cylindrical vs. prismatic cells: life, safety, cost · large format cells each have distinct...

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Compact | Lightweight | Long Lasting Cylindrical vs. Prismatic Cells: Life, Safety, Cost 1

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Page 1: Cylindrical vs. Prismatic Cells: Life, Safety, Cost · large format cells each have distinct advantages and disadvantages Slightly more specifically: Large format cells seem to have

Compact | Lightweight | Long Lasting

Cylindrical vs. Prismatic Cells: Life, Safety, Cost

1

Page 2: Cylindrical vs. Prismatic Cells: Life, Safety, Cost · large format cells each have distinct advantages and disadvantages Slightly more specifically: Large format cells seem to have

Compact | Lightweight | Long Lasting

Does Shape Matter?

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Page 3: Cylindrical vs. Prismatic Cells: Life, Safety, Cost · large format cells each have distinct advantages and disadvantages Slightly more specifically: Large format cells seem to have

Compact | Lightweight | Long Lasting 3

vs.

243

676

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200 215

364

521

300

0

100

200

300

400

500

600

700

800

Specific Energy1,2(Wh/kg)

Energy Density(Wh/L)

Heat released inThermal Runaway

(kJ/cell)

Cost ($/kWh)

18650 Pouch

0

1000

2000

3000

4000

5000

6000

7000

8000

Cycle Life

Page 4: Cylindrical vs. Prismatic Cells: Life, Safety, Cost · large format cells each have distinct advantages and disadvantages Slightly more specifically: Large format cells seem to have

Compact | Lightweight | Long Lasting

Practical Considerations Interchangeability – Samsung, Panasonic, LG, Sony, etc. offer

virtually identical options Configurability – Could you do this with pouches?

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Page 5: Cylindrical vs. Prismatic Cells: Life, Safety, Cost · large format cells each have distinct advantages and disadvantages Slightly more specifically: Large format cells seem to have

Compact | Lightweight | Long Lasting

Only a Niche Product?

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More assembly time, labor, and material

More complex pack electrical design

=

Page 6: Cylindrical vs. Prismatic Cells: Life, Safety, Cost · large format cells each have distinct advantages and disadvantages Slightly more specifically: Large format cells seem to have

Compact | Lightweight | Long Lasting

The Big Reason for Large Format

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80

85

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105

0 500 1000 1500 2000 2500 3000

% C

apac

ity R

emai

ning

# Cycles

Cycle Life Comparison

Pouch Cell

18650

Page 7: Cylindrical vs. Prismatic Cells: Life, Safety, Cost · large format cells each have distinct advantages and disadvantages Slightly more specifically: Large format cells seem to have

Compact | Lightweight | Long Lasting

The Big Reason for Small Format

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Single Cell failure (large format)

Single Cell failure (small format)

Page 8: Cylindrical vs. Prismatic Cells: Life, Safety, Cost · large format cells each have distinct advantages and disadvantages Slightly more specifically: Large format cells seem to have

Compact | Lightweight | Long Lasting 8

= PCC Material (patented)

+

Page 9: Cylindrical vs. Prismatic Cells: Life, Safety, Cost · large format cells each have distinct advantages and disadvantages Slightly more specifically: Large format cells seem to have

Compact | Lightweight | Long Lasting

Hybrid and Electric Delivery Truck Customer makes hybrid and electric delivery trucks Battery systems are 60 and 120 kWh at 612V AllCell has brick configurable to 1s or 2s options

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Advantages Disadvantages

Configurability Less cycle life

Lack of reliance on one supplier

Slower charge

Page 10: Cylindrical vs. Prismatic Cells: Life, Safety, Cost · large format cells each have distinct advantages and disadvantages Slightly more specifically: Large format cells seem to have

Compact | Lightweight | Long Lasting

All Terrain Vehicle All electric off-road 4WD rec-utility vehicle System is 100V, 100Ah with 450A discharge peak AllCell provides 45 cell brick in unique shape

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Advantages Disadvantages

Unique shape configurability

Less cycle life

Good power and energy to volume

High power+energy costs more

Page 11: Cylindrical vs. Prismatic Cells: Life, Safety, Cost · large format cells each have distinct advantages and disadvantages Slightly more specifically: Large format cells seem to have

Compact | Lightweight | Long Lasting

Material Handling Automated Material Handling Robots Systems 24 and 48V, 2-10 kWh AllCell has 70 cell brick configurable to 7.2V, 99Ah or 3.6V, 198Ah

options

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Advantages Disadvantages

Can efficiently make small packs

Less cycle life

Custom shapes Slower charge

Page 12: Cylindrical vs. Prismatic Cells: Life, Safety, Cost · large format cells each have distinct advantages and disadvantages Slightly more specifically: Large format cells seem to have

Compact | Lightweight | Long Lasting

Stationary: Frequency Regulation Frequency Regulation battery-inverter systems perform continuous

shallow cycle operation at power up to 2C Battery systems are typically 500-1000V and 125kWh-1MWh AllCell has 105-348 Ah bricks

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Advantages Disadvantages

Comparable cycle life (theory)

Lower power

Safer Higher cost (artificial?)

Page 13: Cylindrical vs. Prismatic Cells: Life, Safety, Cost · large format cells each have distinct advantages and disadvantages Slightly more specifically: Large format cells seem to have

Compact | Lightweight | Long Lasting

Is Frequency Regulation a Market Driver?

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PJM • 791 TWh/yr delivered • 700 MW frequency

regulation

CAISO • 300 TWh/yr delivered • 265 MW frequency

regulation (estimate)

AB2514 1.3 GW energy storage mandate

1.3 GW>>265 MW

Page 14: Cylindrical vs. Prismatic Cells: Life, Safety, Cost · large format cells each have distinct advantages and disadvantages Slightly more specifically: Large format cells seem to have

Compact | Lightweight | Long Lasting

If low power is the future…

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vs.

vs.

Page 15: Cylindrical vs. Prismatic Cells: Life, Safety, Cost · large format cells each have distinct advantages and disadvantages Slightly more specifically: Large format cells seem to have

Compact | Lightweight | Long Lasting

Conclusion In a truly non-committal statement: Cylindrical cells and

large format cells each have distinct advantages and disadvantages Slightly more specifically: Large format cells seem to

have more theoretical advantages, but: Need to prove that costs will drop as volumes increase Harder to contain thermal runaway Sometimes real world issues will override advantages

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Page 16: Cylindrical vs. Prismatic Cells: Life, Safety, Cost · large format cells each have distinct advantages and disadvantages Slightly more specifically: Large format cells seem to have

Compact | Lightweight | Long Lasting

Thank You!

Greg Albright [email protected]

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