionand speed all with your left hand.Easily switch from turtle/rabbit modewith the toggle switch located on topof the joystick. Activate the horn bypressing the button beneath theturtle/rabbit toggle switch.

2 Hystat center pedal may be used toeither slow down or stop the machine.Adjustable foot rests provide a greatplace for your feet to relax whiledozing.

3 Clutch/brake steering. Two-pedalcontrols are standard on the clutch/brake system. Optional hand leverswith a single brake pedal areavailable to meet individual operatorpreferences.

4 Clutch/brake transmission control.Simple U-shaped shift patternprovides speed and directionalcontrol.

5 Clutch/brake decelerator pedalallows you to control engine speedwhile freeing hands for transmissionand dozer control.

6 A single lever dozer control fitscomfortably in your right hand, andrequires minimum effort. The levercontrols all blade lift/angle/tiltfunctions.

7 Governor control. High to low settingallows you to set engine speed at thedesired RPM. Hystat tractors can beoperated at any RPM.

8 Dash panel on Hystat tractors hasfive individual, analog gauges,providing fluid level andtemperature information at a glance.Clutch/brake models are equippedwith a four-gauge cluster. All gaugesare back-lighted.

9 A suspension seat is standard on allD3C tractors and is equipped with aseat belt and an adjustable backrest.

10 Armrests are adjustable fore and aft,as well as up and down to best suityour preferred operating position.

11 Vandalism protection guarding onHystat models folds down under thedash for storage, and is raised overthe dash and padlocked whenneeded. Guarding on clutch/brakemodels folds up for storage and canbe padlocked when lowered over thedash.

Operator StationErgonomically designed for your maximum comfort and productivity.

18

2

6

7

14

10

11

3

6

7

8

9

4

10

11

5

Hystat Canopy

Clutch/Brake Canopy

Page 9: D3C Specalog AEHQ5216 D3C III Dozer.pdf · temperature information at a glance. Clutch/brake models are equipped with a four-gauge cluster. All gauges are back-lighted. 9 A suspension

9

The pressurized cab is sealed to keepdust out and sound to a minimum,resulting in a quiet workingenvironment. Nine adjustable ventskeep air circulating and improve thecab’s heating, optional air conditioning,and defrost/defog capabilities.

12 Tinted windows. A continuous,three-piece glass windshield and alarge, single-piece door glassprovide excellent visibility to theblade and the surrounding work site.Large, sliding right and rear sidewindows provide excellent flow-through ventilation.

13 Control console is back-lighted andcontains controls for cabtemperature, fan speed, the front/rearwindow washers, and two-speedwipers. A cigarette lighter andashtray is also included.

14 An optional Caterpillar ContourSeries seat, with a retractable seatbelt, is the premium seat option andis designed for maximum comfortand fully-adjustable support.Ergonomically shaped seat cushionsreduce pressure on the lower backand thighs, while allowingunrestricted arm and leg movement.Contour Series seats are available incloth for use in cab, or vinyl whenused in open canopy.

Other cab conveniences include:■ Radio ready factory installed

components, including speakers, anantenna, and all wiring/brackets

■ Tie-downs for secure lunch boxstorage

■ Sunvisor■ Rearview mirror■ Dome light■ Coat hook

14

8

12

67

12

13

1410

Hystat Cab

Page 10: D3C Specalog AEHQ5216 D3C III Dozer.pdf · temperature information at a glance. Clutch/brake models are equipped with a four-gauge cluster. All gauges are back-lighted. 9 A suspension

10

BladeDesigned and built for unmatched versatility, durability, and strength.

A Variable Pitch, Power Angle and Tilt(VPAT) blade is standard on all D3Ctractors. Rugged construction andpowerful, perfectly matched hydraulicsprovide excellent down force, pry-outforce and blade control for maximumproduction capabilities. The VPATblade is specifically designed for finishgrading, backfilling ditches, cutting V ditches, windrowing, fill spreading,landscaping, medium land clearing andheavy dozing.

1 VPAT blades are built with four full-width, box-section reinforcementcells for unmatched strength anddurability, just like what you find onlarger Cat dozers.

2 An adjustable top pitch link providesa solid link between the blade and thetop of the tilt tower on the C-frame.An infinite range of cutting edgepitch positions is possible between50° and 55°. The carry position (50°)allows maximum blade capacitywhen moving soft material. Thepenetrating position (55°) allows theblade to dig into tough, tight soilconditions. Adjusting the pitch iseasy. Simply loosen the bolts on thelink, set the desired pitch, and tightenthe bolts.

6 C-frame. Large box-section designprovides maximum strength anddurability.

7 Guarded hoses and tubing areprotected from rocks and debris,extending service life. Heavy-dutyhoses and tubing meet criticalstrength and flexibility demands forincreased reliability.

8 Cylinders. Large diameter cylindersprovide plenty of force to angle/tiltthe blade, even in tough dozingapplications.

9 Larger implement pump providesexcellent blade responsiveness andpredictable control.

3 The cutting edge is recessed into theblade’s moldboard, providing a smooth transition from the cuttingedge to the moldboard. The smoothsurface allows material to beprocessed and smoothly roll off theblade for superior material spreadingperformance.

4 Moldboard. A deeper moldboardcurvature increases material rollingaction. Increases to moldboardthickness provides added dentresistance.

5 Cylinder support brackets. Large,thick plate construction deliversmaximum strength and forcedistribution.

50°

55°

2

3

1

6

7 8

5

4

9

Page 11: D3C Specalog AEHQ5216 D3C III Dozer.pdf · temperature information at a glance. Clutch/brake models are equipped with a four-gauge cluster. All gauges are back-lighted. 9 A suspension

11

UndercarriageComponents designed to provide you with maximum performance and wear life.

Undercarriages are designed and builtby Caterpillar for long wear life and lowowning and operating costs. Threedifferent undercarriage configurationsare available, allowing you to spec thetractor to best meet your job needs:

Standard undercarriage■ A general purpose undercarriage that

performs well in applications withfirm underfoot conditions.

■ Shoe width: 406 mm (16").

LGP undercarriage■ Low ground pressure (LGP)

undercarriage offers a wider track,increasing ground contact area foroptimum flotation, and greaterstability on sloping and finish gradingjobs.

■ Shoe width: 635 mm (25").■ Optional self-cleaning shoe width:

635 mm (25").

XL undercarriage■ Track length is extended on extra

long (XL) undercarriages forincreased ground contact area,increased flotation, and for superiorbalance and finish gradingperformance.

■ Shoe width: 406 mm (16").

1 Full length recoil guarding withsprocket guards and wipers assists inreducing material buildup and helpsprevent material from entering theundercarriage system for maximumcomponent wear life.

2 Front and rear track guiding guardsprovide additional protection fromabrasive material. Rear guards are abolt-on design making installationand removal easy.

3 Segmented sprocket allows replace-ment of sprocket teeth withoutsplitting the track, reducing downtimeand lowering maintenance costs.

4 Split master link features strong,serrated two half links for easy trackremoval. No driving pin is needed.

5 Sealed and Lubricated Trackeliminates internal pin and bushingwear for longer wear life. Strong,strutted links provide increasedstrength and service life.

6 Track shoes are made from heat-treated steel for strength anddurability.

7 Idlers. Heat treated idlers are sealedand lubricated to provide long life.

8 Box-section track roller frameprovides maximum structuralintegrity for increased roller framealignment, and reduces relativemotion.

9 Track rollers. Sealed and lubricatedrollers eliminate internal wear forlonger service life. Sequenced singleand double flange rollers providesuperior track link alignment.

17

54

3

6

29 8

Page 12: D3C Specalog AEHQ5216 D3C III Dozer.pdf · temperature information at a glance. Clutch/brake models are equipped with a four-gauge cluster. All gauges are back-lighted. 9 A suspension

12

Remote zerk lube fittings allows easylubrication of C-frame pivot bearings.Additional zerk fittings have beenadded to all bulldozer pivot pins toprovide long life and maintain tightlinkage.

Removable engine enclosure has abuilt-in grip handle and provides accessto vertically mounted, spin-on engineoil and fuel filters, S•O•S valve, andfuel priming pump.

Increased fuel tank capacities provideyou with more work time betweenrefueling (fuel capacity on D3Cstandard clutch/brake tractor remainsunchanged).

Engine oil dipstick, oil fill and radiatorfill is easily accessed through a hingedand lockable panel on top of the hood.

Easy access to transmission and bevelgear oil check/fill on clutch/brakemachines is possible through a door inthe operator station floor plate.

External brake adjusters for clutch/brake machines are accessible at thefloor plate in the operator compartment.

Combined power train and hydraulic oilfilters on Hystat models are verticallymounted for cleaner changes and areeasily accessible by removing the rearpanel. An S•O•S valve is convenientlyinstalled on the filter base for samplingpower train oil.

Ground level sight gauge allows easycheck of hydraulic oil level.

Fuel/water separator is accessed easilythrough a hinged door located at therear of the machine.

ServiceabilityMore access and fewer maintenance requirements add up to unparalleled ease of service.

Page 13: D3C Specalog AEHQ5216 D3C III Dozer.pdf · temperature information at a glance. Clutch/brake models are equipped with a four-gauge cluster. All gauges are back-lighted. 9 A suspension

13

Total Customer SupportWhen you purchase Cat equipment, you also get Caterpillar’s and your Cat dealer’s totalcommitment to customer support.

Your Cat dealer offers a wide range ofservices that can be set up under acustomer support agreement when youacquire a D3C or any other Caterpillarequipment. The dealer will help youchoose a plan that can cover everythingfrom machine and attachment selectionto replacement intervals. The bottomline is you get the best return on yourmachine investment.

Selection. Your Cat dealer can help youmake detailed comparisons of machinesyou are considering before you buy.You can compare things like expectedcomponent life, the cost of preventivemaintenance and the true cost of lostproduction. You can get preciseanswers to these questions from yourCat dealer.

Easy financing. Consider all the flexiblefinancing options your Cat dealer offersas well as day-to-day operating costs.Whether it’s rental, leasing, orpurchase, your Cat dealer can meet yourneeds.

Maintenance. Choose from your Catdealer’s wide range of maintenanceservices at the time you acquire yourD3C. Repair option programs guaranteethe cost of repairs up-front. Diagnosticprograms such as S•O•S Oil Analysisand Technical Analysis help you avoidunscheduled repairs that can cost youunnecessary time and money.

A Customer Support Agreement canenhance the value of your D3C bylowering your costs per unit ofproduction and puts your Cat dealer’ssuperior support capabilities to work foryou. They are flexible and customizedto your individual needs, whether for asingle machine or a whole fleet. Askyour Cat dealer for details.

Product support. Nearly all the partsneeded to support the D3C are alreadyavailable at your dealer’s parts counter.Cat dealers use a world-wide computernetwork to find in-stock parts tominimize downtime.

Replacement. Throughout the life ofyour D3C, your Cat dealer can help youevaluate the cost involved withrepairing, rebuilding or replacing. Youcan be assured that the choice you makewill be the right one.

Page 14: D3C Specalog AEHQ5216 D3C III Dozer.pdf · temperature information at a glance. Clutch/brake models are equipped with a four-gauge cluster. All gauges are back-lighted. 9 A suspension

D3C Series III Hystat & Series III Track-Type Tractor specifications14

EngineFour-stroke cycle, in-line six cylinder Cat 3046 diesel engine.

Ratings at 2400 RPM* kW HP

Gross power 58.2 78

Net power 52.9 71

The following ratings apply at2400 RPM when tested under thespecific standard conditions for thespecified standard:

Net Power kW HP PS

Caterpillar 52.9 71 —

ISO 9249 52.9 71 —

EEC 80/1269 52.9 71 —

SAE J1349 52.2 70 —

DIN 70020 54.4 73 74

Dimensions Bore 94 mm 3.7 in

Stroke 120 mm 4.7 in

Displacement 5 liters 305 in3

*Power rating conditions■ based on standard air conditions of

25°C (77°F) and 99 kPA(29.32 in Hg) dry barometer

■ used 35° API gravity fuel having anLHV of 42 780 kJ/kg (18,390 Btu/lb)when used at 30°C (86°F) [ref. afuel density of 838.9 g/L(7.001 lb/U.S. gal)]

■ net power advertised is the poweravailable at the flywheel when engineis equipped with fan, air cleaner,muffler and alternator

■ no derating required up to 2300 m(7500 ft) altitude

Features■ direct-injection fuel system with

individual adjustment free injectionpumps and valves

■ electric fuel shutoff solenoid■ one-piece head with two valves per

cylinder■ composition steel laminated head

gasket■ aluminum pistons with cast iron

insert, two compression rings and oneoil ring

■ high carbon steel forged steelconnecting rods

■ steel-backed aluminum bearings withlead-tin overlay

■ seven main bearing forged crankshaft,fully counterweighted and hardened

■ oil pump, gear driven from thecrankshaft

■ piston cooling jets■ multi-plate, water-cooled oil cooler■ belt-driven water pump■ conventional core radiator with

533 mm (21") fan■ dry-type air cleaner with primary and

secondary elements and a restrictionindicator

■ 12-volt direct-electric, gear reductionstarter with terminal shielding

■ 55-amp alternator standard withROPS canopy; 90-amp alternatorstandard with optional cab

■ 12-volt, 900 cca, group 31,maintenance free battery withdisconnect switch

■ in-cylinder glow plugs with built-intemperature switch

■ vertically mounted, spin-on oil andfuel filters

800

50

100

150

200

250

37

75

204

100 136

272

340

1000 1200 1400 1600 1800 2000 2200 2400 2600

Po

wer

(h

p)

Torq

ue

(ft-

lb)

Torq

ue

(N•m

)P

ow

er (

kw)

Engine Rpm GrossNet

Hystat TransmissionDual-path, hydrostatic drive providesinfinitely variable speeds up to 9.0 km/h(5.6 mph), forward or reverse.

Features■ each track is driven by a separate

variable-displacement piston pumpand motor combination

■ drive pumps: two variable-displacement, slipper-axial pistonpumps mounted tandem-style toengine flywheel housing

■ track motors: two 2-speed, link-typepiston motors mounted inboard ofmain frame at the final drives

■ full flow filtering of hydrostaticcharge system oil

■ relief valve settings: 42 000 kPa/420bar/6100 psi

■ charging pumps: two gear-type, oneper drive circuit

Engine Performance Curve

100

80

60

40

20

0 1 3 5 7 9 km/h0 1.2 2.5 3.7 5.0 6.2 mph

20.3

15.8

11.3

6.8

2.3

Nlb

Drawbar Pull

Dra

wba

r Pul

l x 1

000

N (l

b)

Speed

Page 15: D3C Specalog AEHQ5216 D3C III Dozer.pdf · temperature information at a glance. Clutch/brake models are equipped with a four-gauge cluster. All gauges are back-lighted. 9 A suspension

15D3C Series III Hystat & Series III Track-Type Tractor specifications

Hydraulic ControlsProtected system to keep dirt out.

Pump output at 2400 RPM and 6895 kPa(1000 psi)

66.6 liters/min 17.6 gpm

Relief valvesetting 17 241 kPa 2500 psi

RPM at rated engine speed 2400

Features■ single-section gear pump driven from

the engine timing gear train■ full-flow filter■ standard three-valve hydraulics for

blade■ optional four-valve hydraulics for

blade and rear implement■ spring-centered, double acting valves

with precision metering■ single-lever control to raise, lower,

angle and tilt■ needle bearing yokes on all major

pivot points

Control positions■ lift cylinders — raise, hold, lower,

float■ tilt cylinder — left, hold, right■ angle cylinders — left, hold, right■ ripper cylinder — raise, hold, lower

Final Drives

Hystat System Features■ double-reduction, with outboard

planetary gear set■ mounted independently of track

frames to isolate them from machineweight and ground-induced shockloads

■ externally mounted for easymaintenance and service

Clutch/Brake System Features■ single-reduction spur gear set■ mounted independently of track

frames to isolate them from machineweight and ground-induced shockloads

Steering and Braking

Hystat System Steering Features■ single lever steering and direction

control■ moving control lever left or right

slows that track, causing machine toturn smoothly in that direction withfull power to both tracks

■ full lever movement left or rightcauses that track to stop

■ hydrostatic steering eliminatessteering clutches and brakes,eliminates adjustments too

Hystat Service Brake Features■ hydrostatic (dynamic) braking

through machine drive system usingtransmission control lever or centerbrake pedal

Hystat Parking Brake Features■ wet, multi-disc brakes located

between each hydraulic track motorand final drive

■ spring applied, hydraulically releasedby oil pressure from hydrostaticcharge circuit

■ automatically applied when the enginestops, or in the event of transmissionhydraulic oil pressure loss

■ operator applied when the centerpedal is fully depressed, or when theparking brake lever is in the “park”position

Clutch/Brake System Features■ oil-cooled, spring actuated,

hydraulically released, multiple-discclutches

■ self-energizing, double-wrapped brakebands

■ two-pedal steering standard■ optional, dash mounted, dual hand-

lever steering with brake pedal■ mechanically activated parking brake■ extended brake adjusters

Powershift TransmissionThree-speed planetary auto shift,remotely mounted from engine.

Maximum travel speeds at rated enginespeed

km/h MPH

Forward 1 3.1 1.9

2 5.9 3.7

3 10.8 6.7

Reverse 1 3.2 2.0

2 6.3 3.9

3 11.4 7.1

Features■ single-lever, U-shaped pattern shift

control■ single stage torque converter■ planetary gear design■ high torque capacity, perimeter-

mounted clutches

Weights(Approximate)*

Hystat Systemkg lb

Standard 7112 15,680

XL 7304 16,103

LGP 7713 17,004

Clutch/Brake Systemkg lb

Standard 7039 15,518

XL 7231 15,941

LGP 7640 16,842

* Operating with dozer blade, canopyROPS, back up alarm, operator,coolant, lubricants and full fuel tank.

0

178

142

107

71

36

1.3 3.9 6.4 9.0 11.6 km/h0 1.6 3.2 4.8 6.4 8.0 mph

36

28

20

12

4

Nlb

Drawbar Pull

Dra

wba

r Pul

l x 1

000

N (l

b)

Speed

Page 16: D3C Specalog AEHQ5216 D3C III Dozer.pdf · temperature information at a glance. Clutch/brake models are equipped with a four-gauge cluster. All gauges are back-lighted. 9 A suspension

16 D3C Series III Hystat & Series III Track-Type Tractor specifications

UndercarriageRebuildable, deep hardened steel components.

Features■ Sealed and Lubricated Track■ hydraulic track adjusters■ box section track roller frames■ bolt-on rear track guiding guards

■ full length recoil guarding withsprocket guards and wipers

■ serrated, two-piece split master link■ single-grouser shoes

■ segmented sprocket■ sealed and lubricated rollers

and idlers

Service Refill Capacities

Hystat System CapacitiesLiters Gallons

Fuel tank 165 43.6

Crankcase and filter 13 3.4

Final drives, STD &XL (each side) 13.8 3.6

Final drives, LGP(each side) 20.5 5.4

Cooling system 21 5.5

Hydraulic tank 56.8 15

Clutch/Brake System CapacitiesLiters Gallons

Fuel tank (STD) 122 32.2

Fuel tank (XL, LGP) 165 43.6

Crankcase and filter 13 3.4

Transmission 28.2 7.5

Final drives, STD &XL (each side) 8 2.1

Final drives, LGP(each side) 12 3.1

Cooling system 21 5.5

Steering brake/clutch (each) 28.4 7.5

Hydraulic tank 56.8 15

Bevel gear case 15.1 4

CanopyRollover Protective Structure (ROPS).ROPS canopy is required in U.S.A.

Features■ sound suppression headliner■ wide angle rearview mirror■ meets ROPS criteria SAE J1040-

MAY94 and ISO 3471-1994■ meets Falling Object Protective

Structure (FOPS) criteria SAE J395a,SAE J231-JAN81, and ISO 3449-1992

Standard XL LGPShoe width 406 mm (16") 406 mm (16") 635 mm (25")

Length of track on ground 1899 mm (74.8") 2055 mm (80.9") 2055 mm (80.9")

Track gauge 1448 mm (57") 1448 mm (57") 1676 mm (66")Standard D3C clutch/brake only 1422 mm (56")

Ground contact area 15 420 cm2 (2390 in2) 16 690 cm2 (2586 in2) 26 100 cm2 (4045 in2)

Ground pressure -Hystat only 45.2 kPa (6.56 psi) 42.9 kPa (6.23 psi) 29.0 kPa (4.20 psi)-Clutch/brake only 44.7 kPa (6.49 psi) 42.5 kPa (6.16 psi) 28.7 kPa (4.16 psi)

Number of rollers (each side) 5 6 6

Number of shoes (each side) 37 39 39

CabCaterpillar cab and Rollover ProtectiveStructure (ROPS).

Features■ modular design■ tinted windows■ sliding right and rear windows■ electric wiper/washer controls■ ten adjustable ventilation ducts with

three-speed fan■ front and rear wipers and washers■ sunvisor■ dome light■ speakers, antenna, wiring and radio

bracket■ cigarette lighter and ashtray■ cloth suspension seat and headrest■ coat hook■ key lock■ insulated rubber floormat

Page 17: D3C Specalog AEHQ5216 D3C III Dozer.pdf · temperature information at a glance. Clutch/brake models are equipped with a four-gauge cluster. All gauges are back-lighted. 9 A suspension

17D3C Series III Hystat & Series III Track-Type Tractor specifications

Tractor Dimensions Approximate dimensions are applicable to all D3C tractors.

BulldozerVariable Pitch, Power Angle and Tilt (VPAT) dozer blade.

Standard XL LGPBlade capacity (SAE) 1.26 m3 (1.64 yd3) 1.26 m3 (1.64 yd3) 1.31 m3 (1.70 yd3)

G Blade width 2547 mm (100.3") 2547 mm (100.3") 3194 mm (125.8")

H Blade height 836 mm (32.9") 836 mm (32.9") 746 mm (29.4")

I Blade lift height 761 mm (30.0") 761 mm (30.0") 761 mm (30.0")Standard D3C clutch/brake only 773 mm (30.4")

J Digging depth 418 mm (16.5") 418 mm (16.5") 398 mm (15.7")Standard D3C clutch/brake only 410 mm (16.2")

K Blade cutting edge angle, adjustable 50° to 55° 50° to 55° 50° to 55°

L Maximum tilt 356 mm (14.0") 356 mm (14.0") 490 mm (19.3")

Maximum angle (either side) 25° 25° 25°

Blade width at maximum angle 2308 mm (90.9") 2308 mm (90.9") 2901 mm (114.2")

Standard XL LGPA Track gauge 1448 mm (57") 1448 mm (57") 1676 mm (66")

Standard D3C clutch/brake only 1422 mm (56")

B Width of tractor (std shoes, no blade) 1854 mm (73") 1854 mm (73") 2311 mm (91")Standard D3C clutch/brake only 1829 mm (72")

C Overall length (w/ blade) 3982 mm (156.8") 3982 mm (156.8") 3954 mm (155.7")Standard D3C clutch/brake only 3859 mm (151.9")

D Length of basic tractor (w/o blade) 2957 mm (116.4") 2957 mm (116.4") 2957 mm (116.4")Standard D3C clutch/brake only 2934 mm (115.5")

E Tractor height 2728 mm (107.4") 2728 mm (107.4") 2728 mm (107.4")Standard D3C clutch/brake only 2675 mm (105.3")

F Ground clearance 374 mm (14.7") 374 mm (14.7") 374 mm (14.7")Standard D3C clutch/brake only 322 mm (12.7")

AB C

D

E

FI

H

2795 mm(110")

J

L

GGrouser Height: 47 mm (1.9")

K

Page 18: D3C Specalog AEHQ5216 D3C III Dozer.pdf · temperature information at a glance. Clutch/brake models are equipped with a four-gauge cluster. All gauges are back-lighted. 9 A suspension

18 D3C Series III Hystat & Series III Track-Type Tractor specifications

Standard EquipmentStandard and optional equipment may vary. Consult your Caterpillar dealer for specifics.

Air-to-oil transmission cooler (Hystatonly)

Air cleaner, dry-type with precleanerAlternator, 55-ampArm rests, four-way adjustableBattery, 12-volt, maintenance free,

900 cca with disconnect switch Blower fanCat 3046, 6 cylinder diesel engine with

12-volt direct electric key start/stopDecelerator pedal (Clutch/brake only)Engine enclosures, with grip handleFuel/water separator Fuel priming pumpFoot rests, adjustable (Hystat only)Gauges, illuminated, dash mounted

showing engine coolant temperature,engine oil pressure, transmission oiltemperature, and fuel level

Indicator lights:Low alternator voltageTransmission/hydraulic oil filter

restriction (Hystat only)Parking brake (Hystat only)Rabbit speed selection (Hystat only)

Glow plugsGuards, bottomGuards, recoil, full length with sprocket

guards and wipersHornHydraulic controls, three-valve, single-

lever dozer controlHydraulic implement pumpHydrostatic transmission, dual path,

closed loop (Hystat only)Joystick control lever (Hystat only)Lifetime lubricated rollers and idlersMufflerOil-cooled steering clutches and brakes

(Clutch/brake only)Parking brake - automatic (Hystat only)Parking brake - manual (Clutch/brake

only)Pedal steering (Clutch/brake only)Pull hook, frontRetrieval hitch, rearSeat, vinyl, suspension with adjustable

backrest and seat beltSegmented sprocketsService hour meter

Tool box with hinged lidTorque converter (Clutch/brake only)Transmission, planetary power shift,

three speeds forward, three reverse(Clutch/brake only)

Track:Adjusters, hydraulicFront/rear guiding guardsRoller frames:

Standard — five rollerLGP — six rollerXL — six roller

Sealed and Lubricated, two-piece master links

Shoes, single grouser:STD— 37-section, 406 mm (16")LGP — 39-section, 635 mm (25")XL — 39-section, 406 mm (16")

Vandalism protection

Page 19: D3C Specalog AEHQ5216 D3C III Dozer.pdf · temperature information at a glance. Clutch/brake models are equipped with a four-gauge cluster. All gauges are back-lighted. 9 A suspension

19D3C Series III Hystat & Series III Track-Type Tractor specifications

Optional Equipment Optional equipment may vary. Consult your Caterpillar dealer for specifics. Approximate changes in operating weights.

kg lb

Air conditioning, cab 66 146

Back up alarm (required in U.S.A.) * *

Batteries, 12-volt, heavy duty, 30 65maintenance free, two 900 cca with disconnect switch

Bulldozers: Variable Pitch, Power Angling & Tilt, inside mounted arms:

Standard, 1.26 m3 (1.64 yd3) * *XL, 1.26 m3 (1.64 yd3)LGP, 1.31 m3 (1.70 yd3)

Cab, ROPS and mounting, includes 204 450 90-amp alternator, air pressurizer, air filter, heater, front and rear windshield wipers and washers, rearview mirror, sunvisor, speakers and antenna, ashtray, cigarette lighter, coat hook and key lock

Canopy, ROPS and mounting, includes * *rearview mirror and headliner (required in U.S.A.)

Counterweights:

Front mounted 367 810

Idler mounted 136 300

Ether start aid 4 9

Guards:

Bottom, heavy duty 58 128

Rock, idler (use with counterweights) 42 92

Rock, idler (use without counterweights) 45 110

Roller, full length (STD) 64 141

Roller, full length (XL, LGP) 67 148

Heater, open canopy 36 80

kg lb

Hydraulic arrangement:

4-valve, 1-lever dozer control, ripper 16 36

Lights, ROPS mounted, two front, 15 32one rear

Radiator sandblast grid (Clutch/brake only) 13 28

Rear power takeoff drive 18 39

Ripper, includes three teeth 249 549and hydraulic cylinder

Ripper teeth, additional 12 26

Screens:

Rear, for use w/ROPS canopy 30 66

Rear, for use w/ROPS cab 31 69w/o air conditioning

Rear, for use w/ROPS cab 24 53with air conditioning

Side 50 111

Seat, Caterpillar Contour Series 28 62with adjustable backrest and retractable seat belt

Steering, hand lever (Clutch/brake only) 14 32

Sweeps, logging 78 172

Tracks:

LGP - pair, Sealed and Lubricated,self-cleaning, 39-section,635 mm (25") shoes 187 412

* Included in operating weight.

Page 20: D3C Specalog AEHQ5216 D3C III Dozer.pdf · temperature information at a glance. Clutch/brake models are equipped with a four-gauge cluster. All gauges are back-lighted. 9 A suspension

D3C Series III Hystat & Series III Track-Type Tractors

AEHQ5216 (4/97)(Replaces AEHQ3866-02)

Materials and specifications are subject to change without notice.Featured machines in photos may include additional equipment.

See your Caterpillar dealer for available options.

© 1997 CaterpillarPrinted in U.S.A.

R

Your Cat DealerThere is one very important component included with everyCaterpillar D3C Series III Hystat and Series III Track-typeTractor that no one else can offer: your Cat dealer.

Whether you have questions about performance, service orfinancing, your Cat dealer has the answers. He is dedicatedto helping you make the right equipment choice for yourrequirements.

Plus, your Cat dealer has most parts you will ever need foryour Cat equipment right on the shelf. If not, the dealer’sworldwide computerized network will immediately find theclosest location of the part you need, minimizing yourdowntime.

When you need more details about the D3C, contact youCat dealer. You’ll find he’s easy to talk to. And he’sgenuinely interested in talking with you.