d model maytag dryer service manual

7/21/2019 D Model Maytag Dryer Service Manual

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PAGE

SECTION

ELECTRICAL

EST

EQUIPMENT 1.1THRU1.3

sEciloN

2

ELECTRICAL.M

CHANICAL

TROUBLESHOOTING

2.1 THRU

2.7

SECTION

SERVICE

ROCEDURES 3'1

THRU

3-26

sEcTroN

PRE.INSTALLATION

INSTALLATION

4.1 THRU

4-10

SECTION

WARRANTY

REPLACEMENT

ARTS

5.1

THRU

5.2

SECTION

SPECIFICATIONS 6.1 THRU6.9

sEcTroN

ELECTRICAL

SCHEMATICS

7.1

THRU

.119



38767

38766

3-12302

2-13323

3-4652

3- 11353

59128

. : \

-+

- t

I

I

59).2

5 9 1 3 3

5 9 1 3 4

\

2-

r2e4

3-4630

3-13272

2-1r294

3- 3736



38t19

38180

38766

387

l

59t28

59t29

5 9 t 3 0

5 9 r 3 1

5 9 t 3 3

59134

5 9 1 3 5

5 9 r 4 3

59144

2-11294

2-13323

3-3136

3-4353

3-4530

3-4652

3- r

3s3

3-t2302

3-13272

Blode

or

sow

Replocement ri l l

Hole

sow

wi th

dr i l l

Extension

or sow

Vent

kit

-

stondord

4'r

(

0. | 5cm)

kit contoirs

three 59 30

4" x 24"

( l0. l6cm

x 60.95crn)

luminum

ipes,

wo 59131

"

( l0. l5cm)

oluminum lbows

ond

one

59129

"

(

10. 5cm)

vent

hood

Vent hood

4"

(

0.l

6cm)

wide-mouth

Aluminum

pipe

4" x 24"

(

10. 5cm x 50.95cm)

Aluminum

lbow

4' '

(

0. l5cm)

Aluminumwindow

plote

-

12"x 18"

30.48cm

45.72cm)

Aluminum

window

lote

15" 20"

38. lOcm

50.80cm)

Vent duct ossembly 18"

45.72cm)

o 30"

(75.20cm)

ong

Flex ib leoluminum

ent

k i t

-

inc ludes

ne

4"

( l0. l6cm)

vent

hood, wo 4"

( l0. l5cm)

clomps

ondone

4"

(

10.

6cm)

dio.

x 8'

(2.44m)

exible

vent

duct

Rectongulor

ent

kit

with

round

odopter

Screw

-

for exhoust

duct kit

-

for

exhoust ef lector

kit

Fostener

or exhoust

uct

kit

Exhoust

eflector

kit

for nonvented

ryer

Flex ib leoluminum

ent duct

-

4" x 32"

( l0. l5cm

x 8l .28cm)

engthst retches

o 8 '

(2.44m)

Clomp or

f ex ib le

duct

Exhoust uct kit for sideondbottornvenfing

Docron int

bog

lnsulot ion

or exhoust uct

kit

Brocket

or exhousi

deflector

-



M/\YTAG

@

1

Control

Panel

Assembly

Components

2 FrontPaneland

Door

3 Tumblsrand RelatedComponents

4 Blower,Regulating nd Cool

DownThermostats

5

DriveMotor

and

dler

6 HeatingElement

7 GasValve

8

Gabinet

nd Top Cover

_ra



I

-

-l-

x

\ ! r r ' i r

.*\F\

I

e . - 4

\<

{'+

\

* \ '

A

0

I

d\

' lq,

I

.a- I*a ^-,

(r

Tf

\ l -

f f i f l1 s^-

T

fr

<---.

s$a

"s

s0

|e

I R



o

,o

g

t-



MAYTAG

Secfnon

Elccfnnaol

csf

Equf,pnnc

oHMS

RESISTANCE

MEASUREMENTS)

When

hecking

esistanceecertain

he

unit

s

dis-

connected

rom

ts

power

upply.

ailureo

do

so

wi l l resul t

n meter

damage

when

performing

checks. oraccurateeadings, ires hould edis-

connected

rombothsides

f

the component.

SET

METER

FOR USE

AS FOLLOWS:

1.

Calibrate

eter y

ouchingest

probes

ogether

and

urning djusting

ialuntil

meter

eads

0"

on

green

cale.

Recheck alibaration

henever

scale

s changed.

Replace

attery

f dial

willno t

bring

meter

eading

o

"0".)

2.

Select

hescale

mosteasily

eadand

place

es t

probes

n

respective

erminals.

hen hecking

a

switch

he

readingwould

normally e

either

openor closed. reading f 70 on the R x 10

scale

would

or

example e

700 ohms

resis-

tance.

The ollowinghart

hows ypical

esistance

alues

for some f

thecomponents

ound n

Maytag

ry -

ers.

C

, . . , , * { r

The Maytagapplianceest meter

s most effective

when

used o detectopen or closedcircuits

n

an

electr ical

omponent.

his

method of

testing

s

often

referred o

as

"continuity

testing"

and

is the

easiest

means

of checking

part.

A

continuity heckcan be

safely

madeonlyafter he

unit beingchecked

has

beendisconnected

rom ts

electrical

upplyand after

you

have emovedwires

from

the terminals f

the

part

being

ested.Follow-

ing manualactivation f the part (if required) nd

after

he meterhas

been

set on an ohms scale, he

probes

of

the test

meter

are

placed

on

the respec-

tive terminals.

Needlemovement o t he

"O"

end of

the

scale

would ndicate

ontinuity

hrough he

part.

No needle

movement

would indicate

no continuity

and a

probable

noperative

art.

In

general,

when

checking

or

continuity,

needle

deflection

ndicates

closedcircuit

and

no

needle

deflection

would ndicate

an open

circuit.

l l

Heating

Element

10.23

hms

Gas

Valve

Disconnectadiant ensor nd gniterwires.Mea-

sureacross

gniter

ires

or

igniter

lug

romvalve

to

get

a

resistance alue

of

425-450 hms.

Measure cross ensor

ires o

get

a

resistance

f

450-475 hms.

DriveMotor

Red erminal

o

Gray

erminal

1 . 5

o h m s

'

1 - 1



In order

o

measure he

individual

indings he

red

and

gray

wireswill

have o be

pulled

ff

of the start

switch.

Run

winding nly

Start

windingonly

Glow

Bar

lgniter

2.25ohms

3

ohms

Because f the make-up f the gniter,he resis-

tance

will vary over a

rather

wide

range.

Values

from

180

ohms

o 400ohms

would e

ypical

ith

an

igniter t

room emperature.

Shut-OffSolenoid

Electronic

ontrol

Models

50

ohms

55 ohms

These

esistances

re

not

meant o be used

s

he

exact

alueso determine

hether component

s

good

or bad.

They

are

provided

o that

you may

havean

deaof

the resistance

hat

you

can

see

n

testing omponentsn Maytag ryers.

VOLTAGE

HECKS

For he

most

part

hesechecks

willconsist

of taking

readings t

the

wall eceptacle

n

order

o determine

the

availability f

voltage

o the

product.

Voltage

checks

on

individual omponents

f

a

product

ar e

not

recommendedue

o the

possibility

f electrical

shock.

Component

part

testing

s best

accom-

pl ished

hrough

continuity

hecks

with a 38559

Maytag

appliance

est

meter.

NOTE: Use

of the

meter on

voltage

higher

han

indicated

ange

may cause

permanent

amage

o

the

meter.

To

prevent

damage

irst select

highest

rangeand

then

ower

or readings

which

all within

the

lower scale.

SET

UPMETER

OR

USE

AS

FOLLOWS:

1.

Turn

selector

nob

o

desired

meter

unction nd

appropriate

ange.

2. Plug black ead nto socketmarked (black).

3.

Plug

red lead

nto socket

marked

+

(red).

4.

Place est

eads

nto eceptacle

n

order

o deter-

mine

voltageavailable.

TEMPERATURE

EADINGS

RANGE

50'F.

TO 300'F.)

Dryer

Air emperature

eadingsan

be aken

at

the

int ilterby

removinghe

ilterand

placing

he

1-2

accessory

emperature

robe Part

No. 38562)

directly

n the

lint

i l teropening.

ycling

f

the

thermostats

an

actually

e

observed

s can

he

temperature

f

the exhausted

ir .

SET

UP

METER

FOR USE

AS

FOLLOWS:

1.

Turnselector

nob o

TEMP.

2. Insert lack egativeeadof temperaturerobe

intosocket

marked

(black).

3.

Insert

ed

positive

ead f

emperature

robe

nto

socket

marked

(red).

4. To calibrate

meter,

ouch

black

plug

rom

red

positive

ead o black

egative

ead nd

urncali-

bration

ial

unti l

eedle

ligns

ith

CAL.

5.

Probe

s ready

o use

-

readblue

scale

on

meter

ace

marked

EMP.

Each

circuit

n

an

appliance

as a

"normal"

current

draw

which

s

an

indication f

the

performance

f

that circuit.

Current

draw

levels ess han or

more

thannormalgiveclues o malfunctions. he clamp-

on

ammeter

measures

hese cur ren ts

wi thou t

breaking

he circuit

by

measuringhe strength

f

the

magnetic

ield developed

round each

conductor.

Current

s

read by se parating

he conductors

and

clamping

he

aws

of

the ammeter

round

eachcon-

ductor

on

whichcurrent

s to be

read.Low amper-

age

readings

ndicate

problems

uch as damaged

heating

elements,

xcess

belt slippage,

tc.

High

amperage

eadings

ndicate he unit

being

ested

s

operating

nder

an

increased

mechanical r electri-



cal

oad.Worn

parts

or

low

voltagewill

show up as

low

amperage

eadings.

NOTE:

Overloads

n a circuitbreakeror fuse

can

be

traced o the

product

being ested

or

the

circuit

breaker

or

use)

by checking he

product's

urrent

draw. l f the

amperage

eading

s less than the

breaker

eading,he

breaker r fuse

box

is

at

fault.

USEOF AMMETERON DRYER

There

re wocurrents

f concerno us

n

anelec-

tr ic

dryer;

he heating

lement

urrentand

he

drive

motor

current.

These

currents

an be

measured

y

useof a

"split

l ine

cord"

extension

or

the dryercord

or by attaching he ammeter

o the

respective

power

inewires

at

the

dryer erminal

lock.Current

measured

houldbe 21 amps

on

the heating

ele-

ment

side of the line,24

amps on the

drive

motor

sideof the

ine

and

4

ampson the centeror

neutral

l ine.

- d/d:__.\\

\

i \

t

'-\

. )

The motor

est cord

checkoperat ion f

installedn the

unit.

may

be used

to

electrically

the d r ive motor wh i le

s t i l l

Testing

of the mot or in this

manner

determines

hetheror

not it wil l run

inde-

pendently

f

other electrical

omponents.

Two

test

leads

are

required

o check

operationof

the drive motor.

To

check

the motor for runnino.

hook

uo

test

cord as shown.

Location f terminals

n

motormayvary rom

draw-

ing .

CHECKING

EAT

CONTACTS

MOTOR ENTRIFUGAL

WITCH

1. Disconnect

ryer

power

source.

2.

Gainaccess o

motor

and

remove

lueand black

leads rom motor

switch.

3. Use either

of the

following

est methods

using

appropriate

aution.

A. Live

test

-

use caution

1.

Using

a2-1110

wir ing

oupler, onnect lue

and black

wires

emoved rom motor

switch.

switch.

2. Reconnect

ryer to

power

and set

for heat

cycre.

3. Startdryer,

f heat

s

produced,

eplacemotor

switch

on

motor. f no

heat,

continueaddi-

t ional

ircuit hecks.

B.

ContinuityCheck

(lnsulate

wires removed rom motor

switch.)

1.

Using l ipadapters uppl ied i th he

Maytag

Appliance est Meter,

attach

meter

probes

o

the blue

and

blackmotor

switch erminals.

2. Arrange

probe

eads

away from

any

moving

parts

and set

meter

on

RX1 range.

Reconnect ryer to power sourceand start

dryer, continuityon

meter indicates ood

switch. No

continuity,

eplacemotor

switch

or

motor.

Open

door

o

stop dryer.Whenmotor

stops,

motor

swi tch

contac tsmus t open, f no t

replace

witch

or

motor.

W H O R

GY

3.

4 .

PROTECTOR

:

.,.,d]!LE

1-3



Secfflon

Eilecfnnaoil=A

chonnc@

Tfnoub[cshoof

Blown

use

or circuitbreaker.

ryer s

plugged

n.

MAYTAG

Il|'ltt

NOT

UN

Dryerwon't

start

All wires are hooked

up

to their corresponding

terminals.

or

run.

Door witch Push-to-start

witch.-Timer.

Time and auto dry

models.

Drivemotor.

Drivemotor runs

-

drum

won't

turn.

B e | t o f f o r b r o k e n. - M o t o r p u | | e y | o os e o r 9 f f . - | d | e r t e ns i o n s p r i n g . - | d| e r p u | | e y .

Dryer uns a few minutesand then stops -

Motor

overload

protector

opens.

Lint build-up

rounddrive-Low

voltage

Blower

mpeler

btocked.-Drive motor.

motor.

Checkcool down hermostat

D712.

2-1



Dryerblows

uses or trips

circuitbreaker.

ELECTRIC

MODELS

The

amperage

eadings re

at

240

volts. One

line will

be

24

amos

and

he

other

inewil l

be

21

amos.

The neutral

inewil l

be

at

4.5 amps.

f

you

have he

above

amperage

eadings,

he

problem s not the dryer.Check

the

fuse

box, circuit

breaker

or

house

wir ing.

Snorteb

heatinoelement.

Incorrect

wiring

or

a

wire shorting

to

ground.

GAS

MODELS

During

gnit ion

he dryer

wi l l

draw

7

amps.

With he burner

n, the

dryer

wi l l

draw

4.5

amPs.

f

the

dryer

s drawing

he above

amperage

nd

the

fuse blows,

the

problem

s

not the dryer.

Check he fuse box, circuit

@

Drive

motor.

GAS

MODELS

Gas

available.

I

I

lgniter .

Radiant ensor.

I

I

Gas

valve.

Timer

auto

dr y

Dryerwon't heat

(motor

uns).

ELECTRIC

MODELS

Blown

use

or

tripped

circuit

breaker.

I

I

I

Open

heating lement.

U1IIILOTRY

Hi- l imithermostat.

I

Regulating

hermostat.-Temperature

selector

witch.

and

ime

Cycle elector

witch

models.

D608,D808,

D710.

Drive

motor start switch

lmproper

Drying

Clothes

Wrinkled

Harsh

Taking oo

long

Lint

i l ter s c lean.-Restr ict ion

in

exhaust.-Exhaust

hood

door

stuck.-Exhaust

too

long.--1

\y

2-2



Adjust

motor

pulley

or

wrong

motor

pulley.

Poor

make-up

ir.

lnsorrect

drum peed.

Blower

impeller

ound.-Be

sureelement

Adjust

motor

pulley or

gas

valve

ycles

or wrono

motor

oullev.

on andoff.

Shortedheating

element

electric

dryersonly.

Customer verloading

ryer.

Checkclothing

abels

for fabric

content.

timer

will not

advance,

eplace

timer.

timer

motor. f

not,

proceed

with

next

check.

WIttNOT

I|UT

FF

TimeDry Models

Timermotor

Timer

Auto Dry Models

Set

timer

or

time dry. Check When

valve

or element

ycles

Dryer

cyclingon

hi

limit

her-

voltage

across

imer motor. f

-off,

should

have

power

to

mostat.

Check

ollowing.

Lint i l ter

lean.-Restr ict ion

in

exhaust.-Exhaust

hood

door

5lv6t1.- fxhaust

too long

Regulatinghermostat.-Customer is over loadingryer.

WON'T

SHUT

OFFON

AIR FLUFF"-

D51O

Dryerwill

shut off on

air

fluff

only

when

the timer s

set

to

Time Dry.

ELECTRONTC

ONTROLMODELS

D608, D710,

D712, D808,

D810

DRYERWON'TSHUTOFF. SOLENOIDNEVER NERGIZES. ' '

D608,D808

Be

sure dryer

heats,dries Check

or loosewires and

be

Sensor

circuit.Disconnect

WH/

clothes

and

condition

elates o-sure that

all

wires are

con-

-tllus

at sensor

coupler.Se t

dial to

damp dry.

lf

dryer

shuts

off

within

60 seconds,

difficulty s

caused

rom

leakage

n

sensorcircuit.

malfunction

f

contro..

nected

o correct

erminals.

2-3



Shut-off

solenoid.Unplugdryer

and

check

or

continuity

between

he

two

solenoid

er-

mina ls .

I

Electronic ontrolboard.

D710,

D712,and

D810

Dryers,

Permanent

Press and Regular.

Cycle

selector witch.See

Edgeboard onnector

with

-Electrical

Section

or switch-cdpacitor.

Set dryer

o regular

tests.

cycleand

start unit.

While

dryer

s

operating

bserve

neonbulb.

f neon

bulb

l ickers,

replace

edgeboard onnector

with caoacitor.

Be

sure

dryer

heats,dries

Electronic

ontrolboard.

nsert

Edgeboard

onnector

with

clothes

and condition

elates o

-

38204electronic

ontrol

est

-capacitor.

Start dryer.

While

malfunction f control.

tor

with

capacitor.

Sensor

ircuit .

isconnect Shut-off

olenoid. nplug

ryer

Start control

switch.

With

drver

White/Blue

ire

at

coupler nd

and

check

or

continuity

unplugged

nd dialset on

reg-

startdryer

on

regular

etting.

lf

dryer huts

ff

n 12 o

15

minutes n dryor 18 o 22

minutes

n

'more

dry',dif f i-

culty

s

caused

rom eakageo

groundn

sensor ircuit .

DRYER

WON'T

SHUT

OFF

D810.

(Exceptwhen

permanent ress

with adjustable

ress

care s

selected n

modelsD712-D810)

D608,

D808

Check

o be sure selector witch

tab

is not brokenoff.

lf tab

is

broken,

eplace

elector witch.

After replacing elector witch,

check

or bent solenoidbracket.

lf

bracket

s

bent,

bend bracket

sl ightly pward.

or broken

shut-off

solenoid

l inkage.

Selector

or st art control

switch.

Check switch

per

sche-

maticof dryer beingserviced.

2-4

board.

Start dryer.

f

dryer

shutsoff

in

approximately

0

seconds.

eolace

electronic

controlboard.

between

he two so lenoid

er -

mina ls .

Dryness ontrolswitch.Check

or

continuity etweendryness

con-

trol switch erminal s.

With

normal

dry

button depressed,

ou

should

havecontinuity.

dryer

s

operating

observe

neon

amp. f neonbulb

l ick-

ers,

replace

edgeboard

onnec-

ular,

depress

push-to-start

ut -

ton.

Check

or

continuity n

the start controlswitch

between

erminals

White/Red

to Orange n

D7'10 ryers.On

D8'10 ryers, heck

or

con-

tinuitybetween erminals

White/Redo Orange/Blackn

start controlswitch and

on

D712,between

White/Red 1

and

Yellow35.

No

continuity,

reolace tart controlswitch.

. .SOLENOID

ENERGIZES' ' .

D608,

D710,

D712,D808,

D710,D7'12,

D810

Check

o be sure

start control

switch

ab

is not

broken.

f

start

control

switch

ab

is

broken,

replace tart controlswitch.

After

replacing tart controlswitch,

check

or

bent solenoid

racket.

Bend bracketup if bent.

Shut-off

inkage.Check

or

off

-Bent

solenotd

racket.

11heat

cool_down

stays on,

check

or bent

noid

bracket.

sore-

thermostat.



1I,|ISCETTANEOUS

Ticking

ound.

oosewirehit-

tingcabinet r other ompo-

nenl.

Dryernoisy.

Thumping

ound.Check

or

Thumping

ound.

Rear

drum

Thumping

ound.

Checkdrum

loose

drum baffle. oller(s)worn or

misaligned.

for

rough

Ticking

ound.Check

or

an

-object

caught

n the

blower.

scraping ound.

ront

or

rear

bulkhead

elt

sealout of

oosi-

t ion.

Scraping

ound.

eflon

Popping

or squealing

ound.

bearings

mounted

o the front

-

Check

or

a sticky belt or

bulkhead re worn.

frayed

belt

Buzzerwill not

buzz at end of cycle.

(Auto

dry

Models)

Be

sureall

wires

arecon-

nected

nd

wired

orrectly

n

the timer,

buzzer nd drive

motor.

Buzzer

Motor

centrifugal witch stick-

ing n run

posit ion.

Buzzer

stays on too

long or

goes

off

too

quickly.

Auto

dry

Models)

Length

of

time the

buzzer

stays on

is

dependent pon

the time t takes the motor to

slow down, allowing

he motor

switch o

reset.The normal

time

increments

between

2

and 3 seconds.

Buzzerwill not

buzz during

Press

Care Setting

D610-D612

ryers).

With

dial set on aut o dry

permanent

press

and the

press

care

"on"

button

Buzzersignalon

Miswired

press

Buzzer.

depressed,

he

buzzer

will

soundat

the

endof the normal 0 minute ool-down.

After

his, he dryer

will

continueo tum-

bleclothes

n cool

air

or 24 minutes.

During

his

24 minutes,

he buzzer

i l l

soundapproximatelyvery

minutesor

three

o

eightseconds.

f

buzzer oes

not sound,

roceed

n.

careswitch r

t imer.

2-5



Buzzerwill

not

periodically

uzz

during

permanent

ress

cool down

(D512)

r ime'

MISCELLANEOUS

ertaining

o

ElectronicControl

Dryers

Dryer

shutsoff before

clothesare dry.

Dryer

hould e externally

Sensor ircuit oen.

Broken

strap.

grounded.

Loosewire

connectionsr-Capacitor

& edgeboardon-

Electronicontrol oard.

incorrectwiring. nectorassemblv.

Timerwill not

advanceduring

permanent ress

with Adjustable

Press

Care

D712

nd

D810).

Shut off solenoid

mustener-

Check

for incorrect

ir ingor-Timer

motor.

gize

before imer

will

advance.

wire

off.

Timer.

Check

or

continuity Start controlswitch.Check

or

between imer erminals lack

6enlinuity

betweenStartcon-

and

pink/black

n

D810and

on

D712

between lackand

yellow.

trol switch erminals

ink/black

and

red/black

n

D810

and

D 7 1 2 .

Time

wilf not

advanceduring

Time Dry

(D7121

Timer-check

or

continuit

Timer motor.

between

black and

pink.

Check

or

continuity etween

pink

to

redlblack

on

D710

dry-

ers

cycle selector

witch.

On

D608 and

D808

check

or con-

tinuityon switch between

gray

and

blue.

Whenmaking his

check on

D608

and

D808 dry-

ers, the selector witchshould

be

in the

off oosition.

pink/black

nd red/black n

D710

dryers .

On D712and

D810 dryers,check

between

blue and

white/brown n the

start control

switch with t he

switch

n

the off

position.

TimerD810.

Check

or

con-

tinuitybetween

orangeand

brown

imer

erminals. n

D712 check

or

continuity

between

brown and

white/

brown.

2-6

lf

problem

s

not found

n

above

checks,

eplace

elec-

tronic

controlboard.

Repeating himedoes

not ring

-

Permanent

ress

Cycle.

Dryer

must

proceed

o

"cool-

Cycle

selector witch

with dial Start

controlswitch.

Check

or

down"

before

epeating

hime set on

PermanentPress.

-continuity

between

erminals

will

ring.Repeat

hime witch

mustbe

"on".



Repeating

himedoes not

sound

during

Permanent ress

with

AdjustablePress

Care Setting

D712

and

D810

dryers).

The

chimewill

soundduring

Chime

switch

(D810)

only. Be

Start control

switch.

After

sole-

this

settingevery8 minutes

sure

switch

s

on.

With

switch

noid

energizes

nplugdryer

Timer.

WithPress

areselec-

lf

problem

s not located n

tion made,

check

or

continuity-above

checks,

eplace

elec-

until he

ast

2-3 minutes.

ur-

ing

he ast2-3minutes,

he

chime

will

sound very

0

seconds ntil ompletion

f the

cycle.

between imer erm inals

white/

blue

o

brown

on bot h the

D712

and D810.

On

D712,

also check rom

black o

yel-

low

and on t he D810

check

from

black o

oink-black.

Chimenot

oud

enough.

Check o

be surechime ctua-

on,

no

continuity etween er-

minals.

and check or

continuity

between

pink

to

white/blue

nd

pink/black

o

red/black

n start

control.

tronic

controlboard.

Assuming

everything

s

al l

tor assembly s not

brokenor

-

r ight,

he sound

evel

of

the

loose.

chimecannot

be chanoed.

Clothes ot

dry

enough.

Be

sure

dryer

s

operating ffi- Without

a

load

of clothes

n Temperature

nd dryness

cientlyand controlsare work-

-the

dryer and the

normal

dry-

-switch.

On

D608

and

D808

ing

properly.

ness

selected, he dryer

will

dryers

check

or

continuity

shutoff in

approximately

4

minutes.

With

extradryness

selected,he

dryer

will

shutoff

in

approximately

2 minutes.

f

the dryer

does

not

shutof f

accordingo the imes isted,

proceed

n.

Dryness

rlvitchn

the D710,

lf

dryer

s

operatingas

intended

and customer

prefers712

and

D810 dryers.

Check

for

continuity etween he two-619t[es

drier,

advise

customer

between

Gray 3 and Yellow

6

on temperature

nd dryness

switch.On normal

dryness

there will

be continuity

nd

on

extra dryness

here will not

be

switch

erminals. n

normal

dry

you

will eceive

ontinuity

and an extradry

you

will

not.

on aspects

f electronicon-

trol

dryersand

how they

dry

the

clotheso a

certain

ry-

ness

evel.

2-7



MAYTAG

Secfnon

Senvfiae

nocedure

n n

iln@Je

PAGE

DoorKnob .

3-11

DoorRemoval. .

.

3-11

To Dissassembleoor .

3-11

Door

t r i ke

. . . . .

3 - 11

D o o r i n g e s. . . . . . . . . .

3 - 1 1

D o o r w i t c h. . . . . . . . . .3 - 1 1

Door

Catch

Assembly .

3-11

Front anel

eal

. . . . . .

3-1

0 8

Mode l s

. . . , 3 - 1

1 0

a n d

2M o d e l s . . . . . . . . . 3 - 1

Types f Con t r o l s . . . . . . . . . 3 - 2

Timer

ont ro l

. . . . .3-2

Au t o - Dr y

ode l s

. . . . . . . . 3 - 2

Electronic

ontrol odels. . . . . .3-4

T r oub leshoo t i ng

. . . . . . . . 3 - 5

Adjustableress

Care

D810-712)

.

3-5

T i m e r y

D 7 1 2 )

. . . . . . . . . 3 - 5

Cont ro l ane l

omponents

Timer

Al l

Except

608,

08,

710) . .3-6

T imer

o t o r

. . . . . . 3 - 6

Temperature

wi tch . . . . .3-6

Cont ro l anel . . . . .3-6

Buzzer

. . . . .3-7

Buzze r d j us t men t . . . . .

. . . . . . . . 3 - 7

Adjustable

l ide ever . . . . . .3-7

Push-to-Star t

wi tch

. . . .3-7

Au t o - d r y

w i t ch . . . . . . . . . 3 - 7

P r e s s

a r e w i t c h

. . . . . . . . . . . . 3 - 7

T i m e r

D 7 1 2 , 8 1 0 )

. . . . . . 3 - 8

Selector wi tch . . .3-8

Star t /Controlwt ich

. . . .3-8

Electronic

ontrol

oard . . . . . . .3-9

Edgeboardonnector

Capacitor...-9

Shu t o f f o l eno id . . . . . . . . . 3 - 9

Chime

ctuator

. . .3-9

C h i m e

. . . . . . 3 - 9

Dryness

wi tch . . .3-9

Reminder

h ime wi tch

. . . . . . .3-9

F luorescent

amp . . . . . .3-9

Chime wi tch

. . . . .3-9

FrontPanel emoval . . . .

3-10

Door

Seal

..

3-1

Dr um i gh t . . . . . . .

3 - 12

Sensor . . . . .

3-12

Outer

Half

of Output

Duct

....

3-12

Guides

orL in tF i l ter . . . . .3-12

Inner a l f f

Output

uct . . . . .

3 -13

Tumblerront .

. . . .

3 -13

Tumbler rontBear ing ndPacls. . . . . -13

Tumblerron t

ea l

. . . . . .

3 -13

Tumbler

nd

Belt .

3-13

Ins ta l l i nge l t .

. . . .

3 -14

Clo thesi f ter .

. . . .

3 -15

Rol ler

nd

Bear ingssembly

. . . . . . . .

3 -15

Tumb le rea r e l t

ea l . . . . . . . . .

3 - 15

Tumb le rea r .

. . . .

3 - 15

Thermosta ts. . .

. .

3-16

B l o w e r . . . . . . 3 - 1 6

S e a l

o rB lower .

. . . . . . .

3 - 16

Cover

orB lower

. . . . . .

3-16

Blower mpeller

.

3-17

Blower ousing . . . . . . .

3 -17

Exhaust uct

Pipe

. . . .

3-17

M o t o r S w i t c h . . . . . 3 - 1 8

Mot o r u l l ey . . . . . .

3 - 18

Mot o r

u l l ey

d j us t men t . . . . . . . . . . . .

- 18

PAGE



PAGE

Drive

Motor

and

Base .

3-19

l d l e r A s s e m b l y . . .

. 3 - 1 9

ldlerPulley

.

3-19

PAGE

Coi l

Rep lacement

. , . . . .

3 -24

l gn i t e r

. . . . . .

3 - 25

Round

gniter

...

3-25

Flat gni ter

. . . . . .

3 -25

Radiant ensor

.

3-25

High imi t

hermostat. . . . . .

3-25

Gas

Valve

Removal ...

3-25

Or i f i ce . . . . 3-26

Hea t

o n e

. . . . . . 3 - 26

I n l e t uc t

. . . . . . .

3 - 26

Manometer

heck

.. . . .

3-26

Conso le

. . . .

3-26

Top

Cover

..

3-26

Cabinet

Removal

.

3-26

Heat

Cone

Heating lement

Hi -L imi thermostat . . . . .

InletDuct

lgniter

Radiant

ensor

Gas

Valve

Function

Operation

3-20

3-20

3-21

3-21

3-22

3-22

3-22

3-23

3-23



Secffion

Senvfice

roccdure

MAYTAG

((08' '

MODELS

1. Remove

screws

ho ld ing

cont ro l

cover

to

bracket.

'

Remove

crews

2. Lttt

control

over rom

dryer.

3'10"

and

"12"

MODELS

1. Remove

nner

crews.

REMO

ScREW

2. Tip

control

anel

ssembly

orward.

NOTE:Whenreinsta l l ing,

ngage abs

on

backup

late

n

slots

of console.

3-1



TYPESOF

CONTROLS

There

are

threebasic

ypes

of

controls sed

o

determine

heoperating

ime

f

Maytag ryers;

hey

areTimer,Automatic ontrol nd Electronic on-

trol.

TIMERCONTROL

MODELS E91,Dl06 ,

D107,D308,D110,D210,

&

D212

These

models

utilizean electrical

imer

which the

usersets o the

number

f

minutes

ecommended

n

the operating

nstructions

r

as experience

ndi-

cales

necessary.

The timer

knob

and dial are

attached

o the timer

shaft.

At the otherend of

the shaft

s

a cam

which

controls

both

the drying ime and

the cool-down.

With the timer set at

20

minutes

as shown

n the

drawing

he circuit

s

completed

hrough

he i mer o

the drive

motor and

heater

circuit.

HEATER

As

he imer

dvances

o he

off

position,

heswitch

arm

drops

nto

stepone.

This

breaks hecircuito

the

heater.

ince

he

circuit

s

still

made

o the

drive

motor,he

umbler ill ontinue

o rotate

nd

he

air

willcontinue

o be

pulled

hroughhe umbler ool-

ing

he oadbefore

he

dryer

shutsoff.

The ength f the cool-down

eriod

epends pon

the cyc le

select ion.

ermanent

resshas

an

extended

ool-down

o

ower

he emperaturef he

garmets

o as

to minimize

rinkling hichwould

result

rom hewarm

arments

omingo

rest

at

he

bottom

f

the umbler.

(oot

\

When an

air

luff selection

s

made,

only

he circuit

to

the drive

motor and

timer motor is made.

AUTO

DRYMODELS

MODELS

309,D408,

D409,D410,D510,

D610,

D312,O4' 12, 512,& D612

Theauto ry

models perate

n

he

principle

hat

as

long

as

the

load

being

dried

s damp,and

rapid

evaporation

s

taking

lace,

he

emperature

f the

dryer

andexhaust

ir

willremain

elativelyow. t

also

ollows

hatas

he

oad

gives

p moisture

nd

the

rate

of evaporation

lows

own,

essBTU's

or

heat s

used

n

evaporation

nd

he emperaturef

the

load

and exhaust ir

increases.

ith

this

in

mind,

et's ook

at

the circuitry.

HEATER

I a n

' Ftu*tl

6A

\v

3-2



When

he timer s

set to

a degreeof dryness,

he

circuit

s

completedo the heat

source

and he drive

motor. The

difference

etween his

control and

a

standard imer

operateddryer

s

the fact that

the

timermotor s not ini t ia l ly

n the

circuit.

To

see

how

he

controlworks,

et's

assume

hat

he

load

o be dried s

a

normal oad

with the

garments

of somewhatuniformweight,

he auto regular

et -

ting

s

selected nd he

dialset on the

middle

mark

between moredry" and "lessdry".

As indicated

n

he imer

schematic

elow,

he maxi-

mum

timer controlled

rying ime

on an auto-dry

regular

etting s

approximately

1

minutes

plus

a

five

minute

ool-down.

ince

we

set the dial o the

middle

markwe have

set the timer

at about he mid

point

or

for

approximately 5 minutes

f timed

dry.

With the timer

set

in this

position,

he circuits

are

completed o the

heat

source

and drive

motor.

NOTE:

The

switch controllino he timer motor is

open.

WITH

CYCLING HERMOSTAT

CALLING OR

HEAT

(NORMAL)

At the

beginning f the cycle he load s

damp, he

heat nput s

usedup in

evaporation

f

the moisture

and

here s ittle

ncreasen

the air emperature. s

the oad

becomes rier,

ess

heat s

usedup

n

evap-

ora t ion and the tempera tu re

f the

load

and

exhaust

air starts o

rise.

The

exhaustair

is

being

pushed

over the regulati ng

hermostatand

as the

temperature

f the

exhaustair

rises

so does hat of

the thermostat.

Once the thermostat reaches

a

temperature

f approximately40'F

he

circuits

broken

o

theheat

source nd

at

the

same

ime s

completed

o the imermotor.

POWER

T O T I M E R

CYCLING

THERMOSTAT

TO HEAT

OTOR

CYCLING

HERMOSTAT

HAS REACHEDEMPERATURE

(oPEN)

At this

point

he

unheated ir

s

cooling

he oad

and

the timer motor s

advancinqhe timer

owards he

off

position.

As the

temperature f the tumbler,

he items

being

dried and the exhaust

air decrease,

o does

the

temperature

f

the thermostat.

When

the thermo-

stat cools o a temperature

f approximately 25'

the thermostat eturns

o its normal

position

reak-

ing he

circuit

o the

timermotor

and again

omplet-

ing he

circuit o the

heating

lement r

gas

valve.

NOTE: The

emperatures

uoted

are he

operating

temperatures

f

the hermostat

nd

not

he

emper-

ature

of the clothingor exhaustair. Because

f

its

mass,

he thermostat

will heat

up and cool down

slower han the air temperature.

Because

f the

moisture

ontentand the evapora-

tion

rate,

he first

temperature ise

and cyclingof

the thermostatwill

take a relat ivelyong

period

of

time.By the

same oken, he moisture

ontent

and

the evaporation ate

taking

place

during he first

heat

off

period

makes t

shorter han

subsequent

heat

off

periods.

Each ime

he thermostat

ycles he heat

period

s

shorter and the heat

off

(timer

motor

on) time is

longer.

In this

example, f ter

a

total

of

approximately3

m i n u t e s

o f

h e a t

o f f t i m e t h e

t i m e r w i l l

h a v e

advancedo the

point

where

Cam2 closes he imer

motor

switch

which n

turn

advances he

timer

ou t

of

the heat

portion

of the

cycle and in to

the cool-

down

period.

A

selection f the middlemark

is

a

good

starting

point.

Experience

ained

rom

drying

a

few

loads

AUTO DRY

REGUL AR

T O T I M ER

3-3



will

enable he operator

o

pick

a

point,

either

more

or

less

dry, which s most

pleasing.

Once

his

point

is

determined,

t

can be used

or most oads

as the

automatic ontrol,

based

upon time

and

tempera-

ture, will

automaticall y djust

tself o the

size of

load.

lf

the operator

s

dryinga

poorly

mixed oad;bulky

items

such as cot ton socks alongwith lightweight

flat items t would be desirableo move he dial o

the

"more

dry" so that

more

time is available o

condition he load

or

to al low he moisture o

sur-

face

on the

bulky

tems.

This s

not necessary

n a

more uniform oad

of either bulky or

lightweight

i tems.

ELECTRONIC ONTROLMODELS

(D608,

808,D710,D810,

D7121

As in he

othercontrol ystems, he sole

purpose

f

the electronic ontrol s to shut the dryeroff at the

end

of the

drying

cycle.

The

electronic

ontrol

sys-

tem

reacts

o

moisture n

the clothes o

keep

th e

dryer

running

until

he

clothes

are

dry.

STARTSWITCH

AND SHUT.OFF

SOLENOID

The

shut-offsolenoid

s linked

o the start control

switch

"10"

or

"12")

or selector witch

"08")

ack-

age.

t

ends he drying ycleby

pulling

slide

ab on

the back

of

the

startcontrol witch

"10"

and

"12")

or selector w itch '08") The user sets his switch

by

pushing

he

startbutton

"10"

and

"12")

or

dial

("08')

The

solenoid

esets

he switch to the off

position

by

pulling

he tab.

SILICONCONTROLLED

ECTIFIER

A

solidstate switching evice alleda Silicon

Con-

trolled

Rectifier, r SCR, completes he electrical

circuit

o the solenoid

o

end

the cycle.

t is the

triggering f

this

SCR

that

is

the

main unction

of

the electronic

ontrol.

CHARGING

APACITOR

The basic concept

nvolvesbuildingan electrical

charge

n

a capacitor.

Depending n

the resistance

in the

charging

ircuit,a certainamount

of time

s

needed

o

build

he charge.

The

greater

he resis-

tance

n the circuit, he

longer t takes o build

he

charge.

SENSOR

IRCUIT

A

sensor

circuit

s

connected

cross

he capacitor

and

will, as damp clothes

all

against

he

contact

bars,

provide

discharge

ath

or the

accumulating

charge.

As long as

the clothes are

not

dry, the

charge

n the

capacitor

annot

bui ld o any signif i -

cant

evel.

TRIGGER

IRCUIT

Also

connected

cross

he capacitor

s

a neon

amp

with two

limiting

esistors. t is

a

characteristic f

this amp

o be an opencircuit

when

t is not ighted

(off)

and

a

fair

conductor

when

on.

This

switch-over

from

"off"

to

"on"

occurs

when a th reshold

oltage

is

reachedsomewhere

etween68

and 82

volts.

When the

neon lamp conducts

lights),

apacitor

discharge

urrent

lows

and

createsa

voltage

drop

across

he

two limiter

esistors.

The voltagedrop

acrossone of these s used o trigger he SCR.

PUTTINGT

ALL TOGETHER

The

customer

tarts

he

cycle

by

pushing

he

button

on

hestartcontrol witch

n

"10

or

12's"or dialon

selector

switch

for

"08's".

This

provides

circuit

paths

o

the drive

motor, he heat

source

electric

element,

as

valve

assembly),

nd o

the

electronic

controlassembly.

As

the clothes

umbleand dry, contactsare

made

with the sensor

ocated

n

the

front

bulkhead.

As

long

as

the clothes ti l l

contain

moisture,hese

con-

tacts

provide

discharge

aths

or, and

prevent

he

buildup

of, a charge

n the capacitor.

When he clothes

have

dried

o the

point

hat

the

discharge

path

across

he sensor

s no longer

a

factor, the charge

n

the capacitorbuilds

o the

threshold

evel

of

the neon am p.

The amp lashes,

triggering

he SCR

into conduction, he shut-off

solenoid

s

energized,

nd he tab on

the

start con-

trol switching n ("10"and

"12")

or selector witch

("08")

s

pul led

the

bell r ings), nd

... . the

rying

cycle

s ended.

lf the exhaust

emperature

s above120

"F.,

a cool-

down

thermostat

will continue

o

providepower

o

the drive

motor,and

n he

caseof

Permanent

ress

and

Wrinkle

Release ycles,also

to the

electronic

control

or

a

repeat

chime

unction.

3-4



TROUBLESHOOTING

Troubleshooting

he

electronic ontrol s made

eas-

ier

if we

break he circuitdown into

blocks.

We have the

shut -o f f

so leno idc i r cu i t , wh ich

includeshe

startcontrol witch

"10"

and

"12"

an d

selector witchon

"08")

and/or

cool-down hermo-

stat, he

SCRon the electronic ontrol

ircuitboard,

the motor

centrifugal witch and the

door switch.

We have

he electronic

ontrolassembly.

his

con-

sistsof

the

plug-in

lectronic ontrolboard he

edg-

eboardconnector

nd capacitorassembly.

We have

he sensor n the front

bulkhead.

The

system

s

easily

divided

nto

the

parts

in the

controlconsole

and

he

sensor n the tumbler ront

bu lkhead.

A w i r ing

connec to r

s

conven ien t ly

located n

the controlconsole

rea o

allowsepara-

tion

of control omponents

rom

he

sensor.

This s

a ke y to service iagnosis f the electronic ontrol

system.

When

he dryerwon't

shut off with dry

clothes,

ou

need

o

know whether

you

have

a control

problem

or a sensor

problem.

lf

the

sensor

has

a

leakage

path

o

cabinet

round,

he

capacitor annotbuild

a

charge.

t will

continually

leedoff.)

Separating

he two

areas

by

pulling

he wires

apart

at

the

coupler

wi l l

show where the

problem

s

located. f

the dryer will

shut off

in less

than 20

minuteswithout

he

sensorcircuit

hooked

up, then

the sensormustbe keeping he dryer romshutting

off. lf not, hen he

problem

will

be

in the

electronic

control, he star t

controlswitch

"10"

and

"12") ,

selector witch

"08")

or shut-offsolenoid.

More

deta i led tes t ing is

ou t l ined in

the

Troubleshooting

ection.

Adjustable

Press

Care D810,

D712

The PERMANENT RESS

ycle

wi th

he

ADJUST-

ABLE PRESS CARE setting selectedwill extend

the cool-down

period

at

the

end of the PERMA-

NENT PRESS

CYCLE

or

the

amountof time

pre-

selected,

up to 40 minutes.

The ADJUSTABLE

PRESS

CARE settingoperates

as

follows:

With

PRESS

CARE

set at

40 minutes,

he

dryerwill

run

until

he load s

dry and the

electronic

ontrol

fires.The

end of cycle

"chime"

will hen ring

once.

The dial,

which

has not moved

up

to this

point,

beg ins

o advance

owards the

PERMANENT

PRESSmarking

hi le

he

oad

ontinueso be

um-

bled

withoutheat or he

40 minutes. gain,

he ime

is adjustable

rom

0

to 40 minutes. he

"reminder

chime"

wil l ing

once

every minutes nti l the

ast

2-

3

minutesof

the cycle.During he

last

2-3

minutes

the

"chime"

will

sound

every30 secondsuntilcom-

pletion

of

the

cycle.

Time

Dry

-

D712

On

he imedry setting, fter

he

irst ew minutes

f

operation,

he electronic

ontrolcircuit

s

bypassed

by

timercontacts

4

and 3.

Power s

supplied

o the

timer

motor

and

the timer

will

advance.

When he selected

ime

has

expired,

he

electronic

control

s

broughtback

nto he

circuit

when

contact

4

opens and

contact

5 closes.

A rapid

charaging

process

begins.

Shortly

thereafter he electronic

control

will

energize

he shut off sol enoid.

f the

exhaust

temperature

s

above

120

"F.,

the cool

down thermostat

will

continue

o

providepower

o

the drive

motor.

When he emperature rops

below

120

'F.,

the dryer

wil l

stop.

3-5



BACKUP

PLATE

RING

NOT

USED

ON

12

MODELS

x\

TIMER

SCREWS

IAL

I

A

b\\

\ /

,a

END

CAP

CAP

_-

CoNTROL

:fr

N

TIMER

_

ALL

MODELS

EXCEPT

D 7 1 0 - 6 0 8 - 8 0 8

e'-ll

".

TEMPERATURE

SWITCH

ALL

MODELS

EXCEPT

D91,

106,

107

212.312

Timer

All models

except

D608,

D808,

D710

A timer

s

a

motor driven

package

of switches

ha t

establishes

sequence

f operation.

On

the D712 and

D810 he im er

will

not

advance

n

the adjustable

ress

care setting

until

he shut-off

solenoid

nergizes.

Pry

out cap.

Remove ut

and

dial.

Seeaccess

o control

anel

omponents.

Removeimerscrews.

Timer

Motor

1. See

Accesso control

anel.

2.

Removewo screws

ecuring

otor o timer

NOTE:

t maybe

necessaryo

removeimer.

Temperature

witch

A switch hat allowsselection f temperatures.

1. See

Access

o control

panel

components.

2.

Remove

switch

rom

backup

plate.

Control

Panel

. .08' '

MODELS

See

Access

o control

panel

components.

Remove

imerdial.

Remove

hexhead

nuts

holding ontrol

panel

o

back-up

plate.

"10"

or

"12"

MODELS

1. Remove

imer

dial.

2. See

Access

o control

panel

components.

3.

Remove

end caps.

4. Inserta

flat bladed

crewdriver

etween

he

top

portion

of

the control

panel

and

back-up

plate

and

gently

pry

the

two aPart.

5.

Disengage

otches

f control

panel

rom slots

n

bottom of

back-up

plate.

END

CAP

1 .

2.

3.

1 .

2 .

3 .

4 .

3-6



ADJUSTABLE

SLIDELEVER

FOR BU

D610-6

' ' ,d

BUZZER

ZZER

1 2 \

o

;t-*l-\

\ : i

V

j

Buzzer

D309,D408,

D409,D312,

D410,D412,

D510,D512,

D610,

D612

The

auto-dry

ryers

ncorporate

buzzer

which

ig-

nals

he end of the cycleon all dry selections.

he

buzzer

s wired n

parallel

ith he imercontacts or

the

dr ive

motor.

'1.

See

Access

o control

panel

components.

2. Remove uzzer.

3. On D610

and

D612note he

shaftof buzzer nd

corresponding lot in

pivot

arm of sl ide

ever.

BuzzerAdjustment D309,D408,D409

1.

See

Accesso

control

anel

omponents.

2. Turn

screwclockwise

o increase olume

nd

counterclockwise

o

decrease.

AdjustableSlide Lever

D 6 1 0and

D612

The level

of the

end of cycle signalon

the Model

D610

and

D612

can

be adjusted y

the

customer.

The

signalcontrol ever s raised

o

increase

and

lowered

o reduce

or elim inate he buzzer one.

1. Remove

uzzer.

' t

PUSH

TO

START

2. Remove

lide

everwith

pivot

arm.

Note

oosition

of

pivot

arm, slide

ever

and

retaining

late

or

future mounting

procedures.

Push-to-Startwitch

DEg1, 110, 210, 212, 312, 410,

D412, 510, 610, 612

1.

See

Access o control

panel

components.

2. Remove

screws

holding

switch and bracket.

3. Squeezeexpandedend of swi tch

ogether

and

remove

switch.

Auto-dry witch D510

1.

See

Access o

control

panel

components.

2. Remove

switch.

PressCareSwitch D610

&

D612

With he

PRESS

CARE

on"

button epressed

nd

the t imer dial set on

AUTO DRY PERMANENT

PRESS, he dryer

wil l have

he

normal10

minute

cool-down t

the end of t he

cycle,

hen

continue o

tumbleclothes

n

cool air

for

an additional 4 min-

utes.

The

buzzer

will

soundevery5

minutes

uring

this oeriod

or

3

to

8 seconds.

1.

See

Access o control

panel

components.

2. Removeswitch.

P.\

BRACKET

FOR

BUZZER

PRESSCARE

AUTO DRY

D 5 1 0 , 6 1 0 , 6 1 2

3-7



CONTROL

BOARD

T I M E R

D810,

712

SELECTOR

D710

EDGEBOARD

CONNECTOR

CHIMESWITCH

D81O

DRYNESS

SWITCH

LINKAGE

SOLENOID

PLUNGER

Timer D712, 810

See timer replacement n page

Selector

Switch

D608,D808,D710

A

mechanical

witch

package

n whichseveral

switching

unctions

reoperated y one actuator.

D 7 1 0

1. Remove

ia l .

2.

See

Access

o control

panelpage

3-1.

3.

Remove

crewsholding

witch

o

back-up

plate.

4. Remove witch.

D608 D808

1. Remove

ial.

2.

Gain

accesso

control

anel.

3.

Remove

crews

olding

ontrolto

opcover nd

lay

control

anel

orward.

4.

Remove

witch

rom

bracket.

5.

Disconnectinkage.

3-8

STARTCONTROL

SWITCH

D710,

0712, D810

SELECTOR

WITCH

D608.D808

CHlME

SOLENOID

CHIME

Start/Control

witch

D710,D712,

D810

A mechanical witch

package

n which

several

switching

unctionsare operatedby one actuator.



'1.

Gainaccesso control

anel.

2. Remove

crews

olding

witch o back-up

late.

3.

Disconnectinkage.

4. Remove

tartcontrol witch.

Electronic

ontrolBoard D608.

D710,D712,D808,D810

A

circuitboard

having

he unction

f controllinghe

degreeof dryness.

1.

Gainaccess o control

panel.

2.

Grasp

he

controlboardas shown and

carefully

move the

board

from

side to side while

gently

pul l ing

ut .

Edgeboard onnector

Capacitor

Holdselectronicontrol oardD608,D808,D710,

D810,D712

'1.

Remove

dryness

controlboard.

2. Disconnect

dgeboard

connector

wires from

other electrical

omponents.

3.

Remove

edgeboard

onnectorassembly.

Shutoff

Solenoid D608,D710,

D712,

D808,D810

1.

Gain ccesso

control

anel.

2. Removesolenoid.When replacinghe solenoid,

the chime

actuatorshouldbe oositroned n the

solenoid

plunger

and the

linkage

reconnected

beforesecuring he solenoid

o

bracket.

Chime

Actuator D608,D710,

D712,

D808,D810

1. Remove

olenoid.

2. Removechimeactuator.

Chime

D608,D710,

D712,D808,D810

1. Gain access

o control

oanel.

2. Move solenoid

o one side and

removechime.

DrynessSwitch

D608,D710,D712,

D908,D810

NOTE:On D608and D808 he dryness wi tch s

also

the temperature witch.

1. Gain access

o control

panel.

2.

Remove

witch.

Reminder

Chime Switch D810

1. Gainaccess

o control

panel.

2. Remove witch.

Fluorescent

amp,Socket

and

Ballast

D808

1.

Gain ccess

o control

anel.

2.

Fluorescentubeand starter

must

be

turned

slightlyo disengage

rom eceptacles.

1*'--

Chime

Switch

D810

Can be used

o turn off

the repeating himeduring

the

adjustable

ress

care setting.

With the off but-

ton depressed

he chime

willsoundonlyonceat the

end

of the drying

cycle.

1.

See

Access o control

panel

components.

2. Remove

switch.

3-9



DOOR

GASKET

DOOR

STRIKE

DOOR

swrTcH

CLIPS

FRONT

PANEL

Front Panel

Removal.

1. Remove

crews.

GAS

VALVE

ACCESSDOOR

GAS

MODELS

ONLY

FRONTPANEL

SCREWS

2. Lttt

up on

ront

panel

ndswing ottom f

panel

away

romdryer

o

disengage

op

of

panel

rom

dryer op.

Lift and Swing

Panel

Away

From

Dryer

OUTER

DOOR

3-1

0



1 .

2 .

3.

3.

Front

anel

maybe

setoff to one

sideor

f nec-

essary, he

door switch

wires

may

be discon-

nected

nd

he ront

panel

emoved

ompletely

from

he

unit.

DOOR

SEAL

Ooen door.

Grasp

one end and

pull

gasket

rom

door.

When nstallinghe

door

gasket,

he thicker

en d

fits behind he tabs on the door.

4. Install

neendof the

gasket

at the bottom

of

the

door and work the

gasket

behindeach ab.

NOTE:

ft may

be

necessary

o

cut

112" rom

one

end

of the 3-14077 eplacement

gasket.

DOORKNOB

1.

Opendoor.

2. Remove

crew

rom

nside he

door

which

holds

the knob

and

pull

knob

out.

DOOR REMOVAL

1.

Open oor.

2.

Support oorand emoveour

screws

two

rom

upper

hinge

and two from owerhinge)

which

hold he door.

3.

Remove

door.

TO DISASSEMBLE

OOR

1. Remove

door

hinge

screws rom door.

2.

Remove

wo screws

on edge of door

opposite

hinges.

3. Remove

crew

holding

oor

knob

and

separate

door halves.

DOOR

TRIKE

1.

Separate

oor

halves

see

above).

2.

Using

pair

of

pl iers,

queezehe

expanded

nd

of

latch

ogetherand remove

t from

the

door.

DOORHINGES

1.

Remove

oor

rom

dryer.

2. Remove

ront

panel

because

achdoor hinge

s

backed

up by a

retaining

lip which

will all rom

place

when

the hinge s removed.

3.

Remove wo

screws

holding

each hinge.

DOORSWITCH

1. Remove

ront

panel.

2. Squeeze

expandedend of swi tch

ogetheran d

removeswitch.

DOORCATCHASSEMBLY

1. Removeront

anel.

2.

Squeeze he

expanded nd of the atch

ogether

and

remove

atch.

FRONTPANEL

SEAL

To'maintain

he

proper

air flow

pattern

and there-

fore

the desireddrying results,

he

seal

which

its

around he door opening n the inner ront panel

must be in

place

and

in

good

shape.On later10

models,

l l

12 models

nd

or

al l

epair

urposes

he

seal

s now PVC.

1. Remove ront

oanel.

2. Remove

old seal

-

may

be felt

or

PVC.

3.

Install eplacement

eal by rol ling

seal over the

front

panel

ip.

P V C

Seal

Fron

REMOVE

SCREWS

Panel Lip

3 - 1 1



REAR

I

ROLLER

DRUM

LIGHT

\ .

U 1

DRUM

.'J8ll,---e

{

n$

.t \

,9"

LINT

FILTER

- f l

\ J

DRUM

LIGHT

MODELS

409,

D808,

D510,

610,

710,

810,

612,

&D7'12

The drum

ight

s

at

the upper

eft-hand

orner

of

the

tumbler

opening.

t is

wired

n

series

with

the door

switch

so

tfrat

he

light comes

on,

il luminating

he

drum,

only

when

the door

is oPened.

1. Remove

ront

panel

and

unscrew

bulb

from

socket.

SENSOR

D608,

D808,

D710,

D810,

D712

Twocontact

lates

which

etect

moisture

ontent.

1. Open

dryer

door.

2.

Remove

wo screws

olding ensor,

ull

sensor

out

and

emove

ires.

3.

Remove

ensor.

3-12

4.

lf

a

wire

has

come

off of

a sensor

erminal

t will

probably

e

necessary

o

remove he

ront

panel

to

reinstall

t.

OUTER

HALF

OF

OUTLET

DUCT

The outer

halfof

the

outlet

duct

s

held o

the

front

of

the

tumbler

ront.

1. Remove ront Panel.

2.

Remove

ninescrews

holding

uter

half

of

outlet

duct

to tumbler

ront.

3.

Remove

outlet

duct

(outer

half).

GUIDES

FOR

LINT

FILTER

1. Remove

uter

alfof

outlet

uct.

2.

Remove

crew

holding

uide

o

inner

halfof out-

let

duct.

(

ourenA

HALF OF

OUTLET



INNER ALF

OF

OUTLET UCT

1.

Remove

uterhalf

of outlet

duct.

2. Remove

4

screws securing nner

half

of outlet

duct to

tumbler ront.

TUMBLER RONT

SEAL

The

seal

its

around he

back circumference

f the

tumbler ront. l t is

a

natural

elt

seal which is

doubled ver

or

self-adjusting

ension. he

surface

which

comes

n

contactwith the revolving

umbler,

is

coated

with

a

layer

of

Teflon

o

provide

a slick

durable

wear

surface.

1. Remove umbler ront.

2. Remove

he old seal and

as

much

adhesive

s

possible.

heat

gun

or

hair

dryerwi l lhelp. hor-

oughlyclean surface

where new

seal wi l l

be

instal led.

The

Tefloncoatedside

(which

s the lighter

of the

two colors)

goes

against he tumbler.The

seal

is

then ooped n

a

"U"

shapeso

the

slot edge

of

the

lighter

olored

ide

s

cementedo the umbler ront.

Part No.

55978

ubber

adhesive

s

used o hold he

seal.

TUTBTIR LSO IDES GAII{ST

LIGHT

OLOREDIDT

THIS

IDE GAI I {ST

TUIilBLERACK

TUMBLER ND BELT

The

umbler

s

a

round

cylinder

with no permanently

attached

ront

or back.

Two different umblers

have

beenusedon

Maytag

dryers.

The tumbler

usedon early Model

"08"

dry-

ers

did

not have einforcing

ibs

around he circum-

ference

of

the tumbler.

The ribbed

umbleruses

different lothes

ifters

an d

a different

motor

pulley.

he motor

pulley

s revised

to reduce he drum

speed

rom

52

rpm

to

47.

As

such, he tumbler,

ifters

and

motor

pulleys

are

not

individuallynterchangeable.onsult ourpartscat-

alog.

Removaland

eplacement

rocedures

re

he

same

for

both style umblers.

See Next

Page

TUMBLER

FRONT

The

umblerront

holds he ront

of the umblern

the

correct

osition

nd

provides

he

bearing ur-

faces or

the umbler

o

ride

on.

1.

Removeront

panel.

2. Remove our

screwsholding

umbler ront to

cabinet.

3.

Remove

crew

holding

round

wire

o cabinet.

4.

Pull

umbler

ront

out andaway

rom

umbler.

NOTE:

Two abs

on

each ideof the umblerront

fit

into notchesn

the

front

of

the

cabinet. hese

mustbe disengagedo removeumblerront.

TUMBLER

RONTBEARING

AND

PADS

At the

bottom nside

of the

tumbler ront

are

two

bearings

which

rest

on cork

pads.

They

may

be

eithercarbonTeflon

or

polyteflon.

Repair

bearings

will

be

polyteflon.

hese

bearings

re

to

provide

a

surface or the rontof the tumbler o rideon. lf it is

necessary

o

replace

a

front

bearing,

emove

he

tumbler ront,

drill

out out old

rivets

and

rivet new

bear ings

n.

n

posit ioning

he bear ing

nd

pad,

he

projections

n

both should

ace the

tumbler.

This

allows he

bearing

o

stick out beyond he metal

of

the tumbler ront.

3-1

3



To Remove umbler nd DriveBelt:

1. Removeront

panel.

2. Removeumblerront.

3.

Reach

nder

umbler

nd

emove

rive elt

rom

motor

and

dler

pulleys.

4. Slio belt off tumbler.

5.

Pul l

umbler ut of cabinet.

INSTALLING DRIVE

BELT

1. Instal l umbler.

2.

Place

beltover he top of the dryer umbler

with

the smoothsideagainst he umbler nd

position

it

about

1-1l2" n ront

of the back screws

which

hold the

clothes

ifters. n

order to

get

the belt

between he bot tom of the tumbler and

the

blower,

t will

be

necessary

o

lift

up on

the tum-

bler .

3.

The

best

position

o take

while nstallinghe belt

is to

sit on the

floor facing

and as

close o the

dryer

as

possible.

Place

your

eft

arm along

he

left

sideof

the tumbler

and

your

rightarm along

the bottomof the umbler

as

close

o the

blower

as

possible).

With he

righthand,

oop he beltover

he top of

the

motor

pulley

makingcertain

he

grooves

of

the belt

are against

he

pulley

nd

hat he belt

s

properly

eated

nto the

pulley.

With he eft hand,

oop he

belt

under he

motor

pul ley.

6.

With he

righthand,

position

he beltover

he op

of

the dler

pulley

nd begin

o work

t

around he

circumference

f

the idler

pul ley

while

pushing

the

pulley

up and

to the

left.

NOTE:

t is

neither ecessary

or

advantageous

o

push

extremely

ardon

the

pulley.

his

ends o

pu t

the

dler

pul ley

nd

motor

pul ley

n a bindand also

puts

a strain

on

the

installer o

he

cannot

work

efficiently

ith his hands o complete

he belt

nstal-

lat ion.

7. Once

he belt

s

almostaround

he entire ircum-

ferenceof the idlerpulley,use the left hand to

push

he belt over

he bottom of

the idler

pulley

while at

the

same

ime makingcertain

hat the

belt

s

between

he

dler

pulley

nd

he

belt

guide.

8.

With

he

belt

completely

nstalled,

eelwith

both

hands o see

hat

it is

properly ositioned

n the

motor

pulley

and

in the approximate

middle

of

4 .

5 .

1{,

3-14



the

idler

pulley.

When

you

have

determined y

feeling

hat

it is installed

orrectly,

ift

up and

push

backwhile

slowly urning he tumbler

ne

or two revolutions

n

a clockwisedirection o

al low he belt o

proper ly

l ign

tself.

CLOTHES IFTER

There

are three umbler

clothes ifters

used

o

ai d

in tumblinghe clothes.

On

aterModel

B

andon

10

&

12

dryers,he height

of two of the hree

clothes ifters as

been

ncreased

by one nch. hese

re

not nterchangeableith

he

previously

sedclothes i f ters.

'1.

Remove

ront

panel.

2. Remove wo

screws holdinq

each

lifter

to the

tumbler.

For ease n replacing

clothes

ifter

ou

wil l ind

a

locatingab

on he

undersidef the i f ter . i lot

lots

arealso ound n he umbler.When heclothesi f ter

is instal led,

he

tab is insertednto

the

slot

n

the

tumbler.

his

correctly

l igns hescrewholes n he

l i f terwith

those n

the tumbler.

ROLLER

ND BEARING

SSEMBLY

The

tumbler

oller

consistsof a rubber

ire bonded

to

a steelor

olastic

ub.

There

are two ro l le r

and bear ing

assembl ies

attached o the tumbler ear.

Normally he rollers

wil l un

sl ightly ehind

he

drum adius.f the rol lers

are

r iding

p on the umbler adius,

heck

or

bent

rear roller

brackets.

f

a

bracket

s

bent,

replace

tumbler ear.

1. Remove

ront

panel.

2. Remove

umbler ront.

3.

Remove

umbler.

4. Remove

etaining ing rom

groove

n

shaft.

5. Remove iber

washer.

6.

Remove ol ler .

7. To remove oller

shaft

remove

nut on back.

NOTE:There s a spacerwasherbehind he roller.

When replacing

arts

be certain he

order of

the

replacement

s

correct.

lf

the

bearing

s

bronze

n

color, ubricate

ith

55977

turbine

oi l . Should he bear ing

be

grayish

si lver

color ,

ubr icate i th

55975

S.B.L.

TUMBLER

EARFELT

SEAL

The

seal

its

around

he front

circumference

f

the

tumbler

ear. t is

a naturalfelt

ealwhichs

doubled

over

for

self-adjustingension.

The

surfacewhich

comes n contactwith revolvingumbler s coated

with

a

layer

of

Teflon

o

provide

slickdurablewear

surface.

1.

The

elt

seal

or

the

rear

umbler

an be

reolaced

from the

front

of

the

dryer.However,

or

ease

n

servic ing,

e recommendemoval

f the umbler

rear from

the dryer.

2. Remove he old sealand as much

adhesive

s

possible.

heat

gun

or

hairdryer

i l lhelp.Thor-

oughly

clean surface

where new

seal wi l l

be

instal led.

3.

The

Teflon

oatedside

which

s

he ighter

f the

two colors)goes gainsthe umbler. heseal s

then ooped n

a

"U"

shape

so the slot

edge of

the

lighter

oloredside

s

cemented o

the tum-

bler back.

Part No.

55978

rubber

adhesive s

used o hold

he seal.

TUilBLER

LSO IDES

GAII{SI

LIGHTOLORTD

IDT

THIS IDT GAI I {ST

TUMBLTRACX

TUMBLER

EAR

The tumbler ear is

secured o the back

panel

by

four

screws.

t is finished

with

an epoxy

powder

coat

which s

a

very

smooth

surface,

esistant

o

scratches nd abrasion.

The tumbler ear

acts

as a support or

two

roller

assemblies hich

upport he umbler

ndweight

f

the

load.

Removal:

1. Remove

ront

panel.

2. Remove umbler ront.

3.

Remove

umblerand

belt.

4. Removeheat

cone.

5.

From

backof

dryer,

emove

our

screws

holding

tumbler

back assembly

nd

remove

assembly.

@ f f i r y

O o

3-15



m

E%

@

cool

DowN

D 8 0 8 ,

10 ,

1 2 ,

810

ONLY

THERMOSTATS

A bimetal ctuated

witch

which

eacts o tempera-

ture changes.

BLOWER

The

cool

down

hermostat

s

onlyusedon electronic

control

dryers.lt

s

possible

hat

you

may encounter

one

or two

regulating

hermostats. ny

dryer

with

one regulatinghermostat, he thermostatwillbe a

delicate

emperature

hermostat.

1.

Remove

ront

Panel.

2.

Remove

wires

rom thermostat.

3.

Remove

crews

holding hermostat

o housing.

4.

Remove hermostat.

BLOWER

HOUSING

EXHAUSTDUCT

PlPE

RETAINING

RING

CLAMP

RETAINING

RING

COVER

FOR

IMPELLER

BLOWER

SEAL

FORBLOWER

The felt

seal

or the blower

s

secured o the

lip

of

the cover

or

the blower.

f

a seal

s replaced, lean

surface

and use

Maytag Part No.

55978

rubber

adhesive

o hold

seal.

3 - 16

COVER

FOR BLOWER

1. Remove

ront

panel.

2.

Remove umbler

ront.

3.

Removesix screws

holding

housing.

BLOWER

cover

to blower



4. Remove

crew

holding

over

o base.

BLOWER

HOUSING

5.

lt is not necessary

o removewires

rom hermo-

stats

o

gain

access

o

blower.

Simply

ay

blower

1. Removeblower

mpeller.

cover

orward.

2.

Remove lip

etaining

ing ocated

ehind lower

imoeller .

3.

Remove

our

screws

holding

blower

housing o

BLOWER

IMPELLER

motor mounting

racket.

4.

Removeblower

housing.

The

blower

mpellers attached irecily o

the motor

5.

when replacing

blower

housing

be certain he

shaft and behind he btowercover.

clip

retaining

ing

is

properly

eplaced

nto

the

groove

n the

motor shaft.

1. Remove

lower

over.

2. Remove l ip

retaininging.

EXHAUST

DUCT

PIPE

3. Compress

and

remove

clamp around

hub

of

impelter.

Oneendof

the exhaust

uct

pipe

s held o the back

4.

Work

impeller

back and

forth while

pulling

off

of the

cabinetby

one screw.

t

fits

over

he blower

shaft.

housing n

the opposite

nd.

.

3-17



? ,NF\

W^a)F'

\

MOTOR

BASE

IDLER

ARM

&

SHAFT

IDLER

PULLEX

MOTOR

SWITCH

A

switching evice n

a

motor

used o change he

path

of electricity

rom

both start

and

run windings

to run windingonly. t also completes he circuit o

the

heat

sourcewhen motor

reaches

soeed.

The

external

motor

switch s

secured o the motor

with

two screws.

1. Remove ront

oanel.

2. Remove

umbler ront.

3.

Remove

umbler.

4. Remove

wo

screws

holding

switch to dr ive

motor.

MOTORPULLEY

Because

f the variousmotor

pulleys

vailable,hey

are

dentified

sing

grooves

n the hub

of the

pulley.

When

obtaining replacement

otor

pulley,

e sure

the correct

pulley

s

used.

The ollowing

motor

pul-

leys

are not interchangeabl e

ith

each other. Fail-

ure to

use the

correct

motor

pulley

will result n

improper

drying

since

he

clotheswill

not

tumble

correctly.

3 - 1 8

0

grooves-60H2,

1

groove

50H2,

2

grooves-60H2,

3

grooves-S0H2,

52

rpm

pulley-original

umbler

52

rpm

pulley-original

umbler

47 rpm

pulley-ribbed

umbler

47 rpm

pulley-ribbed

umbler

MOTOR

SWITCH

MOTOR

CLIPS

M \

/ f l tu

l " l

-ffitr

DRIVE

MOTOR

GROUND

WIRE

MOTOR

PULLEY

&

SET

SCREW

SPACER

Shown

s the 2-groove,

0

Hz,47 rpm

pulley.

NOTE

GROOVES

1. Remove ront

oanel.

2.

Remove

umbler

ront.

3.

Remove umbler.

4.

Placehexheadwrench n

set

screw.

5. Using

hammer

r

rubbermallet,

tr ike he

end

of the

hexheadwrench,

as shown.

MOTOR ULL EY DJUSTMENT

Positioning

f

the

pulley

n

the motor

shaft

s mpor-

tant

for

proper

alignment

with

the

idler

assembly.

The

distance

rom

the back of the

motor

pulley

o

the aceof the motor

support

must

be 3/8".

A metal

gage (Maytag

Part No.

38623)

s

available

which

can

be

used

o

properlyposition

he

pulley.

To

use

the

gage,

simply

place

he thicker

part

against

he motor

support and the thinnerend



betweenhe

pulley

nd

hemounting

ing.With

he

proper

/8" dimension

stablished,ighten

he

pul-

ley set

screw.

When eplacing

hemotor

ulley

make

ure he

set

screwalignswith

he lat

sideof the motor

shaft.

Tighten

et screw

ecurely.

DRIVE

MOTORAND

BASE

1.

Removeront

panel.

2. Remove

umblerront.

3. Removeumbler.

4. Remove

wo

screwssecuringmotor

base

o

base rame.

5.

Remove

wires rom

motor

and unhook dler

spring.

6. Slidemotor

base ab from

base rame.

7. Remove

otor

andblower

ssembly

rom

cabi-

net.

8.

Remove

lower omponentrommotor.

NOTE:When nstall ing otor,

be sure o sl ide

motor

base

ab ntoslot n

base

rame.

9. Using

pliers

r screwdriver,

oll

he

clipsoff

of

the motor

mounts.

10.

Remove

motor rommotor

base.

IDLERASSEMBLY

1. Remove

ront

panel.

2. Removeumblerront.

3.

Removeumbler.

4. Remove

pring

ndscrewholding

ssembly.

NOTE:

When eplacinghe dler

assembly pplya

light oating f 56016

Maytag

enter eal

rease

o

the motor support

where t is

contacted y the

spacer

or

the

dler.

IDLER

PULLEY

1. Pry

clip

rom

groove

n

shaft

with

a small crew-

driver.

2. A fiberwasher s l ocated

n bothsidesof

the

pulley.

e certainhese

re

replaced hen

you

reassemblehese

parts.

3-1

9



UNPLUG

DRYER

JUMPER

WIRE

HIGH

LIMIT

THERMOSTAT

NUT

BOLT

TERM

INSULATOR

NUTS

LOWER

CONE

HEATCONE

1. Remove

ront

oanel.

2. Removescrews

holding

heater cone shi eld

o

base.

Removeshield

rom dryer.

3.

Removescrew

n front of c one

holding one

o

base

and

remove

crew

n

back of cone

holding

cone

tab

to inlet

air duct.

4. Remove

wires o terminal

posts.

5.

Pull

cone

out of drver.

HEATING

LEMENT

The heating lement

tilizes

Nichrome

wire which

is coiledand

strung

hrough

nsulators

n the

heat

cone.

The standard

ryer

s

equipped

with a

heating

element

designed

o draw

approximately

300

watts

when

operated

on

240

volts.

1.

Remove

eat

cone.

2.

Remove

our

sc rews

ho ld ing cone

ha lves

together

and

lay halvesside-by-side.

3-20

INSULATOR

Remove

uts

rom

nsulators

olding nds

f ele-

ment.

Using

pliers,

queeze

nd straighten

nsulator

clips

and

push

clips

out

of

heat cone

halves.

Thread

nsulators

ff

of original

lement'

3 .

4 .



5.

Inspect

nsulators,

eplace

any that

are

dam-

aged.

6. Drop

nsulators

vernew

element

there

are

17).

7.

Place

ooped

ends

of new

element

ver erminal

studs

and replace

nuts. (Don't

overtighten, ou

may

crack nsulator)

8. Reinsert nsulator lips and secureby twisting

tabs

with

pliers.

Maintain

slight ension

on

the

element

as

clips

are

reinstalled.See photo)

9. Be very

carefulwhen

nstalling

ew

element

o

the

element s

not

stretched. f

you

come

up

shortor long

on element

t the

end,

go

back

and

readjust

he

element rom

the

beginning. o

no t

stretch

he ast

part

of the

element

o

fit.

Check

for

crackednsulators.

ny

that

are damaged

should

e

replaced.

10.

Be

sureelement

oesnot

touch nsulators

Also,make

ure he

electrical

onnections

re

tight.

HI-LIMIT

HERMOSTAT

The hi-limit

hermostat

n

an electric

ryer

s

ocated

on the heatcone. t is many imes eferredo as the

safety hermostat.

his

hermostat s located

lose

to the heating

lement

nd

n

the

eventof

an over-

heating

ondition, i l l

cycle he heat

off

quickly.

f

a

dryer s found

o

be cycling

n

the hi- l imit,

heck or

an air flow restriction.

To Reolace:

1. Remove

ront

panel.

2. Loosen

back screw.

3.

Remove ront

screw.

4. Removewires

and

slide hermostat

out.

INLET

DUCT

To replace

he inlet

duct, t will

be

necessary

o

remove

umblerear. he

nlet

uct

s

securedo

he

tumblerear

by

hree

crews,

neat op

and wo

at

the bottom

under he

elt

seal.

Straighten

Taband Pul l

Through

3-21



HOLDING

OIL

BOOSTER

colL

SEAL

PLATE

GAS

VALVE

VALVE

BRACKET

MAGNETIC

TIRRUP

SECONDARY

colL

MAGNETIC

TIRRUP

SHUTTER

HIGH

LIMIT

w

EXTENSION

CONE

RADIANT

SENSOR

BURNER

AIR AND FLAMESPREADER

COMBUSTlON

CONE

M

9 .

5

SHUTOFF

The

gas

controls

tilize

a direct

gnition ystem

(there

s no

pilot

ight). he hree

major omponents

of

the

gas

are:

gniter,

Radiant ensor

nd

Gas

Valve.

1.

lgniter

When he

controls

all

or

heat, ine

voltage

s

applied

o the

gniter.

hiscauses

he

igniter

o heatup

becoming

herry

ed.

t

can

reacha temperature

f approximately

200

degrees

.

n

about

0 seconds.

as

contacting

igniter t his

emperature

ill

gnite

mmediately.

2. Radiant ensor

The

adiant ensor

perates

much ikea

regular

hermostat.

t

is mountedo

theside f

hecombustion

one

ver

anopening

which

exposes

he

sensor

o

the

igniterand

burnerlame.

In

ts normal ondition,

hecontacts

n the

radi-

ant

sensorare

closed

and

the circuit

s com-

pleted

o the gniter.

s

he

gniter

eats

p,

he

heat

adiated y

the

gniter auses

he

radiant

sensor

ontacts

o openbreaking

he circuit

o

the

gniter.

3. Gas

Valve

The

gas

valve s actually

wo

gas

valves, ne

n

series

with the other.

This

s a

3-22

sa fe ty

fea tu re

prov id ing

added

pro tec t ion

against

gas

release

n the event

of a

failureof

one

of

the

valves

o seat

Properly.

The

irst

valve

s openedby a solenoidwhichha s

two

separate

coils

built

nto one

solenoid.

his

solenoid

uses

what

is termed

a split

coil.

Th e

coils

are

referred

o as

the

holding

oil

and

the

booster

coil.

BOOSTER

colL

Both

coils

are

needed

o

lift the armature

an d

open

he

valve.

The

holding

oil

s strong

enough

to

keep he

valve

open

once

the armature

has

been

ifted.

IGNITER



HOLDINO

colt

\

The

second

f the wo valvess

operated

y he

traditional

necoil

solenoid.his s

called sec-

ondary

oil.

The

sensor,

gniter

nd

gas

valve

reall

nterre-

lated

nd unction

san

gnition

nd

heat

ource.

The

complete

system

unctions

as

follows:

At the startof the cycle, hesensor ontacts re

closed,he gniter

s

at

room

emperaturend he

gas

valve

s

closed lockinghe low

of

gas.

WHT/BRN

25

SECONDARY

corL

. r

RADIANf

/

SENSOR

NOTE:

CONTACT

CLOSED

IGNITER

vAtvE

I

vAtvE 2

! t(0 ioatY

( o r (

J

Operation:ryer

ontrols allingor heat.

PHASE

Power

eaches

he

valve

assembly

y means

of the

Molex

wiring

connector.The

black valve

harness

wire s normally

he

"hot"

side

of the ine

and he red

is normally

he

neutral

side of the line

and

is

com-

pleted hrough he motor centrifugal witch.

Radiant

sensor contacts

closed.

The

holding

oil,

booster oil,and gniter

ll

receive

l ine vo l tage .The

ho ld ing

o i l and

boos te r

co i l

develop

he necessarymagnetic

ull

o

open

Valve

1. The igniter,

operatingat

line

voltage,

begins o

get

veryhot.

Theheat adiated

y the gniter

ffects

the

elementof the

radiant

sensor.

. r

RADIANI

/ SENSOR

IGNITER

vAtvE I

vAtvE 2

Because he

secondary oilon Valve2 is

bypassed

by the

radiant

sensor

contacts,Valve 2 remains

closedand

prevents

he release

f

gas.

PHASE I

The gniter s now hot

and

ValveNo.

1 is

open.With

the

igniter

hot, two th ings

occur:

1. As

the

gniter s heated,ts resistance

ecreases.

2. The heat rom he gniter

auses

he radiant

en-

sor switch o open.

PHASE I I

Valve 1 is

being

held

open by the holdin g

oil and

with the

radiant

sensorcontactsooen because

of

the intenseheat rom the igniter,

he current

paths

in the

circuitchange.

1. With

the sensorcontacts

open,

he

secondary

coilis

no onger

ypassed.

t is now n

series

with

wHr/BRN

s

I

k.__-J

1 , ,

First,

note

on the wiring

diagramhat he radiant

sensor

ontacts re wired

across he secondary

coil.This

effectively

ypasses urrent

round he

secondary

oil

when

he

radiant

ensor ontacts

are closed. alve

2

cannot penwith he radiant

sensor

ontacts losed.

The

booster

oiland he gniter

re

also

wired n

parallel.

ote

hat

while

hese

wo

componentsre

in

parallel

ith

each

other, hey

are

wired n

series

with he radiant

ensor

ndsecondaryoil

combi-

nation.When he radiant

ensor

contactsare

c losed,

ul l

l ine vol tage

s

avai lable

o the

booster

oi land

o he

gni teq.

hen

he adiant

sensor contacts

open current has

to f low

through

he secondaryoi l

on

Valve in

order

to

get

o the booster

oi l and

o the

gni ter .

s igni f icant

ol tage

rop

develops

cross he

secondary

oi l .Whi le

he

paral le l

ooster

oi l

and

gni ter

rest i l l n

thec i rcui t ,

heybecome

ineffective

ue

to the

greatly

educed oltage

avai lable

o them.

l l r

f

:ffi:roo:

R 1

- R v

3-23



t

1 , ,

i . i

1 . ,

* , .

t l , l

E

r

, l i"

S-.BoosrER

R

r

|

.

: .

C O l l

* - R V

the

parallel

ombination

f the booster

coil and

the

ioniter .

IGNI IER

vAtvE

I

vAtvE 2

Becauseof

the

very low resistance f

the

hot

ign i te r ,mos t o f

the l ine

vo l tage s d ropped

across

he secondary

otl.Onlya

small

percent-

age

is

dropped across

the booster

coi l and

igniter .

120

VOLTS

2.

The

secondary oil

now opens

Valve

2 releasing

gas

across

he st i l l extremely

ot igniter .

he

burner

lame s ignited.

While he gniter

i l l

cool,

he ip

s

posit ioned

n

the burner

lame

whichkeeos t hot and

he resis-

tance ow.

The gnition

ycle

s now

completed

nd

he dry-

ing

cycle begins.

Thegasvalveas shippedwith he dryeror for repair

is set

for

use

with natural

gas.

Becauseof differ-

ences

n

operating

pressure

and

heat cont ent of

other

gases,

he valve

must

be converted

o use

fuels

other

than

natural

gas.

Conversion

its are available

o

convert

rom natu-

ral o

L.P.G.

ndback

rom

L.P.G o natural. heck

parts

catalog

or

correct

part

number.

3-24

GAS

CHART

COIL

REPLACEMENT

Individual

as

valvecoi ls

are avai lable.

Should

you

encounter

condition

where he

flame

wil l comeon

the

first ime

but

n subsequent

r ies,

the

flame

will not come

on,

replace

he holdingand

booster

coils.

CAUTI ON:

HUT

OFF

ELECTRI C I TY

AND GAS

UNTIL

INSTALLATION

AS

BEENCOMPLETED.

MAGNETIC

TRAP

MOUNTING

CREWS

MAGNETIC

TRAP

corL

SEAL

PLATE

..O' '

RINGSEAL

ASSEMBLE

ALL PARTS

INCLUDING

O''

RINGSEAL

OVER

END OF GUIDE

TUBE

1. Remove

ront

panel.

2. Remove he wo screwswhichhold hemagnetic

strap

to

the

gas

valve.

3. Cut

the

two

leadsof t he coil being

emoved

and strip

one-half

nch nsulation

rom each

end.

NOTE:

The leadsshouldbe

cut as close

o the

coil

body

as

possible.

4. Use

wire

nuts to splice

he

new

coil

leads

nt o

existing

harness

eads.

GA S

TYPE

8TU

PE R

CU. FT.

,RESSURE

INCHES

SPECtFtC

GRAVITY

]RILL

stzE

MAIN

]URNER

)RIFICE

GAS

DATA

DECAL

{ATURAL

1

075

3 .5

0.6s

42 3-13375

3 -1

1 6 2

LP G

2500

1 1

r .53 54 3 -1 33 173 -1

1 6 7

BOOSTER

corL

7OO

OHMS



5 .

Assemble

oil, eal

plate,

nd

O"

ring

eal ver

endof

guide

ube.

INSTALL

WIRENUTS

6. Careful ly

osit ion

oi l

assembly

nd

guide

ube

over

plunger.

7. Replace he two screws

which hold magnetic

strao

to

valve.

8. Check

or

gas

leaks,

using

iquid

eak

detector.

IGNITER

The gniter sused o ignite he

gas

as t comes rom

the

gas

valve.

t is located

on the

left

side of the

burner

as

viewed rom

the

front

of the dryer).

The

igniter s very ragile

and

must

be

handled

arefully.

Should

you

find

an

igniter

which

has

shattered,

replace

gniter .

Operatedryer and see

if igniter

stays

on.

f igniter

tayson

longer han

40

seconds,

replace adiant

sensor.

ROUND GNITER

1. Remove ront

panel.

2. Push the top

cl ip

retainer

up

with the

r ight

thumb.Do not overexpand lipsas a loosecon-

nection

between he gniter

and

clips

may

cause

erraticoperation.

3. Carefully

emove gniterwith left hand.

NOTE:

f necessary,

pair

of snap

ring

pliers

can be used

o

soread he clio.

FLAT GNITER

1. Remove

ront

oanel.

2.

Unplug

gniter

rom

gas

valve

plug

ype

connec-

tor).

3.

Remove crew

and

washer

holding gniter o

DUrner,

RADIANT

ENSOR

The radiantsensor

acts

much

ike

a

thermostat.

1. Remove

ront

panel.

2. Remove

wires rom sensor.

3.

Removescrew

holdingsensor

o

heat

cone.

4. Pull ab on sensor

bracket

rom slot

n heatcone.

HIGHLIMITTHERMOSTAT

The

hi-limit hermostat

s many

imes

eferred o as

the safety

thermostat.

This thermostat

s located

close

o the

heat

source.

lf

a dryer

s

cycling n

the hi-limit hermostat, heck

for restrictions

n

the air

flow

oattern.

1. Remove ront

oanel.

2.

Loosen

back screw.

3.

Remove ront

screw.

4. Removewires and slide hermostat

out.

GAS

VALVEREMOVAL.

1. Remove ront

panel.

2.

Shut

off

gas

supplyand

disconnect

upply

ine o

valve.

3.

Remove wo screws

holding

valve

and

burner

assembly

o base.

4. Disconnect

wire

harness.

3-25

PUtr



5. Disconnect

ires rom

adiant

ensorocated

n

heat

cone.

6. Remove

ires rom

hi-limit

hermostat.

7.

Slide

valve

bracket

ut

of

slot

in

baseand

remove

alve

and

burner ssembly.

8. Remove

hree

crews

olding

alve

racket

nd

burner o

underside

f

gas

valve.

ORIFICE

The

orifice an

be removedwith

a 3/8" wrench.

HEAT

CONE

1.

Removeront

panel.

2. Remove

as

valve.

3.

Remove

crew n front

of

cone

holding

one o

base.

4. Remove

nescrew

t backof

coneholding

one

tab to inlet

air

duct.

5. Pull

coneout

of

dryer.

INLETDUCT

See

page

MANOMETER

CHECK

The

gas

valve

pressure

an

be checkedwith

a

manometer.

or further

nformation.

efer

o

the

Mechanical

ndElectricalrouble

hooting

uide.

PartNo.

56186.

1 .

2 .

CONSOLE

Remove

ontrol

anel

ssembly.

Remove

ight crews,

wo

on

each ide

nd our

across

he ront,holding

onsole

o top

cover.

TOP

COVER

1. Rem ove ront

panel.

2. Remove wo

screws

(one

in

each

front

corner)

which hold op

cover

o

cabinet.

3.

Removemain wire harness

wiring

rom

compo-

nents

on

control

panel.

Remove

ontrol

anel

ssembly.

Pullmainwireharness

hrough

peningn top

cover.

Remove

onsole.

Push op

coverback o

disengagerom

cabinet

and

remove

op

cover.

CABINETREMOVAL

1. Remove

ront

panel.

2. Remove

op

coverassembly.

3. Removeumbler.

4. Remove

umbler ear.

5.

Remove

ix screws

three

n each

side)

holding

cabinet o

base

rame.

Remove

crews

at

front

corners

nd

acrossback.Remove

abinet.

4.

5.

6.

7 .

3-26



3.

4.

5 .

MI\YTAG

1.

Remove

apeholding

he

doorclosed

and

pull

on

strip of tape

between

door and

cabinet o

open

door.

2. Removedoor knob and screw from accessory

package.

Install

oor

knob.

Do not

overtighten

crew.

Remove

ll ape

on door

andcabinet.

Tilt

dryer

backward.

oosen ront

evelingeg

locknuts

and

nstall

ubber eet.

.

/ff@ffi,|t;,t:':t

"

6.

Tilt

dryerslightly orward.Loosen

ear eveling

leg ocknutsand nstallubber eet.

Dryer

hould

e

ocated

s

close o the washer

as

possible,

onsidering

vailability

f

gas,

electricity

and ocation

hat makes

xhausting

ractical.

Secffion

Fne"Insf

@[il@f

,on

@ nsfoililofno

As

a convenience,

t is

desirableo install

hedryer

to the eft

of

thewasher

ince he

dryer

ooropens

to the eft

and

oading

he

dryer s

easier. owever,

the

dryer

may

be nstalled

o

either ight

or

left

of

washer.

xhaust

may

be out he rear,

he

eft

side

or through

he

baseand

down hrough

he floor.

Dryer

annot e

exhaustedhrough

he

right

side.

For

proper

peration,t is

important

o make

ure

the room

where

dryer

s

located

has

adequate

make-up

ir.

This s

especiallymportant

n

any

areas uch

as bedroom,

athroom

r closet.

On

gas

dryers, dequatelearance

ust

be

main-

tained o

insure

dequate

ir

for

combustionnd

proper

operation

f the dryer.

The

areawhere he

dryer

s located

mustnot

obstruct he

low

of com-

bustion

r

ventilatingir.

When ocating

Maytag

dryer,

he

ollowing

imensions

hould e aken nto

consideration.

When

nstalling

he

dryer he

following

minimum

clearanceso combustibles

hall pply: learanceo

wall:

ides 0

inches,

op

0

inches ith

outside

exhaust,

ear

0

inches

withoutside

xhaust,

incheswith

nside

xhaust.

-

3t;a

9 5 c m

Loosen

Levelino

Leg

Lock

Nuts

-

4-1



72-3

<m

l-

28t/z

9

5 c m

l-

1 3 " . "

34 cm

ELECTRIC

Plusspacebetween

abinet

nd

loor.

DO NOT

EXHAUST

DRYER

NTO

ANY

WALL,

CEILING,

CRAWL

SPACE OR

A CONCEALED

SPACE

OF

A

BUILDING,

ENT

CONNECTION,

GAS

VENT OR

CHIMNEY.

HIS COULD

CREATE

A FIRE

HAZARD

FROM

LINT EXPELLED

BY THE

DRYER.

FOR

THE SAME

REASON,

WE RECOM.

MEND ONLY

METAL EXHAUST

DUCT

TO MINI.

MIZE RESTRICTED

IR

FLOW AND

REALIABLY

INSURE

THE CONTAINMENT

F

EXHAUST

AIR,

HEAT

AND LINT.

NEVER

INSTALL

A SCREEN

OVER

EXHAUST

OUTLET.

NEVERUSE

PLASTIC

OR

OTHER

COMBUSTIBLE

DUCTWORK.

AT

LEAST

ONCE

A

YEAR, INSPECT

AND

CLEAN

INTERIOR OF DUCTWORK. FREQUENTLY

CHECK

AND CLEAN

VENT HOOD

TO ASSURE

PROPER

OPEATION.

A clothes

dryer

produces

ombustible

int

and

the

area

around

he clothes

dryer

shouldbe

kept

free of

lint.

t is

recommendedhat

the dryerbe

exhausted

to

the outsideusing

4" rigidor

flexible

metalduct-

ing.

When

ocated

n

a

bedroom, athroom

r closet,

he

dryer

mustbe exhausted

o the outside

f the

dwell-

ing .

Once

ocation f

the exhaust

outlet

s determined,

4-114"

hole

should

be

cut

in the wall to accept

he

exhaust

hood.

To

permit

sufficient

air

circulation

under

he exhaust

hood, there should

be

no

less

than

a

12" clearance

between

the bottom

of

the

exhaust

hood and

the

ground.

When

possible,

he

exhaust

hood should

not

exhaust

directly

nto a

window

well.

DO NOT terminate

exhaust

under

a

houseor

porch.

4-2

NOTE:

Where

he exhaust

hood

is

to be

installed

through

masonry,

special

masonry aw

is neces-

sary

to cut

the

hole.

lnstall

he exhaust

hood and secure

with screws

o

the outsidewall and sealwith caulking ompound.

The exhaust

hood

may also

be

installed hrough

a

wndow

by

nstalling

window

plate.

Window

plates

are

available

rom

The Maytag

Company.

nstall s

shown.

Installductwork

rom hedryer

o exhaust

ood.Al l

joints

mustbe

made o exhaust

nd

of one

pipe

s

inside

he

ntake nd

of

next

pipe.

On

lexible

etal

ductwork,lljoints hould esecured itha 3-4630

clamp.

DO

NOT use

sheet

metal

screws

when

assembling

igidducting.

hese hould

e

taped.



FLEXIBLE

UCTWORK

LIMITATIONS

Flexible

etal

uctwork

hould

ot

exceed

4' of

straight

"

ducting.

he

exhaust

ood s equivalent

to 8'of ductand

each 0 degree end

s equivalent

to 8'.Asanexample,

f anexhaust

ood

s

used nd

two 90 degree ends,

he

maximum traight

un

would e

10'.

NOTE: f the adius f a bendwith4" duct s 12"or

greater,

he

bend

anbeconsidered

straight

un.

No more han hree90 degree

endsshould

be

used

n

any

unwith an exhaust

ood.

RIGIDDUCTWORK

LIMITATIONS

Rigid metal ductwork should

not

exceed

50' of

straight

4'

duct.

Each 90 degree elbow

and

the

exhaust

hoodshouldbe

considered quivalent

o 8'

of straight

ductwork.

For example,

f

an

exhaust

hoodand wo 90 degree lbowsare used, he maxi-

mum straightduct allowed

would

be

26'.

Not more

than

hree

90

degreeelbowsshould

be used

n

an y

rigid

ductwork

un with an exhaust

hood.

Four eet

of straightduct

should be al lowed

between90

degreeelbows.

GUIDE

FOR PROPER

EXHAUSTING

1 .Keep he duct

as short

as

possible.

he longer

the duct the more rictionand resistanceo ai r

flow.

Keep he

numberof elbows and

the degree

of

bend to a

minimum

o minimizeair

resistance

due

o dynamics.

We recommendhat

not over

3

elbowsbe

installed

n the duct.

The

smoother

he

nside

urface

f

the duct, he

less he frictionand he

greater

he air

low. t is

becauseof

th is tha t

we

recommendus ing

smooth

r ig id a luminum

duc twork .

F lex ib le

ductwork

has

a

spiral

washboard urface

which

increases

riction

and

sets up

dynamic

urbu-

lencewhichdecreases ir flow.

Never educe

he area of

the

duct.

A 4" round

duct

has

an area

of

approximately

2.57square

inches.

The area

of t he duct should

never

be

reducedbelow

his

figure.

Dryers hould

be exhausted

o the

outside

f the

bui lding.

Do not exhaustdryer

nto any wall,

ceiling, rawl

space,a

concealed paceof a buliding,

ent

con-

nection,

as

vent

or chimney.

lint

accumulation

in such an area createsa

fire hazard.

7.

When ocated n

a bedroom, athroom r closet,

the dryer

must

be exhausted

o the

outsideof

the dwelling.

8.

Do not install

vent hood

at

ground

evel.There

shoufdbe a

12"

(30.5cm)

learance etween

he

bottom

of the exhaust

hood

and

the

ground.

9.

All

exhaust

duct

oints

shouldbe

taped o

pre-

vent l int and

moisture aden

air

from

being

expelled

nto the

building.

10. The ex haust duct and vent hood should be

checked

periodically

nd cleaned s

necessary

to

prevent

a

lint

build-up.

CHART

*Note

No. 1

Chart

ists hisas the

maximum or

"marginal"

oper-

ation.

Under

his condition, he

exhaustduct and

vent hood

must

be

free

of

lint, he int iltermust

be

clean

and the dryer

must not

be overloaded.

f

an y

of

these conditionsare

not met,

the dryer could

cycle on

the hi-limit hermostatextending he dry

time.

t is for

this

reason hat we list his as

"margi-

nal" operationand the maximumducting.

.Note

No. 2

The igures or flexible uct applyonly o the 3-4353

flexible

metal

duct available s an accessory.

Fo r

other

types of

flexiblemetal

ducts,

refer

o

manu-

facturer's

design

data concerning

ir

friction oss.

Friction oss n inches

of

water,

as

measured

y a

manometer,

hould

never

exceed

58"

of

water

col-

umn.

2.

3 .

4 .

5 .

6 .

CFM

Air Flow

Performance

Length

of

Straight

Duct

160+ Best

Rigid Flexible

*Note

2

23' 13'

1s0

Good 34'

18'

140 Acceptable

45' 26"

130

Marginal

*Note 1

50' 34'

4-3



LEFT

SIDEOR

BASEEXHAUST

lf dryer

s

to be exhausted ut the

left

side or

throughbase,

use

the

accessory -4652exhaust

kit, available

romThe Maytag

Company,

nstruc-

tionsare

ncluded ith he kit.

NONEXHAUSTED

INSTALLATIONS

Always

xhaust

as

dryers o the outside.

IF

THE DRYER IS NOT EXTERNALLY

E X H A U S T E D ,S O M E

F I N E L I N T W I L L B E

EXPELLED NTO THE LAUNDRYAREA. AN

ACCUMULATION F DUST OR L INT IN ANY

AREAOF THEHOMECREATES FIREHAZARD.

THE HOMEOWNERSHOULD

E AWARE

OF

THIS

H A Z A R D

A N D I N S T R U C T E D

N

F R E Q U E N T

CLEANING

OR VACUUMING F

THE

LINTACCU.

MULATIONS.

lf the nstaller

as

determined

hat

a

nonexhausted

installation illbe

made,

a 3-3736exhaust eflector

shou ld be

ins ta l led .

Ma in ta in

a 6" c learance

between

he back of

the

control

panel

and

the wall.

NOTE:

A

dacron

mesh int

bag,

Part No.

3-11353,

is

available

rom The Maytag

Company

or

use

on

nonexhausted

nstallations.

lthough he

int

screen

and he

int

bag

will etainmost

of the

int

expelled,

certainamount

of l intwill

be expelled

nto he aun-

dry area.

AN ACCUMLULATION F LINT

CRE-

ATES

A FIREHAZARD.THEREFORE, REQUENT

CLEANING OR VACUUMING

OF THE L INT

ACCUMULATIONS NECESSARY.

4-4

ADDITIONAL

FACTS ABOUT EXHAUST.

ING

Thesearge

apacity

aytag

ryers redesignedo

move

180

cubic

eet

of

air

per

minute. s

exhaust

ducting

s

added,

t imposesesistance

o the

low

of air

whichmustbeovercomey hedryer xhaust

fan. This resistance

s

due o static,

elocity

nd

dynamic

ressure

hich s

expressed

n inches

f

watercolumn s measuredy a manometer.

Thereare

wo types

of

pressure

oses:

(1)

Staticor

frict ion

osses

and

(2)

velocity

r

dynamic

osses.

A.

Static

r

frictionosses.

We

will

efer

o this

as

friction.)

Friction

osses

re

caused y heactual

ubbing

of

theair

molecules

long

he

sides f

theduct.

Pressure

osses n

straight

uns

of duct are

referred o as frict ion osses. he pressure

would ropdue

o rictionosses

etween

oints

1

and

2

of

the

duct

n the ollowing

rawing.

Dynamic

ossesesultrom

air

urbulencehich

occur

when

he

air

flow

changes irection r

when heresa changen hecross-sectionrea

of the duct.

A

change f cross-sectionalrea

s llustrated

n

the above rawing.

he reducer

ecreases

he

cross-sectional

reawhichncreases

hevelocity

and

resul ts n

dynamic

ressure

oss.

The

amount

of

fr ict ion

hrough

a

reducer

aries

directly

ith he

square f he

velocity

f air.

This

simplymeans hat the resistance

hrough

reducers veryhigh

as comparedo a straight

runof duct.

Proper peration ndefficient rying s depen-

dentupon

proper

ir

low.The

dryer

s

designed

for

useof a

4"

ductand

reductionsn

the

duct

are

not recommended.

Dynamics

Between

and3

in

the drawing,

reducer

hasbeen dded o

theduct .

The educer

p-

poses

heai r

owand

sets

up

ai r urbulence

1

I

3

I

B.

1 .

2.



which

results

n

a

pressure

oss.

These

Maytag

dryers are designed o move 180

CFM of air

per

minute

as

they

are

received.

As

exhausting s

added,

his air

f low

is

decreased.

Chart1

on

page

is

provided

s

a

quick

eference

guide

as to

allowableengths

f duct

and

heir

effect

upon air flow

and dryer

efficiency.

here

are

many

factors nfluencing ir flow such as the considera-

t ions isted

under

Guide

or Proper

Exhausting.

n

addition o

these items, the

operator's

practices

also affect

air

low,

efficiency nd the

resulting

ry -

ing

times.

a.

Failure

o

clean he int ilter egularly ill esult

n

a

reduction

n

air low

and

will

cause he dryer o

take longer

o

dry

the

clothes.

b. Overloadingestricts

roper

air

low through

he

drum

which

wil l

also decrease

ff ic iency nd

extend he

dry

time.

Gas operated

dryers

are equippedwith

a

burner

orifice or

operation

n

NATURAL

as.

f

the

dryer s

to

be operated

on LP

gas,

it must

be converted

correctly or

safety and

proper

performance.

on -

version

its rom

NATURAL

o LPG,

or

LPG

o NAT-

URAL are

ava i lab le . f

o ther

convers ions

re

required,

heck

with local gas

util ity for

specific

information oncerning onversion equirements.

NOTE:

The

conversion

should

always

be

per-

formed

by

a

qualified

service technician.

A 112"

as

supply ine s recommended

nd must

be

reduced

o connect

o the

3/8"

gas

ine

on the

dryer.

Addit ional ly,

118"

N.P.T.

National

ipeThread)

plugged

apping,

accessibleor

test

gage

connec-

tion, must

be

installed

mmediately

pstream

f the

gas

supply onnectiono

the dryer.Refer

o

your

local

as

utility

r

plumbing

ontractor

hould

ou

have

questions

n the

nstallation

f the

plugged

tapping.

The

dryerand

ts ndividual

hutoff

alve

must

be

disconnectedrom

he

gas

supply

piping

ystem

during

ny

pressure

esting

f the

system t test

pressures

n

exesss

f

112 .S.l.G.

The

dryer

must

be

solated

rom he

gas

supply

ip-

ing

system y closing

ts ndividual

anual

hutoff

valve

uring ny

pressure

esting

f the

gas

supply

piping

ystemat test

pressures

qual o

or

less

than112 .S.l.G.

In

other

words, f the

test

pressure

s

above1/2

P.S.l.G.,

isconnect

ipe

or

dryerbefore esting

pipe.

f i t is less

han

112P.S.|.G.

t 's

ok to

leave

connected ut shut off

internal

hut-off alve n

dryer.

Thegassupply hould e connectedo the dryer

using

pipe

oint

compound r a

Teflono

ape on

male

hread onnections.

NOTE:Any

pipe

oint

compound sed

must

be

resistant

o the actionof any

iquified

etroleum

gas.

Turn

on

gas

supply ndopen he

shutoff t

the

gas

valve.

Check ll

gas

connections

or eaks

using

soap

olution.

f

bubbles ccur,ighten

onnections

and

echeck.

O

NOT

usean

open

lame

o check

for

gas

eaks.

NOTE:As a courtesy, any ocal

gas

utilities ill

inspect

gas

appliancenstallat ion.

heckwith

your

utility

o

see

f this

services

provided

n

your

area.

GAS

IGNITION

This

ryer ses nautomaticgnition

ystemo ight

the

main

burner

when

he

dryer

s

turned n.

G A SL I N E

AGA

Recommends:

4-5



OBSERVE LL NATIONAL

ELECTRICAL ODESAND LOCAL

CODESAND

ORDINANCES

ELECTRICAL

ERVICE

GAS MODELS

120 VOLTS,

0 HZ

ONLY

A 120volt,

60 Hz, 15

ampere

used

electrical

upply

is required.

n individual

ranch

or

separate)circuit

servingonly this

appliance s recommended.

O

NOT USEAN EXTENSION ORDunless t meets

all

requirements

s outlined or

grounding,

olariz-

ing

(3-wire)

and

capacity.Wire

size should

be at

leastNo. 14.

BEFORE LUGGING

N POWER

CORD,

OPERAT-

lNG,

OR TESTING,ol low

grounding

nstructions

in

GroundingSection.

GROUNDING 120 VOLTS, 0 HZ

IMPORTANT

AFETY

PRECAUTIONS

WARNING To

prevent

nnecessary

isk

of

fire,

electricalhockor

personal

njury,

ll

wiring

and

grounding

ust

be done

n

accordance

ith the

National lectrical

odeand

ocal

odesandordi-

nances.t is the

personal

esponsibility

ndobliga-

tion of the appliance wner o

provide

dequate

electricalervice

or this appliance.

ELECTRICAL

GROUND

S REQUIREDON

THIS APPLIANCE

This

ppliance

s

equipped

ith

a

power

upply ord

having 3-prong

roundinglug.

For

your

safety,

this cord

must

be

plugged

nto

a

mating

prong

type

wall receptacle hich s

properly

wired,

grounded

nd

polarized.

4-6

lf a

matingwall receptacle

s not

available.

ontact

a

qualified

lectrrcian

o

have

the

wall receptacle

replaced.f there

s

any

question,

ocal

building ffi-

cialsor electrical

ti l i tyshouldalso be consulted.

DO

NOT

UNDER

ANY CIRCUMSTANCES,

REMOVE THE ROUND GROUNDING

PRONG

FROM POWER

SUPPLY

CORD.

ADDITIONALROUND

PROCEDURE

WHERE

LOCAL

CODE

PERMITS.

An external

round

wire,

clampand screwsare

pro-

vided

or

assistance

n meeting ocal

codes.

Where

approved,

t

is

recommendedhis additionalground

be

installed.A

proper

external

ground

MUST

be

determined

r ior

to

wire hookup.

Consult

ocal

building fficials nd

qualified

lectrician

n

he event

any

questions

xist.

3

GROUND

SCREW

CLAM P

WIRE

a:

t

f f i 8 ,

W



ALL

GROUNDING

ND

WIRINGMUST

BE

DONE

IN

ACCORDANCE

WITH

NATIONAL

AND LOCAL

CODES.

U.S.

MODELS

THE NATIONAL ELECTRICAL

CODE

ANS|/NFPA O. 70-1981.

ELECTRICALERVICE

50

HZ

A

product

manufacturedor 120volt,

50

Hz

or

230

volt,50 Hz,mustbe usedon the voltage nd re-

quency

t was

designed

or. t

should e operated

on an

ndividual

ranch ircuit nd

used

y

no ess

than15

ampere

use

r circuit reaker. xport

mod-

els

may equirehe

addition f a

plug

on

he

power

cord.

t s he esponsibilityf owner o nsure iring

of

power

ordand

eceptacle

as

been

done

prop-

erly.Consult

ocal

utility r

qualified

lectrician.

GROUNDING 50

HZ

IMPORTANTSAFETY

PRECAUTIONS

WARNING To

prevent

nnecessary

isk

of

frre,

electricalhock

or

personal

njury, ll

wiring

and

grounding

ust

be done

n

accordance

ith

ocal

electrical odes.

ELECTRICAL

GROUND

S REQUIRED

ON T HIS APPLIANCE

Due o variationf electrical

ervicesverseas,pe -

cific

grounding

nstructions

ustbe determinedy

the ownerandat

the

point

of

installation.

An

externalground

ire,

lamp

ndscrews re

pro-

vided or

assistance

n meeting

ocal

odes.

Where

permitted

y

local

code,use

theseas additional

grounding

rovisions.

Consult

ocal

tility r

qualified

lectrician

efore ll

ground

onnectionsre

made.DO NOT

plug

n,

operate r

test

appliance

ntil

proper

nstructions

obtained nd

the appliance

as

been

properly

grounded.

ELECTRIC

MODELS

UNITED

TATES NLY

Electric

models

re

equipped

ith

a

ground

trap

for

grounding

he dryer,

which s

connectedt

the

factory

o

the P2 erminal

ost.

To

avoid he

possi-

bility f electrical

hock,hedryer

mustnot

becon-

nected o a

120 volt 2-wirecircuit.

The useof the groundstrap s permitted y the

national lectrical

ode;

however,

f

use of the

ground

trap

s

prohibited

y

ocal

odes,

he

dryer

mustbe

grounded

n

accordance

ith

ocal

odes.

GAS MODELS

Maytag

as

operatedryers redesigned

or

oper-

ation

n

120 olt,

0

HzAC approvedlectrical

er-

vice,

protected

y a

15

amp use or comparable

circuit

reaker.

On

gas

models,he electrical

ower

cord

comes

already ttached

o thedryer.

Plug

he

power

ord

into

a

nearby120 volt, 3-prong

roperly

wired

grounded

eceptacle.

4-7



ELECTRIC ODELS

u.s. MoDELS 120t240 OLT

OR

'1201208

voLT

Maytag

lectric ryers remanufacturedo

operate

on

1201240olt,

60

Hz

AC

approved lectricaler -

vice.Should he dryer

be operated n a

208 volt

electricalystem,hedryermustbeconverted.he

MaytagComparry

akes

a heating

lement

it

available,

art

No.

3-4837,

hich s

used o convert

the dryer

rom

a

240volt

o a 208 volt

system.

The

circuit hould e

used

hrough

30 amp

use

or

comparableircuit

reaker, n

bothsides f

the

line.

The

service ord eceptacle

hould

e

wired

with no

smallerhan

a

No. 10 wire

and

be sure

a

strain

elief s

used.

STRAIN

O

RETIEF

POWER

CORD

NOTE:The

service

ord

s not

provided

ith

elec-

tric model ryers.Connect

he

power

ordas

fol-

lows:

1. Removehe terminal lock

cover

plate

on

the

back

panel

o

the

dryer

o

gain

access o

the

terminal

lock.

4-8

2.

Remove

crew

r

Plate

The

neutral ine

of

the

service ord

must

always

be connected

o the P2 service

post.

The two

120 volt ines

of

the service ord then

go

to the

P1 and

P3 terminalblock

posts

as shown.

Besure

erminal lock

uts

are

ightand

eplace

terminal lock

over.

Plug

power

cord

nto

receptacle.

1. Movedryer

nto ocation.

2. Leveldryer.

djust s

necessaryo

match eight

of automatic

asher.

3.

Tighteneveling

eg ock nuts against aseon

both

rontand

rear evelingegs.

4.

Operate ryer

o test

nstallation.

3 .

Tighten

Leveling

Leg

Lock

Nuts



.----l-l\fr

l

I I \ ' "

I

To

adjust

main

burner

lame,

oosen

screw

holding

air shutter

and

rotate

shutter

until a

yellow

lame

appears.Then reverse

he rotation

of the

shutter

until the

yellow

disappears

nd the

burner has

a

steady

blue

lame.

To

achieve

his, t may

be neces-

sary o

adjust he flame

untilonly a very

small

yel-

low flame s

at the tip

of the

blue flame. After

a

period

of

about

ive

minutes,

llof the

yellow

hould

disappear.f not, readjust

he shutter

lightly.When

the

desired esults

are

achieved,ighten

he

screw

to lock

the

shutter

n

place.

ALCOVE

OR CLOSET

INSTALLATION

When

he

dryers o

be nstalledn

analcove rea

r

a closet,

learance

hould

e

provided

roundhe

dryer or

an adequate

ir

supply nd or

ease

of

installation

ndservicing.

learancesor the

com-

panion

utomatic asher

hould lso

be consid-

ered.

n

appliancenstalled

n

a closet

hall ave o

other uel

burning

ppliancenstalled

n the

same

closet. hedryermustbeexhaustedo theoutside

to minimize

xcessive

int

accumulation

nd to

maintain

ood

rying.We ecommend

llowanceor

more

learancehan

heminimumnstallation

lear-

ances s

shown.

Make

up

air openings

Each

opening

rea

must

have

a minimum

f 36

square nches

more

s

better).These

openings

FRO}IT

VIEW

Make

up

air

openings

rnust

not

be obstructed.

Louvered

oor

with

equivalent

ir opening

s

acceptable.)

MOBILE

HOME

INSTALLATION

Maytag

dryers are cert ified

by the American

Ga s

Association

nd bear a label

stating hey

are

suita-

ble for installationn mobilehomes.

When instal led

n mobile

homes,

he

instal lat io

must

conform o the Federal

Standard or

Mobile

Home

Construction

nd Safety.Title24

HUD

(Part

280),1976

or

when

suchstandard s not

applicable

with the

Standard or Mobile

Homes

ANSI/NFPA

NO.

5018-1977.

When nstalling

dryer

n

a mobile

ome,

provisions

for

anchoring he

dryer o the

floor

must

be

made.

An

anchor

bracket

it

is

available, art

No.

3-3740.

Electric

ryersshouldalso

be

secured. nstructions

for installing

he

anchor

brackets

are contained

n

each

kit.

All mobile

home nstallations

ust

be exhausted

o

the

outside

with

the

exhaust

duct termination

securely

astened

o the mobile

home

structure,

using materials hat w ill

not

support

combustion.

Exhaust he

dryer using r igid/f lexibte

luminum

exhausting

materials,

nd

ocate

n

an

area hat

pro-

vides

adequatemake-up

ir.The

exhaust

uct must

not terminate

beneath

he mobile

home.

ODDCYCLEOPERATION

ThisMaytag

ryer s manufactured

or

operation

n

60 Hz AC

approved

lectrical

ervice.

he

dryer s

not

designedor

useon

50 HZ AC

electrical

ervice

and

conversion

f the

product

rom

60 to

50 Hz

operations not

recommended.

or

additional

nfor-

mat ion

on

50

Hz

products ,

r i te

AMERICAN

STEEL

XPORT

OMPANY,

10MADISON

VE-

NUE,

NEWYORK,

EWYORK

0017.

4-9



591

8

591

9

591 0

591 1

591

3

591

4

Vent

kit

-

standard

4"

(10.16cm)

-

kit includeswo

elbows,

hree

pipes

andone

venthood.

Venthood

4"

(10.16cm)

pening.

Aluminum

ipe

4"

x

24"

(10.16cm

x

60.96cm).

Aluminumlbow 4" (10.16cm).

Afuminum

indow

late

12" x 18"

(30.48cm

45.72cm)

4"

(10.16cm)

hole.

Aluminum

indow

late

15"

x

20"

(38.1Ocm

50.80cm)

4"

(10.16cm)

hole.

Flexible ent

kit

-

contains

wide

opening

vent

hood, wall

plate,

wo

clampsand

lexible

luminum

ent

duct.

Exhaustdeflector

it.

Flexible luminum

ent duct

-

4"

(10 .16cm)

iameter

38"

(81 .28cm)

lengthstretches

o

8'

(2.44m).

Clamp

or

f lexible

luminum

uct.

Exhaust

duct

kit for base or

left

side

exhausting.

Dacron

int bag.

Bracket

or exhaust

deflector.

Screw

-

exhaust

deflector

bracket o

cabinetback.

591

3

3-3736

3-4353

3-4630

3-4652

3-1

1

353

3-13272

2-11294

Witha

gas

dryer,o

prevent

he

possibility

f

hazard

due

to

electrical

hock,

never

plug

dryer

electric

cord

into a receptacle

hich

s not

adequately

grounded

nd

n

accordance

ith ocalandnational

codes.See

nstallation

nstructionsith dryer.

Electric ryers

with

a UL symbol

n the

data

plate

havebeen

istedwith Underwriters'

aboratories,

Inc.;

hose

with

a CSA

symbol n

the data

plate

have een

isted

ith

Canadian

tandards

ssocia-

tion.Gas

dryers

with

an

A.G.A. ymbol

n

he

data

plate

have een

istedwith

TheAmerican as

Asso-

ciation;

hose

with

a CGA

symbolon

hedata

plate

havebeen

istedwith he Canadian

as

Associa-

tion.

Nevertheless,s

with

any

equipment

sing

electricalndmoving arts, heresa potential az-

ard.

To use this appliance

afely,

he operator

should

become

amiliar

with the

instructions

or

operation

f

the dryer and

alwaysexercise

are

whileusing

he appliance.

1. To avoid

possibility

f

fire

or explosion:

a.

ltemscontaining

oam

ubber

may

also

be

labeled

atex

foam)or

foam rubber-l ike

materials

ustnotbe

dried

n a

heat etting.

Foam ubbermaterials, henheated, an

under

ertain

ircumstances

roduce

ire

by

spontaneous

ombustion.

b.

Any

materialon

hich

ou

have sed clean-

ingsolvent,

r

which

s

saturated

ith

lam-

mable

iquids r solids, hould

ot

be

placed

in he

dryer ntil

ll races

f these

lammable

liquids r solids

nd

heir umes

have

been

removed.

hereare

many

highly lammable

items sed

n

homes, uch s:acetone,

ena-

tured

lcohol,

asoline,

erosene,ome

iquid

household

leaners,

ome

spot

removers,

turpentine,axesandwax removers.

2. CHILDREN

HOULD

EVER

E PERMITTED

TO OPERATE,

OR

PLAY IN,

WITH

OR

AROUND

HISDRYER.

4-10



Sccfnon

Worr@nny

@

MAYTAG

Repiloaenncnfonfs

PRODUCT

WARRANTY

AND REPLACEMENT

PARTS POLICY

PRODUCT

ARRANTY

Full

One Year

Warranty

For

one

(

1

year

from

he

dateof

original

etail

purchase,

ny

part

which ail s n normalhome

use

will

be repaired

r

replaced

ee

of charge.

Thiswarrantyapplieswhen heappliances ocated n he UnitedStatesor Canada.Appliancesocatedelsewhere re covered v the imited

warranty,

ncluding

arts

which

fail

during he first

year.

Limited

Parts Warranty

Dur ing

he Second

Year rom

the date

of

or ig ina l e ta i l

purchase,

ny

par t

which fa i ls in normalhome use wi l l

be

repa i red

r

rep laced

ree

of charge or

the

par t

t se l f ,

w i th

the

owner

pay ing

a l l o ther cos ls , nc lud ing abor .

Additional

Limited Warranty

Against

Rust

Shouldany

of

the

parts

isted

below ust

during he five

year period

starting rom the

date of

retail

purchase,

epair

or replacement

ilt

oe

made

ree

of chargeduring

he first

year.

After

he first

and hrough

he

fifth

year,

epair

or replacement

ill

be

made

ree

of

charge

or

the

part

tself with

he

owner

paying

allothercosts, ncluding

abor.Parts

covered y this warranty

are

he

exterior abinet, ncluding

ront

door,

the clothes umbler

nd tumbler

ront

and back.

How and Where to Receive Warranty Service

r

Call or

write

the authorized

Maytag

dealer rom whom

the appliancewas

purchased

or the

authorized ervice irm

designated

by

it .

.

ll

the ownermoves

rom he

selling

ealer's ervicing

reaafter

purchase,

allor

write

any authorizedMaytag

dealer r authorized

ervice

firm in

or

near

he new location.

o

Should he owner not receive

satisfactorywarranty

service

rom

one of the

above, call

or

write

Service Department,

The Mayrag

Company,Netwon,

owa

50208;

and arrangements

or warranty

servicewill

be

made.

This

Warranty

gives you

specific egal rights,

and

you

may

also

have

other

rights

which vary from

state

to

state

REPLACEMENT

OLICY

ON

REPAIRPARTS

It s Maytag's

olicy

o replace

t

no

charge

ny

defective,

enuine

eplacement

art

for

one

year

rom

he

date

the

part

s

replaced

r

for

he

balance

f the

original

roduct

arranty,

hichevers

greater.

his

policy

pplies

only o the

cost

of

the

part

tself,

ot

to

labor

or transportation

osts.

Return

ny

defective

arts

o

your

egular

Maytag

arts

ource

or replacement

ithin

0days

rom

he

dateof

failure.

ag

each

part

eturned

ith

a

completed

aytag

Return

Material ag.

Transportation

n

replacementarts

s

F.O.B.

Maytag

arts

source.

5-1



RETURN

MATERIAL

AG

The tag shown

must

be

filled

n

completely

nd

attached

o each

part

being

eturned

or warranty

adjustment.

orrectly

illing

ut

the ag

will nsure

proper

andling

nd

processing

f the adjustment.

' ' l

, x

#

ffi

lf

you

are

n need f

Maytag

ReturnMaterial

ags,

please

ontact

ournormal

arts

ource.

hey

will

be able

o assist

ou

n obtaining

he ags.

ixE,s*$fnut.$st{s

* *a x

n:'s-*-3

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5-2



Secffion

43-5t8"

36"

28-1t2"

27"

MAYTAG

DIMENSIONS

Height

o top

of control

cover

Height

o top

of cabinet

width

Depth

including

-112"

verhang)

A full washer oad s

a

full

dryer

oad.

114HP;115

volt,

60Hz; hermoprotected,

utomaticeset

motor

used.

1

10.8cm

91.4cm

72.4cm

68.6cm

CAPACITY

MOTOR

AIR FLOW

DRUM

SPEED

ROTATION

EXHAUST

52

RPM

on

"08"

47 RPM

on

"08"

4 7 R P M

o n

" 1 0 "

180

cu.

t.

per

minute

xhaustedrom

dryer.

&

&

&

"09"

models

with

original

umbler.

"09"

models

with

revised

ibbed umbler.

"12"

mode ls .

Clockwisewhen viewed rom

the

front.

RIGIDALUMINUM

UCTWORK

Maximum

ength

50 ft .

Subtract

8

ft. for

each

elbow used

and

the

exhausthood.

The

dryer may

be exhausted

ut the back, o the left

side,or through he

base.

lf

exhausted ut the left

side

or base,subtract

an additional

ft.

from the maxi-

mum

ength.

FLEXIBLE

LUMINUM

UCTWORK

Maximum

ength

34 ft .

SubtractB

ft.

for

each

elbow used and the exhausthood. For

example, f

an

exhausthood is

used

and two 90 '

elbows,

he maximum

straight

un

of

flexible

aluminum

uctworkwould

be

10 f t .

A

gradual

bend

(a

radius

of

12"

or

more) s

considered

s a straight un.

The

dryer

may

be

exhausted

ut

the

back, o the

left

side or through

he

base.

f

exhausted

ut

the left

side or base,subtractan

additional ft. from

the maxi-

mum

ength.

1 .

2 .

3 .

3 .

4.

1 .

2 .

6-1



HEATSOURCE

1.

GAs

a. Single

ort

valve capable

f

providing

2,000

BTU.

b.

Directgnition y

igniter

ar.

c.

The

circuit hould

e

fusedwith

a

15

amp

useor comparable

ircuit reaker.

Maximumraw

s

6 amps.

2. ELECTRIC

240 VOLTS

a. Nichrome elix oil atedat 5300wattsat 240volts,A.C.

b.

Total

wattage

includingrive

motor 5600.

c.

The

circuit hould

e

fusedwith

a 30

amp

useor comparable

ircuit reaker

n

bothsidesof

the ine.

Maximum

raw

s 25

amps.

6-2



3308"

Models

$!rr l t , rt ;

DEg1

$!

lr,nr,rt;

DE

.

DG 106

DE DG

107

'W|wwqr;egt t:?/q4..:'.r.: ..

DE

-

DG

308

6-3



DE- DG309

DE

.

DG

408

DE

.

DG

409

DE

.

DG 608

DE

-

DG 808

6- 4



"10"

Models

N l s & l

o4rll't*G

gi:.1

DE DG110

DE DG

210

DE DG410

DE DG

510

6-5



DE DG610

DE

DG710

DE

DG

810

6-6



3312"

Models

t\

DE

.

DG

212

DE

.

DG 412

DE

DG312

DE

DG512

6-7



DE- DG612

DE

.

DG712

6-8



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@

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x

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o

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o

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x x

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o

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aO

ct

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x x

x

x

d model maytag dryer service manual

Documents