cylinders hydraulic power pumps - enerpac.chenerpac.ch/adobe/neu/e325e_gb.pdf · e325e e325e e325e...

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www.actuant.com

Hyd

raulic Pow

er for all Industrial A

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Hydraulic Technology Worldwide

AfricaENERPAC Middle East FZETel: +971 (0)4 8872686 - Fax: +971 (0)4 8872687

AustraliaActuant Australia Ltd.Tel: +61 297 438 988 – Fax: +61 297 438 648

BrasilPower Packer do Brasil Ltda.Tel: +55 11 5687 2211 – Fax: +55 11 5686 5583Toll Free:Tel: 0800 891 5770

CanadaActuant Canada CorporationTel: +1 905 564 5749 – Fax: +1 905 564 0305Toll Free:Tel: +1 800 268 4987 – Fax: +1 800 461 2456

ChinaActuant China Ltd.Tel: +86 21 5866 9099 – Fax: +86 21 5866 7156Tel: +86 10 845 36166 – Fax: +86 10 845 36220

Central and Eastern Europe, GreeceEnerapc B.V.Tel: +31 318 535 936 – Fax: +31 318 535 951

France, Switzerland francophoneENERPAC Une division de ACTUANT France S.A.Tel: +33 1 60 13 68 68 – Fax: +33 1 69 20 37 50

Germany, Austria and SwitzerlandENERPAC, GmbHTel: +49 211 471 490 – Fax: +49 211 471 49 28

IndiaENERPAC Hydraulics (India) Pvt. Ltd.Tel: +91 22 2756 6090 – Fax: +91 22 2756 6095Tel: +91 22 2756 6091

ItalyENERPAC S.p.A.Tel: +39 02 4861 111 – Fax: +39 02 4860 1288

JapanApplied Power Japan Ltd.Tel: +81 48 662 4911 – Fax: +81 48 662 4955

Middle East, Turkey and Caspian SeaENERPAC Middle East FZETel: +971 (0)4 8872686 – Fax: +971 (0)4 8872687

Russia and CIS (excl. Caspian Sea Countries) Tel: +7-495-9809091 – Fax: +7-495-9809092

SingaporeActuant Asia Pte. Ltd.Tel: +65 64 84 5108 – Fax: +65 64 84 5669Tel: +65 64 84 3737Toll Free:Tel: +1800 363 7722

South KoreaActuant Korea Ltd.Tel: +82 31 434 4506 – Fax: +82 31 434 4507

Spain and PortugalENERPACTel: +34 91 661 11 25 – Fax: +34 91 661 47 89

The Netherlands, Belgium, Luxembourg, Sweden, Denmark, Norway, Finland and Baltic States ENERPAC B.V.Tel: +31 318 535 911 – Fax: +31 318 525 613

+31 318 535 848

United Kingdom and IrelandENERPAC Ltd.Tel: +44 (0)121 50 50 787 – Fax: +44 (0)121 50 50 799

USA, Latin America and CaribbeanENERPACTel: +1 262 781 6600 – Fax: +1 262 783 9562

User inquiries:+1 800 433 2766Distributor inquiries/orders:+1 800 558 0530

For a complete list of addresses see page 222 or internet: www.enerpac.come-mail: [email protected]

CylindersPage 6-65

PumpsPage 66-107

SystemComponents21-134

ValvesPage 135-141

PressesPage 142-151

PullersPage 152-165

ToolsPage 166-185

Bolting ToolsPage 186-218

00750GB Rev1 © Enerpac 02-2006Printed in the Netherlands.

Hydraulic Powerfor all Industrial Applications

Introduction

The World Class Brand ............................ 4-5

Cylinders (Hydraulic) 6-65

Introduction .............................................. 6-7RC-Series, Single-Acting Cylinders ....... 8-11

and Accessories ..................................... 12RAC-Series, Single-Acting

Aluminium Cylinders ........................ 14-15RACL-Series, Single-Acting

Aluminium Lock Nut Cylinders ......... 16-17RACH-Series, Single-Acting, Aluminium

Hollow Plunger Cylinders ................. 18-19RAR-Series, Double-Acting

Aluminium Cylinders ......................... 20-21CLP-Series, Single-Acting

Pancake Cylinders ........................... 22-23RSM-Series, Single-Acting

Flat-Jac® Cylinders ......................... 24-25RCS-Series, Single-Acting

Low Height Cylinders ....................... 24-25BRC-Series, Single-Acting

Pull Cylinders ................................... 26-27BRP-Series, Single-Acting

Pull Cylinders ................................... 26-27RCH-Series, Single-Acting

Hollow Plunger Cylinders ................. 28-29RRH-Series, Double-Acting

Hollow Plunger Cylinders ................. 30-31BRD-Series, Double-Acting

Precision Cylinders .......................... 32-33RR-Series, Double-Acting

Long Stroke Cylinders ...................... 34-37CLSG-Series, Single-Acting

High Tonnage Cylinders ................... 38-41CLS-Series, Single-Acting

High Tonnage Cylinders ................... 42-45CLRG-Series, Double-Acting

High Tonnage Cylinders ................... 46-49CLL-Series, Single-Acting

Lock Nut Cylinders ........................... 50-53SLS-Series, Synchronous Systems ..... 54-55BLS, SL-Series, Stage Lift Systems .... 56-57SHS-Series, SyncHoist,

Load Positioning Systems ............... 58-59JH, JHA-Series,

Steel and Aluminium Jacks .................... 60EBJ-Series, Steel Bottle Jacks ................. 61RC-Series, High Temperature &

Corrosion Resistant Products .......... 62-63SC-Series, Cylinder-Pump Sets .......... 64-65

Pumps (Hydraulic) 66-107

Introduction .......................................... 66-67P-Series, Lightweight Hand Pumps .... 68-69P-Series, Steel Hand Pumps ............... 70-71P-Series, Low Pressure Hand Pumps ... 72-73MP-Series, Multifluid Hand Pumps ........... 74P-Series, Foot Pump ................................. 75

P- and 11-Series, Ultra-High Pressure Hand Pumps .... 76-77

PU-Series, Economy Electric Pumps .. 78-79PE-Series, Submerged

Electric Pumps .................................. 80-83Z-Class Introduction

ZE3 - ZE6, ZU4-Series ...................... 84-85ZU4-Series, Electric Pumps ................. 86-89ZE-Series, Electric Pumps ................... 90-95PP-Series, Electric Pumps

(8000- and 9000-Series) .................. 96-97PA-Series, Turbo II Air Pumps ............. 98-99PA-Series, Air Hydraulic Pumps ...... 100-101ZA4-Series, Air Hydraulic Pumps ..... 102-103PAH-Series, Air Hydraulic Pumps ... 104-105PGM-Series, Atlas Gasoline

Powered Pumps ............................ 106-107

Yellow Pages (Information Section) .108-120

Global Warranty ...................................... 108Introduction and Standards .................... 109Safety Instructions ........................... 110-111Cylinder-Pump Matching and Selection . 112Hydraulic Work Sheet ............................. 113Basic Hydraulic System Set-ups ..... 114-115Basic Hydraulics .............................. 116-117Conversion Tables ................................... 118Cylinder Speed Charts ............................ 119Valve Information ..................................... 120

System Components 121-134

Introduction ............................................. 121700-Series, High Pressure Hoses .... 122-123A, C, F, T-Series, Couplers ............... 124-125HF-Series, Hydraulic Oil .......................... 126A, AM-Series, Manifolds ......................... 126FZ, BFZ-Series, Fittings .......................... 127GP, GF-Series, Force Gauges ......... 128-129G, H-Series, Pressure Gauges ........ 130-131T-Series, Test System Gauges ................ 132DGR-Series, Digital Gauges .................... 133GA-Series, Gauge Accessories ............... 134

Valves 135-141

Introduction ............................................. 1353-Way Directional Control Valves .... 136-1374-Way Directional Control Valves .... 138-139Pressure and Flow Control Valves ... 140-141

Hydraulic Presses 142-151

Introduction ...................................... 142-143VLP-Series, Bench,

Workshop Presses ........................ 144-145BPR-Series, Roll Frame Presses ..... 146-147A-Series, C-Clamps Arbor Presses . 148-149Press Accessories ................................... 150LH-Series, Load Cells ............................. 151TM-Series, Tension Meters ..................... 151

Pullers 152-165

Introduction ...................................... 152-153BHP-Series, Hydraulic Puller Sets .. 154-157EP-Series,

Mechanical Posi-Lock® Pullers .. 158-161EPH-Series,

Hydraulic Posi-Lock® Pullers ..... 162-164EPH-Series, 100 ton Posi Lock®

Hydraulic Grip Pullers ......................... 165

Tools 166-185

Introduction ...................................... 166-167MS-Series, Maintenance Sets ......... 168-170SP-Series, 35 Ton Hydraulic Punch 172-173LW-Series, Lifting Wedge ........................ 174SOH-Series, Hydraulic Machine Lifts ..... 175ER-Series,

Heavy Duty Load Skates .............. 176-177CM-Series, Storage Cases ..................... 178A, WR-Series, Wedgies and

Spread Cylinders ................................. 179WHC-WMC-Series,

Cutters & Cutterheads .................. 180-181STB-Series, Pipe Benders ............... 182-183DPT, PT-Series,

Post-Tensioning Tools.................... 184-185

Bolting Tools 186-218

Introduction ...................................... 186-187NC-Series, Hydraulic Nut Splitters ......... 188FS-Series, Hydraulic Flange Spreaders .... 189FSH, FSM-Series, Wedge Spreaders ..... 190ATM-Series, Flange Alignment Tools ...... 191S-Series, Square Drive Steel

Torque Wrenches .......................... 192-195SQD-Series, Square Drive Aluminium

Torque Wrenches .......................... 196-199W-Series, Steel Hexagon Cassette

Torque Wrenches .......................... 200-203HXD, CC-Series, Aluminium Hexagon

Cassette Torque Wrenches .......... 204-207Torque Wrench & Pump - Hose

Selection Matrix ............................ 208-209PME, PMU-Series, Portable Electric

Torque Wrench Pumps ........................ 210PTE-Series, Portable Electric

Torque Wrench Pumps ........................ 211ZU4T-Series, Electric

Torque Wrench Pumps ................. 212-215PTA-Series, Air Driven

Torque Wrench Pumps.......................... 216PMA-Series, High Flow Air Driven

Torque Wrench Pumps ........................ 217Bolt, Nut and Thread Sizes ..................... 218

About Enerpac 219Enerpac in Action 220-221Enerpac Worldwide Locations 222Model Number Index 223

2

Hydraulic Technology WorldwideTable of Contents�

� �

AA5-A10 . . . . . . . . . . . 168A12 . . . . . . . . . . . . . . . . . . 12A13-A28 . . . . . . . . . 168A29-A53. . . . . . . . . . . . 12A64-A66 . . . . . . . . . 126A92 . . . . . . . . . . 168, 179A102 . . . . . . . . . . . . . . . . . 12A128-A192 . . . . . . 168A183 . . . . . . . . . . . . . . . 148A185 . . . . . . . . 148, 168A200R . . . . . . . . . . . . . 150A205-A220 . . . . . . 148A218 . . . . . . . . . . . . . . . 168A242-A305 . . . . . . 168A310, A330 . . . . . 148A530-A595 . . . . . . 168A604 . . . . . . . . . . . . . . . 125A607 . . . . . . . . . . . . . . . 168A630 . . . . . . . . . . . . . . . 125A650 . . . . . . . . . . . . . . . 168AH . . . . . . . . . . . . . . . . . . 125AM . . . . . . . . . . . . . . . . . 126AR . . . . . . . . . . . . . . . . . . 125ATM . . . . . . . . . . . . . . . . 191AW . . . . . . . . . . . . . . . . . . . 12

BBAD . . . . . . . . . . . . . . . . . 33BFZ . . . . . . . . . . . . . . . . 127BHP . . . . . . . . 154-157BLS . . . . . . . . . . . . . 56-57BPR . . . . . . . . 146-147BRC . . . . . . . . . . . . 26-27BRD . . . . . . . . . . . . 32-33BRP . . . . . . . . . . . . 26-27BSS . . . . . . . . . . 90, 150BZ . . . . . . . . . . . 182-183

CC . . . . . . . . . . . . . . . . . . . . 125CAT . . . . . . 12, 25, 41CAT . . . . . . 49, 45, 53CATG . . . . . . . . . 15, 17

. . . . . . . . . . . . . 21, 41, 49 CC . . . . . . . . . . 204-207CD . . . . . . . . . . . . . . . . . 125CH . . . . . . . . . . 125, 196CLL . . . . . . . . . . . . . 50-53CLP . . . . . . . . . . . . 22-23CLRG . . . . . . . . . . 46-49CLS . . . . . . . . . . . . 42-45CLSG . . . . . . . . . . 38-41CM . . . . . . . . . . . . . . . . . 178CR . . . . . . . . . . . . . . . . . 125CW . . . . . . . . . . . . . . . . . 170

DDGR . . . . . . . . . . . . . . . 133DPT . . . . . . . . . 184-185

EEBJ . . . . . . . . . . . . . . . . . . 61ELP . . . . . . . . . 176-177EMB . . . . . . . . . . . . . . . 176EP . . . . . . . . . . . . . 158-160EPH . . . . . . . . 162-165EPHT . . . . . . . . . . . . . 165EPP . . . . . . . . . 159-161EPT . . . . . . . . . . . . . . . . 162EPX . . . . . . . . . . . . . . . . 161ER . . . . . . . . . . . 176-177ES . . . . . . . . . . . 176-177

FF . . . . . . . . . . . . . 125-126FH . . . . . . . . . . . 125-126FR . . . . . . . . . . . 125-126FS . . . . . . . . . . . . . . . . . . 189FSB . . . . . . . . . . . . . . . . 190FSH . . . . . . . . . . . . . . . . 190FSM . . . . . . . . . . . . . . . 190FZ . . . . . . . . . . . . . . . . . . 127

GG . . . . . . . . . . . . . 130-131GA . . . . . . . . . . . . . . . . . . 134GF . . . . . . . . . . . 128-129GP . . . . . . . . . . . 128-129

HH . . . . . 122, 130-131HA . . . . . . . . . . . . . . . . . . 123HB . . . . . . . . . . . . . . . . . . 123HC . . . . . . . . . . . . . . . . . 123HF . . . . . . . . . . . . . . . . . . 126HP . . . . . . . . . . . . . . 29, 31HR . . . . . . . . . . 206-207HXD . . . . . . . . . 204-207

IIN . . . . . . . . . . . . 206-207IPL . . . . . . . . . . . . . . . . . 150

JJBI . . . . . . . . . . . . . . . . . . . 12JH . . . . . . . . . . . . . . . . . . . . 60JHA . . . . . . . . . . . . . . . . . . 60

LLH . . . . . . . . . . . . . . . . . . 151LW . . . . . . . . . . . . . . . . . 174

MMP . . . . . . . . . . . . . . . . . . . . 74MS . . . . . . . . . . . 168-171MSP . . . . . . . . . . . . . . . 173MZ . . . . . . . . . . 170-171

NNC . . . . . . . . . . . . . . . . . 188NV . . . . . . . . . . . . . . . . . . 134

PP . . . . . 63, 68, 70, 72P142AL . . . . . . . 62-63P392AL . . . . . . . 62-63P392FP . . . . . . . . . . . . 75PA . . . . . . . . . . . . . . . . . . 100PAH . . . . . . . . 104-105PAM . . . . . . . . . . . . . . . 101PAMG . . . . . . . . . 98-99PATG . . . . . . . . . . 98-99PARG . . . . . . . . . . 98-99PC . . . . . . . . 68, 70, 72PE . . . . . . . . . . . . . . . 80-83PF . . . . . . . . . . . . . . . . . . . . 92PGM . . . . . . . 106-107PMA . . . . . . . 209, 217PME . . . . . . . 208, 210PMU . . . . . . . 208, 210PP . . . . . . . . . . . . . . . 96-97PT . . . . . . . . . . . 184-185PTA . . . . . . . . 209, 216PTE . . . . . . . . 208, 211PU . . . . . . . . . . . . . . 78-79

RRAH . . . . . . . . . 198-199RAC . . . . . . . . . . . . . . . . . . 14RACH . . . . . . . . . . . . . . . 18RACL . . . . . . . . . . . . . . . . 16RAR . . . . . . . . . . . . . . . . . . 20RB . . . . . . . . . . . . . . . . . . . 12RC . . . . . 8-12, 62-63RCH . . . . . . . . . . . . 28-29RCS . . . . . . . . . . . . 24-25REB . . . . . . . . . . . . . . . . . 12REP . . . . . . . . . . . . . . . . . 12RFL . . . . . . . . . . . . . . . . . . 98RR . . . . . . . . . . . . . . 34-37RRH . . . . . . . . . . . . 30-31RSM . . . . . . . . . . . 24-25RWH . . . . . . . . . . . . . . 154

SS . . . . . . . . . . . . . 192-195SB . . . . . 92, 174, 190SCH . . . . . . . . . . . . 64-65SCL . . . . . . . . . . . . 64-65SCP . . . . . . . . . . . . 64-65SCR . . . . . . . . . . . . 64-65SDA . . . . . . . . 194-195SHS . . . . . . . . . . . . 58-59SL . . . . . . . . . . . . . . . 56-57SLS . . . . . . . . . . . . . 54-55SOH . . . . . . . . . . . . . . . 175SP . . . . . . . . . . . 172-173SPD . . . . . . . . . . . . . . . 173

SPK . . . . . . . . . . . . . . . 172SRA . . . . . . . . 194-195SQD . . . . . . . . . .196-199STB . . . . . . . . . 182-183STC . . . . . . . . . . . . . . . . 180STF . . . . . . . . . 189-190STN . . . . . . . . . . . . . . . . 188STP . . . . . . . . . . . . . . . . 173SW . . . . . . . . . . . . . . . . . 190

TT . . . . . . . . . . . . . 124-125THC . . . . . . . . . . . . . . . 209THQ . . . . . . . . . . . . . . . 209TM . . . . . . . . . . . . . . . . . 151TW . . . . . . . . . . . . . . . . . 191

VV . . . . . . . . 63, 140-141VA2 . . . . . . . . . . . . . . . . 101VB . . . . . . . . . . 144, 150VC . . . . . . . . . . . 136-139VE . . . . . . . . . . . 136-139VHJ . . . . . . . . . . . . . . . . 150VLP . . . . . . . . . 144-145VM . . . . . . . . . . 136-139

WW . . . . . . . . . . . . 200-203WCB . . . . . . . 180-181WHC, WHR . . . . 180WMC . . . . . . . . . . . . . . 181WR . . . . . . . . . . . . . . . . . 179

ZZ . . . . . . . . . . . . . . . . . . . . 125ZA . . . . . . . . . . . 102-103ZC . . . . . . . . . . . . . . 92-93. . . . . . . . . . . . . . . . 135-137ZE . . . . . . . . . 85, 90-95ZH . . . . . . . . . . . . . . . . . . . . 93ZL . . . . . . . . . . . . . . . . . . . . 92ZP . . . . . . . . . . . . . . . 92-93ZU4 . . . . . . . . . . . . . 84-89ZU4T . . . . . . . . . . . . . . 209

. . . . . . . . . . . . . . . 212-215ZR . . . . . . . . . . . . . . . . . . . . 92

11 . . . . . . . . . . . . . . . . 76-7725A- . . . . . . . . 198-19941- . . . . . . . . . . . . . . . . . . . 7743- . . . . . . . . . . . . 77, 13245- . . . . . . . . . . . . . . . . . . . 7750A- . . . . . . . . 198-19972- . . . . . . . . . . . . . . 76-7783- . . . . . . . . . . . . 77, 13275A- . . . . . . . . 198-199100A- . . . . . . 198-199160A- . . . . . . 198-199270A- . . . . . . 198-199

3

Model Number Index Section IndexPage(s) � Page(s) � Page(s) � Page(s) �

CylindersPage 6-65

PumpsPage 66-105

SystemComponents

Page 119-132

ValvesPage 133-139

PressesPage 140-149

PullersPage 150-163

ToolsPage 164-183


www.enerpac.com

The World-

4

Across every continent, Enerpac’s networkof authorized distributors and servicecenters can reach even the most remotelocations, supplying and servicingproducts that are designed to enhanceproductivity and performance, whilemaking the workplace safer.

With over 150 sales specialists and anetwork of service and engineeringsupport in 17 countries across the globe,Enerpac has become the product of choicein industries such as manufacturing,construction, energy, oil & gas, shipbuilding, railroads, mining, and metals transformation.

Always at the leading edge of technology,Enerpac has continued to develop its rangeof time and cost-savings tools, utilizingmodern engineered materials to improveproductivity and minimize operatorfatigue.

Enerpac’s commitment to the continueddevelopment of quality high force toolsensures that the products you purchase arethe best tools in the industry. We willcontinue to lead the way in thedevelopment of quality high force tools forall industrial applications.

A complete range of quality high force tools for all industrial applications, with local

availability and after sale service anywhere in the world…. this is what has made Enerpac

the undisputed global market leader in high pressure hydraulics.

Logistics ExcellenceEnerpac’s mission is to

maintain serviceexcellence in the ever-

changing world ofmodern distribution.

Providing our extensiverange of products to our

thousands of distributorsworldwide demands a

logistic expertise only amarket leader can

provide.

A Tradition of InnovationEnerpac has a long history of finding new solutions to better meetthe challenges of the industries we serve. We were the first todevelop a composite hand pump and the first to offer acomputerized lifting system. Our latest innovations include a fullrange of aluminium cylinders…. cylinders with the strength of steeland the advantages of aluminium and the Z-Class series of powerpumps…. pumps that were designed to run cooler, use lesselectricity and are easy to service. And to support the demands of new technologies in theconstruction industry, Enerpac has continued to develop IntegratedSystem capabilities. These capabilities will provide synchronizedmovement control for your most challenging applications.

Class BrandTotal QualityOur products are testedto the most exactingstandards. These highstandards guarantee thequality, price andperformancerequirements of themarkets we serve aroundthe globe.

5

10 Good Reasons to10 Work with Enerpac

• Expert Design• Highly Reliable• Service Excellence• Worldwide Experience• Application Support• Availability• Quality• Value• Innovative Products• Systems Solutions

www.enerpac.com

Global NetworkEnerpac has an extensive network of authorized distributors andservice centers located in more than 90 countries worldwide. Youcan rely on Enerpac for the products and technical support youneed to get your job done, anywhere in the world.

A

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64

Enerpac Hydraulic Cylinders Hydraulic Technology Worldwide

Hardened Saddle

prevents plunger frommushrooming and jammingin the top bearing. Snap-indesign.

Plated Plunger

resists wear and rust.

Plunger Wiper

reduces contamination,extending cylinder life.

Golden Ring

absorbs eccentric loadingwithout galling cylinder parts.

Plunger Return Spring

enables fast plungerretraction on single-actingcylinders.

ENERPAC hydraulic cylinders are available in

hundreds of different configurations. Whatever the

industrial application... lifting, pushing, pulling, bending,

holding... whatever the force capacity, stroke length, or

size restrictions... single- or double-acting, solid or hollow

plunger, you can be sure that Enerpac has the cylinder to

suit your high force application.

Enerpac cylinders fully comply to ASME B30.1.

Golden Ring Design

The exclusive GoldenRing Design is a unique bearing designwhich absorbs eccentric load stresses toprotect your cylinder against abrasion,over-extending or plunger blow-outs andjamming or top-end mushrooming. As a result, Golden Ring cylindersprovide long, trouble-free operation.

Golden Ring

absorbs eccentric loadingwithout galling cylinder parts.

6

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Cylinder-Pump Sets

For your ordering conveniencecylinders are available in sets(cylinder, gauge, couplers,hose and pump).

Page:

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CLS

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CLL

SLSBLS, SLSHS

JHA, JHEBJ

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50-250

6-62

16-362

8-258

28-260

16-1219

50-300

50-300

50-300

50-300

76-508

54-158

20-150(229-1589)

5-520(45-5114)

2,5-50(24-505)

13-145(125-1429)

4-23(35-222)

10-520(101-5108)

50-1000(496-10260)

50-1000(496-10260)

50-1000(496-10265)

50-1000(496-10260)

10-1000(101-10260)

1,4-150(13-1335)

10-25 (101-232)

8

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26

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32

34

38

42

46

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6061

62

7

Cylinder Section Overview

General Purpose Cylinders,Single-Acting, (incl. accessories)

Capacity 1)

ton (kN)Stroke Range (mm)

Cylinder type and functions Series Page

1) All ton values specified in this catalog are metric ton and are for cylinder class identification only. Please refer to the kN data for calculations.

Aluminium Cylinders, Single-Acting, Lock Nut,Hollow Plunger, Double-Acting

Pancake and Low HeightCylinders, Single-Acting

Pull Cylinders, Single-Acting

Hollow Plunger Cylinders Single- and Double-Acting

Precision Production Cylinders,Double-Acting(incl. mounting attachments)

Long Stroke Cylinders, Double-Acting

High Tonnage Cylinders,with integral stop ringSingle-Acting,

High Tonnage Cylinders,with reduced collapsed heightSingle-Acting,

High Tonnage Cylinders,Double-Acting

High Tonnage Cylinders, Single-Acting with Mechanical Lock Nut, Corrosion Protected

Synchronous Lift SystemsStage Lift SystemsSynchronous Hoisting Systems

Aluminium and Steel Jacks

Bottle Jacks

High Temperature and CorrosionResistant Cylinders, Hand Pumpsand Valves

www.enerpac.comwww.enerpac.com

5000 max.

�

12

12

170

RC-Series, Single-Acting Cylinders

8


From left to right: RC-506, RC-50, RC-2510, RC-154, RC-10010, RC-55, RC-1010

� RC cylinder mounting attachments greatlyextend the application possibilities (availablefor 5, 10,15 and 25 ton cylinders).

� Stage lifting set up in Greece, where assembled pipes, 25 meters in length,were stage lifted with six RC-2514 cylinders.

The IndustryStandard GeneralPurpose Cylinder

Saddles

All RC cylinders areequipped with hardenedremovable grooved saddles.For tilt and flat saddles, see

the RC-Series accessory page.

Page:

Base Plates

To ensure the stability ofcylinders for liftingapplications, base plates areavailable for 10, 25 and 50

ton RC cylinders.

Page:

Specialty Attachments

For solving all kinds ofapplication problems,specialty attachments areavailable for 5, 10 and 25 tonRC cylinders.

Page:

• Collar threads, plunger threads and base mountingholes enable easy fixturing (on most models)

• Designed for use in all positions • Removable strap handles for unobstructed fixturing

(RC-5013, RC-7513 and both 95 ton models) • High strength alloy steel for durability• Heavy duty return springs• Baked enamel finish for increased corrosion resistance• CR-400 coupler and dust cap included on all models• Plunger wiper reduces contamination, extending

cylinder life

www.enerpac.com

RC-50**RC-51RC-53RC-55*RC-57RC-59RC-101RC-102*RC-104RC-106*RC-108RC-1010*RC-1012RC-1014RC-151RC-152RC-154*RC-156*RC-158RC-1510RC-1512RC-1514RC-251RC-252*RC-254*RC-256*RC-258RC-2510RC-2512RC-2514*RC-308RC-502RC-504RC-506*RC-5013RC-756RC-7513RC-1006RC-10010

6,56,56,56,56,56,514,514,514,514,514,514,514,514,520,320,320,320,320,320,320,320,333,233,233,233,233,233,233,233,242,171,271,271,271,2102,6102,6133,3133,3

16257612717723226541051562032573043562551101152203254305356265010215821026131136220951101159337156333168260

4111016521527332389

121171247298349400450124149200271322373423474139165215273323374425476387176227282460285492357449

5(45)

10(101)

15(142)

25 (232)

30 (295)

50(498)

75(718)

95(933)

10165083

1151513878

15222629437344151651

10420530841151661972386

166339525697867

10331202880362719

113123991601341722393466

1,01,01,51,92,42,81,82,33,34,45,46,46,88,23,34,15,06,88,29,5

10,911,85,96,48,2

10,012,214,116,317,718,115,019,123,137,629,559,059,072,6

121

64

13

62

9

� QUICK SELECTION CHARTFor complete technical information see next page.

Single-Acting, General Purpose Cylinders

CylinderEffective

Area

(cm2)

CylinderCapacity

ton(kN)

Stroke

(mm)

CollapsedHeight

(mm)

ModelNumber

OilCapacity

(cm3) (kg)

RCSeries

Capacity:

5-95 tonStroke:

16-362 mmMaximum Operating Pressure:

700 bar

Gauges

Minimize the risk ofoverloading and ensure long,dependable service fromyour equipment. Refer to the

System Components Section for a fullrange of gauges.

Page:

Pump and Cylinder Sets

All cylinders markedwith an * are available

as sets (cylinder, gauge,couplers, hose and pump) for your ordering convenience.

Page:

* Available as set, see note on this page.** RC-50 cylinder has a non removable grooved saddle and no collar thread.

Ultra-LightweightAluminium Cylinders

If you need a higher cylindercapacity-to-weight-ratio theRAC-Series are the perfect

choice.

Think Safety

Manufacturer’s rating ofload and stroke aremaximum safe limits.

Good practice encourages using only80% of these ratings.

Page:

High Temperature andCorrosion ResistantCylinders

Some cylinders are availablewith Viton seals and nickel

plating for use in extreme environments.

Page:

3/8"-18NPTF

V

U

LM

D

H

E

A

F

B

D1

H

W

X

Z

K

A

E

B

O

P

U1

P

O

J

F

V3/8"-18NPTF

DU


162576

1271772322654

1051562032573043562551

1011522032543053562650

10215821026131136220951

101159337156333168260

6,56,56,56,56,56,5

14,514,514,514,514,514,514,514,520,320,320,320,320,320,320,320,333,233,233,233,233,233,233,233,242,171,271,271,271,2102,6102,6133,3133,3

4111016521527332389

121171247298349400450124149200271322373423474139165215273323374425476387176227282460285492357449

5(45)

10(101)

15(142)

25 (232)

30 (295)

50(498)

75(718)

95(933)

10165083

1151513878

15222629437344151651

10420530841151661972386

166339525697867

10331202880362719

113123991601341722393466

57135241342450555115175276403501606704806149200301423525627728830165215317431533635736838596227328441797441825525709

58***3838383838575757575757575769696969696969698585858585858585

101127127127127146146177177

64

RC-1006, RC-10010

RC-51 - RC-7513

10

Hydraulic Technology WorldwideRC-Series, Single-Acting Cylinders

Extended Height

B(mm)

� For full features see previous page.

Stroke

(mm)

CylinderCapacity

ton(kN)

CylinderEffective

Area

(cm2)

CollapsedHeight

A(mm)

ModelNumber

Oil Capacity

(cm3)

OutsideDia.

D(mm)

RC-50

RC-101 only(U1 = 19 mm)

* Available as set, see note on this page.** RC-50 cylinder has a non removable grooved saddle and no collar thread.*** D1 = 41 mm, L = 20 mm, M = 25 mm.




Page:


28,728,728,728,728,728,742,942,942,942,942,942,942,942,950,850,850,850,850,850,850,850,865,065,065,065,065,065,065,065,073,295,295,295,295,2114,3114,3130,3130,3

25,425,425,425,425,425,438,138,138,138,138,138,138,138,141,441,441,441,441,441,441,441,457,257,257,257,257,257,257,257,257,279,579,579,579,595,295,2104,9104,9

191919191919191919191919191919191925252525252525252525252525573333353530304141

**2525252525–

3535353535353538383838383838385050505050505050507171717171717171

**14141416166

191919191919192525252525252525192525252525252525————————

1,01,01,51,92,42,81,82,33,34,45,46,46,88,23,34,15,06,88,29,5

10,911,85,96,48,2

10,012,214,116,317,718,115,019,123,137,629,559,059,072,6

**66666–66666669999999910101010101010101022225522

**3/4" - 163/4" - 163/4" - 163/4" - 163/4" - 16

#10 - 24UN

1" - 81" - 81" - 81" - 81" - 81" - 81" - 81" - 81" - 81" - 81" - 81" - 81" - 81" - 81" - 8

11/2" - 1611/2" - 1611/2" - 1611/2" - 1611/2" - 1611/2" - 1611/2" - 1611/2" - 1611/2" - 16

————————

5,6 mm1/4"- 20UN

1/4"- 20UN

1/4"- 20UN

1/4"- 20UN

1/4"- 20UN

5/16"- 18UN

5/16"- 18UN

5/16"- 18UN

5/16"- 18UN

5/16"- 18UN

5/16"- 18UN

5/16"- 18UN

5/16"- 18UN

3/8"- 16UN

3/8"- 16UN

3/8"- 16UN

3/8"- 16UN

3/8"- 16UN

3/8"- 16UN

3/8"- 16UN

3/8"- 16UN

1/2"- 13UN

1/2"- 13UN

1/2"- 13UN

1/2"- 13UN

1/2"- 13UN

1/2"- 13UN

1/2"- 13UN

1/2"- 13UN

—1/2"- 13UN

1/2"- 13UN

1/2"- 13UN

1/2"- 13UN

——

3/4"- 10UN

3/4"- 10UN

—2828282828262826282628262630303030303030304949494949494949495555555544444444

—1414141414121212121212121212121212121212121919191919191919—19191919——2525

282525252525393939393939393947474747474747475858585858585858—95959595——

139139

—11/2" - 1611/2" - 1611/2" - 1611/2" - 1611/2" - 1621/4" - 1421/4" - 1421/4" - 1421/4" - 1421/4" - 1421/4" - 1421/4" - 1421/4" - 1423/4" - 1623/4" - 1623/4" - 1623/4" - 1623/4" - 1623/4" - 1623/4" - 1623/4" - 1635/16" - 1235/16" - 1235/16" - 1235/16" - 1235/16" - 1235/16" - 1235/16" - 1235/16" - 1235/16" - 12

5" - 125" - 125" - 125" - 12

53/4" - 1253/4" - 1267/8"- 1267/8" - 12

119

11

Single-Acting, General Purpose Cylinders

(kg)

ModelNumber

RCSeries

Capacity:

5-95 tonStroke:


700 bar

CylinderBore Dia.

E(mm)

PlungerDia.

F(mm)

Base toAdv. Port

H(mm)

SaddleDia.

J(mm)

Plunger Thread Length

P(mm)

Saddle Protr.

from Plgr. K

(mm)

PlungerInternal Thread

O

Base Mounting Holes CollarThread

W

CollarThreadLength

X(mm)

Thread

V

Thd. Depth

Z(mm)

BoltCircle

U(mm)

www.enerpac.com

Speed ChartSee the Enerpac CylinderSpeed Chart in our‘Yellow Pages’ to

determine your approximatecylinder speed.

Page:

CD

E H

F

G

AB

B

E

D G

F

AH

DC

B

E C

A

B

E

GI

D

F

A

C

H

A

B

C

0-5°

A

B 0-5°

E FB

AC D D

AC

EFB

D

A

CE

B

C

D

B

AE

C

AB

C

AB

C

A

B

12


See our‘YellowPages’

for applicationinformation on theseaccessories.

Grooved

Base Plate Dimensions (mm)

For usewith

Cylinder Capacity

ton (kN)

RC-Series, Cylinder Accessories

Flat Grooved1) Tilt Base4) Plunger

BasePlate

Saddles MountingBlock

Clevis Eyes

Model Nr.

Base4)

Plunger

Model Nr.

Model Nr.Type

Model Nr.

Saddle Dimensions (mm) Tilt Saddle Dimensions (mm)

Mounting Block Dimensions (mm)

Clevis Eye Dimensions (mm)

Flat

� SELECTION CHART

� DIMENSION CHARTS

1) Standard on 5-30 ton RC-cylinders 2) Except RC-50 3) Except RC-101 4) Mounting screws are included. 5) Used with Bender Sets.

Tilt

Tilt

Model Nr.

A-53F2)

A-125), A-102F3)

–A-295)

A-295)

–––

A-53G2)

A-102G3)

A-152GA-252GA-252G

–––

RB-52), AW-512), AW-532)

RB-10, AW-102RB-15RB-25RB-25

–––

–

JBI-10–

JBI-25–

JBI-50––

–

CAT-103)

CAT-10CAT-50CAT-50CAT-100CAT-100CAT-100

5 (45)

10 (101)

15 (142)

25 (232)

30 (295)

50 (498)

75 (718)

95 (933)

REB-5REB-10REB-15REB-25REP-5REP-10REP-25

1722

1''-8UNC11/2''-16UNC

17222235

25355151

25353850

664848

6699

RB-5AW-51AW-53RB-10AW-102RB-15RB-25

JBI-10JBI-25

JBI-50

3550

71

228279

304

228279

15

135140

95

5886

131

2026

31

44637695 284257

47666679 416174

14252538 142538

16222231 162231

16252531 162531

25353541 192835

11/2"- 1611/2"- 1611/2"- 1621/4"- 1421/4"- 1423/4"- 1635/16"- 12

887072114100101127

765978882114165

–107–

16––

25241925303850

–5457–

76––

–1/4"- 201/4"- 20

–7/16"- 20

––

–4110–

58––

1523

24

REB-52)

REB-10REB-15REB-25

––––

REP-52)

REP-103)

REP-10REP-25REP-25

–––

2235

–

A-53FA-102FA-12A-29

A-53GA-102GA-152GA-252G

A

A

B C D E

A B C D E F

B AC B C

REB REP

AW-51 AW-102 (I=4,8)RB-5, -10 RB-15, -25 AW-53

A B C D E F G H

CAT-10CAT-50

CAT-100

JBI-10, - 25 JBI-50

A-53F,A-102F

A-12, A-29

�

13

The Enerpac Lightweight Aluminium Cylinders

www.enerpac.com

RAC-Series, Single-Acting,Cylinders

The lightweight generalpurpose spring returnaluminium cylinders.

Page:

RACL-Series, Lock Nut,Cylinders

The lightweight spring returnaluminium cylinders with locknut for mechanical load

holding.Page:

RACH-Series, HollowPlunger Cylinders

For both push and pull forceswith a single-acting cylinder.

Page:

RAR-Series, Double-ActingCylinders

The lightweight aluminiumcylinders for lifting andlowering.

Page:

RAC, RACL, RACH, RARSeriesCapacity:

20-150 ton @ 700 barStroke:

50-250 mm

Removable Hardened Saddle, protects plunger frombeing damaged by abrasive surface contact.

Stop Ring on all models absorbs eccentric loadingand prevents plunger over-extension.

Composite Bearing material to prevent metal tometal contact, reducing side-load issues andincreasing life.

Hard-coated Plunger and Base resist wear andprevent galling.

7075-T6 Aluminium Alloy Components formaximum strength and minimum weight.

Plunger Return Spring on all single-acting modelsfor prompt cylinder return.

Composite Bearing material to prevent metal tometal contact, reducing side-load issues andincreasing life.

Steel Base Plate protects cylinder base fromabrasive surfaces and load-induced damage.

From left to right: RAC-5010, RACL-5010, RAC-1504, RAR-5010

• Lightweight, easy to carry and position to allow a highercylinder capacity-to-weight-ratio

• Non-corrosive by design, aluminium has always been agood material for use in many caustic environments

• Composite Bearings on all moving surfaces guarantee NOmetal-to-metal contact, to resist side loads and increasecylinder life

Aluminium versus Steel

Aluminium cylinders, whileoffering the most lightweightsolution, also have some unique

limitations due to material properties. Itdiffers from steel in that it has a lowerfinite fatigue life. Aluminium cylindersshould NOT be used in high-cycleapplications such as production.These cylinders are designed to provide5000 cycles at their recommendedpressure. This limit should not beexceeded. In normal lifting and manymaintenance applications, this shouldprovide a lifetime of use.

14

16

18

20

�

501001505010015050100150100150200150

RAC-202RAC-204RAC-206RAC-302RAC-304RAC-306RAC-502RAC-504RAC-506RAC-1004RAC-1006RAC-1008RAC-1506

31,231,231,244,244,244,270,970,970,9143,1143,1143,1227,0

20 (218)

30 (309)

50 (496)

100 (1002)

150 (1589)

16

68

15

Lightweight forMaximumPortability

• Composite bearings prevent metal-to-metal contact,increasing cylinder life and resistance to side-loads of upto 10%

• Hard-Coat finish on all surfaces resists damage andextends cylinder life

• Handles standard on all models• Steel base plate and saddle for protection against load-

induced damage• Integral stop ring prevents plunger over-travel and is

capable of withstanding the full cylinder capacity• High strength return spring for rapid cylinder retraction• CR-400 coupler and dustcap included on all models• All cylinders meet ASME B-30.1 and ISO 10100 standards

� The unique Enerpac RA-Series jacks – lightweightand entirely made ofaluminium alloy – theseRAC-506 jacks are ideal forthe submergence andpositioning procedure oftunnel elements at thebottom of the the rivers inthe High Speed Train Line(HSL) project in Holland.

14

Saddles

All RAC-cylinders areequipped with bolt-onremovable hardened steelsaddles. For Tilt Saddles see

next page.

Shown from left to right: RAC-5010, RAC-15010, RAC-304, RAC-208

RAC-Series, Single-Acting Aluminium Cylinders Hydraulic Technology Worldwide

▼ SELECTION CHART

CylinderEffective

Area

(cm2)

CylinderCapacity@ 700 bar

ton(kN)

Stroke

(mm)

ModelNumber *

* Note: Every RAC-cylinder is available with a strokeof 50, 100, 150, 200 and 250 mm.

Lightweight Hand Pumps

The Enerpac compositelightweight hand pumps P-392 or P-802 make theoptimal lightweight set.

Lock Nut Cylinders

When positive mechanicalload holding is required,RACL-Series AluminiumLock Nut Cylinders are the

ideal choice.

Page:

Page:

Page:

H

K

AE

B

6V

Z

J

F

3/8"-18NPTF

DU

15631246822144266335470910631431214728633405

174224274181231281186236286271321371343

224324424231331431236336436271471571493

858585

100100100130130130180180180230

RAC-202RAC-204RAC-206RAC-302RAC-304RAC-306RAC-502RAC-504RAC-506RAC-1004RAC-1006RAC-1008RAC-1506

3,64,14,64,55,25,98,59,811,119,621,924,233,3

1212121212

M6M6M6M6M6

70,080,0110,0160,0200,0

404040404040505050949494113

27272732323230303046464651

50,050,050,060,060,060,080,080,080,0110,0110,0110,0140,0

63,063,063,075,075,075,095,095,095,0135,0135,0135,0170,0

3333333333333

RAC-20RAC-30RAC-50RAC-100RAC-150

www.enerpac.com

Single-Acting, Aluminium Cylinders

RACSeries

Capacity:

20-150 tonStroke:


700 bar

15

CollapsedHeight

A(mm)

OilCapacity

(cm3)

ExtendedHeight

B(mm)

ModelNumber *

(kg)

ThreadDepth 1)

Z(mm)

Thread

V(mm)

BoltCircle

U(mm)

SaddleProtrusion

from PlungerK

(mm)

Steel Base Plate Mounting Holes

SaddleDiameter

J(mm)

Bottom toAdvance

PortH

(mm)

PlungerDiameter

F(mm)

CylinderBore

DiameterE

(mm)

OutsideDiameter

D(mm)

Steel Base PlateMounting Holes

The mounting holes inthese aluminium

cylinders are designed for fixturingthe steel base plate. They will notwithstand the capacity of thecylinder. The steel base plateprotects the cylinder from damageand should not be removed.

CylinderModel /Capacityton

1) Including Base Plate Height of 6 mm.

K1

J10-5˚

CATG-50CATG-150CATG-200

RAC-50RAC-100RAC-150

5091118

243135

122

62

Hoses

Enerpac offers a completeline of high quality hydraulichoses. To ensure theintegrity of your system,

specify only Enerpac hydraulic hoses.

Tilt Saddle

DiameterJ1

Optional Bolt On Tilt Saddle Dimensions (mm)

For CylinderModel / Capacityton

Tilt SaddleModelNumber

SaddleProtrusion

from PlungerK1

Page:

High Temperature andCorrosion ResistantProducts

Some cylinders, hand pumpsand valves are available with

Viton seals and nickel plating for use inextreme environments.

Page:

�

To Secure LoadsMechanically

• Aluminium Lock Nut provides mechanical load holding forextended periods

• Hardened steel stop ring increasing cylinder life andresistance to side-loads of up to 5%




capable of withstanding the full cylinder capacity• High strength return spring for rapid cylinder retraction• CR-400 coupler and dustcap included on all models• All cylinders meet ASME B-30.1 and ISO 10100 standards

� The portable lock nut cylinderRACL-1506 used for extended loadsupports during epoxy injection forbridge reinforcement.

16

Saddles

All RACL-cylinders areequipped with bolt-onremovable hardened steelsaddles. For Tilt Saddles

see next page.

Shown from left to right: RACL-1006, RACL-504, RACL-5010

RACL-Series, Lock Nut Aluminium Cylinders Hydraulic Technology Worldwide

▼ SELECTION CHART

CylinderEffective

Area

(cm2)


ton(kN)

Stroke

(mm)

ModelNumber *

* Note: Every RACL-cylinder is available with a strokeof 50, 100, 150, 200 and 250 mm.

Remote Lifting

For heavy lifting in remotelocations use the EnerpacZE-Series electric pumps.

Hoses



Gauges


System Components Section for a full range of gauges.

Page:

Page:

Page:

Page:

501001505010015050100150

RACL-502RACL-504RACL-506RACL-1002RACL-1004RACL-1006RACL-1502RACL-1504RACL-1506

70,970,970,9143,1143,1143,1227,0227,0227,0

50 (496)

100 (1002)

150 (1589)

90

122

121

17

H

A

S

E

B

J

F

K

V 6,0Z

DU

3/8"-18NPTF

K1

J10-5˚

www.enerpac.com

Single-Acting, Aluminium Lock Nut Cylinders

RACLSeries

Capacity:

50-150 tonStroke:


700 bar

17

CollapsedHeight

A(mm)

OilCapacity

(cm3)

ExtendedHeight

B(mm)

ModelNumber *

(kg)

SaddleProtrusionfr. Plunger

K(mm)

SaddleDiameter

J(mm)

Bottom toAdvance

PortH

(mm)

PlungerDiameter

(Threaded)F

(mm)

CylinderBore

DiameterE

(mm)

OutsideDiameter

D(mm)

Lock NutHeight

S(mm)

Other Cylinder Capacities

Lock Nut AluminiumCylinders are also availablein capacities of 20 and 30ton.

Additional Stroke Lengths

All cylinder models are available withstandard stroke lengths of 50, 100, 150,200 and 250 mm. Visit www.enerpac.com for all cylindermodels and details.

ThreadDepth 1)

Z(mm)

Thread

V(mm)

BoltCircle

U(mm)







Lifting an UnbalancedLoad

When lifting an unbalancedload Enerpac IntegratedLifting Systems can be the

solution with multiple lift pointcapabilities from 4 to 64 points.

Tilt Saddle

DiameterJ1




SaddleProtrusion

from PlungerK1

Page:

354709106371614312147113522703405

236286336296346396323373423

286386486346446546373473573

130130130180180180230230230

RACL-502RACL-504RACL-506RACL-1002RACL-1004RACL-1006RACL-1502RACL-1504RACL-1506

9,310,611,921,924,226,532,236,240,2

505050949494113113113

303030464646515151

Tr 80 x 4Tr 80 x 4Tr 80 x 4Tr 110 x 6Tr 110 x 6Tr 110 x 6Tr 140 x 6Tr 140 x 6Tr 140 x 6

95,095,095,0

135,0135,0135,0170,0170,0170,0

333333333

505050757575808080

121212

M6M6M6

110,0160,0200,0

RACL-50RACL-100RACL-150


RACL-50RACL-100RACL-150

5091118

243135

54

�

The LightweightSolution forTensioning andTesting

• Hollow plunger design allows for both pull and push forces• Composite bearings prevent metal-to-metal contact,

increasing cylinder life and resistance to side-loads of upto 10%


• Floating center tube increases seal and product life• Handles standard on all models• Steel base plate and saddle for protection against load-


capable of withstanding the full cylinder capacity• High strength return spring for rapid cylinder retraction

� An RACH-306 powered by a P-392hand pump used to extractcorroded carriage pins of refusecollection vehicles.

18

Saddles

All RACH-cylinders areequipped with bolt-onhollow removable saddles ofhardened steel.

Shown from left to right: RACH-1504, RACH-15010, RACH-206, RACH-306

RACH-Series, Aluminium Hollow Plunger Cylinders Hydraulic Technology Worldwide

▼ SELECTION CHART

CylinderEffective

Area

(cm2)


ton(kN)

Stroke

(mm)

ModelNumber *

* Note: Every RACH-cylinder is available with a strokeof 50, 100, 150, 200 and 250 mm.


The Enerpac compositelightweight hand pumps P-392 or P-802 make theoptimal lightweight set.




Page:

Page:

5015050150100150150

RACH-202RACH-206RACH-302RACH-306RACH-604RACH-606RACH-1006

32,732,751,151,184,784,7164,6

20 (229)

30 (358)

60 (596)

100 (1157)

68

54

3/8"-18NPTF

Z

6,0V

H

A

B

K

F

J

Y U D

E

www.enerpac.com

Single-Acting, Aluminium Hollow Plunger Cylinders

RACHSeries

Capacity:

20-100 tonStroke:

50-150 mmCenter Hole Diameter:

27-79 mm

19

CollapsedHeight

A(mm)

OilCapacity

(cm3)

ExtendedHeight

B(mm)

ModelNumber *

(kg)

SaddleProtrusion

from PlungerK

(mm)

SaddleDiameter

J(mm)

Bottomto Adv.

PortH

(mm)

PlungerDiameter

F(mm)

CylinderBore

DiameterE

(mm)

OutsideDiameter

D(mm)

CenterHole

DiameterY

(mm)


Aluminium Hollow PlungerCylinders are also availablein capacities of 150 ton.



ThreadDepth 1)

Z(mm)

Thread

V(mm)

BoltCircle

U(mm)







Standard Features

• CR-400 coupler and dustcap included on all models.

• All cylinders meet ASME B-30.1 and ISO 10100 standards.

Maximum Operating Pressure:

700 bar

Aluminium versus Steel

Aluminium cylinders, whileoffering the most lightweightsolution, also have some

unique limitations due to materialproperties. It differs from steel in thatit has a lower finite fatigue life.Aluminium cylinders should NOT beused in high-cycle applications suchas production.

These cylinders are designed toprovide 5000 cycles at theirrecommended pressure. This limitshould not be exceeded. In normallifting and many maintenanceapplications, this should provide alifetime of use.

16449125676684712702487

188315208333315380391

238465258483415530541

100100130130180180250

RACH-202RACH-206RACH-302RACH-306RACH-604RACH-606RACH-1006

5,27,18,011,219,522,846,2

55557070100100145

29292929616161

55,055,070,070,0100,0100,0145,0

75,075,095,095,0

130,0130,0185,0

10,010,010,010,012,012,014,0

27,027,034,034,054,054,079,0

12121212

M6M6M6M6

80,0110,0160,0230,0

RACH-20RACH-30RACH-60RACH-100

�

Portable PowerLifters forDouble-ActingApplications

• Composite bearings prevent metal-to-metal contact,increasing cylinder life and resistance to side-loads of upto 10%




capable of withstanding the full cylinder capacity• Built-in safety valve prevents accidental over-

pressurization• Double-acting for rapid retraction, regardless of hose

lengths or system losses

▼ RAR-cylinder used in a stage lift application.

20

Shown from left to right: RAR-5010, RAR-308, RAR-204

RAR-Series, Double-Acting, Aluminium Cylinders Hydraulic Technology Worldwide

▼ SELECTION CHART

MaximumCylinderCapacity

(kN)

CylinderCapacity

@ 700 barton

Stroke

(mm)

ModelNumber *

* Note: Every RAR-cylinder is available with a stroke of 50, 100, 150, 200 and 250 mm.

Remote Lifting

For heavy lifting in remotelocations use the EnerpacZE-Series electric pumps.A double-acting cylinder

must be powered by a pump with a 4-way valve.

Saddles

All RAR-cylinders areequipped with bolt-onremovable hardened steelsaddles. For Tilt Saddles see

next page.

CylinderEffective

Area(cm2)

Push PullPush Pull

OilCapacity

(cm3)Push Pull

Hoses



Page:

Page:

Page:

50100150100150200150

RAR-502RAR-504RAR-506RAR-1004RAR-1006RAR-1008RAR-1506

50

100

150

4964964961002100210021589

187187187557557557924

70,970,970,9143,1143,1143,1227,0

26,726,726,779,579,579,5132,0

35470910631431214728633405

134267401795119315901980

122

90

21

I

H

K

AE

B

6V

Z

J

F

DU

3/8"-18NPTF

K1

J10-5˚

www.enerpac.com

Double-Acting, Aluminium Cylinders

RARSeries

Capacity:

50-150 tonStroke:


700 bar

21

CollapsedHeight

A(mm)

ModelNumber *

(kg)


Double-Acting AluminiumCylinders are also availablein capacities of 20-30 ton.



ThreadDepth 1)

Z(mm)

Thread

V(mm)

BoltCircle

U(mm)







ExtendedHeight

B(mm)

OutsideDiameter

D(mm)

CylinderBore

DiameterE

(mm)

PlungerDiameter

F(mm)

Bottomto Advance

PortH

(mm)

Top toRetract

PortI

(mm)

SaddleDiameter

J(mm)

SaddleProtrusion

from Plunger K

(mm)




Tilt Saddle

DiameterJ1




SaddleProtrusion

from PlungerK1

Page:

201251301301351401348

RAR-502RAR-504RAR-506RAR-1004RAR-1006RAR-1008RAR-1506

11,112,714,319,322,225,133,2

121212

M6M6M6

110,0165,0200,0

RAR-50RAR-100RAR-150

251351451401501601498

145145145185185185230

95,095,095,0

135,0135,0135,0170,0

75,075,075,090,090,090,0110,0

30303043434338

56565680808075

505050949494113

3333333


RAR-50RAR-100RAR-150

5091118

243135

54

�

60 (606)100 (1027)160 (1619)200 (1999)260 (2567)400 (3916)520 (5114)

50504545454545

86,6146,8231,3285,6366,8559,5730,6

432734

10401285165025173287

CLP-602CLP-1002CLP-1602CLP-2002CLP-2502CLP-4002CLP-5002

121

122

CylinderCapacity

ton (kN)

Stroke

(mm)

CylinderEffective

Area

(cm2)

OilCapacity

(cm3)

ModelNumber*

CLP-Series, Pancake Lock Nut Cylinders

22


Shown from left to right: CLP-2002, CLP-5002

• Extremely low height for use in confined areas• Lock nut for positive and safe load holding over a long

period of time• Single-acting, load return• Optional special synthetic coating for improved corrosion

resistance and lower friction for smoother operation towithstand side load forces up to 3% of rated cylindercapacity without scoring

• Overflow port functions as a stroke limiter• CR-400 coupler and dust cap included on all models

The Lowest Power Lifter

� Only the extreme low height CLP-cylinder fits in this confined area to lift theconstruction.The V-82 needle valve is used to control cylinder speed duringlifting and lowering.

Tilt Saddles

All CLP-Series cylindersinclude integral tilt saddleswith maximum tilt angles up to 5°.

Gauges



Page:

Hoses



Page:

* For special synthetic coating add suffix ‘C’ to modelnumber.

E

H

D

F

R

J

3/8"-18NPTF

S

A

B

K

✗ ✓

125137148155159178192

175187193200204223237

140175220245275350400

105,0136,7171,6190,7216,1266,9305,0

Tr 104 x 4Tr 136 x 6Tr 171 x 6Tr 190 x 6Tr 216 x 6Tr 266 x 6Tr 305 x 6

19212730323948

96126160180200250290

689

10111110

5°5°5°5°5°4°3°

28314043445562

1526445774134189

CLP-602CLP-1002CLP-1602CLP-2002CLP-2502CLP-4002CLP-5002

119

110

7

CollapsedHeight

A(mm)

ExtendedHeight

B(mm)

OutsideDiameter

D(mm)

Cylinder Bore

DiameterE

(mm)

Base to Advance

PortH

(mm)

SaddleDiameter

J(mm)

Saddle Protrusionfrom Plgr.

K(mm)

SaddleMax. Tilt

AngleR

Lock NutHeight

S(mm) (kg)

PlungerDiameter

F(mm)

ModelNumber*

23

Single-Acting, Pancake Lock Nut Cylinders

CLPSeries

Capacity:

60-520 tonStroke:


700 bar

ALL CLP-SERIESCYLINDERS REQUIRE ASOLID LIFTING SURFACEFOR CORRECT SUPPORT.

USE OF PANCAKE CYLINDERS ONSURFACES SUCH AS SAND, MUD ORDIRT, MAY RESULT IN CYLINDERDAMAGE!

WRONG! RIGHT!

Rough soil Flat lifting surface

For more safety instructions see our ‘Yellow Pages’. Page:

Speed Chart

See the Enerpac Cylinder SpeedChart in our ‘Yellow Pages’ todetermine your approximatecylinder speed.

Page:

www.enerpac.com

Longer Stroke Lock NutCylinders

For longer stroke lock nutapplications the RACL andCLL-Series cylinders are the

perfect choice.

Page:

�

6121113161616163845626057

418325599

16420331755

129261373722

5 (45)

10 (101)

20 (201)

30 (295)

45 (435)

75 (718)

90 (887)

150 (1386)

10 (101)

20 (201)

30 (295)

45 (435)

90 (887)

6,514,528,742,162,1

102,6126,7198,114,528,742,162,1

126,7

RSM-50RSM-100RSM-200RSM-300RSM-500RSM-750RSM-1000RSM-1500RCS-101*RCS-201*RCS-302*RCS-502*RCS-1002*

25

174

24

Hydraulic Technology WorldwideRSM/RCS-Series, Low Height Cylinders

Stroke

(mm)

Cyl. Capa-

city

ton (kN)

Cyl.Effect.Area

(cm2)

ModelNumber

Oil Cap.

(cm3)

Shown from left to right: RSM-1000, RSM-300, RSM-50, RCS-1002, RCS-302

RSM-series, Flat-Jac® Cylinders• Compact, flat design for use where most other cylinders

will not fit• Single-acting, spring return• RSM-750, 1000 and 1500 have handles for easy carrying• Mounting holes permit easy fixturing• Baked enamel finish for increased corrosion resistance• CR-400 coupler and dust cap included on all models,

except RSM-50 which is fitted with an AR-400 coupler.• Hard chrome plated high quality steel plungers• Grooved plunger ends require no saddle

RCS-series, Low Height Cylinders• Lightweight, low profile design for use in confined spaces• Single-acting, spring return• Baked enamel finish for increased corrosion resistance• Plunger wiper reduces contamination, extending

cylinder life• CR-400 coupler and dust cap included on all models• Grooved plunger end with threaded holes for mounting tilt

saddles• Integral handle on RCS-1002 for easy carrying• Plated steel plungers

� Only a couple of centimeters will do for an RSM-cylinder to lift a large construction. TheV-82 needle valve is used to control cylinderspeed during lifting and lowering.

Maximum Power-to-Height Ratio

Saddles

All RCS-Series cylindershave plunger mounting holesfor installation of tilt saddles.See table for selection and

dimensional information.

Page:

Lifting the first fewmillimeters

The LW-16 Lifting Wedgeand SOH-Series MachineLifts are the perfect choice

for lifting the first few millimeters.

Page:

* Available as set, see note on next page.

H

KF

P

A

D

B

3/8"-18 NPTF

E

O

U

3/8"-18 NPTF

E

H

K

F

AB

U1

L

D

VM

A

BC 0-5°

58 x 4182 x 55101 x 76117 x 95140 x 114165 x 139178 x 153215 x 190

6992101124165

28,742,960,573,288,9114,3127,0158,842,960,573,288,9127,0

16191919191919231717192331

1,01,43,14,56,8

11,314,526,34,15,06,8

10,922,7

385462718295101116126143179182198

25,438,150,863,469,882,692,2114,338,150,866,569,892,2

1112222253321

2027394757697695–––––

2234394453667482–––––

––––––––

2639393955

––––––––

M4M5M5M5M8

––––––––8888

10

RSM-50RSM-100RSM-200RSM-300RSM-500RSM-750RSM-1000RSM-1500RCS-101*RCS-201*RCS-302*RCS-502*RCS-1002*

28,536,649,352,366,576,276,2117,3

5,57,110,010,011,013,513,513,5

9,110,715,115,919,020,620,620,6

4,37,99,911,212,714,214,214,2

RSM-50RSM-100RSM-200RSM-300RSM-500RSM-750RSM-1000RSM-1500

355071

111517

212935

324351586679851008898117122141

CAT-11CAT-51CAT-101

RCS-101RCS-201, -302, -502RCS-1002

64

25

ModelNumber

Single-Acting, Low Height Cylinders

ExtendedHeight

B(mm)

OutsideDiameter

D(mm)

CylinderBore Dia.

E(mm)

PlungerDia.

F(mm) (kg)

CollapsedHeight

A(mm)

Base toAdvance

Port H

(mm)

PlungerProtrusionfrom Base

K(mm)

ModelNumber

BoltCircle

U(mm)

Thread

O(mm)

Plungerto

BaseL

(mm)

Plungerto Mtg.

Hole M

(mm)

ThreadDepth

P(mm)

BoltCircle

U1

RSM Cylinder Mounting Hole Dimensions (mm)

HoleDia.

V

CounterBoreDia.

CounterBore

Depth

ModelNumber

A B C*


For Cylinder Model:

RSM-SeriesRCS-Series* 5° angle position of coupler on RCS-101, 201,302

RSMRCSSeries

Capacity:

5-150 tonStroke:


700 bar




Page:

* ‘C’ dimension equals saddle protrusion from plunger. Mounting screws are included.

www.enerpac.com

*

�

170

121

64

26

Hydraulic Technology WorldwideBRC/BRP-Series, Pull Cylinders

• High strength alloy steel construction• Plunger blow-out protection to prevent rod over-extension• Hard chrome-plated plunger for long life• Replaceable links on BRP-models• Baked enamel finish for increased corrosion resistance• CR-400 coupler and dust cap included on all models• Plunger wiper reduces contamination, extending

cylinder life• Single-acting, spring return

Shown from left to right: BRC-25, BRC-46, BRP-306, BRP-606, BRP-106C

� Ship building, welding and Enerpac pull cylinders go hand in hand.

For use withSubassemblies andModules

Attachments and Accessories

BRC-25 and BRC-46 unitshave base, collar andplunger threads to affix

a range of optional attachments andaccessories, such as chains, saddlesand extension tubes.

Page:

Gauges



Page:



as sets (cylinder, gauge,couplers, hose and pump) for yourordering convenience.

Page:

� To lift a load bearing mast into place, BRP-series cylinders were used to tension thesupporting cables.

N

A TB

L

M

E

D J

M30 x 2

AB

N

M

J

L T3/8"-18NPTF

3/8"-18NPTF

E

DN

D J

M

TAB

E

3/8"-18NPTF

L11/4"-7UNC

M

DN

3/8"-18NPTF

AB

L

T

E

J

M50 x 3

M30 x 2

3/8"-18 NPTF

H

Z

V ED

PXA

B

F JQ W

P

Q

BRP-106C*BRP-106L*BRP-306*BRP-606*

15,015,046,672,1

2272277221096

587541

1085719

738692

1240871

8585136140

54,154,188,9

110,0

11967

114130

62115145149

30223539

35303950

32325070

15,913,248,153,5

10 (105)

30 (326)50 (505)

151151155152

BRC-25BRC-46BRC-106

2,5 (24)

5 (51)

10 (105)

127140151

283225

3,57,315,0

45101228

264301289

391441440

485785

28,442,954,1

19,030,231,8

454239

3/4"- 1411/4"-111/2

–

11/16"- 2413/16"-16M30X2

1,84,59,5

3/4" - 14 NPT11/4"-111/2 NPT

M30 x 2

11/2"- 16 UN

21/4"- 14 UN

M85 x 2

242625

172424

BRC-25BRC-46BRC-106

BRP-106C

BRC-25, -46, 106

BRP-106L

BRP-306

BRP-606

Single-Acting, Pull Cylinders

27

Ext.Height

B(mm)

Coll.Height

A(mm)

Cyl.Effect.Area

(cm2)

Oil Cap.

(cm3)

Cylinder Capacity

ton (kN)

ModelNumber

Stroke

(mm)

OutsideDia.

D(mm)

Cyl. Bore Dia.

E(mm)

LinkOpen-

ingL

(mm)

LinkThick-ness

M(mm)

LinkWidth

N(mm)

Slot toLinkEnd

T(mm) (kg)

LinkHeight

J(mm)

Ext.Height

B(mm)

Coll.Height

A(mm)

Cyl.Effect.Area

(cm2)

Oil Cap.

(cm3)

Cylinder Capacity

ton (kN)

ModelNumber

Stroke

(mm)

Outs.Dia.

D(mm)

Cyl.Bore Dia.

E(mm)

Plgr.Dia.

F(mm)

Top toInletPort

H(mm)

SaddleDiameter

J(NPT)

Plgr.Thd.Lgth.

P(mm)

PlungerOutsideThread

Q(kg)

BRC Cylinder Mounting Dimensions (mm)

Base Mounting

HoleV

CollarThread

W

CollarThd. Lgth.

X

Mtg.Thd. Lgth.

Z

ModelNumber

BRC-106 only

* Available as set, see note on previous page. NOTE: BRP-106C, BRP106L and BRP-606 are fitted with rubber bellows for rod protection.

BRC/BRPSeries

Capacity:

2,5-50 tonStroke:


700 bar

www.enerpac.com

�

842427649155641557615376

147575

136150476298722626

12591011

17,917,917,917,930,730,746,646,682,382,3

133,0

RCH-120RCH-121*RCH-1211RCH-123RCH-202*RCH-206RCH-302*RCH-306RCH-603*RCH-606RCH-1003*

29

18

64

13 (125)

20 (215)

30 (326)

60 (576)

95 (931)

28

Hydraulic Technology WorldwideRCH-Series, Hollow Plunger CylindersShown from left to right: RCH-306, RCH-120, RCH-1003

� Hollow plunger cylinder RCH-1003 used in an application for intermediate boomsuspension on a dragline.

Stroke

(mm)

CylinderCapacity

ton (kN)

Cyl.Effect. Area

(cm2)

ModelNumber

Oil Cap.

(cm3)

Versatility in Testing,Maintenance and Tensioning Applications

* Available as set, see note on this page.

Saddles

Most RCH-Series cylindersare equipped with smoothsaddles. See table at nextpage for optional threaded

saddles and all dimensional information.

Page:

Ultra-LightweightAluminium Cylinders

If you need a higher cylindercapacity-to-weight-ratio theUltra-lightweight RACH-

Series are the perfect choice.

Page:

• Hollow plunger design allows for both pull and push forces• Single-acting, spring return• Nickel-plated, floating center tube on models over 20 ton

increases product life• Baked enamel finish for increased corrosion resistance• Collar threads for easy fixturing• RCH-120 includes AR-630 coupler and has 1/4" NPTF port• RCH-121 and RCH-1211 have FZ-1630 reducer and

AR-630 coupler, all other models feature CR-400 coupler



as sets (cylinder, gauge,couplers, hose and pump) for yourordering convenience.

Page:

BC

A

V

Y U D

H

3/8"-18NPTF

F

P

OW

X

Z

A

B

E 3/8"-18NPTF

Z

H

X

A

B

KF

P

OJW

Y U D

V

E

696969699898114114159159212

54,154,154,154,173,173,188,988,9123,9123,9165,1

––––

545463639191126

55120120184162306178330247323254

63162162260211461242485323476330

35,135,135,135,154,154,163,563,591,991,9127,0

919191919252125313138

––––

9,79,79,09,0

12,012,012,0

3/4"- 16 UN

–3/4"- 16 UN

–19/16"- 16 UN

19/16"- 16 UN

113/16"- 16 UN

113/16"- 16 UN

23/4"- 16 UN

23/4"- 16 UN

4"- 16 UN

19,619,619,619,626,926,933,333,353,853,879,0

1,52,82,84,47,7

14,110,921,828,135,463,0

16–

16–

19192222191925

3030303038384242484860

23/4"- 1623/4"- 1623/4"- 1623/4"- 1637/8"- 1237/8"- 1241/2"- 1241/2"- 1261/4"- 1261/4"- 1283/8"- 12

RCH-120RCH-121*RCH-1211RCH-123RCH-202*RCH-206RCH-302*RCH-306RCH-603*RCH-606RCH-1003*

50,8––

50,882,682,692,292,2130,3130,3177,8

5/16"-18 UNC

––

5/16" -18 UNC3/8"-16 UNC3/8" -16 UNC3/8" -16 UNC3/8" -16 UNC1/2" -13 UNC1/2" -13 UNC5/8" -11 UNC

9,0––

12,79,49,414,014,014,014,019,0

RCH-120RCH-121RCH-1211RCH-123RCH-202RCH-206RCH-302RCH-306RCH-603RCH-606RCH-1003

536391126

991213

1"- 811/4"- 7

15/8"- 51/2

21/2"- 8

RCH-202, 206RCH-302, 306RCH-603, 606RCH-1003

HP-2015HP-3015HP-5016HP-10016

122

29

ModelNumber

Single-Acting, Hollow Plunger Cylinders

Out.Dia.

D(mm)

Cyl.Bore Dia.

E(mm)

Plgr.Dia.

F

(mm) (kg)

Coll.Height

A(mm)

Cyl. Baseto Advance

Port H

(mm)

Saddle Dia.

J(mm)

Saddle Protrusionfrom Plgr.

K(mm)

CenterHoleDia.Y

(mm)

Plunger InternalThread

O

CollarThread

W

CollarThreadLength

X(mm)

PlungerThreadLength

P(mm)

Bolt Circle

U

Base Mounting Hole Dimensions (mm)

ThreadDepth

Z

Thread

V

RCH-120 to RCH-123 models* 1/4” NPT for RCH-120 only

RCH-202 to RCH-1003 models

RCHSeries

Capacity:

13-95 tonStroke:


19,6 - 79,0 mmRCH-121 and RCH-1211 have a 47 mm dia. boss that protrudes 6 mm from base.

Ext.Height

B(mm)

ModelNumber

www.enerpac.com


700 bar

Hoses

Enerpac offers a complete lineof high quality hydraulic hoses.To ensure the integrity of yoursystem, specify only Enerpac

hydraulic hoses.

Saddle Dimensions (mm)Saddle Model Nr.

Cylinder Model Number

Saddle Type

ThreadedHollow

Optional Heat Treated Hollow Saddles

A B C

Smooth hollow saddles are standard on all RCH-models (except RCH-120, RCH-1211).

*

Page:

�

30,430,454,254,254,287,487,487,487,4

102,6

8291202733

13662115505

1011203534204144

541784482900

1393333666

133722462083

3263265765765769319319319311429

213213380380380612612612612718

46,646,682,382,382,3133,0133,0133,0133,0204,1

RRH-307RRH-3010RRH-603RRH-606RRH-6010RRH-1001RRH-1003RRH-1006RRH-10010RRH-1508

31

67

121

17825889

1662573876

153257203

30

60

95

145

RRH-Series, Hollow Plunger Cylinders

30

Stroke

(mm)

CylinderCapacity

ton

Cylinder Effective Area

(cm2)

Max. CylinderCapacity

(kN)

ModelNumber

Oil Capacity

(cm3)

AdvanceAdvance AdvanceRetractRetract Retract

Shown from left to right: RRH-3010, RRH-1001, RRH-6010

• Relief valves prevent damage in case of over-pressurisation• Baked enamel finish for increased corrosion resistance• Collar threads enable easy fixturing

(except RRH-1001 and RRH-1508)• Double-acting version for fast retraction• Nickel-plated, floating center tube increases product life• Hollow plunger allows for both pull and push forces• CR-400 coupler and dust cap included on all models• Plunger wiper reduces contamination, extending

cylinder life

Versatility in Testing,Maintenance and Tensioning Applications

� Double-acting hollow plunger cylinders areapplied for bridge launching systems.

Saddles

All RRH-Series cylinders areequipped with smoothsaddles. See table at nextpage for optional threaded

saddles and all dimensional information.

Page:

Pump Selection

A double-acting cylindermust be powered by a pumpwith a 4-way valve.

Page:


Gauges



Page:

Z

X

A

B

K

3/8"-18NPTF

H

I

F

P

OJW

E

Y U D

V

30°

BC

A912

13

2127283545336179

106111

330431247323438165254342460349

508689336489695203330495717552

113/16"- 16113/16"- 1623/4"- 1623/4"- 1623/4"- 164"- 164"- 164"- 164"- 16

41/4"- 12

33,333,353,853,853,879,279,279,279,279,2

22221919192525252525

4242484848–

606060–

41/2"- 1241/2"- 1261/4"- 1261/4"- 1261/4"- 12

–83/8"- 1283/8"- 1283/8"- 12

–


92,292,2130,0130,0130,0177,8177,8177,8177,8

–

3/8" - 163/8" - 161/2" - 131/2" - 131/2" - 135/8" - 115/8" - 115/8" - 115/8" - 11

–

15,715,714,014,014,019,019,019,019,0

–


6391

126

11/4"- 715/8"- 51/2

21/2"- 8

HP-3015HP-5016

HP-10016

RRH-307, 3010RRH-603, 606, 6010RRH-1001, 1003, RRH-1006, 10010

114114159159159212212212212247

88,988,9123,9123,9123,9165,1165,1165,1165,1190,5

60606666664485858560

6363919191

126126126126127

63,563,591,991,991,9127,0127,0127,0127,0152,4

25253131313838383838

99

121212121212124

122

31

Double-Acting, Hollow Plunger Cylinders

Ext. Height

B(mm)

Out. Dia.

D(mm)

Cyl. Bore Dia.

E(mm)

Plgr.Dia.

F(mm) (kg)

Coll. Height

A(mm)

Cyl. Baseto Adv.

Port H

(mm)

Cyl. Topto Return

Port I

(mm)

Saddle Dia.

J(mm)

SaddleProtr.

fr. Plgr.K

(mm)

ModelNumber

Center HoleDia.Y

(mm)

Thread

O

CollarThreadLength

X(mm)

CollarThread

W

PlungerThreadLength

P(mm)

Base Mounting Hole Dimensions (mm)

Bolt Circle

U

ThreadDepth

Z

Thread

V

ModelNumber

RRHSeries

Capacity:

30-145 tonStroke:


33,3 - 79,2 mm

Saddle Dimensions (mm)Saddle Model Nr.

Cylinder Model Number

Saddle Type

ThreadedHollow

Optional Heat TreatedHollow Saddles

A B C

Hoses



Page:

Smooth hollow saddles are standard on all RRH-models.

www.enerpac.com


700 bar

�

BRD-Series, Precision Production Cylinders

32

Stroke

(mm)

CylinderCapacity

(ton)


(cm2)


(kN)

ModelNumber

Oil Capacity

(cm3)

AdvanceAdvance AdvanceRetractRetract Retract

Shown from left to right: BRD-2510, BRD-96, BRD-256, BRD-41, BRD-166

• Designed for long life, the best choice for productionapplications

• Unique mounting configurations simplify fixturing• Baked enamel finish for increased corrosion resistance• Double-acting operation develops force in both

directions, providing maximum versatility• Plunger wiper reduces contamination, extending

cylinder life• Imperial models (RD-series) available on request

High Precision and High CyclePerformance

Golden Ring Design

Enerpac BRD-Cylinders areprovided with the Golden Ring Design,for long, trouble-free performance.

Coll.Height

A(mm)

Ext.Height

B(mm)

BodyLength

C(mm)

Out. Dia.

D(mm)

Cyl. BoreDia.

E(mm)

Plgr.Dia.

F(mm)

� Clamping application using Enerpac BRDcylinders (with clevis eye attachments on bothends) for their high pressure capability andmounting flexibility.

Speed Chart

See the Enerpac Cylinder SpeedChart in our ’Yellow Pages’ todetermine your approximatecylinder speed.

Page:


28791552879155257159260159260

35353580808080142142222222

1616164444444477779898

5,15,15,111,411,411,411,420,320,331,731,7

2,22,22,26,36,36,36,310,610,613,713,7

1440793290

177293323528504824

61734185098

162169276218356

4

8

15

23

BRD-41BRD-43BRD-46BRD-91BRD-93BRD-96BRD-910BRD-166BRD-1610BRD-256BRD-2510

186237313223274350452389491424526

162213289198249325427359461397499

5050506565656580809292

214316468251353505709548751583786

25,425,425,438,138,138,138,150,850,863,563,5

19,019,019,025,425,425,425,435,035,047,847,8

119

D

C

E

AB

F

H

N

A

N

P

W

C

Z1

I

ZX

F

WD

K

E

H

X

B

Q

3/8"

-18N

PTF

M

L

L1

H

A

D

C

B

E

F

E

C

D

AB

E

C AB

D

33

Foot MountingMounts onto cylindercollar.

Double-Acting, Precision Production Cylinders

(kg)

Bottom toAdvance

Port I

(mm)

PlungerProtrusion

K(mm)

ModelNumber

NeckLength

N(mm)

PlungerThreadLength

P(mm)

PlungerExternalThread

Q(mm)

Cylinder Mounting Dimensions (mm)

CollarThread

W

CollarThreadLength

X

Int. BaseThread

Z

Int. BaseThreadLength

Z1

ModelNumber

BRD-Cyl.(ton)

Flange MountingMounts onto cylindercollar.

Clevis EyeThreads onto plunger orinto cylinder base.

Retainer NutFor locking foot or flangemountings. Tightens ontocylinder collar threads(Included with foot andflange mounting kits).

Foot Mounting with Retainer Nut

Flange Mounting with Retainer Nut

Retainer Nut

Clevis Eye (see chart below for mounting dimensions L, L1 and M)

BRDSeries

Capacity:

4-23 tonStroke:


700 bar

Top toRetract

PortH

(mm)

Dimensions (mm)

� BRD CYLINDER ATTACHMENTS

www.enerpac.com

Clevis Eye (optional)

L(mm)

L1(mm)

M(mm)

Clevis Eye Mounting

Dimensions

2,02,63,63,04,25,67,3

10,214,516,020,3

4747475757575773738989

2424242525252530302727

M16 x 1,5M16 x 1,5M16 x 1,5M22 x 1,5M22 x 1,5M22 x 1,5M22 x 1,5M30 x 1,5M30 x 1,5M42 x 1,5M42 x 1,5

2929293838383854547070

2222222222222228282525

BRD-41BRD-43BRD-46BRD-91BRD-93BRD-96BRD-910BRD-166BRD-1610BRD-256BRD-2510

M42 x 1,5M42 x 1,5M42 x 1,5M56 x 2M56 x 2M56 x 2M56 x 2M70 x 2M70 x 2M85 x 2M85 x 2

1111111414141422222929

M30 x 1,5M30 x 1,5M30 x 1,5M42 x 1,5M42 x 1,5M42 x 1,5M42 x 1,5M56 x 2M56 x 2M70 x 2M70 x 2

999

1414141424242626

481523

481523

481523

481523

42,156,170,185,1

42,156,170,185,1

M42 x 1,5M56 x 2M70 x 2M85 x 2

M16 x 1,5M22 x 1,5M30 x 1,5M42 x 1,5

80105127159

98,4121143159

577592108

M30 x 1,5M42 x 1,5M56 x 2M70 x 2

10,513,520,026,5

11,011,016,017,0

6,36,76,76,7

16,020,025,032,0

20,025,035,045,0

19,025,435,044,5

9,512,719,025,4

15,925,431,838,2

57,082,5100,0125,0

––––

––––

19,125,425,425,4

31,844,552,463,5

––––

––––

23,823,830,227,0

BAD-141BAD-171BAD-181BAD-191




58,078,095,2117,5

78,698,4115,9135,7

49,565,581,096,5

52,457,177,877,8

4747475757575773738989

A B C D E F H

258308385295346422524492593524626

286387540323425577781651853683886

4141413838383852525353

�

90

35

RR-Series, Double-Acting CylindersShown from left to right: RR-10013, RR-1502, RR-20013, RR-1010, RR-7513

34


• Collar threads, plunger threads and base mounting holesfor easy fixturing (on most models)

• Baked enamel finish for increased corrosion resistance• Removable hardened saddles protect plunger during lifting

and pressing• Built-in safety valve prevents accidental

over-pressurization• CR-400 couplers included on all models• Plunger wiper reduces contamination, extending

cylinder life

Most VersatilePerformers

Rugged enough for thetoughest job site uses andprecision designed for high-cycle industrial uses

� These long stroke RR-cylinders are attached in a sliding and guiding system pulling thearched roof assembly of Athens Olympic Stadium step by step into the final position.

� RR-cylinders provide power and precision in aspecial hydraulic press.

Saddles

RR-Series cylinders up to 75ton have plunger mountingholes for installation of CAT-Series tilt saddles.

Page:

Page:

Remote Lifting


A double-acting cylinder must bepowered by a pump with a 4-way valve.

RR-1010, 1012RR-1010, 1012RR-308, 3014RR-506, 5013RR-5020, 756

RR-7513

A-102FCAT-10CAT-50

CAT-100

RR-1010*RR-1012*RR-308*RR-3014*RR-506RR-5013RR-5020RR-756RR-7513RR-1006RR-10013RR-10018RR-1502RR-1506RR-15013RR-15032RR-2006RR-20013RR-20018RR-20024RR-20036RR-20048RR-3006RR-30012RR-30018RR-30024RR-30036RR-30048RR-4006RR-40012RR-40018RR-40024RR-40036RR-40048RR-5006RR-50012RR-50018RR-50024RR-50036RR-50048

254305209368156334511156333168333460571563338151523304576109141219153305457609915121915230545761091412191533054576099151219

14,514,542,142,171,271,271,2102,6102,6133,3133,3133,3198,1198,1198,1198,1285,0285,0285,0285,0285,0285,0457,3457,3457,3457,3457,3457,3613,1613,1613,1613,1613,1613,1729,7729,7729,7729,7729,7729,7

4,84,819,119,121,521,521,531,431,462,262,262,295,495,495,495,4145,3145,3145,3145,3145,3145,3243,2243,2243,2243,2243,2243,2328,1328,1328,1328,1328,1328,1405,4405,4405,4405,4405,4405,4

368442879

154911112378363816013417223844396132112930906597

1614543329405

130251738526049347416997

13947208892785041843557459319

1870028018374005603774737111642225633347444406676888951

122147400703335718

1099490

1046104520712861544

1488317777752209479566408863

132801771237217418

111141481122253296464987

10007149952001429988399966203

1236518526246893697349418

10(101)

30(295)

50(498)

75(718)

95(933)

140(1386)

200(1995)

325(3201)

440(4292)

520(5108)

409457387549331509733347525357524687196385582

1116430608765917

12221527485638790943

12471552538690843995

13001605577730882

103513391644

46

119

12

A-102GA-252G

35

Double-Acting Long Stroke Cylinders

Stroke

(mm)

CylinderCapacity

ton(kN)


(cm2)

ModelNumber

Oil Capacity

(cm3)

Push PushPull Pull

RRSeries

Capacity:

10-520 tonStroke:


700 bar


Enerpac CLRG-Series

If your application does notrequire high cycle, EnerpacCLRG-Series cylinders maybe the right alternative.

Page:

Coll.Height

(mm)

Optional Snap-in Saddles

Optional snap-in saddles forRR-Series double-actingcylinders:

SaddleType

Cylinder ModelNumber

SaddleModelNumber

Flat

Page:

Speed Chart

See the Enerpac Cylinder SpeedChart in our ’Yellow Pages’ todetermine your approximatecylinder speed.

Page:

Cylinder retractcapacity for certain RRcylinders may be lessthan theoretical values,

as a result of reduced relief

valve pressure settings:RR-308/3014: 275 barRR-506/5013/5020: 480 barRR-756/7513: 495 bar

Standard Saddles:

Tilt

GroovedRR-1010, 1012RR-308, 3014

For additional information on saddles:

www.enerpac.com

P

O

H

X

B

A

NI

K

3/8"-18NPTF E

D

J

FW

Z

X

A

B

K

W

3/8"-18NPTF

H

I

D

E

F

P

OJ

U

V

V

U


10

30

50

75

95

140

200

325

440

520

254305209368156334511156333168333460571563338151523304576109141219153305457609915121915230545761091412191533054576099151219

101101295295498498498718718933933933

1386138613861386199519951995199519951995320132013201320132013201429242924292429242924292510851085108510851085108

33335353

103103103156156435435435668668668668

101710171017101710171017170317031703170317031703229722972297229722972297283828382838283828382838

14,514,542,142,171,271,271,2

102,6102,6133,3133,3133,3198,1198,1198,1198,1285,0285,0285,0285,0285,0285,0457,3457,3457,3457,3457,3457,3613,1613,1613,1613,1613,1613,1729,7729,7729,7729,7729,7729,7

4,84,8

19,119,121,521,521,531,431,462,262,262,295,495,495,495,4

145,3145,3145,3145,3145,3145,3243,2243,2243,2243,2243,2243,2328,1328,1328,1328,1328,1328,1405,4405,4405,4405,4405,4405,4

368442879154911112378363816013417223844396132112930906597

1614543329405

130251738526049347416997

13947208892785041843557459319

1870028018374005603774737111642225633347444406676888951

0122147400703335718

1099490

1046104520712861544

1488317777752209479566408863

132801771237217418

111141481122253296464987

10007149952001429988399966203

1236518526246893697349418

409457387549331509733347525357524687196385582

1116430608765917

12221527485638790943

12471552538690843995

13001605577730882

103513391644

663762596917487843

1244503858525857

1147253541915

1931582938

1222152721362746638943

1247155221622771690995

1300160522142824730

10351339164422542863

7373

101101127127127146146177177177203203203203247247247247247247311311311311311311358358358358358358397397397397397397

RR-1010 - RR-3014

RR-4006 - RR-50048

RR-506 - RR-50048

RR-1006 - RR-30048

RR-Series, Double-Acting Cylinders

36


Stroke

(mm)

CylinderCapacity

ton


(cm2)


(kN)

ModelNumber

Oil Capacity

(cm3)

PushPush PushPullPull Pull


Ext. Height

B(mm)

Coll.Height

A(mm)

OutsideDia.

D(mm)

No mounting holes on:RR-506, 5013RR-756, 7513RR-1502, 15013

* For RR-1010 and RR-1012: N = 32 mm; for RR-308 and RR-3014: N = 55 mm.

Cylinder retract capacity forcertain RR cylinders may beless than theoretical values,as a result of reduced relief

valve pressure settings: RR-308/3014: 275 bar RR-506/5013/5020: 480 bar RR-756/7513: 495 bar

Base mounting hole location isfor reference only, as it is affectedby assembly.


42,942,973,273,295,295,295,2114,3114,3130,3130,3130,3158,8158,8158,8158,8190,5190,5190,5190,5190,5190,5241,3241,3241,3241,3241,3241,3279,4279,4279,4279,4279,4279,4304,8304,8304,8304,8304,8304,8

34,934,954,154,179,579,579,595,295,295,295,295,2114,3114,3114,3114,3133,4133,4133,4133,4133,4133,4165,1165,1165,1165,1165,1165,1190,5190,5190,5190,5190,5190,5203,2203,2203,2203,2203,2203,2

36363939282857303038384122494976575785858585888888888888108108108108108108120120120120120120

575781817676767681717192668484889696101101101101114114114114114114133133133133133133152152152152152152

353550507171717171767676114114114114133133133133133133165165165165165165190190190190190190203203203203203203

6610102226633319191919222222222222282828282828282828282828282828282828

1"- 81"- 8

11/2"- 1611/2"- 161"- 121"- 121"- 121"- 121"- 12

13/4"- 1213/4"- 1213/4"- 12

– 33/8"- 1633/8"- 1633/8"- 16

– 21/2"- 1221/2"- 1221/2"- 1221/2"- 1221/2"- 1221/2"- 1221/2"- 1221/2"- 1221/2"- 1221/2"- 1221/2"- 123"- 123"- 123"- 123"- 123"- 123"- 12

31/4"- 1231/4"- 1231/4"- 1231/4"- 1231/4"- 1231/4"- 12

252525252525253838353535–

353535–

6363636363828282828282959595959595

108108108108108108

–– – – – –

76– –

139139139

– 158158

– 127127127127127127158158158158158158203203203203203203203203203203203203

– – – – – –

1/2"- 13– –

3/4"- 103/4"- 103/4"- 10

– 3/4"- 163/4"- 16

– 1"- 81"- 81"- 81"- 81"- 81"- 8

11/4"- 711/4"- 711/4"- 711/4"- 711/4"- 711/4"- 711/2"- 611/2"- 611/2"- 611/2"- 611/2"- 611/2"- 613/4"- 513/4"- 513/4"- 513/4"- 513/4"- 513/4"- 5

– – – – – –

25– –

252525–

2828–

252525252525444444444444505050505050575757575757

21/4"- 1421/4"- 1435/16"- 1235/16"- 12

5"- 125"- 125"- 12

53/4"- 1253/4"- 1267/8"- 1267/8"- 1267/8"- 12

– 8"- 128"- 128"- 12

– 93/4"- 1293/4"- 1293/4"- 1293/4"- 1293/4"- 12121/4"- 12121/4"- 12121/4"- 12121/4"- 12121/4"- 12121/4"- 12141/8"- 8141/8"- 8141/8"- 8141/8"- 8141/8"- 8141/8"- 8155/8"- 8155/8"- 8155/8"- 8155/8"- 8155/8"- 8155/8"- 8

262649494444443838505050–

555555–

5454545454585858585858656565656565797979797979

12141829305268416861931174993124238147199204279383483200312385469628780303399453597792980432589680816

10021224

37

Double-Acting Long Stroke Cylinders

Cyl.BoreDia.

E(mm)

Plgr.Dia.

F(mm)

Base to Adv.

PortH

(mm)

Top toRet. Port

I(mm)

SaddleDia.

J(mm) (kg)

PlungerThreadLength

P(mm)

SaddleProtr.

fr. Plgr. K

(mm)

PlungerInternal Thread

O

Base Mounting Holes ModelNumber

CollarThread

W

CollarThreadLength

X(mm)

Thread

V

Thd. Depth

Z(mm)

Bolt C.Dia.U

(mm)

RRSeries

Capacity:

10-520 tonStroke:


700 bar

Couplers Included!

CR-400 couplersincluded on allmodels. Fits all HC-Series hoses.

www.enerpac.com

�

41

90

121

22

CLSG-Series, High Tonnage Cylinders

The Single-ActingHeavy LiftingSolution withIntegral Stop Ring

38


Shown from left to right: CLSG-506, CLSG-5006, CLSG-4006

• Integral stop ring provides piston blow-out protection• Baked enamel outside finish and plated pistons provide

superior corrosion protection• Unique bearing design withstands sideload forces up to

10% of rated cylinder capacity without scoring• Interchangeable, hardened grooved saddles are standard• Base mounting holes are standard on all models• Plunger wiper reduces contamination, extending cylinder

life• Single-acting, load return

Saddles

All CLSG-Series cylindersare equipped with bolt-onremovable grooved saddles.For information on optional

tilt saddles, see selection chart.

Page:

Remote Lifting

For heavy lifting in remotelocations use the EnerpacZE-series electric pumps.

Page:

� Eight CLSG-2506 equipped with tilting saddles lifted the planking of the bridge as the pierheads were being rebuilt.

Gauges



Page:

Low Height - High Tonnage

When low height with highforce is required, CLP-SeriesPancake Cylinders withlocknut offer the solution to

lift the first few centimetres.

Page:

Standard Features

• Interchangeable, hardened grooved saddles

• Top and side mounted lifting eyes• CR-400 coupler and dustcap• All cylinders meet ASME B-30.1 and

ISO 10100 standards.

CLSG-502CLSG-504CLSG-506CLSG-508CLSG-5010CLSG-5012CLSG-1002CLSG-1004CLSG-1006CLSG-1008CLSG-10010CLSG-10012CLSG-1502CLSG-1504CLSG-1506CLSG-1508CLSG-15010CLSG-15012CLSG-2002CLSG-2006CLSG-20012CLSG-2502CLSG-2506CLSG-25012CLSG-3002CLSG-3006CLSG-30012CLSG-4002CLSG-4006CLSG-40012CLSG-5002CLSG-5006CLSG-50012CLSG-6002CLSG-6006CLSG-60012CLSG-8002CLSG-8006CLSG-80012CLSG-10002CLSG-10006CLSG-100012

50(539)

100(929)

150(1390)

200(1861)

250(2565)

300(3193)

400(3919)

500(5114)

600(5987)

800(8234)

1000(10260)

1720232731341929405061713952657892

1055591

146102136207184232303270330421401480599474565701741880

1058106212131439

385770

1155154019242309664

13271991265533183982993

1986297839714964595713303989797718325497109932281684313685280083991679736531095921918427612829256595881176443528873292198643972

77,077,0 77,0 77,0 77,0 77,0 132,7132,7132,7132,7132,7132,7198,6198,6198,6198,6198,6198,6265,9265,9265,9366,4366,4366,4456,2456,2456,2559,9559,9559,9730,6730,6 730,6 855,3855,3 855,3 1176,31176,31176,31465,71465,7 1465,7

5010015020025030050100150200250300501001502002503005015030050150300501503005015030050150300501503005015030050150300

162212262312362412182232282332382432196246296346396446216316466235335485312412562375475625419519669429529679474574724564664814

54

39

Single-Acting, High Tonnage Cylinders

CylinderCapacity

ton(kN)

ModelNumber

Oil Capacity

(cm3)

CollapsedHeight

(mm) (kg)

CLSGSeries

Capacity:

50-1000 tonStroke:


700 bar


Optional features

To add optional features toyour cylinders, add the

following suffixes to the end ofthe model number.

Cylinder Effective

Area

(cm2)

Stroke

(mm)

Higher Capacities

1500 and 2000 ton modelsavailable on request.


Models above 150 ton are also availablewith standard stroke lengths of 100, 200and 250 mm. Please contact Enerpac forordering information.

Collar thread * E002

Page:

* On 400 ton models and higher.Example:•For CLSG-5006 cylinder with collar

thread, order: CLSG-5006E002Technical specifications for thesefeatures are available from Enerpac.

www.enerpac.com



solution with multiple lift pointcapabilities from 4 to 64 points. See our“Yellow Pages” for multi-cylinder set-ups.

H

JK

B

A

L

F

UV

Z

D

E3/8"-18NPTF

60°

30°

H

JK

B

A

L

F

UV

Z

D

E3/8"-18NPTF

CLSG-Series, High Tonnage Cylinders

40


CylinderCapacity

ton(kN)

Cylinder Effective

Area

(cm2)

ModelNumber

Oil Capacity

(cm3)


Stroke

(mm)


385770

1155154019242309664

13271991265533183982993

1986297839714964595713303989797718325497

1099322816843

1368528008399

167973653

10959219184276

12829256595881

17644352887329

2198643972

77,077,0 77,0 77,0 77,0 77,0

132,7132,7132,7132,7132,7132,7198,6198,6198,6198,6198,6198,6265,9265,9265,9366,4366,4366,4456,2456,2456,2559,9559,9559,9730,6730,6 730,6 855,3855,3 855,3

1176,31176,31176,31465,71465,7 1465,7

5010015020025030050

10015020025030050

10015020025030050

15030050

15030050

15030050

15030050

15030050

15030050

15030050

150300

50(539)

100(929)

150(1390)

200(1861)

250(2565)

300(3193)

400(3919)

500(5114)

600(5987)

800(8234)

1000(10260)

Page:

Speed Chart

See the Enerpac Cylinder SpeedChart in our ‘Yellow Pages’ section.

Model /Capacityton

Base Mounting Hole 1) Dimensions (mm)

BoltCircle

U

ThreadSize

V

Min. ThreadDepth

Z

1) Base mounting holes are random positioned inregard to coupler position.

119

CLSG-50CLSG-100CLSG-150CLSG-200CLSG-250CLSG-300CLSG-400CLSG-500CLSG-600CLSG-800CLSG-1000

6595130165190180205250275330375

2x M122x M122x M123x M123x M123x M163x M163x M243x M243x M243x M24

2222222222303036363636

CLSG-502 - CLSG-15012

CLSG-2002 - CLSG-100012

K1

J10-5˚

41


ModelNumber

(kg)

ExtendedHeight

B(mm)

CylinderBore Dia.

E(mm)

PlungerDia.

F(mm)

Base toAdv. Port

H(mm)

CollapsedHeight

A(mm)

OutsideDia.

D(mm)

* Optional Tilt SaddleDepth ofPlunger

HoleL

(mm)

Saddle Protr.

from Plgr.K

(mm)

Saddle Height

K1(mm)

StandardSaddle

Dia.J

(mm)

SaddleDia.J1

(mm)

Optional Tilt Saddle *CLSGSeries

Capacity:

50-1000 tonStroke:


700 bar

162212262312362412182232282332382432196246296346396446216316466235335485312412562375475625419519669429529679474574724564664814

21231241251261271223233243253263273224634644654664674626646676628548578536256286242562592546966996947967997952472410246148141114

130130130130130130165165165165165165205205205205205205235235235275275275310310310350350350400400400430430430505505505560560560

99,099,099,099,099,099,0130,0 130,0130,0130,0130,0130,0159,0159,0159,0159,0159,0159,0184,0184,0184,0216,0216,0216,0241,0241,0241,0267,0 267,0267,0305,0305,0305,0330,0330,0330,0387,0387,0387,0432,0432,0432,0

70,070,070,070,070,070,095,095,095,095,095,095,0114,0114,0114,0114,0114,0114,0133,0133,0133,0165,0165,0165,0197,0197,0197,0216,0216,0216,0248,0248,0248,0267,0267,0267,0317,0317,0317,0343,0343,0343,0

525252525252545454545454616161616161676767737373101101101114114114114114114114114114149149149174174174

505050505050757575757575949494949494

113113113145145145177177177196196196228228228247247247297297297323323323

111111111111111111111111111333333333333333

191919191919191919191919191919191919242424242424191919272727272727272727272727272727

1720232731341929405061713952657892

1055591

1461021362071842323032703304214014805994745657017418801058106212131439


505050505050737373737373919191919191

118118118144144144160160160193193193228228228241241241287287287311311311

242424242424292929292929313131313131353535464646626262515151636363767676757575939393

Saddle Model Number

www.enerpac.com

CATG-50CATG-50 CATG-50 CATG-50 CATG-50 CATG-50 CATG-100CATG-100CATG-100CATG-100CATG-100CATG-100CATG-150CATG-150CATG-150CATG-150CATG-150CATG-150CATG-200CATG-200 CATG-200 CATG-250 CATG-250 CATG-250 CATG-300CATG-300 CATG-300 CATG-400CATG-400 CATG-400 CATG-500CATG-500 CATG-500 CATG-600CATG-600 CATG-600 CATG-800 CATG-800 CATG-800 CATG-1000CATG-1000CATG-1000

�

CLS-Series, High Tonnage Cylinders

The Single-ActingHeavy LiftingSolution WithReduced CollapsedHeight

42


Shown from left to right: CLS-1002, CLS-506, CLS-502

• Lowest collapsed height for use in confined spaces• Overflow port functions as a stroke limiter• Plunger wiper reduces contamination, extending cylinder

life• Interchangeable, hardened grooved saddles are standard• Special synthetic coating for improved corrosion

resistance and lower friction for smoother operation• CR-400 coupler and dust cap included on all models• Single-acting, load return

Saddles

All CLS cylinders areequipped with bolt-onremovable grooved saddles.For information on optional


Page:

Remote Lifting


Page:

� CLS-cylinders doing their job, synchronised lifting a complete fly-over for exact positioning.

Gauges



Page:


When low height with highforce is required, CLP-SeriesPancake Cylinders withlocknut offer the solution to

lift the first few centimetres.

Page:

Page:

Synchronous LiftingSystems

The solution for multiple liftpoint capabilities from 4 to64 points.

45

90

121

22

54

43


CylinderCapacity

ton(kN)

ModelNumber

Oil Capacity

(cm3)

CollapsedHeight

(mm) (kg)

CLSSeries

Capacity:

50-1000 tonStroke:


700 bar


Cylinder Effective

Area

(cm2)

Stroke

(mm)

Higher Capacities

1500 and 2000 ton modelsare available on request.



Lifting an Unbalanced Load?

See our ‘Yellow Pages’ for multi-cylinder set-ups.

Page:

Optional features



Spring return E001

Example:•For CLS-5006 cylinder with spring

return, order: CLS-5006E001

Technical specifications for thesefeatures are available from Enerpac.

www.enerpac.com

CLS-502CLS-504CLS-506CLS-508CLS-5010CLS-5012CLS-1002CLS-1004CLS-1006CLS-1008CLS-10010CLS-10012CLS-1502CLS-1504CLS-1506CLS-1508CLS-15010CLS-15012CLS-2002CLS-2006CLS-20012CLS-2502CLS-2506CLS-25012CLS-3002CLS-3006CLS-30012CLS-4002CLS-4006CLS-40012CLS-5002CLS-5006CLS-50012CLS-6002CLS-6006CLS-60012CLS-8002CLS-8006CLS-80012CLS-10002CLS-10006CLS-100012

50(496)

100(929)

150(1390)

200(1859)

250(2562)

300(3193)

400(3919)

500(5118)

600(5983)

800(8238)

1000(10260)

1418232833382432404958664355698295

10866

10115490

137208137198288200275390289390540350465640549709950729921

1210

355709

1064141817732127664

13271991265433183981993

1986297939724965595813303989797718325496109962281684313710280083991677036561096721900427712830257105882176453537073292198643950

70,970,970,970,970,970,9132,7132,7132,7132,7132,7132,7198,6198,6198,6198,6198,6198,6265,6265,6265,6366,1366,1366,1456,2456,2456,2559,9559,9559,9731,1731,1731,1854,8854,8854,81176,91176,91176,91466,41466,41466,4

5010015020025030050100150200250300501001502002503005015030050150300501503005015030050150300501503005015030050150300

128178228278327378143193243293343392165215265315365414193293443193293443235335485265365515295395545310410560355455605385485635

115

H

J K

B

A

L

F

D

E3/8"-18NPTF

H

J K

B

A

L

F

D

30°

E3/8"-18NPTF

CLS-Series, High Tonnage Cylinders

44


CylinderCapacity

ton(kN)

Cylinder Effective

Area

(cm2)

ModelNumber

Oil Capacity

(cm3)


Stroke

(mm)

Couplers Included!

CR-400 couplers included on all models.Fit all HC-Series hoses.


355709

1064141817732127664

13271991265433183981993

1986297939724965595813303989797718325496

1099622816843

1371028008399

167703656

10967219004277

12830257105882

17645353707329

2198643950

70,970,970,970,970,970,9

132,7132,7132,7132,7132,7132,7198,6198,6198,6198,6198,6198,6265,6265,6265,6366,1366,1366,1456,2456,2456,2559,9559,9559,9731,1731,1731,1854,8854,8854,8

1176,91176,91176,91466,41466,41466,4

5010015020025030050

10015020025030050

10015020025030050

15030050

15030050

15030050

15030050

15030050

15030050

15030050

150300

50(496)

100(929)

150(1390)

200(1859)

250(2562)

300(3193)

400(3919)

500(5118)

600(5983)

800(8238)

1000(10260)

CLS-502 - CLS-25012

CLS-3002 - CLS-100012

K1

J10-5˚

45


ModelNumber

(kg)

ExtendedHeight

B(mm)

CylinderBore Dia.

E(mm)

PlungerDia.

F(mm)

Base toAdv. Port

H(mm)

CollapsedHeight

A(mm)

OutsideDia.

D(mm)


HoleL

(mm)

Saddle Protr.

from Plgr.K

(mm)

Saddle Height

K1(mm)

StandardSaddle

Dia.J

(mm)

SaddleDia.J1

(mm)

Optional Tilt Saddle *CLSSeries

Capacity:

50-1000 tonStroke:


700 bar

128178228278327378143193243293343392165215265315365414193293443193293443235335485265365515295395545310410560355455605385485635

178278378478578678193293393493593693215315415515615715243443743243443743285485785315515815345545845360560860405605905435635935

125125125125125125165165165165165165205205205205205205235235235275275275310310310350350350400400400430430430505505505560560560

95,095,095,095,095,095,0130,0130,0130,0130,0130,0130,0159,0159,0159,0159,0159,0159,0183,9183,9183,9215,9215,9215,9241,0241,0241,0267,0267,0267,0305,1305,1305,1329,9329,9329,9387,1387,1387,1432,1432,1432,1

95,095,095,095,095,095,0130,0130,0130,0130,0130,0130,0159,0159,0159,0159,0159,0159,0183,9183,9183,9215,9215,9215,9241,0241,0241,0267,0267,0267,0305,1305,1305,1329,9329,9329,9387,1387,1387,1432,1432,1432,1

303030303030303030303030393939393939505050505050595959707070808080858585100100100110110110

717171717171717171717171

130130130130130130130130130150150150139139139159159159179179179194194194224224224249249249

222222222222222222222222555555555555555555

131313131313131313131313252525252525252525252525252525252525252525252525252525252525

1418232833382432404958664355698295

10866

10115490

137208137198288200275390289390540350465640549709950729921

1210


717171717171717171717171

130130130130130130130130130150150150195195195225225225250250250275275275320320320360360360

242424242424242424242424202020202020202020212121757575858585919191969696123123123136136136

Saddle Model Number

www.enerpac.com

CAT-100CAT-100CAT-100CAT-100CAT-100CAT-100CAT-100CAT-100CAT-100CAT-100CAT-100CAT-100CAT-200CAT-200CAT-200CAT-200CAT-200CAT-200CAT-200CAT-200CAT-200CAT-250CAT-250CAT-250CAT-300CAT-300CAT-300CAT-400CAT-400CAT-400CAT-500CAT-500CAT-500CAT-600CAT-600CAT-600CAT-800CAT-800CAT-800CAT-1000CAT-1000CAT-1000

�

CLRG-Series, High Tonnage Cylinders

46


Shown from left to right: CLRG-506, CLRG-5006, CLRG-4006

� CLRG-cylinders supported and positioned these automobile deck elements.

Double-ActingPower Lifters

• Double-acting, for push and pull• Safety valve in retract side of cylinder helps to prevent

damage in case of accidental over-pressurization• Special bearing design withstands sideload forces up to

10% of rated cylinder capacity without scoring• Plunger wiper reduces contamination, extending

cylinder life• CR-400 coupler and dust cap included on all models• Baked enamel finish and plated pistons provide superior

corrosion resistance

� Replacing adjustment rolls under a fly-overwith CLRG cylinders, for controlled lifting andlowering.

Saddles

All CLRG cylinders areequipped with bolt-onremovable grooved saddles.For information on optional


Page:

Safety Device

A pilot-operated check valve(V-42) can be insertedbetween cylinder and pump.This valve provides a safety

lock on the cylinder under load at anyposition and remote control for unlocking.

Page:


When low height with highforce is required, PancakeCylinders with locknut offerthe solution to lift the first

few centimetres.

Page:

Standard Features

• Interchangeable, hardened grooved saddles

• Top and side mounted lifting eyes• CR-400 coupler and dustcap• All cylinders meet ASME B-30.1 and

ISO 10100 standards.

49

140

22

47

Double-Acting, High Tonnage Cylinders

Stroke

(mm)

CylinderCapacity

ton(kN)


(cm2)

OilCapacity

(cm3)

ModelNumber

Push Pull Push Pull

CollapsedHeight

(mm)

CLRGSeries

Capacity:

50-1000 tonStroke:


700 bar

RR-series

For loads below 50 ton EnerpacRR-series cylinders are a good

alternative.Page:


Higher Capacities

1500 and 2000 ton models areavailable on request.



Pump Selection

A double-acting cylindermust be powered by a pumpwith a 4-way valve.

Page:

Optional features



Collar thread * E002Plunger thread E003Collar * and plunger thread E005

* On 400 ton and higherExample:•For CLRG-5006 cylinder with collar

thread, order: CLRG-5006E002



CLRG-502CLRG-504CLRG-506CLRG-508CLRG-5010CLRG-5012CLRG-1002CLRG-1004CLRG-1006CLRG-1008CLRG-10010CLRG-10012CLRG-1502CLRG-1504CLRG-1506CLRG-1508CLRG-15010CLRG-15012CLRG-2002CLRG-2006CLRG-20012CLRG-2502CLRG-2506CLRG-25012CLRG-3002CLRG-3006CLRG-30012CLRG-4002CLRG-4006CLRG-40012CLRG-5002CLRG-5006CLRG-50012CLRG-6002CLRG-6006CLRG-60012CLRG-8002CLRG-8006CLRG-80012CLRG-10002CLRG-10006CLRG-100012

77,077,0 77,0 77,0 77,0 77,0 132,7132,7132,7132,7132,7132,7198,6198,6198,6198,6198,6198,6265,9265,9265,9366,4366,4366,4456,2456,2456,2559,9559,9559,9730,6730,6730,6855,3855,3855,31176,31176,31176,31465,71465,71465,7

5010015020025030050100150200250300501001502002503005015030050150300501503005015030050150300501503005015030050150300

38,538,538,538,538,538,561,961,961,961,961,961,996,596,596,596,596,596,5127,0127,0127,0152,6152,6152,6151,4151,4151,4193,5193,5193,5247,6247,6247,6295,4295,4295,4387,0387,0387,0541,7541,7541,7

3857701155154019242309664132719912655331839829931986297839714964595713303989797718325497

1099322816843

1368528008399

167973653

10959219184276

12829256595881

17644352887329

2198643972

192385577770962

1155309619928

123715461856482965

1447193024122895635

19053809763

22894578757

22704541967

2902580412383713742714774431886219355806

1161127098126

16252

162212262312362412179229279329379429196246296346396446212312462235335485322422572374474624419519669429529679484584734564664814

50(539)

100(929)

150(1390)

200(1861)

250(2565)

300(3193)

400(3919)

500(5114)

600(5987)

800(8234)

1000(10260)

67

34

H

JK

B

A

I

F

UV

Z

D

L

E3/8"-

18NPTF

60°

H

JK

B

A

I

F

UV

Z

D

L

E3/8"-18NPTF

30°

30°

30°

48

Hydraulic Technology WorldwideCLRG-Series, High Tonnage Cylinders

Stroke

(mm)

CylinderCapacity

(ton)

Cylinder Effective

Area(cm2)

MaximumCylinderCapacity

(kN)

ModelNumber

OilCapacity

(cm3)


Push Pull Push Pull Push

Speed Chart


Page:

Pull

Model /Capacityton

Base Mounting Hole 1) Dimensions (mm)

BoltCircle

U

ThreadSize

V

Min. ThreadDepth

Z

1) Base mounting holes are random positioned inregard to coupler position.


50

100

150

200

250

300

400

500

600

800

1000

5010015020025030050

10015020025030050

10015020025030050

15030050

15030050

15030050

15030050

15030050

15030050

15030050

150300

77,077,0 77,0 77,0 77,0 77,0

132,7132,7132,7132,7132,7132,7198,6198,6198,6198,6198,6198,6265,9265,9265,9366,4366,4366,4456,2456,2456,2559,9559,9559,9730,6730,6730,6855,3855,3855,3

1176,31176,31176,31465,71465,71465,7

539539539539539539929929929929929929

139013901390139013901390186118611861256525652565319331933193391939193919511451145114598759875987823482348234

102601026010260

269269269269269269433433433433433433675675675675675675889889889

106810681068106010601060135413541354173317331733206820682068270927092709379237923792

38,538,538,538,538,538,561,961,961,961,961,961,996,596,596,596,596,596,5

127,0127,0127,0152,6152,6152,6151,4151,4151,4193,5193,5193,5247,6247,6247,6295,4295,4295,4387,0387,0387,0541,7541,7541,7

385770

1155154019242309664

13271991265533183982993

1986297839714964595713303989797718325497

1099322816843

1368528008399

167973653

10959219184276

12829256595881

17644352887329

2198643972

192385577770962

1155309619928

123715461856482965

1447193024122895635

19053809763

22894578757

22704541967

2902580412383713742714774431886219355806

1161127098126

16252

119

CLRG-50CLRG-100CLRG-150CLRG-200CLRG-250CLRG-300CLRG-400CLRG-500CLRG-600CLRG-800CLRG-1000

6595130165190180205250275330375

2x M122x M122x M123x M123x M123x M163x M163x M243x M243x M243x M24

2222222222303036363636

CLRG-502 - CLRG-15012

CLRG-2002 - CLRG-100012

K1

J10-5˚

49

Double-Acting, High Tonnage Cylinders

ModelNumber

(kg)

Extend.Height

B(mm)

Cyl. Bore Dia.

E(mm)

PlungerDia.

F(mm)

Base to Advance

PortH

(mm)

Collaps.Height

A(mm)

OutsideDia.

D(mm)

Optional Tilt Saddle *SaddleProtr.

from Plgr.K

(mm)

StandardSaddle

Dia.J

(mm)

SaddleHeight

K1(mm)

Saddle ModelNumber

Top toRetract

PortI

(mm)

Saddle Dia.J1

(mm)

Depth ofPlunger

HoleL

(mm)

* Optional Tilt Saddle

CLRGSeries

Capacity:

50-1000 tonStroke:


700 bar

www.enerpac.com


CATG-50CATG-50CATG-50CATG-50CATG-50CATG-50CATG-100CATG-100CATG-100CATG-100CATG-100CATG-100CATG-150CATG-150CATG-150CATG-150CATG-150CATG-150CATG-200CATG-200CATG-200CATG-250CATG-250CATG-250CATG-300CATG-300CATG-300CATG-400CATG-400CATG-400CATG-500CATG-500CATG-500CATG-600CATG-600CATG-600CATG-800CATG-800CATG-800CATG-1000CATG-1000CATG-1000

242424242424292929292929313131313131353535464646626262515151636363767676757575939393

505050505050737373737373919191919191

118118118144144144160160160193193193228228228241241241287287287311311311

1720232731342934404652583952657892

1055591

14689

136207184232303270330421401480599474565701741868

1058106212131439

191919191919191919191919191919191919242424242424191919272727272727272727272727272727

111111111111111111111111111333333333333333

505050505050757575757575949494949494113113113145145145177177177196196196228228228247247247297297297323323323

333333333333484848484848565656565656666666787878757575105105105135135135135135135135135135170170170

525252525252545454545454616161616161676767737373101101101114114114114114114114114114149149149174174174

707070707070959595959595114114114114114114133133133165165165197197197216216216248248248267267267317317317343343343

999999999999130130130130130130159159159159159159184184184216216216241241241267267267305305305330330330387387387432432432

130130130130130130165165165165165165205205205205205205235235235275275275310310310350350350400400400430430430505505505560560560

21231241251261271222932942952962972924634644654664674626246276228548578537257287242462492446966996947967997953473410346148141114

162212262312362412179229279329379429196246296346396446212312462235335485322422572374474624419519669429529679484584734564664814

�

CLL-Series, Lock Nut Cylinders

50


� For this curved bridge, CLL-cylinders were used to support the concrete beams, tolevel the pierhead and to place 4000 ton slide bearings between pier and pierhead.

� CLL cylinder, mechanically locked, afterpositioning the curved bridge.

Shown from left to right: CLL-5010, CLL-502, CLL-1006

• Single-acting, load return• Safety Lock Nut for mechanical load holding• Special synthetic coating for improved corrosion

resistance and lower friction for smoother operation• Withstands sideload forces up to 5% of rated cylinder

capacity without scoring• Overflow port functions as a stroke limiter• Interchangeable, hardened grooved saddles are standard• CR-400 coupler and dust cap included on all models

To Secure LoadsMechanically

Saddles

All CLL cylinders areequipped with bolt-onremovable grooved saddles.For information on optional

tilt saddles, see selection chart at next page.

Page:

Gauges



Page:


When low height with highforce is required, PancakeCylinders with lock nut offerthe solution to lift the firstfew centimetres.

Page:

53

121

22

51

Single-Acting, Lock Nut Cylinders

Stroke

(mm)

CylinderCapacity

ton(kN)

Cylinder Effective

Area

(cm2)

ModelNumber

Oil Capacity

(cm3)

Collapsed Height

(mm) (kg)

CLLSeries

Capacity:

50-1000 tonStroke:


700 bar


Higher Capacities

1500 and 2000 ton modelsare available on request.



Example:•For CLL-5006 cylinder with spring

return, order: CLL-5006E001


Optional features


following suffix to the end ofthe model number.

Spring return E001

Speed Chart

See the Cylinder Speed Chart inour ‘Yellow Pages’ section todetermine the approximate cylinder speed.

Page:

Lifting an Unbalanced Load?

See our ‘Yellow Pages’ formulti-cylinder set-ups.

Page:

www.enerpac.com

CLL-502CLL-504CLL-506CLL-508CLL-5010CLL-5012CLL-1002CLL-1004CLL-1006CLL-1008CLL-10010CLL-10012CLL-1502CLL-1504CLL-1506CLL-1508CLL-15010CLL-15012CLL-2002CLL-2006CLL-20012CLL-2502CLL-2506CLL-25012CLL-3002CLL-3006CLL-30012CLL-4002CLL-4006CLL-40012CLL-5002CLL-5006CLL-50012CLL-6002CLL-6006CLL-60012CLL-8002CLL-8006CLL-80012CLL-10002CLL-10006CLL-100012

50(496)

100(929)

150(1390)

200(1859)

250(2562)

300(3193)

400(3919)

500(5118)

600(5983)

800(8238)

1000(10260)

15202530354030394856647353667892

10411783

117170116162234173233323250327441367466617446562737709870

1110949

11411430

355709

1064141817732127664

13271991265433183981993

1986297939724965595813303989799518325496109952281684313740280083991680036531095921930427712830256505882176453537073292198643980

70,970,970,970,970,970,9132,7132,7132,7132,7132,7132,7198,6198,6198,6198,6198,6198,6265,6265,6265,6366,1366,1366,1456,2456,2456,2559,9559,9559,9731,1731,1731,1854,8854,8854,81176,91176,91176,91466,41466,41466,4

5010015020025030050100150200250300501001502002503005015030050150300501503005015030050150300501503005015030050150300

164214264314364414187237287337387437209259309359409459243343493249349499295395545335435585375475625395495645455555705495595745

119

115

H

S

J K

B

A

L

F

D

E

3/8"-18NPTF

H

S

J K

B

A

L

F

D

E

30°

3/8"-18NPTF

CLL-Series, Lock Nut Cylinders

52


Stroke

(mm)

CylinderCapacity

ton(kN)

Cylinder Effective

Area

(cm2)

ModelNumber

Oil Capacity

(cm3)


Couplers Included!

CR-400 couplers included onall models. Fit all HC-Serieshoses.


50(496)

100(929)

150(1390)

200(1859)

250(2562)

300(3193)

400(3919)

500(5118)

600(5983)

800(8238)

1000(10260)

70,970,970,970,970,970,9132,7132,7132,7132,7132,7132,7198,6198,6198,6198,6198,6198,6265,6265,6265,6366,1366,1366,1456,2456,2456,2559,9559,9559,9731,1731,1731,1854,8854,8854,8

1176,91176,91176,91466,41466,41466,4

5010015020025030050

10015020025030050

10015020025030050

15030050

15030050

15030050

15030050

15030050

15030050

15030050

150300

355709

1064141817732127664

13271991265433183981993

1986297939724965595813303989799518325496

1099522816843

1374028008399

168003653

10959219304277

12830256505882

17645353707329

2198643980CLL-3002 - CLL-100012

CLL-502 - CLL-25012

K1

J10-5˚

53

Single-Acting, Lock Nut Cylinders

ModelNumber

(kg)

Ext. Height

B(mm)

Cyl.Bore Dia.

E(mm)

PlungerDia.

(threaded)F

(mm)

Base toAdv. Port

H(mm)

Coll.Height

A(mm)

Outs. Dia.

D(mm)


HoleL

(mm)

Saddle Protr.

from Plgr.K

(mm)

Saddle Height

K1(mm)

Saddle ModelNumber

StandardSaddle

Dia.J

(mm)

Saddle Dia.J1

(mm)

Lock-nut

HeightS

(mm)

CLLSeries

Optional Tilt Saddle * Capacity:

50-1000 tonStroke:


700 bar



717171717171717171717171

130130130130130130130130130150150150195195195225225225250250250275275275320320320360360360

15202530354030394856647353667892

10411783

117170116162234173233323250327441367466617446562737709870

1110949

11411430

363636363636444444444444444444444444505050565656606060707070808080858585

100100100110110110

242424242424242424242424202020202020202020212121757575858585919191969696123123123136136136

CAT-100CAT-100CAT-100CAT-100CAT-100CAT-100CAT-100CAT-100CAT-100CAT-100CAT-100CAT-100CAT-200CAT-200CAT-200CAT-200CAT-200CAT-200CAT-200CAT-200CAT-200CAT-250CAT-250CAT-250CAT-300CAT-300CAT-300CAT-400CAT-400CAT-400CAT-500CAT-500CAT-500CAT-600CAT-600CAT-600CAT-800CAT-800CAT-800CAT-1000CAT-1000CAT-1000

303030303030303030303030393939393939505050505050595959707070808080858585100100100110110110

Tr 95 x 4Tr 95 x 4Tr 95 x 4Tr 95 x 4Tr 95 x 4Tr 95 x 4Tr 130 x 6Tr 130 x 6Tr 130 x 6Tr 130 x 6Tr 130 x 6Tr 130 x 6Tr 159 x 6Tr 159 x 6Tr 159 x 6Tr 159 x 6Tr 159 x 6Tr 159 x 6Tr 184 x 6Tr 184 x 6Tr 184 x 6Tr 216 x 6Tr 216 x 6Tr 216 x 6Tr 241 x 6Tr 241 x 6Tr 241 x 6Tr 266 x 6Tr 266 x 6Tr 266 x 6Tr 305 x 6Tr 305 x 6Tr 305 x 6Tr 330 x 6Tr 330 x 6Tr 330 x 6Tr 387 x 6Tr 387 x 6Tr 387 x 6Tr 432 x 6Tr 432 x 6Tr 432 x 6

717171717171717171717171130130130130130130130130130150150150139139139159159159179179179194194194224224224249249249

222222222222222222222222555555555555555555

131313131313131313131313252525252525252525252525252525252525252525252525252525252525

125125125125125125165165165165165165205205205205205205235235235275275275310310310350350350400400400430430430505505505560560560

21431441451461471423733743753763773725935945955965975929349379329949979934554584538558588542562592544564594550570510055457451045

164214264314364414187237287337387437209259309359409459243343493249349499295395545335435585375475625395495645455555705495595745

95,095,095,095,095,095,0130,0130,0130,0130,0130,0130,0159,0159,0159,0159,0159,0159,0184,0184,0184,0216,0216,0216,0241,0241,0241,0267,0267,0267,0305,0305,0305,0330,0330,0330,0387,0387,0387,0432,0432,0432,0

�

7

SLS-Series, Synchronous Systems

54

Typical Synchronous LiftingApplications

• Bridge lifting and repositioning• Bridge launching• Lifting and lowering of heavy

equipment• Leveling of existing structures and

buildings• Structural testing • Lifting and weighing of oil platforms• Tunnel jacking and pushing.

See www.enerpac.com for moreapplication information.

Typical layout for a 4 points synchronous lifting system.

ControlledHydraulicMovement

Heavy Lifting Cylinders

For a complete line ofdouble-acting cylinders seethe Enerpac CylinderOverview.

• 4 to 64 points, load and stroke monitored and controlled• Capacities from 10 up to 1000 ton per lifting point• Up to 1 mm accuracy over full plunger stroke• PLC-control unit with user-friendly touch screen• Automatic data storage and read-out for reporting and

graphical representation• System secured with warning and stop features to achieve

optimal safety.

System Options:• Load and force measurement• Load cells for precise force measurement up to 0,1% of full

scale• Digital stroke sensors for:

- up to 0,1 mm accuracy over full stroke- up to max. 1 km distance between control unit and

lifting points• Two-axis tilting control to level structures• Oil heater or heat exchanger for extreme conditions.


� One of the world’s first and largest lifting jobsfor maintenance of a 3500 ton mining draglinewas successfully done with an Enerpacsynchronous hydraulic system: exact aligningof bearings on the rail on which this draglinerotates.

Page:

55

Multiple Points Synchronous Lift System

SLSSeries

Capacity Per Lifting Point:

10 - 1000 tonMaximum Stroke:

5000 mmAccuracy Over Full Stroke:

Up to 0,1 mmMaximum Operating Pressure:

700 bar

Features Basic PremiumAnalog stroke sensors X XDigital stroke sensors – OStroke controlled movement X XLoad controlled movement – XMax. accuracy (depends on components) ± 1,0 mm ± 0,1 mmRecording capabilities – XGraphical representation – OIntercommunication capabilities – OSensor cables X X

Alarms Basic PremiumStroke limitation X XLoad limitation – XLow oil level – XOil filter warning – XOil temperature warning – X

Basic & Premium System Management & Control Features X = Standard, O = Optional

� Enerpac synchronous lifting system with PLC-control unit used to lift temporary supporttowers during launching of the Millau Viaductin France.

1�2�

8� 7

5� 3�4�6�

Contact Enerpac!

Contact your distributor or theEnerpac office nearest to you for

advice and technical assistance inthe layout of your ideal Lift System. Youcan also ask Enerpac for assistance bye-mail at [email protected].

www.enerpac.com

� Bridge lifting andlaunching system. Theload is balanced ongroups of CLL-Serieslock nut cylinders. Thehydraulic lifting,launching andbalancing movementsare synchronized withPLC-control.

� Hydraulic pump� PLC-control with touch screen� Hydraulic cylinders� Stroke sensors

� Hydraulic hoses� Sensor cables� Solenoid control valves Pressure transducer

Typical layout for a 4 points synchronous lifting system.

�

BLS, SL-Series, Stage-Lift Systems

56

• Allows heavy duty lifting over long distances• PLC-controlled synchronized stage-lifting• Double-acting jacks with solid plunger design using

Enerpac RAR, RR and CLRG-Series• Double-acting jacks with hollow plunger design using

Enerpac RRH-Series• Lifting capacities from 10 to 1000 ton per lift point

250 ton Double-Acting Aluminium Stage-Lift Cylinder (with optional stroke sensor)

Synchronous Systems

When lifting an unbalancedload Enerpac PLC-controlledSynchronous Systems canbe the solution with multiple

lift point capabilities from 4 to 64 points.

Page:

� PLC-controlled hydraulic movement: Enerpac stage -ift systems lift and lower theumbrella deck on the world's largest concrete block builder with 0,01 mm accuracy,provided by 30 hydraulic climbing units in an integrated hydraulic system.

Solution ForLonger Distances

Stage-Lift Systems

Stage-Lift Systems overcomethe usual limitation of lift heightimposed by the cylinder’s

plunger stroke length. Large objects canbe lifted, held and lowered formaintenance where other lifting methodsare impractical.

Typical Stage-Lift Applications

• Tank jacking and lowering• Lifting of buildings and structures• Synchronized jacking• Ship lifts

See www.enerpac.com for moreapplication information.


� Each climbing unit consists of two 70 tonsdouble-acting cylinders and two 20 tonslocking cylinders.

54

Double-Acting, Stage-Lift Systems

57

Capacity Per Lift Point:

10-1000 tonStroke Per Stage:


700 bar

To avoid overloadsituations, cylindersshould be used within80% of their maximumcapacity.

� This 55 meters long absorber was hydraulically lifted and lowered prior totransportation by ship. The Enerpac PLC-controlled stage-lift system was the idealsolution because the use of cranes was not possible.

Contact Enerpac!

Contact your distributor or theEnerpac office nearest to you for

advice and technical assistance inthe layout of your ideal Lift System. Youcan also ask Enerpac for assistance bye-mail at [email protected].

Split Flow Pumps

Multi-cylinder arrangementscan be powered and fullysynchronised by Enerpacsplit-flow pumps.

Page:

Stage-Lifting SequenceStep 1: The Stage-Lift cylinder isplaced on a solid support under theload (retracted plunger).

Step 2: Plunger extends, lifting theload and giving clearance to inserttwo outer cribbing blocks under thespreading plate.

Step 3: Plunger retracts, givingclearance to position the centralcribbing blocks which will support theplunger plate for the next extension.

Step 4: Plunger extends, lifting theload and giving clearance to inserttwo new cribbings blocks, placedcrosswise under the spreading plate.

Step 4Step 3

HosesEnerpac offers a complete lineof high-quality hydraulichoses. To ensure the integrityof your system, specify

only Enerpac hydraulic hoses.Page:

Remote Lifting

For heavy lifting in remotelocations use the EnerpacZE-series electric pump.

Page:Step 2Step 1

BLSSLSeries

www.enerpac.com

96

122

90

� Horizontal stage-lift system: These long stroke RR-Series cylinders are attached to asliding and guiding system, pulling the arched roof assembly of Athens OlympicStadium step by step into the final position.

www.enerpac.com

�

SHS-Series, SyncHoist

58

Typical SyncHoist Functionsand Applications

Functions

• High precision load positioning• Pre-programmed positioning, tilting

and aligning• Counterweighing – determining

centre of gravity

Applications

• Positioning of roof sections,concrete elements, steel structures

• Positioning of turbines,transformers, fuel rods

• Precise machinery loading, mill rodchanges, bearing changes

• Precise positioning of pipe lines,blow out valves

• Positioning and aligning of shipsegments prior to assembly.

4 Points SyncHoist System positioning a steel roof segment

Turns Lifting withCrane into HighAccuracy Hoistingand Load Positioning

� The designs of Santiago Calatrava (architect)often require creative technological solutions.Enerpac SyncHoist System is one of them andwas used for roof positioning of the Palace ofthe Arts in Valencia (Spain). Segments arehoisted from the ground, being positioned withfour fully monitorized cylinders.

• High precision load manoeuvering, vertically and horizontally – usingone crane

• Eliminates the risk of damage from oscillations of wire rope due tosudden crane starts/stops

• Vastly improving operating speed and worker safety• Weather conditions play less critical role• Intelligent hydraulics turn lifting into high accuracy hoisting and load

positioning system• High accuracy (+/- 1,0 mm)• 700 bar double-acting push/pull cylinders with parachute valves for

added safety in case of hose rupture or coupler damage• Cost reduction when compared to conventional load positioning

methods.

Three options for system management & control:• Manual control: stroke control and system warning functions• Extended manual control: stroke control, load and stroke display and

system warning functions• PLC-control: fully monitorized system with programmable functions

using touch screen and wireless remote control and system warningfunctions.


Lifting an Unbalanced Load

Visit www.enerpac.com tolearn more about SyncHoist.

Download the animation to see how itworks step-by-step.

59

SyncHoist - High Precision Load Positioning

SHSSeries

Capacity Per Lifting Point:

60 - 110 tonMaximum Stroke:

1500 mmAccuracy Over Full Stroke:

+/- 1,0 mmMaximum Operating Pressure:

700 bar

Three options for system management and control

Contact Enerpac for the following options.

1. Manual control• Plunger stroke control• System warnings for:

– oil level, filter indication, thermal motor protection.

2. Extended manual control• Plunger stroke control• Load & stroke display• System warnings for:

– maximum cylinder load control setting– oil level, filter indication, thermal motor protection.

3. PLC-control• Touch screen• Remote wireless radio control• Load and stroke monitoring• Load calculations (centre of gravity)• Pre-programmable motions and data recording• System warnings for:

– maximum cylinder load control setting– stroke and position control– oil level, filter indication, thermal motor protection.

� Roof lifting of the Auditorium at Tenerife at theCanary Island – Spain. A 4-points Enerpachydraulic SyncHoist system is used foraccurate roof positioning.

Enerpac synchoist systems

System Load Capacity 240 ton 320 ton 440 tonMax. handing load 1) 4x60 ton 4x80 ton 4x110 tonNumber of lifting points 2) 4 4 4System reach 1500 mm 1500 mm 1500 mm

Cylinder configurationPush force @ 90 bar 10,5 ton 14,0 ton 22,0 tonPull force @ 700 bar 60,0 ton 80,0 ton 110,0 tonPlunger stroke 2) 1500 mm 1500 mm 1500 mm

Pump single-stageOil flow at 700 bar 4,0 l/min 4,0 l/min 4,0 l/min

Control options &system management 3)

Manual option option optionExtended manual option option optionPLC-control 4) option option option

1) Subject to angle and position of lifting cylinders.2) Each cylinder equiped with parachute valve for added safety in event of

hose/coupler damage.Note: Enerpac SyncHoist have standard 4 lifting points. In the event that more or less lifting points are required, contact your local Enerpac representative.

3) See chart below for detailed control features.4) Required for counterweighing (centre of gravity).

�

JH/JHASeries

60

Hydraulic Technology WorldwideAluminium and Steel JacksShown from left to right: JHA-73, JH-506

• Internal relief valve to prevent overloading• Machined flat front and bottom surfaces permit flush

alignment in tight corners• Chrome plated plungers• Pumping handle included• All-directional operation on 7, 15 and 35 ton JHA-series• Automatic by-pass port to prevent over-extension (JH-series)

ConventionalJacks

Steel Jacks

SingleSingleSingleSingle

2-SpeedSingle

2-Speed2-Speed

Jack Capacity

ton (kN)

ModelNumber

Stroke

(mm)

JackEffective

Area(cm2)

CollapsedHeight

(mm)

ExtendedHeight

(mm)

Bottom PlateDimensions

(W x L)(mm)

PlungerDiameter

(mm)

Pump Speed

(kg)

Style

Capacity:

7-150 tonStroke:


700 bar

Load Skates

For moving heavy loadseasily and safely.

Page:

Lifting Wedge and MachineLifts

Ideal to lift the load the firstfew centimeters. The LW-16Lifting Wedge requires a very

small access gap of only 10 mm.

Page:

JHA-73JHA-156JHA-356JHA-756JHA-1506JH-306JH-506JH-1006

7 (62)

15 (133)

35 (311)

75 (667)

150 (1335)

30 (267)

50 (445)

100 (890)

9,620,345,6102,6197,938,362,1133,1

133247257285327254260287

209401412439482409414440

73 x 15892 x 238

117 x 254174 x 325241 x 40795 x 242

127 x 258181 x 328

5,013,218,142,695,326,840,874,4

76153155153155155154153

176

30,241,454,1114,3158,869,988,9130,1

174

�

61

Steel Bottle JacksShown from left to right: EBJ-4GC, EBJ-50GC, EBJL-15GC, EBJ-12GC

Single speedSingle speedSingle speedSingle speedSingle speedSingle speedSingle speedSingle speedSingle speedSingle speedSingle speedSingle speedTwo speedTwo speed

Jack Capacity

ton (kN)

Model NumberStroke

(mm)

Additional Screw

Extension(mm)

Bottom PlateDimensions

W x L(mm)

Pump Speed

Capacity:

1,4-90,7 tonStroke:


700 bar

Screw Feature

Heat treated, adjustableextension screw with cleatedsaddle on selected EBJmodels helps adjusting and

prevents slipping.

EBJSeries

• Low handle effort reduces operator fatigue• Fully serviceable• Cast pump linkage and beam• Pumping handle included on all models• Safety relief valve to prevent overload• Automatic bypass port to prevent over-extension• Wiper seal for extended life• Chrome plating on both plungers

ExtendedHeight

(mm)

CollapsedHeight

(mm)

www.enerpac.com


As an alternative tojacks where the

operator is required tostand remote from the jacking point, seeour range of pump-cylinder sets.

Page:

Plungerdiameter

(mm)

All EBJ-Series Jacks meet or exceed: ANSI, PALD, CE, prEN 1494: 1994 standards.

(kg)

EBJL-15GCEBJ-2GCEBJL-3GCEBJ-4GCEBJ-6GCEBJ-8GCEBJ-12GCEBJS-12GCEBJ-15GCEBJ-20GCEBJS-20GCEBJ-30GCEBJ-50GCEBJ-100GC

1,4 (13)1,8 (18)2,7 (27)3,6 (36)5,4 (53)7,3 (71)10,9 (107)10,9 (107)13,6 (133)18,1 (178)18,1 (178)27,2 (267)45,4 (445)90,7 (890)

457955081201301401557715015579175105150

5,83,0

10,04,25,56,28,06,69,4

11,49,0

25,842,090,2

92 x 12796 x 102

108 x 140105 x 112114 x 120119 x 125130 x 135130 x 135138 x 145145 x 155145 x 155150 x 190190 x 255240 x 300

1009340

1176385420440475275470485285460345460

552175668195210220240155240250165285240310

-70-

7080808043808041---

64

22,322,128,428,234,038,143,243,248,053,053,071,185,1

124,2

�

14

122

132

High Temperature & Corrosion Resistant Products

Solutions formaximum corrosionresistance in extremeenvironments

62


From left to right: P-142ALSS, P-392ALSS, V-152NV, V-66NV, RC-256NV, RC-106NV, RC-53NV

Cylinders• Nickel-plated steel • Viton® seals provide heat and chemical resistance• Single-acting, spring return• Collar thread, plunger thread and base mounting holes• Plunger wiper reduces contamination, extends cylinder life

Hand Pumps• Viton® seals provide heat and chemical resistance• Anodized aluminium pump reservoirs and plastic

encapsulated pump bodies• Stainless steel pump pistons and inserts will not corrode

or rust• Second handle on P-142ALSS for two hand use• Internal pressure relief valve for overload protection• Handles lock for easy carrying

Pressure Relief and Check Valve• Nickel-plated steel • Viton® seals provide heat and chemical resistance• Check valve V-66NV for load holding• Pressure relief valve V-152NV limits pressure in hydraulic

circuit

Aluminium Cylinders

If you need a higher cylindercapacity-to-weight-ratio thelightweight RAC-Series arethe perfect choice.

Page:

Applications

For use in wet environments suchas food processing, pulp and

paper, mining, construction andapplications in high temperature or inwelding areas.

Hoses



Page:

Stainless Steel Gauge

Minimize the risk ofoverloading and ensure long,dependable service fromyour equipment. The alloy

steel gauge T6003L is the perfect choice.

Page:

A

B

J

D

3/8"-18NPTF

3/8"-18 NPTF

120 33

177

522

50˚

533

1/4"-18 NPTF

95 28

143

319

38˚

336

22 51

10251

57893/8"-18NPTF 25

V-152NV

193 max.ø 38

79

38

1153/8"-18NPTF (3x)

RC-53NVRC-102NVRC-106NVRC-256NV

5 (45)

10 (101)

25 (232)

7654156158

1,52,34,4

10,0

38575785

165121247273

5078226525

6,514,514,533,2

P-142ALSSP-392ALSS

327901

2,14,1

35,442,2

1313

12,725,4

V-66NVV-152NV

1,81,6

74

700700

3,6211,26

0,902,47

25575785

241175403431

P-392ALSS

P-142ALSS

V-66NV

63

High Temperature & Corrosion Resistant Products

RCPVSeries

Cylinder Capacity:

5 - 25 tonStroke:

54 -158 mmMaximum Operating Pressure:

700 bar

www.enerpac.com

CylinderCapacityat 700 bar

ton (kN)

Model Number 1)

Stroke

(mm)

CylinderEffective

Area(cm2)

OutsideDiameter

D(mm)

OilCapacity

(cm3)

CollapsedHeight

A(mm) (kg)

Pump Type

Model Number 1)

Usable Oil

Capacity(cm3)

PressureRating

(bar)

Max. HandleEffort(kg)

PistonStroke

(mm) (kg)

Two-Speed Hand Pumps

Single-Acting Cylinders

Manual Check Valve

Pressure Relief Valve

Model Number 1)

Valve Function

(kg)

Manual Valves

Valve Type

Two

Speed

Load holding with cylindersLimits pressure in system, adjustment range 55 - 700 bar

Multifluid Hand Pumps

MP-Series corrosionresistant hand pumps for lowpressure filling and highpressure testing

applications, suitable for a wide range offluids.

Page:

1st stage 2st stage

Oil Displacementper stroke

(cm3)1st stage 2st stage

SaddleDiameter

J(mm)

ExtendedHeight

B(mm)

Release valve

Release valve

1) For more dimensional information see page 10.

1) For more hand pump information see page 68.

1) For more information see page 140.

RC-Series

�

�1

64

Hydraulic Technology WorldwideSC-Series, Single-Acting Cylinder-Pump SetsShown cylinder-pump set: SCR-1010H

• Optimum match of individualcomponents

• All sets are ready-for-use• Sets include 1,8 m safety hose

and gauge with gauge adaptor• All hand pumps are two-speed

Single-Acting, General Purpose Cylinders:

For maximum versatility.RC-Series

Single-Acting, Hollow Cylinders:

For pushing and pulling applications.RCH-Series

Single-Acting, Low Height Cylinders:

Ideal where space is restricted.RCS-Series

Pull Cylinders:

For use with subassemblies and modules.BRP-Series

Set Capacityton (kN)

CollapsedHeight(mm)

Stroke

(mm)

CylinderModel

Number

The Quickest andEasiest Way to StartWorking Right Away

Cylinder Selection (See Cylinder Section of this catalog for full product descriptions)

Page:

Page:

Page:

Speed ChartSee the Enerpac Cylinder SpeedChart in our ‘Yellow Pages’ section.

Page:

Page:

RC-55RC-102RC-106

RC-1010RC-154RC-156RC-252RC-254RC-256

RC-2514RC-506

RCS-101RCS-201RCS-302RCS-502

RCS-1002RCH-121RCH-202RCH-302RCH-603RCH-1003BRP-106CBRP-106L

-BRP-306BRP-606

5 (45)

10 (101)

15 (142)

25 (232)

50 (498)

10 (101)

20 (201)

30 (295)

45 (435)

90 (887)

13 (125)

20 (215)

30 (326)

60 (576)

95 (933)

10 (105)

30 (326)

50 (505)

12754

15625710115250

10215836215938456260574249647676

151151

-155152

2151212473492002711652152734762828898

117122141120162178247254587541

-108571926

28

24

119

8

�2

�1�2�3

65

Single-Acting Cylinder-Pump Sets

Hand Pump

P-142

Hand Pump

P-392

Hand Pump

P-80

Foot Pump

P-392FP

Turbo Air Pump

PATG-1102N

HoseModel

Number

GaugeModel

Number

Gauge Adaptor

Model Nr.

Pump selection 1) Accessories included

SELECTION EXAMPLE

Selected cylinder:

• RC-106, Single-Acting cylinder with 156 mm stroke

Selected pump:

•P-392, Lightweight hand pump

Set model number:

• SCR-106H

Included:•HC-7206 hose•GF-10B gauge •GA-2 adaptor

SCSeries

Capacity:

5-95 tonStroke:


700 bar

SET SELECTION:

Select the cylinder

Select the pump

Find the set modelnumber in the bluematrix

1) See the Pump Section in this catalog for full product descriptions.

www.enerpac.com

SCR-55H–––––––––––––––

SCH-121H–––––––––

–SCR-102HSCR-106HSCR-1010HSCR-154HSCR-156HSCR-252HSCR-254HSCR-256H

––

SCL-101HSCL-201HSCL-302HSCL-502H

––

SCH-202HSCH-302H

––

SCP-106CHSCP-106LH

–––

–––––––––

SCR-2514HSCR-506H

––––

SCL-1002H–––

SCH-603HSCH-1003H

–––

SCP-306HSCP-606H

–SCR-102FPSCR-106FP

SCR-1010FPSCR-154FPSCR-156FPSCR-252FPSCR-254FPSCR-256FP

––

SCL-101FPSCL-201FPSCL-302FPSCL-502FP

––

SCH-202FPSCH-302FP

––

SCP-106CFPSCP-106LFP

–––

–SCR-102ASCR-106A

SCR-1010ASCR-154ASCR-156ASCR-252ASCR-254ASCR-256A

SCR-2514ASCR-506ASCL-101ASCL-201ASCL-302ASCL-502A

––

SCH-202ASCH-302ASCH-603A

––––––

HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206HB-7206HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206

–HC-7206HC-7206

GP-10SGF-10BGF-10BGF-10BGP-10SGP-10SGF-20BGF-20BGF-20BGF-20BGF-50BGF-10B

GF-230BGF-230BGF-510BGF-510BGF-120BGF-813BGF-813BGF-813BGP-10SGP-10SGP-10S

–GP-10SGP-10S

GA-4GA-2GA-2GA-2GA-2GA-2GA-2GA-2GA-2GA-2GA-2GA-2GA-2GA-2GA-2GA-2GA-4GA-3GA-3GA-3GA-2GA-2GA-2

–GA-2GA-2

66

PRES

S

3/8"-18NPTF

254178 8

38

176203

G1/4"

217

138

iii

Hydraulic Technology WorldwideEnerpac Hydraulic Pumps

ENERPAC hydraulic pumps are available

in over 1000 different configurations.

Whatever your high-pressure pump needs

are... speed, control, intermittent or heavy

duty cycle you will find an Enerpac pump

suited to the application.

Featuring Hand, Electric, Air and Gasoline

powered models, with multiple reservoir

and valve configurations, Enerpac offers the

most comprehensive pump line available.

Pump SelectionFor help in selecting the correctpump for your application, pleasereview our ‘Yellow Pages’.

If you require further assistance, contactthe Enerpac office located near you.

Page:

66

Torque Wrench Pumps

System matched air andelectric pumps providecontrol to operate hydraulictorque wrenches.

Page:

112

208

�

��

�

�

�

�

�

��

��

�

�

��

�

�

67

Hydraulic Pumps Section Overview

Lightweight Hand PumpsExclusively from Enerpac

Power Source

MaximumReservoirCapacity

(litres)

Max. Power

Consump-tion

Pump Types Series Page

Man

ual

Ele

ctri

cA

irG

aso-

line


Max. Flowat RatedPressure

(l/min)

Steel Hand PumpsLow Pressure Hand Pumps

Multifluid Hand PumpsPumping fluids up to 1000 bar

Foot PumpFor handsfree operation

Ultra-High Pressure Hand Pumps

Economy SeriesCompact and Portable

Submerged SeriesPowerful and Low-Noise

Z-Class Pumps ZU4-SeriesPortable Pumps

Z-Class Pumps ZE3 to ZE6-SeriesStationary Pumps

8000 and 9000-SeriesHigh Flow / Split Flow Pumps

Turbo II Air Hydraulic PumpsThe New Air Pump Standard

Air Hydraulic PumpsSingle and Twin-Air Motor

Z-Class Air Hydraulic PumpsModular Design

Atlas SeriesYour Gasoline Pump Solution

(cm3/stroke)

(cm3/stroke)

(cm3/stroke)

(cm3/stroke)

(cm3/stroke)

(kW)

(kW)

(kW)

(kW)

(kW)

(l/min)

(l/min)

(l/min)

(kW)

P–2,5

7,43,3

PP

4,759,50

68

7072

74

75

76

78

80

8486

8490

96

98

100101

102

106

–

–

–

–

MP

P

P/11

PU

PE

ZU4

ZE

PP

PAMGPATGPARG

PAPAM

ZA4

PGM

–

0,5

1,0

21,8

2,47

2,49

3,8

5,5

40

40

80

5,0

1,38,0

40

40

0,32

0,27

1,0

2,73

8,0

0,16

0,130,15

1,31

1,64

0,37

0,37

1,25

5,60

9,5

340

255510

2840

4,0

2,5

�

68

Hydraulic Technology WorldwideP-Series, Lightweight Hand Pumps

• Lightweight and compact design• Durable glass-filled nylon reservoir and nylon

encapsulated aluminium pump base for maximum corrosion resistance

• Two-speed operation reduces handle strokes by as much as 78% over single speed pumps

• Lower handle effort to minimize operator fatigue • Integral 4-way valve on P-842 for operation of double-

acting cylinders• Handle lock and lightweight construction for easy carrying• Large oil capacities to power a wide range of cylinders

or tools• Non-conductive fiberglass handle for operator safety• Internal pressure relief valve for overload protection

Pumps shown, from top to bottom: P-802, P-842, P-202, P-142

Single-Speed

Two-Speed

Usable OilCapacity

(cm3)

PumpType

Pressure Rating**

(bar)

ModelNumber

Oil Displacementper Stroke

(cm3)

Exclusively fromEnerpac

Max.HandleEffort

(kg)

* Available as set, see note on next page.** Contact Enerpac for applications where operating pressure is less than 10% of

pressure rating.

� Cylinder-pump set SCR-254H used to supportthe construction while monitoring pressure andload with the gauge.

Tank Kits:

When a return-to-tank port isrequired, the Tank Kitsprovide a 7/16”-20 port at therear of the reservoir.

1st stage 1st stage 2nd stage 2nd stage

Speed Chart

To determine how a specificpump will operate your cylinder,

see the Pump-Cylinder Speed Chart in the ‘Yellow Pages’.

Page:

Cylinder Matching Chart

For help in selecting the correcthand pump for your application,

please refer to the Cylinder MatchingChart located in the ‘Yellow Pages’.

Page:

Fits P-141, P-142Fits P-202, P-391, P-392

High Temperature andCorrosion Resistant HandPumps

The P-142 and P-392 handpumps are available with

Viton seals, stainless steel pistons andanodized aluminium reservoir for use inextreme environments.

Page:

327901327901901

25402540

--

1313132727

700700700700700700700

--

3,623,62

11,2639,3339,33

0,902,470,900,902,472,472,47

P-141P-391P-142*P-202P-392*P-802P-842

32,738,635,428,642,243,143,1

119

112

PC-20PC-25

62

E

G

PN

J

D A C

M

L

H

38˚ - P-141, P-142, P-20250˚ - P-391, P-392

B

S

E

Q

PN

G

J

D A C

S

L

H

50˚

B

J

D A C

S

L

H

50˚

B

E

PN

Q

G

69


PistonStroke

(mm) (kg)

ModelNumber

A B C D E G H J L M N P SQ

Foot Pump P-392FP

For handsfree operation thelightweight and robust P-392FP Foot Pump is theperfect choice.

Hoses


specify only genuine Enerpac hydraulic hoses.

Page:

PSeries

Reservoir Capacity:

327-2540 cm3

Flow at Rated Pressure:

0,90-2,47 cm3/strokeOperating Pressure:

700 bar

Dimensions (mm)

Release valve

Valve Control

Release Valve

Pump and Cylinder sets

All Pumps markedwith an * are available

as sets (pump, cylinder, gauge,couplers and hose) for your orderingconvenience.

Page:

P-141, P-142, P-202, P-391, P-392

P-802

P-842

Gauges

Minimize the risk of over-loading and ensure long,dependable service fromyour equipment. Refer to the

System Components section for a full range of gauges.

Page:

www.enerpac.com

Page:

336533336509533552552

P-141P-391P-142*P-202P-392*P-802P-842

28362836364545

8599858599133133

28332828333520

1/4"-18 NPTF

3/8"-18 NPTF

1/4"-18 NPTF

1/4"-18 NPTF

3/8"-18 NPTF

3/8"-18 NPTF

3/8"-18 NPTF

319522319400522527527

19301919305555

143177143144177228228

–16–

1616––

951209595

120181181

80–

80––

120120

7–7––

1010

–––––

3536

185344185344344337337

12,725,412,712,725,425,425,4

2,44,12,43,44,18,2

10,0

122

121

64

75

�

70

Hydraulic Technology WorldwideP-Series, Steel Hand Pumps

• Two-speed operation for reduced operator fatigue (except P-39)

• 4-way valving on the P-84 and P-464 for operation of double-acting cylinders

• External load release valve on remaining models for single-acting cylinder operation

• Internal pressure relief valve for overload protection • Large oil capacity to power a wide range of cylinders

or tools

Shown from top to bottom: P-462, P-84, P-801, P-77, P-80, P-39

Two-Speed

Single

Usable OilCapacity

(cm3)

PumpType

Pressure Rating**

(bar)

ModelNumber


(cm3)

Max.HandleEffort

(kg)

� In the absence of a power supply, the P-80 HandPump offers a powerful solution.

1st stage 1st stage2nd stage 2nd stage

The Solution forTough Jobs

Two Speed

Recommended for applicationswhere cylinder plunger must

advance rapidly to load contact, andapplications where greater oil capacitiesare required, such as multiple cylinderhook-ups.

* Available as a set, see note on next page.** Contact Enerpac for applications where operating pressure is less than 10% of

pressure rating.

Gauges



Page:

4-Way Control Valve

P-84 and P-464 feature amanual 4-way control valve,designed for use with onedouble-acting or two single-

acting cylinders. For system Set-up information:

Page:

Foot Pump Conversion Kits

Convert your P-39 to footpower with the PC-10 Kit.Includes instructions for easyconversion.

-142525251414

-16,0016,2216,2216,22

126,20126,20

P-39P-77P-80*P-801P-84P-462P-464

50434747474949

65577022004080220074237423

2,622,412,462,462,464,754,75

700700700700700700700

121

114

L

D A

H

50˚

J

C

3/8"-18NPTF

B MF

SP

R

E

N

Q

T

AB

ME

3/8"-18NPTF

JH

74˚

PD

N

C S

QR L

E

NAD C

B M

L

40˚ P-3942° P-77

HJ

3/8"-18NPTF

71

Steel Hand Pumps

PSeries

Reservoir Capacity:

655-7423 cm3


2,46-4,75 cm3/strokeMaximum Operating Pressure:

700 bar

PistonStroke

(mm) (kg)

ModelNumber

Dimensions (mm)


P-80 is alsoavailable as set

(pump, cylinder,gauge, couplers and hose)

for your ordering convenience.

Page:

Cylinder Matching Chart

For help in selecting the correcthand pump for your application,

please refer to the Cylinder MatchingChart located in the ‘Yellow Pages’.

Page:

P-84 only

Speed Chart


see the Pump-Cylinder Speed Chart inthe ‘Yellow Pages’.

Page:

www.enerpac.com

High Temperature andCorrosion Resistant HandPumps

Some hand pumps areavailable with Viton seals,

stainless steel pistons and anodizedaluminium reservoir for use in extremeenvironments.

Page:

P-39P-77P-80*P-801P-84P-462P-464

520525539782539308308

3333252525163163

3840444444320320

32525454–

195195

30342929292525

133120146146146650650

––––

64––

464560527772527671671

119115174174174270270

655019–

19175175

––

1211211219292

––––

38–

89

––

212143–

68

––888

8080

––

676767––

393418425659425210210

5,96,8

10,914,113,227,727,7

20,625,425,425,425,438,138,1

64

112

119

P-80, P-801, P-84

P-462, P-464

P-39, P-77

A B C D E F H J L M N P Q R S T

62

�

Hydraulic Technology WorldwideP-Series, Low Pressure Hand PumpsShown from left to right: P-51, P-25, P-18

Gauges


System Components section for a fullrange of gauges.

Page:

Foot Pump Conversion Kits

Convert your P-18 to footpower with the PC-10 Kit.Includes instructions for easyconversion.

• Bi-directional pumping on the P-25 and P-50 allowsoperation on both handle strokes

• External load-release valve • Internal pressure-relief valve for overload protection• P-51 can be operated in horizontal and vertical position

with pump head and oil outlet facing downwards• P-50 and P-51 pump oil in both forward and reverse handle

movement improving overall efficiency, ideal whenmounting space is restricted.

72

Max.HandleEffort

(kg)

Single-Speed

PumpType

Usable Oil

Capacity

(cm3)

ModelNumber

Pressure Rating

(bar)

Oil Displacement

per Stroke

(cm3)

▼ P-18 hand pump used for locking the rotating table formarble polishing.

Foot Pump P-392FP

For handsfree operation thelightweight and robust P-392FP Foot Pump is theperfect choice.

Page:

P-18 P-25 P-50 P-51

26272727

29532773277819

2,629,504,754,10

121

200175350200

75

1/4"-18NPTF

34˚

C

S

D

M

L

90˚

AB

E

NAD C

B M

L

40˚

HJ

3/8"-18NPTF

L

E

J42˚

H

CD

1/4"-18NPTF

3/8"-18NPTF

S

AB

M

180˚

Low Pressure Hand Pumps

PSeries

Reservoir Capacity:

295-3277 cm3



175-350 bar

Dimensions (mm)

(kg)

ModelNumber

PistonStroke

(mm)

73www.enerpac.com

Hoses


specify only genuine Enerpac hydraulichoses.

Page:


Corrosion resistant handpumps for low pressurefilling and high pressuretesting applications, suitable

for a wide range of fluids.

Page:

P-25 hand pumps usedwith RC-serie cylinders to

keep wooden layers underpressure during

lamination of plates. �

P-18 P-25 P-50 P-51

21015215252

32717317392

33152152181

38240240200

48––

57

216––

610

30––

29

111684684160

13200200129

133–––

–10109

5,016,316,85,4

20,638,138,125,4

SNMLJHEDCBA

P-18

P-25, P-50

P-51

122

74

�

20

69

71 20

ø50

9595

3417

411

8

9,5

675 15 15

ø25

24

8411928

190

1

2

3

17511

630

8

320

180

650

283

Hydraulic Technology WorldwideMP-Series, Multifluid Hand PumpsShown: MP-110

Gauges

Minimize the risk of over-loading and ensure long,dependable service fromyour equipment.

Page:

• Unbeatable corrosion resistance• Standard supplied with Nitrile seals – can be used for a

wide range of fluids such as demineralised water, oil/wateremulsions, waterglycols, mineral oils

• Two speed pumps up to 1000 bar pressure• Buna Nitrile seals can be exchanged with optional EPDM

seal for use with Skydrol or brake fluids • Impregnated aluminium anodized pump housing with

stainless steel internal pumping components• Externally adjustable pressure relief valve• 1/4” NPTF gauge port.

74

Max.HandleEffort

(kg)

Note: MP-Pump includes 1,5 mm thick gasket for reservoir mounting.MP-Series pumps requires the use of an external reservoir.

TwoSpeed

PumpType

Usable Oil

Capacity

(cm3)

ModelNumber

Pressure Rating

(bar)


(cm3)

▼MP-Series pumps are ideal fortesting and filling applications.

1st stage

2nd stage

1st stage

2ndstage

MP-Series Multifluid PumpsTypical Applications

• Filling and testing of aircraft systemssuch as shock absorbers

• Testing of aircraft systems usingSkydrol fluid

• Testing of pressure vessels• Operation of single-acting hydraulic

tools and cylinders.

topview

MP-110, 350, 700, 1000� Suction / Tank return port 3/8”-18 NPTF� Pressure port 3/8”-18 NPTF� Gauge port 1/4”-18 NPTF

(kg)

Optional Reservoir Kit

The 10 litres reservoir kitMP-10T includes tank with

skid frame, top plate with reservoir seal,suction pipe and mounting bolts.Useable oil capacity is 7,4 litres.

PistonStroke

(mm)

MP-110 MP-350 MP-700 MP-1000

45454545

21,807,803,102,20

35353535

121

52,6052,6052,6052,60

110350700

1000

MP-10T

****

6,66,66,66,6

26,526,526,526,5

52

3/8"-18NPTF

433

600193

50430

187

�

Lightweight Hydraulic Foot Pump

PSeries

Reservoir Capacity:

492 cm3


2,47 cm3/strokeMaximum Operating Pressure:

700 bar

75www.enerpac.com


The P-392FP is available as sets

(pump, cylinder, gauge,couplers and hose) for your orderingconvenience.

Page:

Release valve

Hoses


specify only genuine Enerpac hydraulichoses.

Page:

Shown: P-392FP

• Robust, durable and compact- Steel frame for maximum stability- Steel pumping handle- Aluminium reservoir

• Foot pedal lock and lightweight construction for easycarrying

• Two-speed operation reduces foot pedal strokes as muchas 78% over one-speed pumps

• Controllable load return circuit for improved control underload and faster no-load retraction of spring or gravityreturn single-acting cylinders

• Large release valve foot pad for easy control for slowlymetering loads down

• Internal pressure relief valve for overload protection.

Max.HandleEffort

(kg)

* Available as set, see note on this page.

Usable Oil

Capacity

(cm3)

ModelNumber

Pressure Rating

(bar)


(cm3)1st

stage2nd

stage1st

stage2nd

stage (kg)

PistonStroke

(mm)

▼The great advantage of the P-392FP – easilyoperated by foot, making your hands free tohandle the tool or cylinder.

64

122

P-392FP * 422,4715 11,26700492 7,025,4

�

P-2282

T-6010L

45-116

83-011 43-701

43-701

45-11643-300

72-75043-001

83-011

T-6010L

P-2282

76


Cone Seal

Stainless Steel HighPressure fittingsseal on a ‘cone’ surface and do notrequire pipe sealer.The Gland Nutholds the sleeveand tubing tightagainst the conesurface to provide a2800 bar seal.

• Two-speed operation on the P-2282 allows for faster filloperation, reducing cycle times for many testing applications

• 303 Stainless steel construction on the 11-100 and 11-400 models enable use with many different fluids, suchas distilled water, diesters, silicones, soluble oils andpetroleum

• Large release knob for improved control of pressurerelease

• Outlet ports are 3/4"-16 cone for 2800 bar rating

Shown from left to right: 11-100, P-2282

P, 11-Series, Ultra-High Pressure Hand Pumps

Two-Speed

Single-Speed

Usable OilCapacity

(cm3)

PumpType

PressureRating*

(bar)

ModelNumber


(cm3)

Max.HandleEffort

(kg)1st

stage1st

stage2nd

stage2nd

stage

Sleeve

Stainless Steel Tubing

Body

Bleed HoleGland Nut

2-Way Shut-Off Valve 72-750

For 2800 bar applicationsrequiring a shut-off valve orgauge snubber. Made of 318 Stainless Steel and

utilizing .38 inch cone fittings, it is theperfect selection for use with your Ultra-High Pressure hand pump.

Test System Gauges

Ideal for monitoring pressurein your hydraulic circuit, TestSystem Gauges, such as theT6010L, are available with

cone threads or NPT threads and avariety of pressure ranges.

Ultra-High Pressureup to 2800 bar

� Typical Test System

� Test System with Gauge Snubber

* Contact Enerpac for applications where operating pressure is less than 10% of pressure rating.

Page:

To system

To system

983737737

2800700

2800

13- -

16,22--

0,612,490,62

P-228211-10011-400

48,154,454,4

132

3/4"-16UNF J M

L

H

40˚

F A CB

EN

3/4"-16UNF

CD

E

J

MN

1/4"-20UNC

T

35˚

A

S

B

L

H

77

.38" cone

.38" cone

.38" cone

.38" cone side/

.25" cone gauge port

.38" cone side/

.25" cone gauge port

.38" cone

.38" cone

.38" cone

100 mm tube, O.D. .38" *200 mm tube, O.D. .38" *300 mm tube, O.D. .38" *

.38F cone to 1/4" M NPTF

.38F cone to 3/8" M NPTF

.38F cone to 1/4" F NPTF

.38F cone to 3/8" F NPTF

Model Nr.

Ultra-High Pressure Hand Pumps

PistonStroke

(mm)

ModelNumber

A B C D E F H J L M N S T (kg)

Gland Nut Plug

Elbow

Tee

GaugeTee

GaugeAdaptor

Coupling

Cross

Gland Nut with Sleeve

Tubing

� Optional Ultra-High Pressure Fittings and Tubings

ConnectionDescription P/11Series

Reservoir Capacity:

737-983 cm3



700-2800 bar

700 bar onlyAdaptor

Adaptor

Dimensions (mm)

P-2282

11-100, 11-400

Note: .25" cone fittings use 9/16"-18 threads, 3/8" cone fittings use 3/4"-16 threads.

* Actual tubing lengths are 19 mm less than nominal size shown. These dimensions make distance between centers of valves andfittings multiples of 100 mm spaces.

2800 bar

Optional gauge

Release Valve

www.enerpac.com

P-228211-10011-400

25,419,819,8

344240240

558266266

35151151

–177177

314545

133––

527635635

29162162

228114114

7237237

120314314

–77

–99

6,410,010,0

43-001

43-200

43-300

43-301

83-011

43-400

43-600

43-701

45-11645-12645-136

41-146

41-166

41-246

41-266

�

78


Gauges

Minimize the risk ofoverloading and ensure long,dependable service fromyour equipment. For use with

the Economy pump the following gaugesare suggested:

For a full range of gauges, please refer tothe System Components section.

PU-Series, Economy Electric Pumps

• Lightweight and compact design: 11,8 to 18,6 kg• Large easy-carry handle for maximum portability• Two-speed operation reduces cycle times for improved

productivity • 230 VAC 50/60-cycle universal motor will operate on

voltages as low as 115 volts • 24 VDC remote motor control, 3 m length for operator

safety• Starts under full load• High strength molded shroud, with integral handle,

protects motor from contamination and damage

Shown: PUD-1300E

Single-Acting

Double-Acting

Usable OilCapacity

(litres)

PumpType

(Used with cylinder)

Pressure Rating

(bar)

ModelNumber*

� An Economy pump PUJ-1200E is used with an RC-2514to reposition a stamping die to simplify maintenance.

1st stage 2nd stage

Page:

* For 115 volt applications replace ’E’ suffix with ’B’.

** Electric dump valve for auto-retract of cylinders.

Hoses



For Pump Model Number

GaugeModelNumber

GaugeAdaptorModel Nr.

Speed Chart



Page:

Heavy on Performance, Light on Weight

Page:

1,93,81,93,81,93,81,93,8

1313131313131313

700700700700700700700700

PUD-1100EPUD-1101EPUJ-1200EPUJ-1201EPUD-1300EPUD-1301EPUJ-1400EPUJ-1401E

G-2536LG-2536LG-2535LG-2536L

GA-3–GA-3GA-3

121

119

122

PUD-1100E, 1101EPUJ-1200E, 1201EPUD-1300E, 1301EPUJ-1400E, 1401E

D

C

FA

1/4"-18NPTF

E

J

3/8"-18NPTF

3/8"-18NPTF

B

ø 10

00

0,5

1,0

1,5

2,0

2,5

3,0

3,5

100 200 300 400 500 600 700

79

Economy Electric Pumps

ValveType

Output Flow Rate(I/min)

(kg)

CurrentDraw

(Amps)

ModelNumber*

Dump**

3-way,2-pos.

Solenoid3/2

4-way,3-pos

SoundLevel

(dBA)

MotorVoltage

(VAC)1st

stage

PUSeries

Reservoir Capacity:

1,9-3,8 litresFlow at Rated Pressure:

0,32 l/minMotor Size:

0,37 kWMaximum Operating Pressure:

700 bar

Gauge Port (PUJ-1200/1201 only)

Outlet Port

Tankport

Dimensions (mm)

About the Economy Pump

The Economy pump is bestsuited to power small to

medium size cylinders or hydraulictools. Its lightweight and compactdesign make it ideal for applicationswhich require easy transport of thepump. The universal motor workswell on long extension cords orgenerator-driven electrical powersupplies.

For further application assistancerefer to the ‘Yellow Pages’.

PUD-1100 Series• Provides advance-retract of

single-acting cylinders• Ideal for punching applications• For applications not requiring load

holding• 3 m pendant controls motor and

valve operation.

PUD-1300 Series• Provides advance-hold-retract of

single-acting cylinders• Ideal for punching applications• For applications requiring remote

valve operations• 3 m pendant controls motor and

valve operation.

PUJ Series• Available with 3- and 4-way

valves for single or double-actingcylinders

• 3 m pendant controls the motoroperation

• Manual valves provide advance-hold-retract tool operation.

FLOW CHARTO

il Fl

ow

(l/m

in)

�

Pressure (bar) �

Page:

Economy PU-Series

www.enerpac.com

2nd

stage

Valve Function

Advance/Retract

Adv/Hold/Retr.

Adv/Hold/Retr.

Adv/Hold/Retr.

PUD-1100EPUD-1101EPUJ-1200EPUJ-1201EPUD-1300EPUD-1301EPUJ-1400EPUJ-1401E

362373362373362373362373

133142133142133142133142

244368244368244368244368

244309244309244309244309

101105101105101105101105

119130119130119130119130

203323203323203323203323

11,817,210,015,412,017,513,218,6

8585858585858585

230230230230230230230230

3,23,23,23,23,23,23,23,2

3,313,313,313,313,313,313,313,31

0,320,320,320,320,320,320,320,32

109

FEDCBA J

�

80

Hydraulic Technology WorldwidePE-Series, Submerged Electric Pumps

• Two-speed operation reduces cycle times for improvedproductivity

• Powerful 0,37 kW induction motor is submerged in the oilreservoir to run cooler, protect the motor, simplify thepump interface, save space and reduce noise

• Large 5,5 litres reservoir allows operation of a wide rangeof cylinders

• 24 VDC remote pendant control on certain models for safer operation

• Externally adjustable relief valve allows control ofoperating pressure without opening the pump

• 40-micron internal return line filter keeps oil clean, promoting longer pump life

• Full length side tube for easy monitoring of oil level

Shown: PEJ-1401E

PED Series: with Dump Valve

• Ideal for punching, crimping and cutting•For use when load holding is not

required•Control pendant with 3 m cord controls

valve and motor

5 BASIC PUMP TYPES

Select the model that suits yourapplication. For special requirements seepage 83 or contact your Enerpac office.

PEM Series: with Manual Valve

• Ideal choice for most applications•Manual valve control, for both single-

acting and double-acting applications•Manual motor control

PER Series: with Solenoid Valve

• Ideal for production and lifting•All valves are 3 position for

Advance-Hold-Retract•Control pendant with 3 m cord

for remote valve operation

PEJ Series: with Remote Jog• For light production and lifting

applications• Manual valve control for single-acting or

double-acting cylinders• Control pendant with 3 m cord

for remote motor operation

PES Series: with Pressure Switch

•Designed for continuous pressureapplications, such as clamping,workholding and testing

•All versions include manual valves fordirectional control

� The Remote Jog Model of theSubmerged Pump simplifiesrepair on this constructioncrane.

Best Performanceon Mid-RangeCylinders and Tools

� SELECTION CHARTFor more technical information see nextpage.

* See the Valve Section in this catalog fortechnical information on valve types.

81

Submerged Electric Pumps

Model Number230 VAC, 1 ph

Used with Cylinder

Pump Type Valve Type*Valve Function Usable OilCapacity

(litres) (kg)

Single-Acting

Single-ActingSingle-ActingDouble-Acting

Single-ActingDouble-Acting

Single-ActingSingle-ActingDouble-Acting


Dump

Manual, 3-way, 2-positionManual, 3-way, 3-position Manual, 4-way, 3-position

Solenoid, 3-way, 3-positionSolenoid, 4-way, 3-position

Manual, 3-way, 2-positionManual, 3-way, 3-position Manual, 4-way, 3-position

Manual, 3-way, 2-position Manual, 4-way, 3-position

Advance/Retract

Advance/RetractAdvance/Hold/RetractAdvance/Hold/Retract

Advance/Hold/RetractAdvance/Hold/Retract

Advance/RetractAdvance/Hold/RetractAdvance/Hold/Retract

Advance/RetractAdvance/Hold/Retract

PESeries

Reservoir Capacity:

5,5 litresFlow at Rated Pressure:


0,37 kW

Submerged PumpApplication

The Submerged pump isbest suited to power small to

medium size cylinders or hydraulictools, or whenever quiet,intermittent duty cycle is needed. With its low sound level and theaddition of the optional oil cooler,the Submerged pump is suited tolight production work as well.

Its lightweight and compact designalso make it ideal for applicationswhich require some transport of thepump.

For further application assistancesee the ‘Yellow Pages’ or contactyour local Enerpac office.

Page:


700 bar


PED-1001E

PEM-1201EPEM-1301EPEM-1401E

PER-1301EPER-1401E

PEJ-1201EPEJ-1301EPEJ-1401E

PES-1201EPES-1401E

5,5

5,55,55,5

5,55,5

5,55,55,5

5,55,5

24,9

24,024,024,0

29,529,5

24,924,924,9

28,128,1

112

213 101 182ø4

19691

98

126

50

38 56

3/8"-18NPTF

185

406

239 284

179 25

227

0 100 200 300 400 500 600 7000

0,5

1,0

1,5

2,0

13 @ 115-1-50/606,75 @ 230-1-50/60700 2,00,37 62-70 70-70070 0,27

119

82

Hydraulic Technology WorldwidePE-Series, Submerged Electric Pumps

MotorSize

(kW)

PressureRating

(bar)

Motor ElectricalSpecifications*

(Amps @ Volts-Ph-Hz)

Output Flow Rate

at 50 Hz(l/min)

Relief ValveAdjustment

Range

(bar)

SoundLevel

(dBA)

* At full load. See ordering matrix footnote for frequency notations.


Speed Chart



Page:

SUBMERGED PUMP PERFORMANCE

� This PED-1001E Submergedpump quickly and quietly powers a hydraulic nut cutter in thisbucket maintenance application.


� Heat Exchanger (optional for all models)

� Fill Port

� Pressure Switch (PES-series, optional for other models)

� Oil Level Indicator

FLOW CHART

Oil

Flo

w (l

/min

)�

Pressure (bar) �

Submerged PE-Series

122

121

83

Submerged Electric Pumps

PESeries

Reservoir Capacity:




700 bar

P E M - 1 3 01 E1

ProductType

2MotorType

3PumpType

4PumpSeries

5ValveType

6Reservoir

Size

7Motor

Voltage

1 Product TypeP = Pump

2 Motor TypeE = Electric Motor

3 Pump TypeD = DumpJ = JogM = ManualR = Remote (Solenoid)S = Pressure Switch

4 Pump Series1 = 0,37 kW, 700 bar

5 Valve Type0 = Dump2 = 3-way, 2-position, normally open3 = 3-way, 3-position, tandem center 4 = 4-way, 3-position, tandem center

6 Reservoir Capacity01 = 5,5 litres

7 Motor Voltage and Heat ExchangerB = 115 V, 1 Ph, 50/60 Hz 1)

D = 115 V, 1 Ph, 50/60 Hz 1)

with Heat ExchangerE = 230 V, 1 Ph, 50/60 Hz 2)

F = 230 V, 1 Ph, 50/60 Hz 2)

with Heat Exchanger

1) Solenoid valves operate only at 60 Hz.Can run on 50 Hz with manual valves.

2) Solenoid valves operate only at 50 Hz.Can run on 60 Hz with manual valves.

CUSTOM BUILD YOUR SUBMERGED PUMPIf the Submerged Pump that would best fit your application cannot be foundin the chart on page 81, here you can easily build your custom submergedpump.

� This is how a Submerged Pump Model Number is built up:

Model Number: PER-1301E

The PER-1301E is a 0,37 kW,700 bar, submerged electricpump, with 5,5 litres usable oilcapacity, a 3-way, 3-position,solenoid remote valve and a230 V, 1 Phase, 50/60 Hzmotor.

Ordering Example

Hoses



Page:

Gauges



Page:

www.enerpac.com

ZU4

0 70

1,6

2,3

4,9

6,4

8,2

9,8

11,5

0140 280 420 560 700

Z-Class, Innovation in Pump Design Hydraulic Technology Worldwide

By reducing the number of moving parts,improving flow dynamics and decreasingfriction, Z-Class pumps will stay on the joblonger, require less energy to operate andwhen needed, have lower service costs.

Z-Class pump element – the heart of yourhydraulic systemHighly efficient design provides increased flow rates, reducedheat generation and a decrease in power consumption. Thismeans improved tool speed and increased service life – whichresults in higher productivity and lower operating costs.Heavy-duty bearings extend pump life by reducing friction,reducing surface-loading and lowering bearing stresses.Pump cavity oil bath extends pump life by reducing heat,improving lubrication and reducing wear.Self-priming, high-flow 1st stage pump increases pumpperformance by super-charging the 2nd stage piston pump –improving oil flow in both hot and cold weather operation.Balanced rotating components reduce vibration creating asmoother running pump – reducing wear, friction and soundlevels.Replaceable piston check-valves increase service life ofmajor pump components.Ergonomic and durable low-voltage pendant featuressealed switches and operates on 15 Volts.

84 www.enerpac.com

ZU4-Electric Pump• For manual valve operation• User adjustable relief valve on all valves• Oil flow 1,0 l/min at 700 bar• Skid Bar option (see page 88-89)• Oil level sight glass or indicators• Single phase electric motors include motor on/off

switch and overload protection

ZU4-Electric Pump with LCD• All the features of standard electric pump• For manual and solenoid valve operation• Back-lit LCD provides essential user information:

– Pump usage information, hour and cycle counts– Low-voltage warning and recording– Self-test, diagnostic and read-out capabilities– Pressure read-out and auto-mode pressure

settings (when used with optional pressure transducer)

• All options available (see page 88-89)

PumpSeries

ZU4 *

at 7

bar

at 50 bar

at 350 bar

at 700 bar

low pressure high pressure

Output Flow Rate (l/min)

* Two stage pump unit. Relief valve adjustment range 140-700 bar.

Available Reservoir

Sizes(useable oil)

(litres)

SoundLevel

(dBA)

MotorSize

(kW)

� ZU4-SERIES PERFORMANCE CHART

Page:

ZE-Series Pump Applications

• Stationary: when pump remains on one location• Induction motor: 1 and 3-phase for high cycle

usage• Duty-cycle: for heavy-duty, extended cycle applications• Cylinders & tools: for medium to large size single- and

double-acting applications and high speed.

Page:

ZU4-Series Pump Applications

• Portable: when frequent pump transport isrequired and/or on remote locations

• Universal motor: 1-phase, runs well under poor voltagesupply, using generator power supply or using longextension cord

• Duty-cycle: for intermittent applications• Cylinders & tools: for medium to large size single- and

double-acting applications and high speed.

Oil

Flo

w (l

/min

) �

Pressure (bar) �

Two-stage

11,5 8,8 1,2 1,0 4-8-10-20-40 1,25 85-9090

86

0 140 280 420 560 700 0 140 280 420 560 700 0 140 280 420 560 700 0 140 280 420 560 7000

2

4

6

8

10

12

14

0

2

4

6

8

10

12

14

0

2

4

6

8

10

12

14

0

2

4

6

8

10

12

14

ZE4 ZE5 ZE6ZE3

85

ZU4 & ZE-Series, Pump Types and Specifications

PumpSeries

Relief Valve

Adjust-ment

Range

(bar)

Output Flow Rate at 50 Hz *(l/min)

� ZE-SERIES PERFORMANCE CHART

www.enerpac.com

SoundLevel

(dBA)at

7 barat

50 barat

350 barat

700 bar

Pump Unit

Single-stageTwo-stageSingle-stageTwo-stageSingle-stageTwo-stageSingle-stageTwo-stage

ZE3

ZE4

ZE5

ZE6

ZE-Electric Pump• For manual valve operation• User adjustable relief valve on all valves• Oil flows from 0,55 to 2,73 l/min at 700 bar• All non-electric options available (see page 92-93)• Oil level sight glass or indicators• Single phase electric motors include motor on/off

switch and overload protection• Carrying handles on all models.

ZE-Electric Pump with LCD-Electric Box• For solenoid or manual valve operation• User adjustable relief valve on all valves• Oil flows from 0,55 to 2,73 l/min at 700 bar• All options available (see page 92-93)• Back-lit LCD provides essential user information:

– Pump usage information, hour and cycle counts– Low-voltage warning and recording– Self-test, diagnostic and read-out capabilities– Pressure read-out and auto-mode pressure

settings (when used with optional pressure transducer)

• All single and three phase units include motorcontrol and overload protection.


MotorSize

(kW)

Pressure (bar) �

Oil

Flo

w (l

/min

) �

Oil

Flo

w (l

/min

) �

Oil

Flo

w (l

/min

) �

Oil

Flo

w (l

/min

) �

Pressure (bar) � Pressure (bar) � Pressure (bar) �

Two-stage Single-stage

Available Reservoir Sizes

(useable oil)

(litres)

Single or Two-Stage

Choose single-stagepumps for applications thatrequire constant flowregardless of pressure suchas testing or clamping. Two-stage pumps have anincreased output flow at lowpressure to allow fastmovement towards the load,for reduced cycle times andincreased productivity.

* Oil flow will be approximately 6/5 of these values at 60 Hz.

75

75

75

80

70-700

70-700

70-700

70-700

0,596,150,878,881,7511,613,0012,29

0,595,260,878,201,7211,272,9412,15

0,570,570,840,841,681,682,862,86

0,550,550,820,821,641,642,732,73

0,75

1,12

2,24

5,60

4-8-10-20-40

4-8-10-20-40

10-20-40

10-20-40

�

88

Manual Valve with Pendant *)• For light production, lifting and post

tensioning applications.• Manual valve for single- or double-

acting cylinders.• Manual valve with power seat

(VM43LPS), ideal for post-tensioningapplications.

� Designed to be tough, the ZU4-Series with steel reservoirswill take the abuse of today’sconstruction sites.TheZU4908JE is the ideal pump forpost tensioning applications. For post tensioning tools seepage 182.

BASIC PUMP TYPESSelect the model that suits your application.For special requirements contact yourEnerpac office.

Manual Valve• Ideal choice for most applications.• Manual valve control, for single-acting

or double-acting applications.• Motor control on shroud.

Solenoid Valve *)• Ideal for lifting applications and where

remote control is required.• Motor runs continuously on pumps with

VE33 and VE43 valves. With VE32 valve,motor only runs during the advancefunction, while holding and retracting, themotor is off.

� COMMON PUMP MODELSFor technical information and otheroptions see next page.

Dump Valve *)• Ideal for punching, crimping and

cutting.• For use when load-holding is not

required.

• High-efficiency two-speed pump design – higher oil flow andbypass pressure, cooler running and requires 18% lesscurrent draw than comparable pumps

• Powerful 1,25 kW universal electric motor provides highpower-to-weight ratio and excellent low-voltage operatingcharacteristics

• High-strength, moulded composite shroud protects motorand electronics, while providing an ergonomic, non-conductive handle for easy transport

• Durable steel reservoirs• LCD provides self test, diagnostic and read-out capabilities

never before offered on a portable electric pump• Designed to last and easy to service

ZU4-Series, 700 Bar Electric Pumps

Tough, Dependable andInnovative

Shown from left to right: ZU4108DE-T, ZU4420SE-H, ZU4304ME-K

86


www.enerpac.com

ZU4-Series Features andOptions

For special requirements seefactory installed features and

options.

Page:

* Low-voltage control pendant with 3m. cordcontrols valve and motor.

48

4848484888

4888

8

ZU4104DEZU4108DE––––ZU4204LEZU4208LEZU4304LEZU4308LEZU4404LEZU4408LEZU4204SEZU4208SEZU4308SEZU4408SE––––ZU4204KEZU4208KEZU4308KEZU4408KE–ZU4908KE-T

28,533,1

26,131,328,531,727,231,728,533,138,538,5

27,231,732,232,2

34,5

––––––ZU4204MEZU4208MEZU4304MEZU4308MEZU4404MEZU4408ME––––––––ZU4204JEZU4208JEZU4308JEZU4408JE–ZU4908JE

VE32DVE32D

VM32VM32VM33VM33VM43VM43VE32VE32VE33VE43

VM32VM32VM33VM43

VM43LPS

1) All models meet CE safety requirements. “E” voltage versions also meet all requirements of the European EMC-Directive.2) See pages 133-137 for hydraulic symbol of these valves.3) See custom ordering matrix on page 89 for other voltage options.4) Subtract 1,4 kg. for STD Electric models.

ZU4-Series, Electric Pumps

Model Number 1)

230 V / 1 phase 3)

STD (Standard) LCDElectric Electric

For use with cylinder

Pump Type Pump Control

Valve Function 2) Usable Oil

Capacity

(litres)

4)

(kg)

ZU4Series

Reservoir Capacity:

4 - 40 litresFlow at Rated Pressure:


1,25 kW

ZU4-Series PumpApplications

The ZU4-Series pump is bestsuited to power medium to largesize cylinders or hydraulic tools, orwherever high speed, intermittentduty cycle is needed.

Patent-pending Z-Classtechnology provides high by-passpressures for increasedproductivity, specifically inapplications using long hose runsand high-pressure drop circuits likeheavy lifting or certain double-acting cylinders and tools.

Its lightweight and compact designmake it ideal for applications whichrequire easy transport of the pump. It utilises a universal motor whichwill work well on long extensioncords or generator driven electricalpower supplies.

For further application assistancecontact your local Enerpac office.


700 bar

Single-ActingSingle-Acting

Single-ActingSingle-ActingSingle-ActingSingle-ActingDouble-ActingDouble-ActingSingle-ActingSingle-ActingSingle-ActingDouble-Acting

Single-ActingSingle-ActingSingle-ActingDouble-Acting

Double-Acting

Advance/RetractAdvance/Retract


Advance/Hold/RetractAdvance/Hold/RetractAdvance/Hold/RetractAdvance/Hold/RetractAdvance/Hold/RetractAdvance/Hold/RetractAdvance/Hold/RetractAdvance/Hold/Retract



Advance/Hold/Retract

ValveType 2)

RemoteRemote

ManualManualManualManualManualManualRemote Remote Remote Remote

Remote (Man.)Remote (Man.)Remote (Man.)Remote (Man.)

Remote (Man.)

87

1)

Heat Exchanger 5)

• Removes heat from the bypass oilto provide cooler operation

• Stabilizes oil viscosity, increasingoil life and reduces wear of pumpand other hydraulic components

5) Requires LCD Electric. Heat Exchangeradds 4,1 kg to pump weight.

Back-lit LCD 1)

• Pump usage information, hourand cycle counts

• Low-voltage warning andrecording

• Self-test and diagnosticcapabilities

• Information can be displayed insix different languages 2)

1) Included on pumps with solenoid valves.Can be factory installed on pumps withmanual valve.

2) English, French, German, Italian,Spanish and Portuguese.

ZU4, Factory Installed Features & Options

88 www.enerpac.com

Pressure Transducer 3)

• More durable than analog gauges • More accurate than analog gauges• Calibration can be fine tuned for

certification• Easy-viewing variable rate display • “Set pressure” feature turns off

motor at user defined pressure 4)

• Display pressure in bar, MPa or psi3) Requires LCD Electric.4) Or shifts valve to neutral position on

pump models with VE33 and VE43solenoid valves.

Skidbar 6)

• Provides easy two-hand lift• Provides greater pump stability on

soft or uneven surfaces• Also available as kit (Modelnr.

SBZ-4)6) 4 and 8 litres reservoirs only. Skidbar

adds 2,2 kg to pump weight.

Pressure Transducer

This pressure transducer ismore durable againstmechanical and hydraulic shock

than analog gauges.• Digital pressure read-out provides

accuracy of 0,5% of full scale.• Easy-viewing variable rate display

automatically varies incrementsbetween 3, 14, 35 and 145 bar as rateof pressure change increases.

• “Set pressure” feature turns off motorat user defined pressure (or shifts valveto neutral on models with VE33 andVE43 solenoid valves).


ZU4-Series Features &Options

The LCD-display and HeatExchanger are factory installed

features and cannot be orderedseparately. The Skidbar and PressureTransducer can be installed by customeror ordered pump mounted from factory.Refer to pages 86-87 for selection chartand page 89 for ordering matrix.

Heat Exchanger

Can be factory installed on ZU4-Series LCD Electricpumps.

• Extends system life.• Stabilizes oil temperature at a

maximum of 54 °C at 21 °C ambienttemperature.

Do not exceed maximum oil flow andpressure ratings. Heat exchanger is notsuitable for water-glycol or high waterbased fluids.

ThermalTransfer *

Btu/h kJoule

Maximumpressure

(bar)

Maximumoil flow

(l/min)

Voltage

(VDC)

* At 1,9 l/min at 21 °C ambient temperature.

900 950 20,7 26,5 12

95 12

B

D240267

229C

414 65181483

630

A

F

3/8"18NPTF

3/8"18NPTF

B

33

305 (4 x ø8,6)C

A

447163DE

89www.enerpac.com

1Product

Type

2MotorType

3Flow

Group

4ValveType

5Reservoir

Size

6Valve

Operation

7Voltage

� This is how a ZU4-Series pump model number is built up:

1 Product TypeZ = Pump Class

2 Prime MoverU = Universal electric motor

3 Flow Group4 = 1,0 l/min @ 700 bar

4 Valve Type(see page 133-137 for valve details)1 = Dump VE32D2 = 3-way, 2-pos. manual VM32

or electric VE323 = 3 way, 3 pos. manual VM33

or electric VE334 = 4 way, 3 pos. manual VM43

or electric VE43 6 = 3 way, 3 pos. manual locking

valve VM33-L with pilotoperated check.

8 = 4 way, 3 pos. manual lockingvalve VM43-L with pilotoperated check.

ZU4-Series, Dimensions & Ordering Matrix

ZU4Series

Reservoir Capacity:




700 bar

Z8

Factory installed featuresand options

4 1 04 D E - H K TU

ZU4 Dimensions (mm)

� User adjustable relief valve.� Oil fill port SAE #10 7/8”-14

UNF-2B.� Oil level sight gauge.� Oil drain 1/2” NPTF.� M8, 12 mm deep.� Handles on all 10, 20 and 40

litres reservoirs.

Factory installed features & options: � Back-lit LCD Electric. Pressure transducer. Heat Exchanger� Skid Bar (Modelnr. SBZ-4).

Fits 4 and 8 litres reservoirs.

ZU4-Series with 10, 20 and 40 litres reservoirs(left view shown without side handle)

ZU4-Series with 4 and 8 litres reservoirs

5 Reservoir Size(usable oil capacity)04 = 4 litres08 = 8 litres 10 = 10 litres 1)

20 = 20 litres 1)

40 = 40 litres 1)

1) reservoir includes side handles.

6 Valve OperationD = Dump (solenoid valve with

pendant and LCD Electric)J = Jog (manual valve with

pendant and Standard Electric i.e. without LCD)

K = Jog (manual valve with pendant and LCD Electric)

L = Manual valve with LCD Electric (without pendant)

M = Manual valve with Standard Electric (i.e. without LCD, without pendant)

S = Solenoid valve with pendantand LCD Electric.

7 VoltageB = 115V, 1 phase, 50/60 HzE 2) = 208-240V, 1 phase, 50/60 Hz

(with European plug EMCdirective compliant).

8 Factory installed features & options(see page 88 for details)H Heat exchanger (requires pump

with LCD Electric) adds 4,1 kg.K Skid bar (fits 4 and 8 litres

reservoir) adds 2,2 kg.T Pressure transducer (requires

pump with LCD Electric).

ORDERING EXAMPLESModel Nr: ZU4104DE-HKTTwo stage LCD Electric pump with dumpvalve and 4 litres reservoir, 230V motor,heat exchanger, skidbar and pressuretransducer.

Model Nr: ZU4408JETwo stage STD (standard) Electric pumpwith manual valve with pendant (jog) and 8 litres reservoir, 230V motor.

Reservoir Size (liter)

See page 84 for ZU4-Series flow diagram

A

B

C

D

E

F

432

4 8 10 20 40

142

279

152

–

–

495

203

287

167

–

–

447

155

419

305

384

279

472

180

414

422

501

396

559

270

399

505

576

480

�

®

®

®

––––

4102040

95

•••––

VM32VM33VM33LVM43VM43L

–––

••

•••••

–

••••

•••••

48

102040

••••––

VM32VM32VM33VM33LVM43VM43L

––––

••

••••••

––

••••

••••••

48

10102040

•••••

VE32DVE32DVE32DVE32DVE32D

–––––

•••••

–––––

•••••

48

102040

•••–––

VE33VE33VE33VE43VE43VE43

–––

•••

••••••

••••••

••••••

48

10102040

PUMP CONFIGURATIONSFor options and other model numbers see ordering matrix or contactyour Enerpac office.

With Manual Valve, without Electric Box• For single-acting or double-acting applications• On/off switch on 1-phase electric motor.

ZE-Series, 700 Bar Electric Pumps

The New Standard forIndustrial Applications

Shown from left to right: ZE3208MW, ZE5420SW-FHR

90


www.enerpac.com

No Valve, without Electric Box 2)

• For remote valves or pump mounting Enerpac VM-series valves• For remote valve mounting order BSS1090 high pressure

connecting plate.

Pump Type Used withTool or

Cylinder

Valve Function 1) Valve 1)

ModelNumber

UseableOil

Capacity

(litres)Page:

With Manual Valve, with Electric Box• For single-acting or double-acting applications• On/off switch on 1-phase electric motor• All options available.

With Solenoid Dump Valve, with Electric Box• Ideal for punching, crimping and cutting• For use when load holding is not required• Push-button pendant 3) controls valve and motor• All options available.

With Solenoid 3-position Valve, with Electric Box• Ideal for production and lifting applications• 3-position valves (advance/hold/retract)• Push-button pendant 3) controls valve and motor• All options available.

MA

NU

AL

VALV

E C

ON

TRO

LR

EMO

TE V

ALV

E C

ON

TRO

L

1) See Valve Section for hydraulic symbols and details.2) For No Valve, with Electric Box, see ordering matrix on page 95.3) Pendant includes 3 meters cord.

Oil Level Glass

All ZE-Series pumps have anoil sight glass and steelreservoirs. Full sight oil levelglass on 10, 20 and 40 litres

reservoirs, oil level indicators on 4 and 8litres reservoirs.

ZE3004NWZE3010NWZE3020NWZE3040NW

36455780

ZE4004NWZE4010NWZE4020NWZE4040NW

40496184

–ZE5010NWZE5020NWZE5040NW

–546689

–ZE6010NWZE6020NWZE6040NW

–7284

107ZE3204MWZE3308MWZE3610MWZE3420MWZE3840MW

3944506085

ZE4204MWZE4308MWZE4610MWZE4420MWZE4840MW

4348546489

––ZE5610MWZE5420MWZE5840MW

––

596994

––ZE6610MWZE6420MWZE6840MW

––

7787

112ZE3204LWZE3208LWZE3310LWZE3610LWZE3420LWZE3840LW

424751536388

ZE4204LWZE4208LWZE4310LWZE4610LWZE4420LWZE4840LW

465155576792

––ZE5310LWZE5610LWZE5420LWZE5840LW

––ZE6310LWZE6610LWZE6420LWZE6840LW

––

788090

115ZE3104DWZE3108DWZE3110DWZE3120DWZE3140DW

4449536588

ZE4104DWZE4108DWZE4110DWZE4120DWZE4140DW

4853576992

––ZE5110DWZE5120DWZE5140DW

––ZE6110DWZE6120DWZE6140DW

––

7992

115ZE3304SWZE3308SWZE3310SWZE3410SWZE3420SWZE3440SW

495458587093

ZE4304SWZE4308SWZE4310SWZE4410SWZE4420SWZE4440SW

535862627497

––ZE5310SWZE5410SWZE5420SWZE5440SW

––ZE6310SWZE6410SWZE6420SWZE6440SW

––

858597

120

––

60627297––

627497––

676779

102

95

• High-efficiency pump design – higher oil flow and bypasspressure, cooler running and requires 18% less current drawthan comparable pumps

• High-strength, moulded electrical box protects electronics,power supplies and LCD readout and stands up to harshindustrial environments

• IP54 protection and isolation class• Back-lit LCD provides self test, diagnostic and read-out

capabilities never before offered on an industrial pump(included on pump with electric valves, optional on othermodels)

• Totally enclosed, fan-cooled industrial electric motors supplyextended life and stand up to harsh industrial environment

• User adjustable relief valve built-in on manual and solenoidvalves. Oil ports on valves are 3/8” NPTF

• Steel fan guard on all electric motors• Full sight oil level glass• 40 micron filter breather with splash guard• Durable steel reservoirs.

4) See custom ordering matrix on page 95 for other voltages.

ZE-Series, 700 Bar Electric Pumps

ZESeries

Reservoir Capacity:


0,55 - 2,73 l/minMotor Size:

0,75 - 5,60 kWMaximum Operating Pressure:

700 bar

91

ZE3-Series0,55 l/min at 700 bar

Two-stage pump

Model Nr. 4)

400V / 3 phase


Two-stage pump

Model Nr. 4)

400V / 3 phase

ZE5-Series 1,64 l/min at 700 bar

Two-stage pump

Model Nr. 4)

400V / 3 phase


Two-stage pump

Model Nr. 4)

400V / 3 phase(kg) (kg) (kg) (kg)

Single or Two-Stage

Choose single-stage pumps forapplications that require constant

flow regardless of pressure such astesting or clamping.

Two-stage pumps have an increasedoutput flow at low pressure to allow fastmovement towards the load, for reducedcycle times and increased productivity.

Locking Valves

For applications requiringpositive load holding, VM-Series valves (except VM32)are available with a pilot-

operated check valve. This provideshydraulic locking of the load until thevalve is shifted into the retract position.To order this feature on your ZE-seriespump see the valve type in the ordermatrix.

User Adjustable ReliefValve

All VM and VE-Series have auser adjustable relief valve toallow the operator to easily

set the optimum working pressure.

Page:

Electric Box 1)

• Back-lit LCD• Pump usage information, hour and

cycle counts• Low-voltage warning and recording• Self-test and diagnostic capabilities• Pressure read-out 2)

• Auto-mode pressure setting 2)

• Information can be displayed in sixlanguages 3)

1) Included on pumps with solenoid valves.Can be factory installed on pumps withmanual valve.

2) When used with optional pressuretransducer.

3) English, French, German, Italian, Spanishand Portuguese.

ZE-Series, Factory Options & Accessory Kits

92 www.enerpac.com

Skid Bar • Provides easy two-hand lift• Provides greater pump stability on

soft or uneven surfaces.


Roll Bars• For easy portability and hoisting• Protects pump and electric box• Available for all reservoir sizes.

Return Line Filter • 25 micron nominal filter removes

contaminants from return oil flowbefore allowing it back into tank

• Internal by-pass valve preventsdamage if filter is dirty

• With maintenance indicator• Replaceable filter element PF25.

Level/Temperature Switch 4)

• Shuts down pump before oil levelreaches an unsafe level, avoidingdamage due to cavitation

• Shuts down pump when unsafe oiltemperature is reached

• Ideal if pump is used in remote areawithout visual access to oil level.

4) 24 V, requires Electric Box. Available for 10,20 and 40 litres reservoirs.

Foot Switch 5)

• Hands-free remote control onsolenoid dump and 3-position valves

• With 3 meters cord. 5) 15 V, requires Electric Box.

Acces-sory Kit Nr.

For ZE-Series pumps with reservoir

(kg)

* Add suffix K for factory installation.

Acces-sory KitModelnr.

MaximumPressure

(bar)

MaximumOil Flow

(l/min)

By-passSetting

(bar)

* Add suffix F for factory installation.


Fixed Temperature

Signal(°C)

Operating Tempe-rature

(°C)

Max.Pressure

(bar)

* Add suffix L for factory installation.

AccessoryKit Nr.

Can be used on ZE-Seriespumps with

* Add suffix U for factory installation.

Solenoid VE-Series valves4-8 ltr, without heat exchanger4-8 ltr, with heat exchanger

Accessory Kit Nr.

Fits on reservoir

(kg)

* Add suffix R for factory installation.

4 and 8 litres10 litres20 litres40 litres

SBZ-4 *SBZ-4L *

2,23,2

13,8ZPF * 45,4 1,780ZLS-U4 * 5 - 110 10

ZCF-2 *

ZRB-04 *ZRB-10 *ZRB-20 *ZRB-40 *

5,56,06,06,0

93www.enerpac.com

Factory Options & Accessory Kits for ZE-Series Pumps

Heat Exchanger 4)

• Removes heat from bypass oil toprovide cooler operation

• Stabilizes oil viscosity, increasingoil life and reduces wear of pumpand other hydraulic components.


• Displays pressure on LCD in bar,MPa or psi

• More accurate than analog gauge• Calibration can be fine-tuned for

certification• Easy-viewing variable rate display • “Set pressure” feature turns off

motor at user defined pressure.1) 24 V, requires Electric Box.

ZPT-U4 Pressure Transducer

More durable against mechanicaland hydraulic shock than analog

gauges.• Digital pressure read-out provides

accuracy of 0,5% of full scale.• Easy-viewing variable rate display

automatically varies increments between3, 14, 35 and 145 bar as rate of pressurechange increases.

• “Set pressure” feature turns off motor atuser defined pressure (or shifts valve toneutral on VE33 and VE43 valves).

Pressure Switch 2)

• Controls pump, monitors system• Adjustable pressure 35-700 bar• Includes glycerine filled 1000 bar

pressure gauge G2536L• Accuracy ± 1,5% of full scale. 2) 24 V, requires Electric Box. Not available in

combination with pressure transducer.

Pendants 3)

• For pump types with valveoperation “W” (No Valve, withElectric Box, without pendant)

3) When ordering Enerpac VE-Seriessolenoid valve the pendant must beordered separately. Pendant connectionto be plugged into electric box

Options

Accessory Kits can be installed bycustomer. See chart below for options

on Standard Electric (without electric box) orLCD Electric (with electric box). Refer to page95 for ordering matrix.

ZE-Series Options FactoryInstalled

Return Line Filter

Skid Bar 1)

Roll Bar

Single-stage

Heat Exchanger

Pressure Gauge 2)

Pressure Switch 3)


Level/Temp Switch 5)

Foot Switch 6)

Std.Electr.

LCDElectr.

AccessoryKits

Std.Electr.

LCDElectr.

1) Available for 4 and 8 litres reservoirs.2) Not available on pumps with pressure transducer.3) Includes 1000 bar gauge. Only available on manual

valves without locking feature.4) Electric box can accept either pressure switch or

pressure transducer, but not both.5) Available for 10, 20 and 40 litres reservoirs.6) For control of solenoid dump and 3-position valves.


AdjustablePressure

Range(bar)

Switch-point

repea-tability

Dead-band

(bar)

* Add suffix T for factory installation.

AccessoryKit Nr.

Fits on reservoir

4) 24 VDC, requires electric box.* Add suffix H for factory installation.

ZHE-Series Heat Exchangers

Heat exchanger stabilizes oiltemperature at 54 °C at 21 °C

ambient temperature. Thermal transfer at1,9 l/min and 21 °C ambient temperature:900 Btu/hour [950 kJ]. Do not exceed max. oil flow of 26,5 l/minand max. pressure of 20,7 bar. Not suitable for water-glycol or high waterbased fluids.


Switch-point

repea-tability

Deadband

(bar)

OilPorts

(NPTF)

* Add suffix P for factory installation.

4 and 8 litres10, 20 and 40 litres

(kg)

PendantModel Nr.

To be used with solenoidvalve:

F

K

R

S

–

G

–

–

–

–

F

K

R

S

H

G

P

T

L

U

ZPF

SBZ

SRB

–

–

–

–

–

–

–

ZPF

SBZ

SRB

–

ZHE

–

ZPS-E3

ZPT-U4

ZLS-U4

ZCF-2

3,5 - 700ZPT-U4 * ± 0,5% 3,5

ZHE-E04 *ZHE-E10 *

± 2%ZPS-E3 * 8 - 38 3/8”

4,14,1

ZCP-1ZCP-3

VE32DVE32, VE33, VE43

B A

E1

B

AH

DE

1

640

C

483635

414

65

2

3

6

4

330

267240D

B

AH

640 1

5

710

C447 132163

2 4

3 8

7

0 140 280 420 560 700 0 140 280 420 560 700 0 140 280 420 560 700 0 140 280 420 560 7000

2

4

6

8

10

12

14

0

2

4

6

8

10

12

14

0

2

4

6

8

10

12

14

0

2

4

6

8

10

12

14

ZE4 ZE5 ZE6ZE3

94 www.enerpac.com

ZE-Series, Specifications & Dimensions Hydraulic Technology Worldwide

ZE-Series Pumps with 4 - 8 litres reservoir

� User adjustable relief valve on all manualand solenoid valves.

3/8” NPTF on A and B ports;

1/4”NPTF on auxiliary ports.

� Electric Box

� Heat Exchanger

� Roll Bar

� Return Line Filter

� Skid Bar

� Oil Drain

Oil Drain / Oil Level/Temperature Switch

ZE-Series Pumps with 10 - 20 - 40 litres reservoir

ReservoirSize(useableoil)

(litres)

ZE-Series Pump Dimensions (mm)

PumpSeries

Relief Valve

Adjust-ment

Range

(bar)

Output Flow Rate at 50 Hz *(l/min)

� ZE-SERIES PERFORMANCE CHART

SoundLevel

(dBA)at

7 barat

50 barat

350 barat

700 bar

Pump Unit

Single-stageTwo-stageSingle-stageTwo-stageSingle-stageTwo-stageSingle-stageTwo-stage

ZE3

ZE4

ZE5

ZE6


MotorSize

(kW)

Pressure (bar) �

Oil

Flo

w (l

/min

) �

Oil

Flo

w (l

/min

) �

Oil

Flo

w (l

/min

) �

Oil

Flo

w (l

/min

) �

Pressure (bar) � Pressure (bar) � Pressure (bar) �

Two-stage Single-stage

Available Reservoir Sizes

(useable oil)

(litres)

Single or Two-Stage

Choose single-stagepumps for

applications that requireconstant flow regardless ofpressure such as testing orclamping. Two-stage pumps have anincreased output flow at lowpressure to allow fastmovement towards the load,for reduced cycle times andincreased productivity.

* Oil flow will be approximately 6/5 of these values at 60 Hz.

4

8

10

20

40

457

519

533

558

648

A143

205

155

180

270

B279

287

419

419

399

C152

168

305

422

505

D–

–

384

501

576

E–

–

340

490

572

E1520

582

600

625

715

H

75

75

75

80

70-700

70-700

70-700

70-700

0,596,150,878,881,7511,613,0012,29

0,595,260,878,201,7211,272,9412,15

0,570,570,840,841,681,682,862,86

0,550,550,820,821,641,642,732,73

0,75

1,12

2,24

5,60

4-8-10-20-40

4-8-10-20-40

10-20-40

10-20-40

95www.enerpac.com

ZE-Series, Pump Ordering Matrix

1Product

Type

2MotorType

3Flow

Group

4ValveType

5Reser-

voir Size

6Valve

Operation

7Motor

Voltage

� This is how ZE-Series pump model numbers are built up:

Z8

Factory installed options

4 1 10 D W - F H TE

1 Product Type

Z = Pump Class

2 Prime Mover

E = Induction electric motor

3 Flow Group

3 = 0,55 l/min @ 700 bar (0,75 kW)4 = 0,82 l/min @ 700 bar (1,12 kW)5 1) = 1,64 l/min @ 700 bar (2,24 kW)6 1) = 2,73 l/min @ 700 bar (5,60 kW)

4 Valve Type

0 = No valve, with coverplate1 = 3/2 Dump valve VE32D2 = 3/2 manual VM323 = 3/3 manual VM33 or

electric VE334 = 4/3 manual VM43 or

electric VE43 6 = 3/3 manual locking valve VM33L

with pilot operated check. 8 = 4/3 manual locking valve VM43L

with pilot operated check.

5 Reservoir Size, useable oil

04 2) = 4 litres08 2) = 8 litres10 = 10 litres20 = 20 litres40 = 40 litres

L

1) ZE5 and ZE6-Series only available with 3-phase electric motors.2) 4 and 8 litres only available on ZE3 and ZE4-Series.3) ZE3 and ZE4-Series only available with 1-phase motors.4) 208-240V, 1 ph with European plug EMV directive compliant.5) Models with 3-ph motors without Electric Box shipped without cord, motor starter or

overload protection.6) Not available on pumps with pressure transducer (T).7) Requires Electric Box.8) Not available on 4 and 8 litres reservoir.9) Provides digital pressure read-out on LCD-display of electric box. 10) When using solenoid valve on valve type “W” order optional pendant.

ZESeries

Reservoir Capacity:




700 bar

6 Valve Operation

D = Dump valve (solenoid), with pendant and Electric Box

L = Manual valve, without pendant, with Electric Box

M = Manual valve, without pendant, without Electric Box

N = No valve, without Electric BoxS = Solenoid valve, with pendant

and Electric BoxW = No valve, with Electric Box,

without pendant 10)

7 Motor Voltage

Single phase motor 3)

B 3) = 115V, 1 ph, 50-60HzE 3) = 208-240V, 1 ph, 50-60 Hz 4)

I 3) = 208-240V, 1 ph, 50-60 Hz (with USA plug).

Three phase motor 5)

M 5) = 190-200V, 3 ph, 50-60HzG 5) = 208-240V, 3 ph, 50-60 Hz W 5) = 380-415V, 3 ph, 50-60 Hz K 5) = 440V, 3 ph, 50-60 Hz J 5) = 460-480V, 3 ph, 50-60 Hz R 5) = 575V, 3 ph, 60 Hz

All Z-Class electric pumps comply with CSA and CE requirements.

How to Order Single-StagePumps

To specify a single-stage pump,place the letter “S” at the end of themodel number. For example:

ZE4210ME-SZE4-Series pump, oil flow 0,82 l/min at700 bar, VM32 manual valve, 10 litresreservoir, without electrical box, withoutpendant, 240 Volt 1-phase electric motorand single-stage pump unit.

ZE3120DW-SZE3-Series pump, oil flow 0,55 l/min at700 bar, VE32D solenoid dump valve, 20 litres reservoir, with electrical box,without pendant, 400 Volt 3-phaseelectric motor and single-stagepump unit.

Pendants

When ordering Enerpac VE-Series solenoid valve for useon “W” type valve operation(No Valve, with Electric Box,

without pendant) the pendant must beordered separately. Pendant connectionto be plugged into electric box.

8 Factory installed options

F = Return Line FilterG 6) = 1000 bar gaugeH 7) = Heat exchangerK = Skid Bar (only on 4-8 litres)L 7) = Oil Level/Temperature Switch 8)

N = No reservoir handles (includeslifting eyes)

P 7) = Pressure Switch (only availableon manual valves without locking feature)

R = Roll BarS = Single-stage pump unitT 7) = Pressure transducer 9)

U 7) = Foot Switch

Page: 93

�

96

Hydraulic Technology Worldwide8000 and 9000-Series, Electric Pumps

• Single-speed operation with two and four independentsplit-flow outlets

• Two-speed operation with high-flow outlet• Oil delivery of each outlet remains equal regardless

of pressure• 60 litres usable oil capacity allows operation of a wide

range of cylinders• Powerful 4 and 9,5 kW motor, available in three

voltage options.

The Axial PistonPump with fourindependant outlets

Shown: PPE-9483-4

Hoses

Enerpac offers a completeline of high quality hydraulichoses. To ensure the integrityof your system, specify only

genuine Enerpac hydraulic hoses.

Page:

� To lift a rigid construction, four double-acting RR-2006 cylinders are powered by a 4-splitelectric PPE-9483-4 pump.

Two-speed

Single-speed

UsableOil

Capacity

(litres)

MotorSize

(kW)

Pump Type

PressureRating

(bar)

OutputFlow Rate

(l/min)

Pump Series*


Gauges



Page:

* The “N” in the model number stands for No Valve. All pump models can be ordered withManual or Solenoid Valves. See selection chart on next page.

Locking Valves

Pumps with VM33 or VM43manual valves may beordered with locking valves.This locking feature provides

a hydraulic lock for the cylinder usingpilot-operated check valves. To order this option, just place an “L”suffix at the end of the model number.For more information, contact your localEnerpac office.

Page:

60606060

190300

––

4,09,59,59,5

1 x 4,21 x 8,02 x 5,04 x 2,5

PPN-8000PPN-9000PPN-9000-2PPN-9000-4

700700700700

14,514,5

––

122

121

135

1000 200 300 400 500 600 7000

2

4

6

8

10

12

14

16

®

475

610

96540

790

1030

225225225155

97

* = Single-Acting = Double-Acting

8000 and 9000-Series, Electric Pumps

PPSeries

Reservoir Capacity:

80 litresFlow at Rated Pressure:

4 x 2,5 to 8,0 l/minMotor Size:


700 bar

8000-SeriesHigh-flow outlet

9000-SeriesHigh-flow outlet

9000-Series2 Split-flow outlets

9000-Series4 Split-flow outlets

ModelNumber

Used withCylinder*

–ManualManual

Solenoid

ValveControl

Valve Function Valve Model

Number

Speed Chart



Page:

FLOW CHART

Oil

flow

(l/m

in)

�

Pressure (bar) �

ModelNumber

ModelNumber

ModelNumber

PP E - 9 4 8 3 - 21 2 3 4 5 6 7

Product Valve Pump Valve Reservoir Motor Split-flowType Control Series Type Capacity Voltage Outlets

� This is how 8000- and 9000-Series Pump Model Numbersare built up:

1 Product Type

PP = Power Pump

2 Valve Control

N = No ValveM = ManualE = Solenoid (Electrical)

3 Pump Series

8 = 8000-Series, 4 kW9 = 9000-Series, 9,5 kW

4 Valve Type

0 = No Valve3 = 3-way, 2-position,

manual valve (VM33)4 = 4-way, 3-position,

manual (VM43) or solenoidvalve (VE43)

5 Reservoir Capacity8 = 80 litres (usable 60 ltr)

6 Motor Voltage*3 = 400 V, 3 ph, 50 Hz5 = 230 V, 3 ph, 50 Hz6 = 440 V, 3 ph, 50 Hz

* In the selection chart below only400V models (suffix 3) are shown.To order 230V or 440V models,change this suffix to 5 or 6.

7 Split-Flow Outlets9000-Series only2 = 2 equal flow outlets

of 5,0 l/min. at 700 bar4 = 4 equal flow outlets

of 2,5 l/min. at 700 bar

www.enerpac.com

274275275286

–VM33VM43VE43

–

•••

–

•–

••

–

•••

–

•••

PPN-8083PPM-8383PPM-8483PPE-8483

303316316330

PPN-9083PPM-9383PPM-9483PPE-9483

304319319340

PPN-9083-2PPM-9383-2PPM-9483-2PPE-9483-2

328333333372

PPN-9083-4PPM-9383-4PPM-9483-4PPE-9483-4

119

(kg)(kg)(kg)(kg)

PPN-9000PPN-8000

PPN-9000-2PPN-9000-4

�

98

Hydraulic Technology WorldwideTurbo II Air Hydraulic Pumps

• External adjustable pressure relief valve (behind sight glass)• Lower air consumption and operating costs• Return-to-tank port for use in remote valve applications• Internal pressure relief valve provides overload protection• Quieter operation – reduced noise level to 75 dBA reduces

operator fatique• Operating air pressure: 1,7-8,6 bar, enables pump to start at

extremely low pressure• High efficiency cast aluminium air motor• Reinforced heavy-duty lightweight reservoir for applications

in tough environments• Air pendant for remote control operation • Composite air piston seal allows operation on completely dry

air supply.

Setting NewStandards… … in efficiency and reliability

Shown from top to bottom: PAMG-1402N, PARG-1102N, PATG-1102N, PATG-1105N

� Easily operated by hand or by foot.

Single-Acting

Usable Oil

Capacity

(cm3)

Used with Cylinder

ModelNumber

RFL-102 Regulator-Filter-Lubricator

Recommended for use withall Turbo air pumps. Providesclean, lubricated air and

allows for air pressure adjustment. Steelbowl guards are standard.

Large Reservoir Models

The Turbo II Air Pump is alsoavailable with an enlargedreservoir: PATG-1105N,PAMG-1405N and

PARG-1105N.

Hoses



Pump and CylinderSets

Turbo II Air Pumps are alsoavailable as sets (pump,

cylinder, gauge, couplers and hose) foryour ordering convenience.

* Available as set. See note at this page.

Single-Acting

Double-Acting

Page:

Page:

208137702081377020813770

PATG-1102N*PATG-1105NPARG-1102NPARG-1105NPAMG-1402NPAMG-1405N

122

64

D

AM

K DK DK

H

3/8"-18NPTF1/4"-18NPTF

3/8"-18NPTF

RE

LEA

SE

PR

ES

S

3/8"-18NPTF

1/4"-18NPTF

L

E FB E EB B

J

3/8"-18NPTF

H

C

LC

HJ

C

PATG-1102N�PATG-1105N

PAMG-1402N�PAMG-1405N

PARG-1102N�PARG-1105N

3/8"-18NPTF 3/8"-18NPTF

AM

A N

0

0,2

0,4

0,6

0,8

1,0

1,2

0 100 200 300 400 500 600 700

A BA

99

Turbo II Air Hydraulic Pumps

ModelNumber

PATGPAMGPARGSeries

Reservoir Capacity:

2,5 - 5,0 litresFlow at Rated Pressure:

0,08 - 0,16 l/minAir Consumption:

227 - 340 l/minMaximum Operating Pressure:

700 bar

Turbo II Dimensions (mm)

PATG, PAMG Series

PARG Series

at 6,9 bar air pressure

� Filtered ‘Permanent’ TankVent

� Return-to-Tank/AuxiliaryVent/Fill Tank Port

� Hydraulic Output

� Swivel Air Input with Filter

� 4 Mounting Holes for #10thread forming screw.Maximum depth intoreservoir = 19 mm

� Air Input with Filter on PARGmodels 1/4”-18NPTF

Advance / Hold / RetractAdvance / Hold / RetractAdvance / Hold / Retract

MaximumPressure

(bar)

PumpSeries

Valve function

FLOW CHART

Oil

flow

(l/m

in)

�

Pressure (bar) �

Treadle 3/3

Valve Operation

Air Pendant 3/3

Manual 4/3

Output Flow Rate (l/min)

No Load Load No Load Load

Air PressureRange

(bar)

Air Consumption air supply to

(l/min) @ 5,2 bar air

SoundLevel

(dBA)Pump Pendant

PATG-models use afoot or hand operatedtreadle to control airand valve functions.

PAMG-models use a treadlewith a locking feature tocontrol air, and a 4-waymanual valve to controlhydraulics.

PARG-models use air pendantfor remote control.

PATG, PARG PAMG

313396313396313396

700700700

1,000,761,00

PATG-1102N*PATG-1105NPARG-1102NPARG-1105NPAMG-1402NPAMG-1405N

A B C D E F H J K L M

8,29,9

10,011,711,012,7

kg

165201165201165201

211209200209267267

230230230230230230

102102102102102102

––––

3636

129131129131130132

146146

––

152152

428642864286

113112

––

113112

347437

––

315405

N

––

45004500

––

0,160,080,16

–0,84

–

–0,10

–

1,7 - 8,62,8 - 10,31,7 - 8,6

340227340

757575

–285

–

PATGPARGPAMG

www.enerpac.com

air supply to pump

air supply to pendant

�

84

114

102

1/4"-18NPTF

35

33 254177 158

171

ø72

102 35

69118

209

254

281

2791/2"-20UNF 1/4"-20UNF

1/4"-18NPTF3/8"-

18NPTF

3/8"-18NPTF

ø8 (4x)

3/8"-18NPTF373

145

56

142

0 100 200 300 400 500 600 7000

0,1

0,2

0,3

0,4

0,5

0,6

0,7

100

Hydraulic Technology WorldwideAir Hydraulic Pumps

• Rugged construction – built for long life and easy service• Swivel coupling simplifies hydraulic connection and

pump operation• Three-position treadle provides cylinder advance, hold or

retract operation • Operates in all positions for increased versatility in use and

mounting (except PA-1150)• Base mounting slots provided on PA-133.

Shown from top to bottom: PA-1150, PA-133

Reservoir Capacity:


0,13 l/minAir Consumption:

255 l/minMaximum Operating Pressure:

700 bar

PC-66 ReservoirConversion Kit

Double the reservoir capacityof your existing PA-133 withthis easy to installconversion kit.

PASeries

Used with

Cylinder

Usable Oil

Capacity(cm3)

ModelNumber

PressureRating

(bar)

Output Flow Rate

(l/min)

Valve Function Air PressureRange*

(bar)

Air Consump-

tion(l/min)

SoundLevel

(dBA)


Single-Acting

No load Load

Air Input Hydraulic Output

Fill Tank Port Fill Tank Port

Air Input

HydraulicOutput

* Recommended Regulator-Filter-Lubricator: RFL-102.

FLOW CHARTO

il flo

w (l

/min

)�

Pressure (bar) �Air pressure:

PA-Series (@ 6,9 bar)

5891311

700700

0,650,65

0,130,13

2,7-6,92,7-6,9

255255

8585

5,48,2

PA-133PA-1150

(kg)

PA-133 (mm) PA-1150 (mm)

�

162 190308

1/4"-18NPTF

19

3/8"-18NPTF

387

457

6230320

0 100 200 300 400 500 600 7000

2,0

4,0

6,0

8,0

10,0

12,0

14,0

101

Air Hydraulic Pumps

• Twin air motor configuration delivers high-flow performancein first stage, up to 14 bar, for rapid cylinder advance

• 4 and 8 litres reservoirs for use with a wide rangeof cylinders

• Integral shroud protects air motors and provides easy carry.

Shown: PAM-1041

Reservoir Capacity:




700 bar

Locking Valves

Pumps with 4/3 manualvalves are available with 4/3manual locking valvesinstead. Add suffix “L” to

pump model number.

Page:

VA-2 Remote Valve

For remote operation ofPAM-Series air pumps.Permits either hand or footoperation.

PAMSeries

Single-Acting

Double-Acting

Adv./Hold/Retr.Adv./Hold/Retr.Adv./Hold/Retr.Adv./Hold/Retr.

Used with

Cylinder

UsableOil

Cap.(litres)

ModelNumberwithShroud

PressureRating

(bar)

Output Flow Rate

(l/min)

Valve Function ValveType

Air PressureRange*

(bar)

Air Con-sump-

tion(l/min)

SoundLevel

(dBA)1st stage 2nd stage

HydraulicOutput

On/Off Air Valve

4 Li

tres

8 Li

tres

Air Input

* Recommended Regulator-Filter-Lubricator: RFL-102.

FLOW CHART

Oil

flow

(l/m

in)

�

Pressure (bar) �

PAM-10 Series (@ 6,9 bar)

PAM-Series (mm)

www.enerpac.com

2,67,62,67,6

10,6510,6510,6510,65

700700700700

0,150,150,150,15

2,7-6,92,7-6,92,7-6,92,7-6,9

510510510510

87878787

22,727,222,727,2

3/23/24/34/3

PAM-1021PAM-1022PAM-1041PAM-1042

138

(kg)

�

102

Hydraulic Technology WorldwideZA4-Series, Air Hydraulic Pumps

• Features Z-Class high efficiency pump design, higher oilflow and bypass pressure

• Two-speed operation reduces cycle time forimproved productivity

• User adjustable relief valve built-in on manual valves. Oil ports on valves are 3/8” NPTF

• Optional heat exchanger warms exhaust air to preventfreezing and cools the oil

• Full sight oil level glass on 10, 20 and 40 litres reservoirs,oil level indicators on 4 and 8 litres reservoirs.

Shown: ZA4208MX, ZA4420MX

Hoses



Page:

Single-acting

Used with

Cylinder


All VM-Series have a useradjustable relief valve toallow the operator to easily

set the optimum working pressure.

Page:

1) See pages 135-139 for hydraulic symbols of these valves.2) For remote valve mounting order BSS1090 high pressure connecting plate.3) Actual oil flow will vary with air supply.4) Dynamic air pressure range: 4 - 7 bar.

Tough, Dependable,Innovative

Speed Chart


see the Pump-Cylinder Speed Chart inthe ‘Yellow Pages’.

Page:

MaximumAir Con-

sumption 4)

(l/min)

Relief ValveAdjustment

Range

(bar)

Model Number

Double-acting

UsableOil

Capacity

(litres)

ManualValve 1)

ModelNumber

Valve Function

–Advance/Retract

Advance/Hold/RetractAdvance/Hold/RetractAdvance/Hold/RetractAdvance/Hold/RetractAdvance/Hold/RetractAdvance/Hold/RetractAdvance/Hold/Retract

Output Flow Rate 3)

(l/min)

at7 bar

at50 bar

at350 bar

at700 bar

122

135

119

284028402840284028402840284028402840

–70 - 70070 - 70070 - 70070 - 70070 - 70070 - 70070 - 70070 - 700

4,04,08,010,04,08,010,020,040,0

ZA4004NX 2)

ZA4204MXZA4308MXZA4620MXZA4404MXZA4408MXZA4810MXZA4420MXZA4440MX

– 2)

VM32VM33VM33LVM43VM43VM43LVM43VM43

13,9313,9313,9313,9313,9313,9313,9313,9313,93

11,0611,0611,0611,0611,0611,0611,0611,0611,06

1,801,801,801,801,801,801,801,801,80

1,311,311,311,311,311,311,311,311,31

–

0

2,0

4,0

6,0

8,0

10,0

12,0

14,0

0 100 200 300 400 500 600 700

ZA4

1

5

2

C

B

65

4

3A

76

H

A

H640

483414

640

447 132710

C 14

445

B

DE

240330

D

5

2

76

3

6

103

Modulair Air Hydraulic Pumps

ZA4Series

Reservoir Capacity:




700 bar

Dimensions (mm) FLOW CHART

Oil

flow

(l/m

in)

�

Pressure (bar) �

Model Number

� This is how a ZA4-Series pump model number is built up:

1 Product TypeZ = Pump Class

2 Prime MoverA = Air motor

3 Flow Group4 = 1,31 l/min @ 700 bar

4 Valve Type0 = No valve, with coverplate2 = 3/2 manual valve VM323 = 3/3 manual valve VM334 = 4/3 manual valve VM436 = 3/3 manual locking valve VM33L

with pilot operated check8 = 4/3 manual locking valve VM43L

with pilot operated check.

5 Reservoir Size, useable oil04 = 4 litres08 = 8 litres10 = 10 litres20 = 20 litres40 = 40 litres

6 Valve OperationM = Manual valveN = No valve

7 Motor VoltageX = Not applicable

8 Factory installed optionsF = Return Line FilterG = 1000 bar gaugeH = Heat exchangerK = Skid Bar (only on 4-8 litres

reservoir)N = No reservoir handles

(includes lifting eyes on 10, 20 and 40 litres)

R = Roll Bar

Ordering ExampleModel Number: ZA4208MX-FHKZA4208MX-FHK is an air operatedpump with a 3-way, 2-position manualvalve, 8 litres reservoir, filter, heatexchanger and skid bar.

www.enerpac.com

ZA4004NX 2)

ZA4204MXZA4308MXZA4620MXZA4404MXZA4408MXZA4810MXZA4420MXZA4440MX

273034513135405275

1Product

Type

2MotorType

3Flow

Group

4ValveType

5Reser-

voir Size

6Valve

Operation

7Motor

Voltage

Z8

Factory installed options

4 2 08 M X - F HA R

MotorSize

(kW)

� User adjustable relief valve on all manualvalves. 3/8” NPTF on A and B ports; 1/4”NPTF on auxiliary ports.

� Air inlet 1/2” NPTF� Return Line Filter� Oil Sight Gauge� Roll Bar� Oil Drain� Skid Bar (Modelnr. SBZ-4)

SoundLevel

(dBA)

ZA4-Series Pumps with 4 - 8 litres reservoir ZA4-Series Pumps with 10, 20 and 40 litres reservoir

at 7 bar air & 2000 l/min air consumption

(kg)

–––

500––

384500584

429429490467429490442467556

152152168421152168305421505

279279287414279287419414399

142142203180142203155180269

295295356330295356305330419

A B C D HE

3,03,03,03,03,03,03,03,03,0

80 - 9580 - 9580 - 9580 - 9580 - 9580 - 9580 - 9580 - 9580 - 95

�

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104

Hydraulic Technology WorldwidePAH-Series, Air Hydraulic PumpsShown: PAH-90

The High-Flow ‘Multi-Fluid’ Pump

• Converts 2-7 bar air pressure to 18-900 barhydraulic pressure

• Can be used with hydraulic oil or other non corrosiveliquids such as water, kerosene, gasoline etc.

• Six models offer many pressure-flow combinations• User supplied valving and reservoir provides

system flexibility• Exhaust-air muffler lowers sound level for reduced

operator fatigue• Heavy duty construction for long life, even in

harsh environments• Ideal for multi-fluid testing applications.

� The PAH-Serie pumps can be reservoir mounted (except PAH-90) or connected to an external tank.

150-200μ filter150-200μ filter

max.0,5 m

PP T

T

Air pressureAir pressureReservoir mounted External tank

Hoses



Page:

Gauges



Page:

� The PAH-05 was selected for pumpingwater at high flow for testing a heatexchanger.


Corrosion resistant handpumps for low pressurefilling and high pressuretesting applications, suitable

for a wide range of fluids.

Page:

122

121

74

76

ø204

ø196

36

G1/4"G3/4"

313

44

ø23055

393 222

95

76

15

135

12,5

160208

G3/8"G3/8"

A R

00

5

200 400 600 800

1

2

3

4

0 2500

3

6

9

12

15

50 100 150 200

105

Air Hydraulic Pumps

PAHSeries

Pressure Intensification Ratio:

1:9 - 1:165Flow at Rated Pressure:

0,17-5,00 l/minAir Consumption:


56-900 bar

All PAH-Series air hydraulic pumps require auser supplied remote valveand reservoir.

For more ordering information, call yourEnerpac distributor. For a full range ofvalves, please refer to the valve sectionof this catalogue.

Page:

MaximumPressure

Rating

(bar)

OutputFlow Rate

(l/min)

AirPressure

Range

(bar)

PressureIntensification

Ratio

SoundLevel

(dBA)

ModelNumber

no load load

FLOW CHART

Oil

flow

(l/m

in)

�

Pressure (bar) �

FLOW CHART

Oil

flow

(l/m

in)

�

Pressure (bar) �

Air inletExhaustmuffler

www.enerpac.com

56120220400800900

5,02,01,71,30,380,17

2-72-72-72-72-72-7

1:91:201:361:67

1:1271:165

80-8580-8580-8580-8580-8580-85

191919191919

PAH-05PAH-12PAH-22PAH-40PAH-80PAH-90

13,08,56,84,22,11,5

135

(kg)

PAH-22 PAH-12 PAH-05

PAH-40 PAH-80 PAH-90

�

106


Shown from left to right: PGM-3410R, PGM-2408R, PGM-5410R

PGM-Series, Gasoline Pumps

• Patented Genesis Technology means- coaxial piston design ensures high performance- first-stage piston pump for improved efficiency

• High by-pass pressures improve productivity• All Atlas pumps feature sturdy Roll Cages for use in

tough environments• 4, 8, 20 and 40 litres reservoirs for use with a wide range

of cylinders• Available in three four-cycle motor sizes: 2,2 - 3,7 - 4,0 kW.

Featuring GenesisTechnology


Single-Acting

Double-Acting

Single-Acting

Double-Acting


Usable Oil

Capacity(litres)

Used with Cylinder

PressureRating

(bar)

Output Flow Rate

(l/min)

ModelNumber

� This PGM-5310R is used to power a hydraulic re-bar cutter on a construction site before powerwas available.

1st stage 2nd stage

Hoses


Enerpac hydraulic hoses.

Page:

Gauges



Page:

* Note: The PGM-20 series are available with a carrying handle instead of a rollcage. For ordering omitt the ‘R’ from the model number

3,83,87,67,69,5

18,99,5

18,99,5

18,99,5

18,937,8

700700700700700700700700700700700700700

PGM-2308R*PGM-2408R*PGM-3310RPGM-3320RPGM-3410RPGM-3420RPGM-5310RPGM-5320RPGM-5410RPGM-5420RPGM-5440R

PGM-2304R*PGM-2404R*

3,23,23,23,27,87,87,87,87,87,87,87,87,8

0,660,660,660,660,900,900,900,901,61,61,61,61,6

122

121

3/8"-18NPTF

558 444

3/8"-18NPTF

558 444

571

0

1,0

2,0

3,0

4,0

5,0

6,0

7,0

8,0

0 100 200 300 400 500 600 700

Atlas Gasoline PumpPerformance

Elevation can affect theperformance of any gasoline engine. Atlas pumps are designed to developrated performance at elevationsup to 1500 m.

For applications above this elevation,please consult your Enerpac office.

Gasoline Pumps

By-PassPressure

(bar)

Valve Type Valve Function Motor Type / Size

SoundLevel

(dBA)

3-way, 3-position4-way, 3-position3-way, 3-position4-way, 3-position3-way, 3-position3-way, 3-position4-way, 3-position4-way, 3-position3-way, 3-position3-way, 3-position4-way, 3-position4-way, 3-position4-way, 3-position





PGMSeries

Reservoir Capacity:

4, 8, 20 and 40 litresFlow at Rated Pressure:

0,66-1,6 l/minMotor Size:

2,2- 4,0 kWMaximum Operating Pressure:

700 bar

Speed Chart


Page:

PGM-20 series

PGM-30 and PGM-50 SeriesFLOW CHART

Oil

flow

(l/m

in)

�

Pressure (bar) �

PGM-20 Series AtlasPGM-30 Series AtlasPGM-50 Series Atlas

571

(8 a

nd 2

0 lit

res)

863

(40

litre

s)

89898989939393939393939393

25253333556855685975597593

140140140140140140140140140140140140140

119

107www.enerpac.com

(kg)

Honda2,2 kWHonda2,2 kW

Briggs3,7 kW

Honda4,0 kW

108

Global Warranty Policy

ENERPAC products are warranted to be free ofdefects in materials and workmanship undernormal use for as long as they are owned by theoriginal purchaser, subject to the exclusions andlimitations described below. This warranty does notcover ordinary wear and tear, overloading,alterations, (including repairs or attempted repairsby parties other than ENERPAC or its authorisedservice representatives), improper fluid, use in amanner for which they are not intended or usewhich is contrary to instructions for the products. THIS WARRANTY IS LIMITED TO NEWPRODUCTS SOLD THROUGH ENERPACAUTHORISED DISTRIBUTORS, ORIGINALEQUIPMENT MANUFACTURERS OR OTHERDESIGNATED CHANNELS OF DISTRIBUTION.NO AGENT, EMPLOYEE, OR OTHERREPRESENTATIVE OF ENERPAC HAS THEAUTHORITY TO IN ANY WAY CHANGE ORAMEND THIS WARRANTY.

Electronic products and components are warrantedagainst defects in material and workmanship for aperiod of two years from the date of purchase.

The following items supplied with ENERPACproducts are excluded from this warranty:• Components not manufactured by ENERPAC,

including air motors, electric motors, gasolineengines, and diesel engines. Such items arewarranted to the extent of the warranty providedby the manufacturers of such items.

• Consumable items, including cutter blades, nutsplitter chisels, punches and dies.

• Chains

If the customer believes a product is defective, theproduct must be delivered, or shipped freightprepaid, to the nearest ENERPAC AuthorisedService Center. The customer should contactENERPAC to locate an Authorised Service Center inthe customer’s area. Products that do not conformto this warranty will be repaired or replaced atENERPAC’s expense and returned by groundtransportation, freight prepaid.

THE FOREGOING WARRANTY IS EXCLUSIVEAND IS IN LIEU OF ALL OTHER EXPRESS ANDIMPLIED WARRANTIES, INCLUDING BUT NOTLIMITED TO THE IMPLIED WARRANTIES OFMERCHANTABILITY AND FITNESS FOR APARTICULAR PURPOSE.

The remedy of repair, replacement or refund iscustomer’s exclusive remedy in the event of breachof this warranty.SELLER SHALL NOT BE SUBJECT TO ANDDISCLAIMS: (a) ANY OTHER OBLIGATIONS OR LIABILITIES

ARISING OUT OF BREACH OF CONTRACTOR OF WARRANTY,

(b) ANY OBLIGATIONS WHATSOEVER ARISINGFROM TORT CLAIMS (INCLUDINGNEGLIGENCE AND STRICT LIABILITY) ORARISING UNDER THEORIES OF LAW WITHRESPECT TO PRODUCTS SOLD OR SERVICESRENDERED BY SELLER OR ANYUNDERTAKINGS, ACTS OR OMISSIONSRELATING THERETO, AND

(c) ALL CONSEQUENTIAL, INCIDENTAL ANDCONTINGENT DAMAGES WHATSOEVER.

ENERPAC’s liability in all cases is limited to, andshall not exceed, the purchase price paid.

Effective June 1, 1997


iii???

!!!

�

�

�

�

�

�

✗

��Q�

��Q��Q� ��Q�

25 ton 30 ton 50 ton 75 ton

NoLoad

NoLoad

NoLoad

NoLoad

LoadLoad

LoadLoad

1,3

14

44

10

2,8

26

4,1

43

7,6

0,8

1,4

4,1

1,4

2,8

2,8

4,1

4,1

7,6

11

35

8,1

2,2

20

3,3

34

6,0

1,1

3,2

1,1

2,2

2,2

3,3

3,3

6,0

6,3

20

4,8

1,3

12

1,9

20

3,6

0,6

1,9

0,6

1,3

1,3

1,9

1,9

3,6

4,4

14

3,3

0,9

8,3

1,3

14

2,5

0,4

1,3

0,4

0,9

0,9

1,

12

avel

Not recommended

��Q�P T

A

110-111

112-113

114-115

116-117

118-119

120

108

Yellow Pages Overview

PageSection

Safety Instructions

Pump Selection and

Selection Worksheet

Basic System

Set-ups

Basic Hydraulics

Conversion Tables

and Speed Charts

Valve Information

If selecting hydraulic equipment is not your

daily routine, then you will appreciate these

pages. The ‘Yellow Pages’ are designed to help

you work with hydraulics. They will help you to

better understand the basics of hydraulics, of

system set-ups and of the most commonly used

hydraulic techniques. The better your choice of

equipment, the better you will appreciate

hydraulics. Take the time to go through these

‘Yellow Pages’ and you will benefit even more

from Enerpac High Pressure Hydraulics.

Enerpac ‘Yellow Pages’stand for

Hydraulic Information!

Enerpac is certified for severalquality standards. Thesestandards require compliancewith standards formanagement, administration,product development andmanufacturing.Enerpac worked hard to earnthe quality rating ISO 9001, inits ongoing pursuit ofexcellence.

ASME B30.1Our cylinders fully comply withthe criteria set forth by theAmerican National StandardsInstitute (except ‘BRD’, ‘CLL’and CLS series).

UL approvedAll electrical components usedon Enerpac products carry theUL rating when possible.

IP 54All electric motors used onEnerpac power pumps meetthis protection and insulationclassification.

DIN 20024Enerpac thermoplastic hosesare related to the criteria setforth in Deutsche IndustrieNorm 20024.

Canadian StandardsAssociationWhere specified,

Enerpac electric pumpassemblies meet the design,assembly and testrequirements of the CanadianStandards Association.

Product Design CriteriaAll hydraulic components aredesigned and tested to besafe for use at maximum 700 bar pressure unlessotherwise specifically noted.

EMC Directive 89/336/EECWhere specified, Enerpacelectric power pumps meetthe requirements for Electro-magnetic Compatibility perEMC Directive 89/336/EEC.

CE Marking & ConformityEnerpac provides a

Declaration of Conformity andCE marking for products thatconform with the EuropeanCommunity Directives.

Enerpac products are warranted to be free of defects in materials and workmanship.Any product that does not conform to specification will be repaired or replaced atEnerpac’s expense, anywhere in the world; simple as that !!

This warranty does not cover ordinary wear and tear, abuse, misuse, alterations,or the use of improper fluids. Determination of the authenticity of a warranty claimwill be made only by Enerpac or its Authorized Service Centers.

109

www.enerpac.com

Visit our web site for thecomplete Global LifetimeWarranty or call yourAuthorized Service Center.

www.enerpac.com

GLOBAL LIFETIME WARRANTY STATEMENT

Page:

✗ ✓ ✗ ✓

✗ ✓ ✗ ✓

✗ ✓

�y

✗ ✓

✗ ✓✗ ✓

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✗ ✓ ✗ ✓

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110

Safety Instructions

Hydraulic power is one of thesafest methods of applyingforce to your work - when usedcorrectly. And to that end weoffer some DOs and DON’Ts,simple common sense pointswhich apply to practically allEnerpac hydraulic products.

The line drawings and applicationphoto’s of Enerpac productsthroughout this catalog are usedto portray how some of our

customers have used hydraulicsin industry. In designing similarsystems, care must be taken toselect the proper componentsthat provide safe operation and fityour needs. Check to see if allsafety measures have been takento avoid the risk of injury andproperty damage from yourapplication or system. Enerpaccan not be held responsible fordamage or injury, caused byunsafe use, maintenance or

application of its products. Pleasecontact the Enerpac office or arepresentative for guidance whenyou are in doubt as to the propersafety precautions to be taken indesigning and setting up yourparticular system.In addition to these tips, everyEnerpac product comes withinstructions spelling out specificsafety information. Please readthem carefully.

� Provide a leveland solid support for theentire jack basearea.

Jacks

Cylinders

� Never place anypart of your bodyunder the load.Ensure the load ison a solid support beforeventuring under.

� Provide a solidsupport for theentire cylinderbase area. Usecylinder baseattachment formore stability.

� Do not use cylinderwithout saddle.This will causeplunger to”mushroom”.Saddles distributeload evenly on theplunger.

� Always protectcylinder threadsfor use withattachments.

� The entire jacksaddle must be incontact with theload. Movementof the load to bein the samedirection as jackplunger.

� Remove the jackhandle when it isnot being used.

� The entire cylindersaddle must be incontact with theload. Movement ofthe cylinder must beparallel with themovement of theload.

� As with jacks,never place anypart of your bodyunder the load.Load must be oncribbing beforeventuring under.

� Keep hydraulicequipment awayfrom open fire andtempertures above65 °C (150 °F).

THINKSAFETY

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111

Safety Instructions

Manufacturer’s rating of load and stroke are maximum safe limits.Good practice encourages using only 80% of these ratings!

� Don’t use handleextenders.Hand pumpsshould be easy tooperate whenused correctly.

Pumps

Hoses and couplers

� Fill pump only torecommendedlevel. Fill onlywhen connectedcylinder is fullyretracted.

� Clean bothcoupler partsbeforeconnecting.Use dust capswhen couplerparts are notconnected.

� Keep hoses awayfrom the areabeneath loads.

� Don’t lift hydraulic equipment by thehoses.

� Close release valvefinger tight. Usingforce will ruin thevalve.

� Use only genuineEnerpac hydraulicoil. Wrong fluid candestroy seals andpump and will renderyour warranty nulland void yourguarantee.

� Don’t kink hoses.Bending radiusshould be at least115 millimetres.Don’t drive over ordrop heavy objectson hoses.

• Lift slowly and check often

• Avoid standing in the line of force

• Anticipate possible problems and take steps to avoid them

� Always readinstructions andsafety warningsthat come withyour Enerpachydraulicequipment.

� Don’t override thefactory setting ofrelief valves. Always use agauge to checksystem pressure.

General

R=115 mm

� Detach cylinderonly when fullyretracted or useshut-off valves orsafety valves tolock-in cylinderpressure

THINKSAFETY

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112

Pump Selection

Oil Flow*

Usable Oil Capacity

Duty Cycle**

Portable/Stationary***

Recommended Series

5 t 10 t 15 t 25 t 30 t 50 t 60 t 75 t 100 t 150 t� Stroke

Capacity (ton) �

Low (0,1 - 0,3 l/min)

Intermittent

Portable Portable

PU-SeriesEconomy

PE-SeriesSubmerged

ZU4-Series ZE3-, ZE4- andZE5-Series

8000-Series9000-Series

Stationary Stationary Stationary

Extended ExtendedIntermittent Extended

1,9 - 3,8 litres 5,7 litres 4 - 40 litres4 - 40 litres 60 litres

Medium (0,5 -2,0 l/min)

High (2,0 - 14,5 l/min)

* Oil Flow • Determined by motor size• Directly affects electrical power requirements• Determines cylinder or tool speed

** Duty Cycle • Extended applications require more than one hour of interrupted pump use• Intermittent would be used less than one hour of continuous pump use.

*** Portability Portable Stationary• Ergonomic handles • Mounting options• Flexible power requirements • Normally requires stable power

Note: Selection based on oil capacity requirements of cylinders.

� HAND PUMP AND SINGLE-ACTING CYLINDER MATCHING CHART

� POWER PUMP SELECTION CHART

Page:

Page:Page:Page:

Page: Page: Page: Page: Page:

ZE6-Series

Stationary

Extended

10 - 40 litres

78

707068

P-392 P-80 P-462

< 25 mm25 mm50 mm75 mm

100 mm125 mm150 mm175 mm200 mm225 mm250 mm300 mm325 mm350 mm

80 86 90 90 96

113113

Selection Worksheet

Question: Tips/help Data Model Number

Total force required in tons: Total loadNumber of cylinders required: Number of lifting pointsForce per cylinder in ton: Should be 80% of total cylinder cap.Stroke required: Plunger travelSingle or double-acting (D/A): D/A used when pull force is required,

or retract speed is criticalType of plunger required: Hollow or solidCollapsed height required:Optional saddle required: Tilt, Grooved, Flat Cylinder base: Improves stabilityCylinder attachments: (RC-series) Expanded functions

Selected cylinder model: �Including coupler model:

Available power source: � Manual � Electric � Compressed Air � Petrol

Hand pump Not for high cycle applicationsSingle- or double-acting operation Use 4-way valve for D/A applications

Check speed chart on page 117 for number of mm per stroke)Selected hand pump: �

Electric or Compressed Air pumpNeed for portability:Duty cycle: Intermittent or extendedRequired usable oil capacity: Intermittent =1,2 x oil capacity

high cycle = 2 x oil capacityAvailable Voltage:Lifting speed (Important/not important): Use speed chart on page 117Type of control: Manual/remote pendantType of actuation/function: Advance/hold/retractAccessories: Filter Kit, Level Switch, Roll bar ...

Selected pump: �Including Coupler: Oil connection

Number of hoses and length required:Selected Hoses: �

Manifold or tee: �Extra hose per manifold (2): �Gauge (kN or bar scale): GF-series for high cycle �Gauge adapter: �Fittings: �Pressure Relief Safety Valve: �Load-holding Valve(s): �Hydraulic oil: �

CylinderSelection

� Complete the following information to select the right products:

PumpSelectionThe three mostcommonlyselectedpumps arehand pumps,electric pumpsand air-drivenpumps. Gas poweredpumps, how-ever can beselected in thesame way.

SystemComponents

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114

Basic System Set-ups

� Cylinder Applies hydraulic force.Page 7

� Cylinder Base PlateFor applications like liftingwhere additional cylinder stability is required. Page 12

� PumpProvides hydraulic flow. Page 67

� HoseTransports hydraulic fluid.Page 120-121

� Male CouplerFor quick connection of thehose to system components.Page 122-123

� Female CouplerFor quick connection of thehose end to the system components.Page 120-121

� GaugeTo monitor pressure of thehydraulic circuit.Page 126-131

� Gauge adaptorFor quick and easy gaugeinstallation. Page 132

� Swivel connectorAllows proper allignment ofvalves and/or gauges. Usedwhen units being connectedcannot be rotated.Page 132

� Auto-Damper Valve V-10Used to protect gauge fromdamage due to suddenpressure pulses in the system.Needs no adjustment andallows correct positioning ofgauge, prior to tightening. Page 138-139

� 4-Way Directional Control ValveControls the direction ofhydraulic fluid in a double-acting system.Page 136

Single-acting push application, such as in a press. The handpump offers controlled cylinder advance, but mayrequire many handpump strokes in longer stroke applicationswhen the cylinder capacity is 25 ton or above.

Examples of pump, hose and cylinder sets can be found onpage 64.

Single-acting cylinder with longer strokeused for lifting applications.

Double-acting cylinder set-up used for liftingapplications where a slow controlled descentof the load must be maintained.

1

2

3

4

5

6

7

8

9

10

11

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115

Basic System Set-ups

Two point lifting set-up using single-acting cylinders.

Four point lifting set-up, using single-acting cylinders anddirectional control valves.

� 3-Way Directional Control ValveControls the direction of hydraulic fluid in a single-acting system.Page 134

� Safety Holding ValveControls load descent in lifting applications.Page 138-139

� ManifoldAllows distribution of hydraulic fluid from one powersource to several cylindersPage 124

� Needle valveRegulates the flow of hydraulic fluid to or from the cylinders.Page 138-139

Double-acting cylinder set-up used in a push/pull application. 12

13

14

15

www.enerpac.com

www.enerpac.com

Visit our web site tolearn more about

hydraulics and system set-ups.

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116

Basic Hydraulics

Flow Pressure

Pascal’sLaw

A hydraulic pump produces flow. Pressure occurs when there isresistance to flow.

Pressure applied at any pointupon a confined liquid istransmitted undiminished in alldirections (Fig.1).This means that when morethan one hydraulic cylinder isbeing used, each cylinder willlift at its own rate, dependingon the force required to movethe load at that point (Fig. 2).

Cylinders with the lightest loadwill move first, and cylinderswith the heaviest load will movelast (Load A), as long as thecylinders have the samecapacity.

To have all cylinders operateuniformly so that the load isbeing lifted at the same rate ateach point, either controlvalves (see Valve section) orSynchronous Lift Systemcomponents (see Cylindersection) must be added to thesystem (Load B).

Gauge

Pump

Load A

Load B

Synchronous Lift or Control Valves to provide uniform lifting of load.Manifold

Figure 2

Figure 1

Cylinder

CAUTION!

When lifting or pressing,always use a gauge. A gauge is your ‘window’ to

the system. It lets you see what’s goingon. You will find the gauges in theSystem Components section.

Page:

WRONG!

RIGHT!

Learn more about hydraulics

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121

x=

x=

x=

117

Basic Hydraulics

Use this formula to determineeither force, pressure oreffective area if two of thevariables are known.

Force The amount of force a hydrauliccylinder can generate is equalto the hydraulic pressure timesthe “effective area” of thecylinder (see cylinder selectioncharts).

HydraulicWorkingPressure

CylinderEffective

AreaForce

P AF

Example 1An RC-106 cylinder with 14,5 cm2 effective area operating at 700 bar will generate what force?Force = 7000 N/cm2 x 14,5 cm2 =101500 N = 101,5 kN

Example 2An RC-106 cylinder lifting 7000 kg will require what pressure?Pressure = 7000 x 9,8 N ÷ 14,5 cm2 = 4731,0 N/cm2 = 473 bar.

Example 3An RC-256 cylinder is required to produce a force of 190.000 N. Whatpressure is required? Pressure = 190.000 N ÷ 33,2 cm2 = 5722,9 N/cm2 = 572 bar.

Example 4Four RC-308 cylinders are required to produce a force of 800.000 N.What pressure is required? Pressure = 800.000 N ÷ (4 x 42,1 cm2) = 4750,6 N/cm2 = 476 bar.Remember, since four cylinders are used together, the area for onecylinder must be multiplied by the number of cylinders used.

Example 5A CLL-2506 cylinder is going to be used with a power source that iscapable of 500 bar. What is the theoretical force available from thatcylinder?Force = 5000 N/cm2 x 366,4 cm2 = 1.832.000 N = 1832 kN.

Plunger

Force (Load)

Stroke

EffectiveArea

Cylinder OilCapacity

The volume of oil required for a cylinder (cylinder oilcapacity) is equal to theeffective area of the cylindertimes the stroke*.

* Note: these are theoretical examples and do not take intoaccount the compressibility ofoil under high pressure.

Cylinder Oil

Capacity

CylinderEffective

Area

CylinderStroke

Example 1:An RC-158 cylinder with 20,3 cm2 effective areaand 200 mm stroke requires what volume of oil?Oil Capacity = 20,3 cm2 x 20 cm =406 cm3

Example 2:An RC-5013 cylinder has an effective area of 71,2 cm2 and a stroke of 320 mm. How much oil will be required?Oil Capacity = 71,2 cm2 x 32 cm = 2278,4 cm3

Example 3: An RC-10010 cylinder has an effective area of 133,3 cm2 and a stroke of 260 mm. How much oil will it require?Oil Capacity = 133,3 cm2 x 26 cm = 3466 cm3

Example 4: Four RC-308 cylinders are being used, each with an effective area of42,1 cm2 and a stroke of 209 mm. How much oil will be required?Oil Capacity = 42,1 cm2 x 20,9 cm = 880 cm3 for one cylinderMultiply by four to obtain the required capacity: 3520 cm3

CAUTION!

Enerpac oil will compress2,28% at 350 bar and 4,1% at 700 bar.

Page:

Stroke

OilCapacity

www.enerpac.com

126

Z

X

A

B

K

G

NH

I

C

F

P

OJW

E

W

Y

V

U DM


118

Conversion Tables

Pressure:

1 psi = 0,069 bar1 bar = 14,50 psi

= 9,8 N/cm2

= 100.000 Pa1 kPa = 0,145 psi

Volume:

1 in3 = 16,387 cm3

1 cm3 = 0,061 in3

1 litre = 61,02 in3

= 0,264 gal1 USgal = 3785 cm3

= 3,785 l= 231 in3

Weight:

1 pound (lb) = 0,4536 kg1 kg = 2,205 lbs1 metric ton= 2205 lbs

= 1000 kg1 ton (short) = 2000 lbs

= 907,18 kg

Temperature:

To Convert °C to °F:T°F = (T°C x 1,8) + 32To Convert °F to °C:T°

C = (T°F – 32) ÷ 1,8

Other measurements:

1 in = 25,4 mm1 mm = 0,039 in1 in2 = 6,452 cm2

1 cm2 = 0,155 in2

1 hp = 0,746 kW1 kW = 1,359 hp1 Nm = 0,73756 Ft.lbs1 Ft.lbs = 1,355818 Nm1 kN = 225 lbs

All capacities andmeasurements in the catalogare expressed in uniformvalues.The conversion chartprovides helpful informationfor their translation intoequivalent systems.

All ton values specified in thiscatalogue are metric tonnesand are for cylinder classidentification only. Please refer to the kN datafor calculations.

A = Collapsed heightB = Extended heightC = Cylinder body lengthD = Cylinder outside

diameterD1 = Cylinder widthE = Cylinder inside

diameterF = Plunger rod diameterG = Oil inlet threadH = Cylinder bottom to

advance portI = Cylinder top to retract

portJ = Saddle outside

diameterK = Cylinder rod protrusion

at collapsed heightL = Plunger centre to side

of base

M = Mounting holes to plunger centre

N = Length of smaller cylinder part

O = Plunger hole or threadof saddle

P = Plunger thread lengthQ = Plunger outside threadU = Bolt circle diameter of

mounting holesV = Thread of cylinder

mounting holesW = Collar thread X = Collar thread lengthY = Centre hole diameterZ = Internal base threadZ1 = Depth of internal base

thread

Dimensions shown in theSelection Charts of thecylinder section are identifiedon the relevant drawings bythe capital letter referenceslisted here: A for collapsedheight through Z1 for depth ofinternal base thread.

Key to cylinder dimensions

Key to measurementsImperial to metric

Inches Decimal mm

Free Conversion Calculator

Visit enerpac.com anddownload the free conversioncalculator.

1/16

1/8

3/16

1/4

5/16

3/8

7/16

1/2

9/16

5/8

11/16

3/4

13/16

7/8

15/16

1

1,593,184,766,357,949,53

11,1112,7014,2915,8817,4619,0520,6422,2323,8125,40

.06

.13

.19

.25

.31

.38

.44

.50.56.63.69.75.81.88.94

1.00


NoLoad

NoLoad

NoLoad

NoLoad

Load Load Load Load

ZU4-SeriePump Serie/Type

ZE3 one stage

ZE3 two stage

ZE4 one stage

ZE4 two stage

ZE5 one stage

ZE5 two stage

ZE6 one stage

,0 45,5 4,0 26,9 2,3 18,7 1,6 14,4 1,3

,8 2,3 2,2 1,4 1,3 1,0 0,9 0,7 0,7

,8 24,3 2,2 14,4 1,3 10,0 0,9 7,7 0,7

,1 3,4 3,2 2,0 1,9 1,4 1,3 1,1 1,0

4,1 35,2 3,2 20,8 1,9 14,4 1,3 11,1 1,0

8,2 6,9 6,5 4,1 3,8 2,8 2,7 2,2 2,1

8,2 46,0 6,5 27,2 3,8 18,9 2,7 14,5 2,1

6,4 4,9 4,4 3,8 3,4


NoLoad

NoLoad

NoLoad

NoLoad

Load Load Load Load

ZU4-SeriePump Serie/Type

ZE3 one stage

ZE3 two stage

ZE4 one stage

ZE4 two stage

ZE5 one stage

ZE5 two stage

ZE6 one stage

,0 45,5 4,0 26,9 2,3 18,7 1,6 14,4 1,3

,8 2,3 2,2 1,4 1,3 1,0 0,9 0,7 0,7

,8 24,3 2,2 14,4 1,3 10,0 0,9 7,7 0,7

,1 3,4 3,2 2,0 1,9 1,4 1,3 1,1 1,0

4,1 35,2 3,2 20,8 1,9 14,4 1,3 11,1 1,0

8,2 6,9 6,5 4,1 3,8 2,8 2,7 2,2 2,1

8,2 46,0 6,5 27,2 3,8 18,9 2,7 14,5 2,1

6,4 4,9 4,4 3,8 3,4

119

Cylinder Speed Charts

Cyl. Capacity �

Cyl. Capacity �

5 ton 10 ton 15 ton 25 ton 30 ton 50 ton 75 ton 100 ton

NoLoad

NoLoad

NoLoad

NoLoad

NoLoad

NoLoad

NoLoad

NoLoadLoad Load Load Load Load Load Load Load

P-391 68P-392 68P-80/801/84 70P-802/842 70P-462/464 70

Pump Type Page

5 ton 10 ton 15 ton 25 ton 30 ton 50 ton 75 ton 100 ton

NoLoad

NoLoad

NoLoad

NoLoad

NoLoad

NoLoad

NoLoad

NoLoadLoad Load Load Load Load Load Load Load

PU Economy 78Electric(speed basedon 50 Hz)

Pump Serie/Type Page

No Load indicates the plungerspeed as the plunger extendstowards the load (1st stage).

Load indicates the plunger speedas the load is lifted at a systempressure of 700 bar (2nd stage).

Millimetres of Cylinder Plunger Travel per Hand Pump Plunger Stroke

Millimetres per Second of Cylinder Plunger Travel

� PowerSource

� PowerSource

Pump Oil Flow (cm3/min) x 10

Cylinder Effective Area (cm2) x 60

Example: At what speed (V) will the RC-256 (25 ton) cylinder movewhen powered by a ZE3-Series pump?

RC-256 Cylinder Effective Area = 33,2 cm2

ZE3-Series pump oil Flow (no load) = 6150 cm3/min

Speed V =6150 cm3/min x 10

= 30,9 mm/sec33,2 x 60

To determine:

Cylinder plunger speed

An RC-256 cylinder (25 ton) is powered by a ZE3-Series two stage pump. While lifting the load, thecylinder plunger travels at 3,0 mm per second.While extending towards the load, the cylinder

plunger travels at30,9 mm persecond.

Cylinder Speed

This chart will help youcalculate the time required foran Enerpac cylinder to lift aload when powered by a 700bar Enerpac hydraulic pump.The Cylinder Speed Chart canalso be used to determine thepump type and model bestsuited for an application whenyou know the plunger speedrequired.

To determine:

Best matching pump

Your 25 ton cylinder needs to move a load at aspeed of 3,0 mm per second. Simply go down fromthe top of the chart, to the value of 3,0 mm persecond. Follow the chart to the right to find that the

ZE3-Series pumpis most suitable foryour application.

Cylinder Plunger Speed =

(mm/sec)

Manual

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PE Submerged 80ZU4-Series 84, 86ZE3 one stage 84, 90ZE3 two stage 84, 90ZE4 one stage 84, 90ZE4 two stage 84, 90ZE5 one stage 84, 90ZE5 two stage 84, 90ZE6 one stage 84, 90ZE6 two stage 84, 90PP 8000/9000 96Turbo II Air 98PA-Series 100PAM-Series 101

PGM-20 Atlas 106PGM-30 Atlas 106PGM-50 Atlas 106

Air(at 6,9 bar airpressure)

Petrol

Use the formula below to calculate cylinder plunger speed

3,9

17,6

25,3

61,4

197

3,9

3,9

3,8

3,9

7,4

1,7

7,8

11,2

27,1

87,1

1,7

1,7

1,7

1,7

3,3

1,2

5,5

7,9

19,3

61,8

1,2

1,2

1,2

1,2

2,3

0,7

3,4

4,9

11,8

37,9

0,6

2,6

3,7

9,0

29,0

0,7

0,7

0,7

0,7

1,4

0,6

0,6

0,6

0,6

1,1

0,3

1,6

2,3

5,5

17,7

0,3

0,3

0,3

0,3

0,7

0,2

1,0

1,5

3,5

11,4

0,2

0,2

0,2

0,2

0,4

0,2

0,8

1,1

2,8

8,8

0,2

0,2

0,2

0,2

0,3

86 8,3 38 3,7 27 2,6 17 1,6 13 1,3 7,7 0,7 5,4 0,5 4,1 0,4

53 7,1 24 3,2 17 2,2 10 1,4 8,1 1,1 4,8 0,6 3,3 0,4 2,6 0,3

295 25,6 132 11,5 94,4 8,2 57,7 5,0 45,5 4,0 26,9 2,3 18,7 1,6 14,4 1,3

15,1 14,1 6,8 6,3 4,8 4,5 3,0 2,8 2,3 2,2 1,4 1,3 1,0 0,9 0,7 0,7

158 14,1 70,7 6,3 50,5 4,5 30,9 2,8 24,3 2,2 14,4 1,3 10,0 0,9 7,7 0,7

22,3 21,0 10,0 9,4 7,1 6,7 4,4 4,1 3,4 3,2 2,0 1,9 1,4 1,3 1,1 1,0

228 21,0 102 9,4 72,9 6,7 44,6 4,1 35,2 3,2 20,8 1,9 14,4 1,3 11,1 1,0

44,9 42,1 20,1 18,9 14,4 13,5 8,8 8,2 6,9 6,5 4,1 3,8 2,8 2,7 2,2 2,1

298 42,1 133 18,9 95,3 13,5 58,3 8,2 46,0 6,5 27,2 3,8 18,9 2,7 14,5 2,1

76,9 70,0 34,5 31,4 24,6 22,4 15,1 13,7 11,9 10,8 7,0 6,4 4,9 4,4 3,8 3,4

315 70,0 141 31,4 101 22,4 61,7 13,7 48,7 10,8 28,8 6,4 20,0 4,4 15,4 3,4

25,9 4,2 11,6 1,9 8,2 1,3 5,0 0,8 4,0 0,6 2,3 0,4 1,6 0,3 1,3 0,2

17 3,4 7,6 1,5 5,4 1,1 3,3 0,7 2,6 0,5 1,5 0,3 1,1 0,2 0,8 0,2

277 3,8 123 1,7 88 1,2 53 0,7 42 0,6 25 0,3 17 0,2 13,0 0,2

85 17 38 7,6 27 5,4 16 3,3 13 2,6 7,7 1,5 5,3 1,1 4,1 0,8

205 23 91 10 65 7,4 39 4,5 31 3,6 18 2,1 13 1,5 9,8 1,1

205 43 91 19 65 13 39 8,2 31 6,5 18 3,8 13 2,7 9,8 2,0

ZA4-Series 102357 33,6 160 15,1 114 10,8 69,9 6,6 55,1 5,2 32,6 3,1 22,6 2,1 17,4 1,6

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Retract

The oil flowsfrom thepump andcylinder port A

to the tank T: the cylinderplunger will retract.

Hold

The oil flowsfrom the pumppressure portP to the tank

T. The cylinder port A isclosed: the cylinder plungerwill maintain its position.

Advance

The oil flowsfrom the pumppressure portP to the

cylinder port A: the cylinderplunger will extend.

Retract

The oil flowsfrom the pumppressure portP to cylinder

port B and from cylinder portA to tank T: the cylinderplunger will retract.

Hold

The oil flowsfrom the pumppressure port Pto the tank T.

The cylinder ports A and B areclosed: the cylinder plungerwill maintain position.


120 © Enerpac

Valve Information

Directional Control Valves

AdvanceHoldRetract

3-Way Valves

are used with single-actingcylinders

Valves may be eitherpump mounted orremote mounted.

Pump Mounted

Valves may be eithermanually orsolenoid operated.

Manually Operated Solenoid Operated

Remote Mounted

4-Way Valves

are used with double-actingcylinders

Ways

The (oil) ports on a valve.A 3-way valve has 3 ports: pressure (P), tank (T), and cylinder (A).A 4-way valve has 4 ports:pressure (P), tank (T), advance (A) andretract (B).

Single-Acting cylinders require at least a 3-way valve, and can, under certain instances, be operated with a 4-way valve.

Double-Acting cylinders require a 4-wayvalve, providing control of the flow to eachcylinder port.

Positions

The number of control points a valve canprovide. A 2-position valve has the ability tocontrol only the advance or retraction of thecylinder. To be able to control the cylinderwith a hold position, the valve requires a3rd position.

Centre ConfigurationThe centre position of a valve is the positionat which there is no movement required ofthe hydraulic component, whether a tool orcylinder.

The most common is theTandem Centre. Thisconfiguration provides for

little to no movement of the cylinder and theunloading of the pump. This provides forminimum heat build-up.

The next most common is the Closed Centreconfiguration, which is used

mostly for independent control of multi-cylinder applications. This configurationagain provides for little to no movement ofthe cylinder, but also dead-heads thepump, isolating it from the circuit.Use of this type of valve may require somemeans of unloading the pump to preventheat build-up.

There are many more type of valves, suchas Open Centre and Float Centre. These valves are used mostly in complexhydraulic circuits and require other specialconsiderations.

P T

A B

A

P T

Single-acting cylinder

Controlled by a 3-way, 3-position valve.

Double-acting cylinder

Controlled by a 4-way, 3-position valve.

Advance

The oil flowsfrom the pumppressure portP to the

cylinder port A and fromcylinder port B to tank T.

P T

A B

OpenCentre

A B

P T

FloatCentre

www.enerpac.com

B

EF

C

3/8"-1

8NPT (6

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C, AF, T

124

HF 126

A 126

AM 126

BFZFZ

127

GFGP

128

GH

130

T 132

DGR 133

GA,NV, V

134

121

ENERPAC System Components:

All the additional elements you need to

complete your high pressure hydraulic

system and get started.

Engineered to work with your Enerpac

cylinders, pumps and tools, all Enerpac

components are designed to the most

exacting standards.

With this complete line of hydraulic

hoses, couplers, fittings, manifolds, oil

and gauges, Enerpac has the accessories

to complement your system and ensure

the efficient operation, long life and

safety of your hydraulic equipment.

System Components Section Overview

Hoses

Component Type Series Page

Couplers

Hydraulic Oil

Manifolds

Split-flowManifolds

Fittings

Hydraulic Force &Pressure Gauges

Hydraulic PressureGauges

Test SystemGauges

Digital PressureGauge

Gauge Accessories

�

122

Hydraulic Technology Worldwide700-Series, High Pressure HosesShown from top to bottom: HA-7206B, HC-7206, H-7206

Thermo-Plastic Safety Hoses (700-Series)• For demanding applications, featuring a 4:1 design factor• Maximum working pressure of 700 bar• Four layer design, including two high strength steel wire

braids• Outside jacket is polyurethane, to provide maximum

abrasion resistance• Exhibits low volumetric expansion under pressure to

enhance overall system efficiency• Crimped-on rubber strain relief for improved life and

durability on all models

Safety and Quality

To ensure the integrity of yoursystem, specify only Enerpachydraulic hoses.

WARNING !

• Do not exceed 700 bar maximumpressure.

• Do not handle hoses which areunder pressure.

More safety instructions in our ‘Yellowpages’.

Page:

� Hose End Couplings

� To prevent back pressure and to increase cylinder retraction speed, when using longhoses with single-acting cylinders, the Enerpac HC-7300-Series of hoses withincreased internal diameter is the best choice.

1/4" NPTF

3/8" NPTF

A-604

A-630

AH-604

AH-630

C-604

CH-604

110

123

High Pressure Hydraulic Hoses

Hose End Assemblies and Couplers*

InternalDiameter

(mm)

Model Number

HoseLength

(m)End one End two

Hose Oil Capacity

When using greater hose lengths, it is sometimes necessary to fill thepump reservoir after filling the hoses.To determine the hose oil capacity, usethe following:

For 6,4 mm inside diameter hoses:Capacity (cm3) = 32,1699 x Length (m)

For 9,7 mm inside diameter hoses:Capacity (cm3) = 73,8981 x Length (m)

700Series

Inside Diameter:

6,4 and 9,7 mmLength:

0,6 -15 mMaximum Operating Pressure:

700 bar

* For technical information on couplers see next page.

Torque Wrench Hoses

Use Enerpac THC and THQ-Series twin safety hoses withdouble-acting wrenches toensure the integrity of your

hydraulic system.

Page:

Page:

Fittings

For additional fittings seethe fitting page of theSystem Componentssection.

www.enerpac.com

1/4" NPTF

3/8" NPTF

CH-604

3/8" NPTF

A-630

CH-604

3/8" NPTF

A-604

AH-604

AH-630

C-604

CH-604

CH-604

3/8" NPTF

CH-604

1,8

1,80,60,91,83,06,19,115

1,8

1,83,01,80,91,83,00,91,83,06,11,8151,8–

3,06,19,1151,83,06,1

1,1

1,00,50,70,91,42,84,57,0

1,1

1,01,51,01,01,31,80,81,01,52,91,17,01,6–

2,44,57,3

11,51,72,55,1

6,4

9,7

––

HB-7206QB–

HC-7206QH-7202H-7203H-7206H-7210H-7220H-7230H-7250

–HA-7206B

–––

HA-7206HA-7210HB-7206HC-7203BHC-7206BHC-7210BHC-7203HC-7206HC-7210HC-7220HC-7206CHC-7250CH-7306

–H-7310H-7320H-7330H-7350HC-7306HC-7310HC-7320

208

127

(kg)

�

124


3/8" High Flow Couplers• Standard equipment on most Enerpac cylinders• Recommended for use on all Enerpac pumps and cylinders where

space and porting permits• Includes “2-in-1” dust cap for use on male and female coupler

halves

3/8" High Pressure ‘Flush-face’ Couplers• Featuring “Push-to-connect” operation, to guarantee good

connection every time• Flush-face, zero-leak operation for minimal spillage• HTMA* recognized for safety and performance• Will not interchange with low pressure couplers

3/8" Regular Spee-D-Coupler®

• For medium duty applications with hand pumps • Includes female aluminium dust cap

1/4" Regular Coupler• For use with small cylinders and hand pumps• Includes female aluminium dust cap

1/4" Spin-on Torque Wrench Couplers• Use with 700 bar S and W-series torque wrenches, THQ-series

hoses and torque wrench pumps with suffix “Q”

1/4" Lock-ring Torque Wrench Couplers (dustcaps included)• Use with 800 bar SQD and HXD-series torque wrenches,

THC-series hoses and torque wrench pumps* Hydraulic Tool Manufacturers Association

A, C, F, T-Series, Hydraulic Couplers

Quick Connection ofHydraulic Lines

Shown: FH-604, FR-400, AR-630, C-604, AH-604, AR-400

Thread sealer

To seal NPTF threads use oneof the new anaerobic threadsealers or Teflon paste. When using Teflon Tape,

apply the tape one thread from the endof a fitting to prevent it from winding upin the hydraulic system.

WARNING!Couplers should bepressurized only whencompletely connected and

should not be coupled or uncoupledwhen pressurized.

More safety instructions in our ‘Yellow Pages’.

Page:

� With the use of Enerpac High Flow Couplers,hoses are easily installed for multiple hydraulicline connections in this 34 points PLC-controlled lifting system.

110

BA

CDCE

F GC-604

BA

CDCE

GFF-604

BA

CDCE

GFT-630A

B

CDCE

GFCMF-250 CFF-250

BA

CDCE

FA-604�A-630

125

Hydraulic Couplers

CompleteSet

MaximumFlow

Capacity(l/min)

Female Half

Male Half

DustCap(s)

A* B C D E F G

(2x)CD-411

–

Z-410femaleonly

Z-640femaleonly

–

–

Coupler Type

700 bar High-Flow Coupler

Metal Dust Caps

Steel dust caps are availablefor the C-604 series couplers. Order model number: CD-411M for female halfCD-415M for male half

A / CF / TSeries

Maximum Flow Capacity:

6,1 - 40,0 l/minThread:

1/4" and 3/8" NPTFMaximum Operating Pressure:

700 and 800 bar

700 bar Flush-Face coupler

700 bar Regular Spee-D-Coupler©

700 bar Regular Coupler

Model Numbers Dimensions (mm)

* Value A is total length when male and female half are connected.

www.enerpac.com

700 bar Spin-on Coupler

800 bar Lock-ring Coupler

CR-400

FR-400

AR-400

AR-630

TR-630

CFF-250

CH-604

FH-604

AH-604

AH-630

TH-630

CMF-250

83

110

77

66

73

76

64

72

42

35

60

58

3/8"

NPTF

3/8"

NPTF

3/8"

NPTF

1/4"

NPTF

1/4"

NPTF

1/4"

NPTF

35

31

28

22

29

23

36

31

26

20

29

28

32

26

23

19

19

24

25

28

19

15

21

22

35

40

7,6

7,6

11,4

6,1

C-604

F-604

A-604

A-630

T-630

–

32

32 38 3838 32

3/8"-18NPTF (7x)

5076

6,3 89

178

32

32 102102102 32

3/8"-18NPTF (7x)

83203

6,3 184

369

3/8"-18NPTF (6x)

41

1/4"-20UNC

58

50

38

6

21

25,4

127

ø7,1

15241

12,7

12,7

12,798

-106

76

63

25,4

297,4

ø7,1

304,841

12,7

12,7

12,798

-106

76

63

�

126


Use only genuineEnerpac Hydraulic Oil.The use of any otherfluid will render yourEnerpac warranty nulland void.

Hydraulic Oil, Manifolds and Fittings

178 mm Long Manifold with 7 female ports

369 mm Long Manifold thatallows direct mounting ofcontrol valves to the manifold.Plugs .38 NPTF.

6-Port Hexagon Manifold.Plugs furnished for all ports3/8"-18 NPTF.

Premounted Manifolds

Split-flow valve to control twoor four single-acting cylinderssimultaneously. AM-21 with 5 ports 3/8" NPTF.AM-41 with 7 ports 3/8" NPTF.

Description Dimensions (mm)ModelNumber

• Maximum pumpvolumetric efficiency

• Maximum internal heattransfer

• Prevents pump cavitation

• Additives prevent rust,oxidation and sludge

• High viscosity index• Maximum film protective

lubricity

1 litre5 litres60 litres

Model Number

Contents

Shown : A-65, FZ-1625, HF-95Y, FZ-1634, FZ-1607, A-64, AM-21

The Genuine Range

Hydraulic Oil

Manifolds

Viscosity Index 100 minViscosity at 210°F 42/45 S.U.S.Viscosity at 100°F 150/165 S.U.S.Viscosity at 0°F <12,000 S.U.S.API Gravity 31.0/33.0Flash, C.O.C.°F 400Pour Point, °F -25Aniline Point, °F 210/220Paraffinic Base Colour Blue

� Oil Specifications chart

A-64

A-65

A-66

AM-21

AM-41

HF-95XHF-95YHF-95Z

A-64 A-65

AM-21 AM-41

B

AD

C

A

DC

B

A

DC

B

A

DC

B

A

C

CB

A

C

CB

A

BC

C

A

DC

B

A

C D

B

A

C D

B

127

Hydraulic Oil, Manifolds and Fittings

Model Number Dimensions (mm)

Recommended Tubing

Enerpac does not supply high-pressure pipe or tubing, but recommends the useof cold drawn steel tubing in stead of regular pipe in the following dimensions:In stead of .25" pipe, use 13 mm O.D. x 11 ga. (3 mm) wall.In stead of .38" pipe, use 9 mm Schedule 80 seamless pipe.In steadof .50" pipe, use 21 mm O.D. x .4 mm wall.This tubing can be threaded with standard pipe threading dies.

A, AMBFZFZHFSeries

AdaptorFrom: To:

AdaptorFrom: To:

ReducerFrom: To:

Elbow

Tee

CrossFrom: 3/8”-NPTF Female

To: 3/8”-NPTF Female

Coupling

Street ElbowFrom: 3/8”-NPTF Male


Hexagon Nipple

Reducing ConnectorFrom: 3/8”-NPTF Female


From: 1/2”-NPTF Female


A B C D

Fittings 700 bar

From: To:

From: To:

From: To:

From: To:

www.enerpac.com

44

30

42

23

19

28

1/4”-18 NPTF1/8”-27 NPTF3/8”-18 NPTF

3/8”-18 NPTF1/4”-18 NPTF1/2”-14 NPTF

FZ-1055FZ-1642FZ-1634

35

31

43

43

19

19

24

24

1/4”-18 NPTF1/8”-27 NPTF1/4”-18 NPTF3/8”-18 NPTF

G 1/4”

G 1/4”

G 3/8”

G 3/8”

BFZ-16411BFZ-16421BFZ-16323BFZ-16324

19

28

19

19

22

19

1/4”-18 NPTF1/4”-18 NPTF

G 1/4”

3/8”-18 NPTF1/2”-14 NPTF3/8”-18 NPTF

FZ-1630BFZ-1630BFZ-16301

45 25 3/8”-18NPTF –FZ-1613

23 33 3/8”-18 NPTF 3/8”-18 NPTFFZ-1616

28

47

25

29

3/8”-18 NPTF

1/2”-14 NPTF

1/4”-18 NPTF

3/8”-18 NPTF

FZ-1615

FZ-1625

38

51

37

16

19

19

1/4”-18 NPTF3/8”-18 NPTF3/8”-18 NPTF

1/4”-18 NPTF3/8”-18 NPTF3/8”-18 NPTF

FZ-1608FZ-1619FZ-1617

29

29

23

19

3/8”-18 NPTF1/4”-18 NPTF

3/8”-18 NPTF1/4”-18 NPTF

FZ-1614FZ-1605

45

45

57

25

243/8”-18 NPTF

3/8”-18 NPTF1/4”-18 NPTF3/8”-18 NPTF

–

–

–

FZ-1612FZ-1637BFZ-16312

33

36

20

24

3/8”-18 NPTF1/4”-18 NPTF

–

–

FZ-1610FZ-1638

1/4”-NPTF1/4”-NPTF1/2”-NPTF


G 1/4”

G 1/4”

G 3/8”

G 3/8”

1/4”-NPTF1/8”-NPTF1/4”-NPTF3/8”-NPTF


1/4”-NPTF1/2”-NPTF

G1/4”









�

128


All CylindersAll CylindersAll 5 ton CylindersAll 10 ton CylindersAll 25 ton RC-CylindersAll 50 ton Cylinders 13 ton RCH-SeriesRCS-201, 302 RCS-502, 1002 RCH-202, 302, 603All 25, 30, 50 ton cylindersAll 75, 100 ton cylindersAll 150, 200 ton cylinders10 ton VLP Presses 25 ton VLP Presses50 ton VLP, BPR Presses100 ton VLP, BPR Presses200 ton VLP, BPR Presses

Hydraulic Force & Pressure Gauges

Snubber Valve V-91

Infinitely adjustable formetering oil out of a gauge.The V-91 Snubber Valve isalso suitable as a shut-off

valve to protect the gauge during highcycle applications.

Page:

• GF-series gauges: calibrated with dual scale reading forpressure and force in bar and kN

• GF-series gauges: all pressure sensing parts are sealedand dampened by glycerine for long life

• GP-series gauges: calibrated with dual scale reading forpressure in bar and psi

• Excellent readability: gauge face dimensions 100 mm• Fast, easy installation• Stainless steel gauge cases for corrosion resistance

Visual Reference forSystem Pressureand Force

� A GP-10S gauge is used on this press to check the hydraulic pressurerequired to bend flat steel bar.

Shown from left to right: GP-230B, GF-835B, GP-10S

Used With

Auto-Damper Valve V-10

For automatic control ofgauge fluctuations, the V-10Auto-Damper Valve controlsthe movement of the gauge

needle by restricting oil flow in and outof the gauge. No adjustments needed.

Page:

141

141

100

G

47100

G

50

129

Hydraulic Force & Pressure Gauges

Gauge AdaptorThreadG

Units per Division ModelNumber*

bar bar

Pressure Range:

0 - 1000 bar

GFGPSeries

Gauge Type and Calibration

Required

Pressure Gauges

To measure the input pressureinto cylinders or high pressuresystems. Also for all testing

applications.

Load Gauges

To measure external load supported bya cylinder or jack in kN. For pressingparts together under pre-determinedloads, weighing, testing, etc.

GP-Series are dry gauges.GF-Series are glycerine filled gauges.

Maximum Indicator Pointer

Indicator retains peakreadings of pressure or forcegenerated by the system.Order model nr: BSA-881.

Can easily be installed on GP-Series drygauges.

10 bar, 100 psi10 bar, 200 psi10 bar, 0,5 kN10 bar, 1 kN10 bar, 2 kN10 bar, 5 kN10 bar, 1 kN

10 bar, 2 + 5 kN10 bar, 5 + 10 kN

10 bar, 5 kN10 bar, 5 kN

10 bar, 10 kN10 bar, 25 kN10 bar, 1 kN10 bar, 2 kN10 bar, 5 kN

10 bar, 10 kN10 bar, 25 kN

psi kN

Force Range:

0 - 2000 kNGauge Face Diameter:

100 mmAccuracy, % of full scale:

± 1%

* GF-Series Force gauges with imperial scale reading (psi, lbs) are available by changing the suffix ‘B’ into ‘P’.

www.enerpac.com

GP-serie GF-serie

GP-10SGP-15SGF-5BGF-10BGF-20BGF-50BGF-120BGF-230BGF-510BGF-813BGF-835BGF-871BGF-200BGF-10BGF-20BGF-50BGF-871BGF-200B

1/2" NPTF

1/2" NPTF

1/2" NPTF

1/2" NPTF

1/2" NPTF

1/2" NPTF

1/2" NPTF

1/2" NPTF

1/2" NPTF

1/4" NPTF

1/4" NPTF

1/4" NPTF

1/4" NPTF

1/2" NPTF

1/2" NPTF

1/2" NPTF

1/4" NPTF

1/4" NPTF

•••••••••

•••

•••••••••

•••

••••

••

0-7000-1000

––––––––––––––––

134

GA-1 GA-2 GA-3

0-10.0000-15.000

––––––––––––––––

––

0-7000-7000-7000-7000-7000-7000-7000-7000-7000-7000-7000-7000-7000-7000-7000-700

––

0-450-1000-2320-5000-124

0-175/2750-450/900

0-210/320/5700-232/300/500

0-720/9300-1400/2000

0-1000-2320-500

0-720/9300-1400/2000

�

130

Hydraulic Technology WorldwideG, H-Series, Hydraulic Pressure Gauges

� When lifting or pressing, alwaysuse a gauge. A gauge is your‘window’ to the system. It letsyou see what’s going on.

Shown from left to right: H4049L, G-2534R, G-4089L, G-2535L, G-4040L

Glycerine Filled (G-Series)• Dual scale reading calibrated in bar and psi• All pressure sensing parts sealed and dampened by glycerine

for long life• Includes safety blow-out disk and pressure equalizing

membrane• Gauge snubbers or needle valves recommended for high

cycle applicationsHigh Cycle Dry Gauges (H-Series)• Dual scale reading calibrated in bar and psi• Ideal for use in many applications, specifically for high cycle

and harsh environments• Gauge snubbers or needle valves recommended to shut off

gauge when not in use

Visual Reference ofSystem Pressure

Gauge adaptor

For easy gauge installationinto almost any system,Enerpac offers a completeline of gauge adaptors.

Page:

Snubber Valve V-91

Infinitely adjustable formetering oil out of a gauge.The V-91 Snubber Valve isalso suitable as a shut-off

valve to protect the gauge during highcycle applications.

Page:

134

141

A

D

B

C

BC

E

131

Size

Dimensions (mm)

Connection

Hydraulic Pressure Gauges

Accuracy, % of full scale:

±1,0 - 1,5%

Face Diameter:

63-100 mm

Pressure Range:

0-1000 bar/15.000 psi

GHSeries

Lower MountCenter RearLower MountLower Mount

Note: dimensions for reference only.

Maximum IndicatingPointer

Indicator retains peakreadings of pressure or forcegenerated by the system.

Order model number: BSA-881.

Note: For use on H-Series of gauges only.

Model Number

G-Series

H-Series

ø 631/4 NPTF

LowerMount

Pressure RangeGauge Series ø 63

1/4 NPTF

Center Rear

ø 1001/4 NPTF

LowerMount

ø 1001/2 NPTF

LowerMount

Major Graduation

Minor Graduation

� SELECTION CHART

Major Graduation

Minor Graduation

psibar

(bar) (psi) Accuracy: ± 1,5 % Accuracy: ± 1,0 %

www.enerpac.com

0-1000-1600-2000-3000-600

0-1.0000-2.0000-3.0000-6.0000-10.0000-15.0000-10.000

G2509LG2510LG2511LG2512LG2513LG2514LG2515LG2516LG2517LG2535LG2536L–

–––––G2531R––G2534RG2537RG2538R–

–––––––––G4088LG4089LH4049L

–––––––––G4039LG4040LH4071L

10105050

100100500500

100020003000

–

–––––––––

100030001000

225510205050100200200

–

–––––––––

100200100

0-70-110-140-200-400-700-1400-2000-4000-7000-10000-700

1115

10101050

100100100

–

–––––––––

100100100

0,010,020,020,50

1125

101020–

–––––––––

102010

ø 63 ø 100 ø 63 ø 100 ø 63 ø 100 ø 63 ø 100

6363100100

6363100100

37372949

84–

121136

–63––

1/4" NPTF

1/4" NPTF

1/4" NPTF

1/2" NPTF

A B C D E

162

1/2"-14NPTF

198

49 162

1/2"-14NPTF

198

65

162

26

236

65192

22

215

67

�

132

Hydraulic Technology WorldwideTest System Gauges

TSeries


±0,5 - 1,5%

Face Diameter:

152 mm

Pressure Range:

0 - 3500 bar

Cone Mount GaugeAdaptor

Contains fittings to connect0,25" cone fitting gauge to0,38" cone system. Kit

includes 43-301 tee and 43-704 gaugeadaptor. Order model number: 83-011.

Cone Mount GaugeConnector

For connecting gauges with0,25" cone fitting directly tomodel number 11-100 or

11-400 pump (page 76). May be usedwith other 0,25" cone systemsOrder model number: 43-704

� An Enerpac P-2282 hand pump equipped with a T-6011Ltest system gauge is used for proof pressure testing ofhydraulic valves.

Page:

Gauge shown: T-6003L

PressureRange

(bar)

Alloy Steel1/2 NPTF

StainlessSteel 0,25" Cone

NumberIntervals

(bar)

Gradu-ationInter-vals(bar)

Model NumberPressureRange

(psi)

NumberIntervals

(psi)

Gradu-ationInter-vals(psi)

• Dual scale reading calibrated in bar and psi• All gauges have spring-loaded backs with rubber blow-out

plugs to protect case assembly in case of over-pressurization

• Integral maximum indicator pointer standard included• 2800 and 3500 bar models include flange mounting• 1/2" NPTF versions are made of high strength alloy steel• 0,25" cone models are made of 316 stainless steel, with

403 stainless steel on 2800 and 3500 bar models

1) Acccuracy ± 0,5%2) Acccuracy ± 1,5%

0-10000-50000-10.0000-20.0000-40.0000-50.000

T-6001LT-6002LT-6003L–––

––T-6007LT-6008LT-6010LT-6011L

100500

1.0001.0005.0005.000

1050

100100200200

0-70 1)

0-350 1)

0-700 1)

0-1400 1)

0-2800 2)

0-3500 2)

1050100200500500

15

10202050

77

T-6001LT-6002L T-6003L

T-6007LT-6008L

T-6010LT-6011L

�

1/4"NPTF

76 42

10

115

133

Digital Hydraulic Pressure Gauges

• Two modes- Automatic shut off (15 min)- Continuous display

• Zero reset - ensures that gauge reads actual system pressure• Maximum and minimum pressure displayed• Peak On/Off mode for 5000/second measuring mode• Rated for system pressure up to 1000 bar• IP65 protection• Displays high pressure in bar, psi, and MPa; low pressure in kPa,

MPa, hPa and mbar• Display can be rotated 355 degrees for easy reading and use in all

positions• 3 Volt battery included (type CR2430) with 1400 hours continuous

operation in standard mode

Gauge adaptor

For easy gauge installationinto almost any system,Enerpac offers a completeline of gauge adaptors.

Shown: DGR-1

DGRSeries


± 0,2%

Voltage:

3 Volt (battery)

Pressure Range:

0 -1000 bar

� Greater accuracy and easier to read: enhanceyour ability to monitor and control hydraulicsystem pressure up to 1000 bar.

Page:

www.enerpac.com

High PressureRating

bar

Model Number

High Pressure Rating: 0-15.000 psi, interval 3 psi. Weight: 0,23 kg.

Range Interval

High PressureRating

MPa

Range Interval Range Interval

Low PressureRating

kPa

Range Interval

Low PressureRating

mbar, hPa

134

DGR-10,20-1000 0,020-100 2000-20.000 2000-20.000

C F

E

F

B

A

D

F H

CC

EB

D

A

F H

CC

EB

D

A

A

S

E BCD

S1 S

F

E

F

CB

A

D

�

134


Needle Valves (V- and NV-Series)• Both NV-251 and V-91 provide positive shut-off• 303 stainless steel stem, 16 threads/in (NV-251)

Swivel Adaptor (GA-918)• Simplifies gauge installation and reading

GA/NV/VSeriesOperating Pressure:

700 bar

ModelNumber

Model Number

Orifice(mm)

ThreadSize

ModelNumber

GaugePort(NPTF)

Male End(NPTF)

Female End(NPTF)

Dimensions (mm)

Dimensions (mm)

Dimensions (mm)

Gauge Adaptors (GA-Series)• For easy mounting of a pressure gauge onto your system• Male end screws into pump or cylinder port, female end accepts hose or

coupler, 3rd port is for gauge connection• GA-918 provides for swivel connection

Gauge AccessoriesShown from left to right: GA-3, V-91, GA-1, GA-2, GA-4, NV-251, GA-918

� A gauge is easily installed into your hydraulicsystem using a gauge adaptor.

117 43 1/2" NPTF 28,5 1/2" NPTF 29 38

GA-1GA-2GA-3GA-4

GA-918

1/2"1/2"1/4"1/2"

3/8"3/8"3/8"1/4"

71155133111

31354835

32323232

1/2" NPTF

1/2" NPTF

1/4" NPTF

1/2" NPTF

3/8" NPTF

3/8" NPTF

3/8" NPTF

1/4" NPTF

3/8" NPTF

3/8" NPTF

3/8" NPTF

3/8" NPTF

4,34,8

5789

2932

1/4" NPTF

1/2" NPTF

5764

1/4" NPTF

1/2" NPTF

3/8"

NV-251V-91

A B C D

A B C D E F

CBA D E S S1

4632

E

1937

F H

1937

GA-1

GA-2, GA-3, GA-4

NV-251

V-91

L

Q

K

NJ

P

E

HM

R

DCB

A

3/8"

-18N

PT

1.53

7.62 max.

3.12

ø1.503/8"-18NPT (3x)

4.53

�

�

�

135

Valves Section Overview

ENERPAC hydraulic valves are available in

a wide variety of models and configurations.

Whatever your requirements… directional

control, flow control, or pressure control…

you can be sure that Enerpac has the correct

valve to match your application exactly.

Designed and manufactured for safe

operation up to 700 bar, the range of Enerpac

valves allows for direct pump mounting,

remote mounting, manual or solenoid

actuation, and in-line installation, giving you

flexible solutions to control your hydraulic

system.

3-Way DirectionalControl Valves

4-Way DirectionalControl Valves

Pressure and FlowControl Valves

Valve Type Series Page

www.enerpac.com

VC, VMVE

VC, VMVE

136

138

140 V

�

Hydraulic Technology Worldwide3-Way Directional Control Valves

ValveLocation

ValveOperation

Valve Type

Shown from left to right: VE32D, VE33, VC-3L, VM33L, VM32

• User adjustable relief valves on VM- and VE-Series allowthe operator to easily set the working pressure for eachapplication

• All VM- and VE-series valves feature several gauge portsfor “system”, A and B port pressure monitoring

• All valves (except VM32, VE32D and VC-Series) includemanifold with built-in “System Check” feature, for moreprecise pressure holding and improved system control

• VM33 has improved porting for faster cylinder retractionwhile pump motor is running

• VE-Series solenoid valves include wire and connectors• Manual or solenoid operation.

� A typical multi-cylindercontrol set-up usingsolenoid directionalcontrol valves.

For Reliable Controlof Single-ActingCylinders

Manual

Solenoid24 VDC

136

1) with pilot-operated check valve.2) VE32 provides “HOLD” function by turning off pump

and holding pressure against system check.

Page:

Valving Help

See Basic System Set-Up andValve Information in our ‘YellowPages’

Manual

Manual

Manual

Manual

Manual

Manual

Solenoid24 VDC

Solenoid24 VDC

PumpMounted

PumpMounted

PumpMounted

PumpMounted

RemoteMounted 3)

RemoteMounted 3)

RemoteMounted 3)

RemoteMounted 3)

PumpMounted

PumpMounted

3-way, 2-position

3-way, 2-position 2)

3-way, 3-position,

Tandem Center

3-way, 3-position,

Tandem Center,Locking 1)

3-way, 3-positionTandem Center

3-way, 3-positionTandem Center,

Locking 1)

3-way, 3-positionClosed Center

3-way, 3-positionClosed Center,

Locking 1)

3-way, 2-positionDump

3-way, 3-positionTandem Center

120

3576

114 1)

19

1/4"-20UNC (2x)

17

130

3/8"-18NPTF

76

144

184

1)38

1)

AP

T

A

P

A

T P

A

T P

AP

T

A

P

A

T P

AP

T

A

P

A

PT

A

P

A

P T

P

A

P T

A

P

A

A

P T

P

A

P T

A

P T

A

A

P T

A

P T

AP

T

P

A

P T

A

P T

A

AP

T

P

A

P T

A

P T

A

AP

TP

A

P T

A

89

147

3/8"-18NPTF1/4"-18NPTF

3/8"-18NPTF

146

130

1

2

GPGB

130

1/4"-18NPTF

31

2

381)

A3/8"-18NPTF

1)14

618

41

GPGB

T A

89

241

3124

3

1/4"-18NPTF 3/8"-18NPTF

2

1

A T

73176

31

28,5

1/4"-18NPTF

3/8"-18NPTF

2

1

GP

137

3-Way Directional Control Valves

VC/VMVESeries

Flow Capacity:


700 bar

ModelNumber

Schematic Flowpath

Advance Hold Retract

HydraulicSymbol

(kg)

VC-3, VC-3L, VC-15, VC-15L1) VC-3L and VC-15L only

Locking Valves

For applications requiringpositive load holding, VM-and VC-Series valves(except VM32) are available

with a pilot-operated check valve. Thisprovides hydraulic locking of the loaduntil the valve is shifted into the retractposition. To order this feature, place an“L” at the end of the model number.

Pendants for VE-SeriesSolenoid Valves

When ordering Enerpac VE-Series solenoid valves, thependant must be ordered

separately. Pendant connection to beplugged into electric box of pump.

To be used with solenoid valves:

PendantModel Nr.

www.enerpac.com

3) VC-Series remote valves include Return line kit VRL-10.

VM33, VM33L 1) for VM33L only

� adjustable relief valve � auxiliary ports

VE32D

VE33

3,9

9,2

ZCP-1ZCP-3

VE32DVE32, VE33

VE32 3,9

VC-15L 3) 4,7

VC-15 3) 2,9

VC-3L 3)

VC-3 3)

4,7

2,9

VM33L 4,8

VM33 3,0

VM32 2,5

VE33

VM32

VE32, VE32D

�

138

Hydraulic Technology Worldwide4-Way Directional Control ValvesShown from left to right: VM43, VE43, VC-20L

ValveLocation

RemoteMounted

ValveOperation

Manual

Valve Type

4-way, 3-position,

Closed CenterRemoteMounted

Manual 4-way, 3-position,

Closed Center,Locking 1)

Solenoid24 VDC

PumpMounted

4-way, 3-position,

Tandem Center

PumpMounted

PumpMounted


Tandem Center


Tandem Center,Locking

RemoteMounted


Tandem Center,RemoteMounted


Tandem Center,Locking 1)

• User adjustable relief valves on VM- and VE-Series allowthe operator to easily set the working pressure for eachapplication

• All VM- and VE-Series valves feature several gauge portsfor “system”, A and B port pressure monitoring

• All valves (except VC-Series) include manifold with built-in “System Check” feature, for more precise pressureholding and improved system control

• VE43 solenoid valve includes wire and connectors• Manual or solenoid operation

� In a fine control 120 ton hydraulic system for lifting a string of anchors in a subseapipeline project, the VC-4 remote valve provides safety shutdown capacity on theship’s deck.

For Double-ActingCylinder Control

1) with pilot-operated check valves.

Page:

Valving Help

See Basic System Set-Up andValve Information in our ‘YellowPages’


All VM- and VE-Series havea user adjustable relief valveto allow the operator to

easily set the optimum workingpressure.

120

P T

A

B

P T

A

B

P T

A

B

T P

B

A

A

P T

B

P T

A B

AP

T B

T P

B

A

T P

B

A

P T

A

B

P T

A

B

P T

A

B

A

P T

B

P T

A B

P T

A

B

P T

A

B

P T

A

B

AP

T B

P T

A

B

P T

A

B

P T

A

B

AP

T B

GPGB

B A

89

241

3124

3

1/4"-18NPTF 3/8"-18NPTF

2

1

139

4-Way Directional Control Valves

VC/VMVESeries

Flow Capacity:


700 bar

ModelNumber

Schematic Flowpath

Advance Hold Retract

HydraulicSymbol

(kg)

www.enerpac.com

Fittings

For additional fittings see thefitting page of the SystemComponents section.

Page:

2) VC-Series remote valves include Return line kit VRL-10.

Locking Valves

For applications requiringpositive load holding, VM-and VC-Series valves areavailable with a pilot-

operated check valve. This provideshydraulic locking of the load until thevalve is shifted into the retract position.To order this feature, place an “L” at theend of the model number

Pendants for VE-SeriesSolenoid Valves

When ordering Enerpac VE-Series solenoid valve, thependant must be ordered

separately. Pendant connection to beplugged into electric box of pump.

To be used with solenoid valve:

PendantModel Nr.

VC-4, VC-4L, VC-20, VC-20L1) VC-4L and VC-20L only

VM43, VM43L1) for VM43L only

� adjustable relief valve� auxiliary ports

VC-20 2)

VC-20L 2)

VE43

2,9

4,7

9,3

127

VC-4 2)

VC-4L 2)

2,9

4,7

VM43L 4,9

VM43 3,1

3576

114 1)

19

1/4"-20UNC (2x)

17

130

3/8"-18NPTF

76

144

184

1)38

1)

GPGB

130

1/4"-18NPTF

31

2

381)

B A3/8"-

18NPTF

89

1)14

618

41

ZCP-3VE43

VE43

Valve Applications

To see these valves used intypical hydraulic circuits, pleasesee our ‘Yellow Pages’.

Page: 114

V-91V-82 V-182 V-8F

V-10 V-17 V-42

V-66, V-66NV V-66F V-152, V-152NV V-161

22

603/8"-18NPTF

69

41

47

88

22

733/8"-18NPTF

47

41

98

25

32

37

64

641/2"-14NPTF

89

4,8

1/2"-14NPTF119

38

38

28101

31

3/8"-18NPTF30

66

38

50 19

73

41

3/8"-18NPTF

7 (2x)

22 51

10251

57893/8"-18NPTF 25

22 25

5789

111

51

253/8"-18NPTF

193 max.ø 38

79

38

1153/8"-18NPTF (3x)

22

893/8"-18NPTF

57

51

25

120

70

�

22

601/4"-18NPTF

69

41

47

88

140

Hydraulic Technology WorldwidePressure and Flow Control Valves

• All valves are rated for 700 bar operating pressure• All valves feature NPTF porting to insure against leakage at

rated pressure• All valves are painted, coated, or plated for corrosion

resistance • Viton® seals (in V-66NV and V-152NV) for high temperature

applications, nickel-plated for maximum corrosion resistance

From left to right: V-152, V-66, V-82, V-161, V-42, V-17

Valve dimensions in mm

Your HydraulicControl Solution

� The V-152 pressure relief valve limits thepressure or force developed in the hydraulicsystem.

AP

Pressure and Flow Control Valves

VSeries


700 bar

Needle ValveV-82V-182V-8F

Snubber ValveV-91

Auto Damper®

ValveV-10

Check ValveV-17

Pilot OperatedCheck ValveV-42

Manually OperatedCheck ValveV-66, V-66NV *V-66F

Pressure Relief ValveV-152V-152NV *

Sequence ValveV-161

Hydraulic Symbol

V-82: To control cylinder speed. Can also be used as shut-off valvefor temporary load holding. 3/8" NPTF female ports.V-182: Same as V-82, but with

1/4" NPTF female ports. Also suitablefor gauge snubbing (also V-82).V-8F: Like V-82, but with very finemetering for precise flow control.Not recommended as shut-off valve.

V-91: Infinitely adjustable formetering oil out of a gauge toprevent snapping of gauge pointerwhen load or pressure is suddenlyreleased. Also suitable as shut-off

valve to protect the gauge duringhigh cycling applications. 1/2" NPTF

male and female threads for use withGA-1, GA-2 or GA-4 gaugeadaptors.

V-10: To be used when gaugepressure must be monitored duringhigh cycle applications. Creates aflow resistance when load isreleased suddenly.

No adjustments are necessary. 1/2" NPTF male and female threads foruse with GA-1, GA-2 or GA-4 gaugeadaptors.

V-17: Ruggedly built to resist shockand operate with low pressure drop.Closes smoothly without pounding. 3/8" NPTF female ports.

V-42: Can be mounted at thecylinder to hold the load in case ofsystem pressure loss. Normally usedwith double-acting cylinders wherepilot port receives pressure from a

Tee-fitting in the cylinder retract line.3/8" NPTF female ports.Pilot presure ratio 14% (6,5:1).

V-66, V-66NV: For load holdingapplications with single and doubleacting cylinders. Valves allow oil toflow back to tank when cylinderretracts. V-66NV with Viton seals,

nickel-plated.V-66F: Similar to V-66, but with veryfine metering capability for preciseflow control. V-66F is not designedfor load holding.

V-152: Limits pressure developed by the pump in hydraulic circuit, thuslimiting the force imposed on othercomponents. Valve opens wheneverpreset pressure is reached.

To increase pressure setting, turnhandle clockwise. Includes:• 0,9 m return line hose kit, • ±3% repeatability, • 55-700 bar adjustment range.

V-161: To control oil flow to asecondary circuit. Flow is blockeduntil system pressure rises to the V-161 setting. When this pressurelevel is reached, the V-161 opens to

allow flow to the secondary circuit. Apressure differential is alwaysmaintained between the primary andsecondary circuit. Min. operating pressure: 140 bar.

Valve Type and Model Number Description

Premounted Manifolds

For two or four portmanifolds with integralflow control valves, seethe manifold page of the

System Components section.

126Page:

Fittings

For additional fittingssee the fitting page ofthe System Componentssection.

www.enerpac.com 141

Page: 127

* See page 62 for more information about products for use in high temperature and extreme environment applications.

E

P

N

O

H

K

300

D

M

FG

BC1000

A

J

Hydraulic Technology WorldwideEnerpac Hydraulic Presses

The exclusive “Hydrajust”bed positioning is standardon 50, 100 and 200 ton VLP-Series workshop presseswith double-acting cylinder,allowing adjustment of thelower bed.

Moveable pumptable onpresses with electric pumpsallow for easy side loading oflarge workpieces.

Optional “V-blocks” forpositioning of complex parts,are designed with high-strength steel for long life.

ENERPAC Hydraulic Presses are available in

a variety of capacities and sizes. The press

frames are welded for maximum strength and

durability. Strong frames and powerful high-

pressure hydraulics will provide years of

dependable service in many applications.

Enerpac Presses are available in Bench,

C-Frame, Arbor, Workshop and Roll-Frame

models.

For safety reasons, all Enerpac presses with air

and electric-drive pumps can be supplied with

hand operated valves. This allows operation

only when the valve handle is hand-held in the

appropriate position. Once released, the valve

automatically returns to the centre (hold)

position.

142

These Press features increase productivity andbroaden the range of applications:

J

F

B

D

CG

A

J

E

H

�

�

�

�

�

�

�

E

P

N

OH

K

300

D

M

FG

B C10

00

A

J

143

Press Section Overview

Capacity

ton(kN)

Press type and functions Serie Page

In order to fully complywith CE regulations, some presses must beequipped with specific

safety components, such as springcentered valves, two-hand controldevices or others.

Available in capacities from10 to 200 ton, each Enerpacpress consists of three basichigh quality components: apress frame, a power sourceand a cylinder.

Welded FrameAll presses feature a weldedsteel frame for optimumstrength. The larger modelsinclude features likeworkpiece side-loading andheight adjustment of thelower bed.

Power SourceDepending on the productionrequirements, Enerpacpresses can be powered bymanual, air-hydraulic andelectric-drive power sources.

CylinderDepending on the application,double-acting cylinders offerincreased efficiency. Checkout the Selection Charts forthe press best suited for yourneeds.

GaugeAll Workshop presses andRoll-Frame Presses featurean easy to monitorpressure/force gauge forincreased safety.

Workshop Presses

Roll-Frame Presses

C-Clamp Presses

Arbor Presses

Press AccessoriesPress Speed Chart

Tension MetersLoad Cells

www.enerpac.com

IMPORTANT!

The frameworks of theworkshop presses areexclusively designed for

pressing operations, not for pulling.For pulling applications please contactEnerpac.

Bench Presses

VLP 14425-200(232-1995)

BPR

A

A

VB, AIPL

TMLH

146

148

148

150

151

50-200(498-1995)

5-20(45-178)

10-30(101-295)

10-200(101-1995)

900-90.000 kg

VLP 14410(101)

�

VLP-106P142VLP-106PAT1VLP-256P392VLP-256PAT1VLP-506P802VLP-506ZE5SVLP-506ZE5CVLP-5013ZE5SVLP-1006ZE3CVLP-1006ZE3SVLP-10013ZE3SVLP-20013ZE4S

10(101)

25(232)

50(498)

100(933)

200 1)

P-142PATG-1102NP-392PATG-1102NP-802ZE5410SW-SZE5410CW-SZE5410SW-SZE3410CWZE3410SWZE3410SWZE4420SW

•

•

•

•••••

•

•

•

•

•••

•••••••

•

•

43043012251225994994 994 994 989 989 989 1340

43243251051010001000100010001000100010001220

RC-106RC-106RC-256RC-256RC-506RR-506RR-506RR-5013RR-1006RR-1006RR-10013RR-20013

•••••••

155155159159159155155333168168333333

•••••

68

98

68

98

70

90

90

90

90

90

90

90

8

8

8

8

8

34

34

34

34

34

34

34

1025 50

100200

VB-10VB-25VB-501VB-101A-200

150

144

Hydraulic Technology WorldwideVLP-Series, Bench and Workshop Presses

No Workshop cando without one

From left to right: VLP-506ZE5S, VLP-1006ZE3S, VLP-106P142, VLP256PAT1

Press Model Number

PressCapacity

ton(kN)

Power Source

Pump Type Valve Type

� SELECTION CHART

MaximumDaylight (mm)

Man. Elec. Air Man. Elec.

Pump Model Nr.

CylinderModel Nr.

Optional V-Blocks

To facilitate positioning ofpipes and bars, or placedupside-down, to serve as aconvenient worktable.

Featuring precise fit into the pressbolster. Each model number includestwo V-blocks.

Stroke

(mm)

Cylinder

• Quality welded frame for maximum strength and stability• Optimum daylight and bed width• With hand pump, air or electric driven power source• Single or double-acting GOLDEN RING DESIGN cylinders• Standard glycerine filled gauge with scale reading in kN/bar• Moveable pump table on presses with electric pump allows

for easy side loading for large workpieces• Height adjustment of lower bed on 25 ton press with a winch• Unique “Hydrajust” bed positioning device on 50, 100 and 200

ton press with double-acting cylinder allows adjustment ofthe lower bed

= Single-Acting = Double-Acting

Page: Page:

To be usedwith VLP-press

ton

V-BlocksModel Number

1) 1995 kN

Centered Manual Valves

Manual 3-position valves onelectric pumps supplied onVLP-Series pressesautomatically move to the

tandem centre position for safetyreasons.

Vertical Horizontal

Page:

145

E

P

N

O

H

K

300D

M

FG

BC

1000

A

JJ

C

333

B

A

1120

M

E

N

O

K

H400

D 200

P

FG

N

O

H

K

PD

140

EFG

J

BC

M

770

A

A

N

K

JH

EG

B227

A

VLP-106P142VLP-106PAT1VLP-256P392VLP-256PAT1VLP-506P802VLP-506ZE5SVLP-506ZE5CVLP-5013ZE5SVLP-1006ZE3CVLP-1006ZE3SVLP-10013ZE3SVLP-20013ZE4S

{2,5} *10,0

{3,4} *5,0

{5,5} *4,14,14,17,77,7 7,75,2

{0,6} *1,8

{0,7} *0,8

{0,3} *3,93,93,90,70,70,70,5

110110260260290290290290400400400553

4954

165161595675660700962970993

1992

GF-10BGF-20BGF-50BGF-871BGF-200B

GA-4GA-2GA-2GA-3GA-3

102550100200

A

8080140140250250250250340340340233

B

––

510610560560560560560560560560

C

––

32323232323240404076

D

4324325105109909909909909909909901220

E

––

63063012001200120012001240124012401620

F

54254270070013601360136013601400140014001740

G

620620

162216221879187918791879187918791879 2285

H

748748

1740174018791879187920421885188520502370

J

430430370370244244244244 239239239 377

K

––

140323425425 425 425 425 425 425 425

M

8080

212212540540540540540540540453

N

––

10701070 1290129012901290129012901290 1415

O

––

122122150150150150150150150254

P

128 150

145

Press Model Number

Bench and Workshop Presses

VLPSeries

Capacity:

10-200 tonMaximum Daylight x Width:

1340 x 1220 mmMaximum Operating Pressure:

700 bar

Dimensions (mm)Speed (mm/sec)*

RapidAdvance

Pressing

(kg)

* {…} = advance speed in mm per handpump stroke.

Press Gauges

All presses include a gaugeand gauge adaptor,matching the press capacity.

PressCapacity

ton

AdaptorModelNumber

Gauge Model Number

VLP 25 ton VLP 50 and 100 ton VLP 200 ton

VLP 10 ton Bench

Page:

“Hydrajust”Bed PositioningAllows verticaladjustment ofthe lower bed onthe 50, 100 and

200 ton VLP press.

The “Hydrajust”bed positioning isnot designed to

withstand full cylindercapacity, only to be used forbed adjustment.

www.enerpac.com

Page:

IMPORTANT! The frameworks ofthe workshop presses areexclusively designed for pressing

operations, not for pulling. For pullingapplications please contact Enerpac.

�

146


• Quality welded frame for maximum strength and long life• Frame rolls easily on 4 steel roller bearings• Exclusive ‘Hydra-Lift’ bolster for effortless adjustment of

the vertical daylight• Roller head design is standard to allow lateral movement

and locking of the cylinder up to 300 mm left or right ofcentre

• All models in the quick selection chart have been matchedto an electric pump, double-acting cylinder, hose andgauge, offering the complete package

• Roll-Frame design features a stationary bed with the abilityto support heavy loads

Shown: BPR-5075

BPR-Series, Roll-Frame Presses

Double-ActingCylinder

Press ModelNumber

VerticalDaylight

A(mm)

Maximum Bed

WidthE

(mm)

PressCapacity

ton (kN)ModelNumber

ModelNumber

Stroke

(mm)

RapidAdvance

Pressing

Speed

(mm/sec)

Electric Pump

Expert DesignedVersatility

Page Page

Optional V-Blocks

These V-Blocks aredesigned for easy fixturing ofround stock and other non-uniform materials. Featuring

precise fit into the press bolster.

Page:

Cylinder adjustment

Cylinder adjustment allowshorizontal side to sidecylinder positioning.

Hydra-Lift

Allows easy, effortlessdaylight adjustment.Standard on all Roll-Framepresses.

Page:

min. max.

94210481295

152159279

BPR-5075BPR-10075BPR-20075

7308891219

50 (498)100 (933)200 (1995)

RR-5013RR-10013RR-20013

ZE5420SW-SZE3420SWZE4420SW

333333330

4,17,75,2

3,90,70,5

90

90

90

34

34

34

150

150

AB

CM

K

N

GJ H

L

E

F

D

147

Roll-Frame Presses� An BPR-20075 Roll-Frame Press is used to remove a large shaft from this pillow-block

assembly. The Roll Frame design allows this heavy part to be safely loaded with anoverhead crane.

(kg)A

(min.-max.) B

Roll-Frame Press Dimensions (mm)

BPRSeries

Capacity:



700 bar

Gauges

All press models include agauge and gauge adaptor,matching the press capacity:

For more information on gauges, pleaserefer to the System Components section.

Page:

PressCapacity

ton

AdaptorModelNumber

Gauge ModelNumber

C D E F G H J K L M N

Press ModelNumber

www.enerpac.com

IMPORTANT!

The frameworks of thepresses are exclusivelydesigned for pressing

operations, not for pulling. For pullingapplications please contact Enerpac.

GF-50BGF-871BGF-200B

GA-2GA-3GA-3

50100200

152-942159-1048279-1295

526673984

971965933

264222254

7308891219

93311431626

127146232

142016052150

162616762197

203203203

270270381

762813915

287030213200

91717674186

BPR-5075BPR-10075BPR-20075

128

�

148

Hydraulic Technology WorldwideA-Series, C-Clamp and Arbor Presses

C-Clamp Press• 5, 10 and 20 ton capacity • Operational in all positions

Arbor Press• 10 and 30 ton capacity• Foot mounting holes for horizontal or vertical positioning• Machined working surfaces for easier fixturing• Slotted back to simplify loading and unloading of

longer parts

Shown from left to right: A-220, A-330 and A-310

C-Clamp

Arbor

Cylinder Model Number *

Press Type

Press ModelNumber

Maximum Vertical Daylight

(mm)

Maximum Bed

Width

(mm)

PressCapacity

ton (kN)

5 ton RC-cylinder*10 ton RC-cylinder*25 ton RC-cylinder**10 ton RC-cylinder*RC-308*

Push Pin A-183

For applications requiringprecision pressing, such asshaft removal and insertion.This attachment fits 10 ton

cylinders and requires the use of athreaded adaptor saddle (A-13).

Smooth Saddle A-185

For pressing applications ofdelicate parts, such asaluminium castings, thissaddle decreases surface

marks during the pressing application.Requires 10 ton cylinder and threadedadaptor saddle (A-13).

The StandardWorkshop Tools

Page:

Page:

10 ton Bench Presses

For 10 ton VLP-Series BenchPresses selection see:

Page:

� A-310 Abor Press used for compacting powder at 10 ton.

* Recommended cylinder must be ordered separately.

** Must be limited to 20 ton.

165228305227260

A-205A-210A-220A-310A-330

515770

135178

5 (45)10 (101)20 (178)10 (101)30 (295)

8

8

8

8

8

144

170

H

M

E

N

O

8,6(8x)

A

F

291 (A-310)375 (A-330)

D

LJ

K

C

B

12,7G

1/2"-18UN59

J

FB

D

C

G

A

K

E

H

149

C-Clamp and Arbor Presses

Press ModelNumber

(kg)A

Press Dimensions (mm)

B C D E F G H J K L M N O

For high-cycle productionapplications, the C-Clampand Arbor presses shouldbe limited to 50% of theircapacity.

ASeries

Capacity:



700 bar

� A perfect example of the force and versatility of the Enerpac A-220 C-Clamp press.

Top View Working Surface

www.enerpac.com

Hydraulic Cylinders

Cylinders for C-Clamps andArbor Presses must beordered separately.

Page:

Hydraulic Pumps

Pumps for C-Clamps andArbor Presses must beordered separately.

Page:

A-205A-210A-220A-310A-330

291406540414557

203283346281353

165228305227260

95152152152152

7383108135178

2626266363

517695

122140

6664701925

25414497

165

–––

175203

–––

6567

–––

5498

–––

219276

717382786

11/2-16 UN

21/4-14 UN

35/16-12 UN

21/4-14 UN

35/16-12 UN

A-205, A-210, A-220 A-310, A-330

7

67

150

Hydraulic Technology WorldwidePress Accessories, Press Speed Chart

PressCapacity

ton(kN)

CylinderLoad

Hand Pumps Electric Pumps Air Pumps

mm of plunger travel per handpump stroke

Two speed Single-speed Two speed Two speed

At 6,9 barair pressure

No loadLoadNo loadLoadNo loadLoadNo loadLoadNo loadLoad

Note: Values are approximate. Cylinder speed may vary in actual application.See page 117 in the yellow pages for speed of other combinations with pump and cylinder.

� PRESS SPEED CHART

V-Blocks 10 ton Bench VLP-Presses25 ton Workshop VLP-Presses50 ton Workshop VLP-Presses100 ton Workshop VLP-Presses200 ton Workshop VLP-Press200 ton BPR-Roll-Frame Press

• Facilitate positioning ofpipes and bars

• All V-Block model numbersinclude 2 V-blocks.

Description Press Type andCapacity

ModelNumber

Features

mm of plunger travel per second

Hydra-Lift

“Hydrajust”BedPositioning

CenteredManualValves

Two-Push-ButtonControl

50 and 100 ton BPR-Roll-FramePresses200 ton BPR-Roll-Frame Press

50 ton Workshop VLP-Presses100 ton Workshop VLP-Presses200 ton Workshop VLP-Presses

On VLP-Series WorkshopPresses equiped with electricpumps with manual valves

All press models with electricoperated valves

• Allows easy, effortlessdaylight adjustments

• Includes accessory chain.

• Allowing effortless daylightadjustment by moving thelower bed up and down

• Can be used with pressesequipped with double-acting cylinder.

• The handle of the manual3-position valve willautomatically move to thetandem centre positionwhen not operated.

• Two hand operation of thepress for maximumoperator safety

• Call Enerpac for detailedinformation.

ZE-SeriesPumps

10(101)

25(232)

50(498)

100(933)

200(1995)

2,50,6––––––––

P-142 PATG-1102N

VB-10VB-25VB-501VB-101A-200A-200R

IPL-R100

IPL-R200

VHJ-50VHJ-100BSS-5380

–

P-392 P-802

ZE5410SW-SZE5410CW-SZE5420SW-S

7,81,73,40,7––––––

––––

5,50,3––––

––––

4,13,9––––

ZE3410SWZE3420SW ZE4420SW

––––––

7,70,7––

––––

20,81,9

11,11,05,20,5

10,01,85,00,8––––––

�

DA

B

15

C

G (2x) EF

G F

A

D

1/2"-13UNC

CB

E

5/8"-11UNC

151

Tension Meter and Load CellsShown: LH-102 and TM-5 (in middle)

TMLHSeries

Capacity:

900 - 90.000 kgAccuracy, % of full scale:

±2%

Tension Meter TM-5• Accuracy ±2% of full scale• Zinc and bronze plated to resist corrosion• Dual-range readout in kilograms and pounds• Cushioned metal case provides safe storage and

transport

Load Cells LH-Series• Accuracy ±2% of full scale• Swivel loading pad reduces eccentric loading for

improved accuracy• Maximum indicating pointer reading pre-selected forces

or to maintain maximum force readings• Dual-range readout in kilograms and pounds

LH-Series

Direct MountedDirect Mounted Load Cell

Remote Mounted with 0,6 m Hose

Remote Mounted with 1,8 m Hose

ModelNumber

Gauge Capacity MinimumReading

GaugeIncrements

A B C D E F G

Dimensions (mm)

(kg)(kg) (kg)

Type

(lbs) (lbs)

www.enerpac.com

(lbs)

10.0002.00010.0002.00010.00020.00050.000100.000200.000

500100500100500

1.0003.0005.00010.000

10020

10020

100200500

1.0002.500

1207777777777

101132158

247444444444469

101127

236575757575785

127158

506060606060606060

93101101147147147147147147

22215215846846846

209421352166

19 1/4"- 20, 44,5 BC

1/4"- 20, 44,5 BC

1/4"- 20, 44,5 BC

1/4"- 20, 44,5 BC

1/4"- 20, 44,5 BC

3/8"- 24, 63 BC

3/8"- 24, 89 BC

3/8"- 24, 102 BC

TM-5LH-10LH-50LH-102LH-502LH-1002LH-2506LH-5006LH-10006

4.500900

4.500900

4.5009.00021.00045.00090.000

10020

10020

100200500

1.0001.000

1.000200

1.000200

1.0002.0005.0005.000

10.000

TM-5

AF

AD

B

H

G

C

152

Hydraulic Technology WorldwideHydraulic and Mechanical Pullers

ENERPAC offers a complete line of pullers

with the widest range of sizes, capacities and

styles. Whether your application requires

mechanical, hydraulic or the patented Posi Lock®

system, Enerpac can satisfy your requirements.

Made of high strength steel alloys, you can

depend on Enerpac pullers to provide years of

trouble-free operation, even in the harshest

environments.

Hydraulic Pullers

These hydraulic pullers eliminate time-consuming and unsafe hammering,heating or prying. Damage to parts isminimized through the use of controlledhydraulic power.

Posi Lock® Pullers

The puller that meets the safetychallenge. A control cage holds thepulling jaws securely in workingposition. This patented feature reducesthe possibility of the puller jaws slipping

off the work surface, thereby increasing productivity andtool life and reducing dangerous situations for the user.The Posi Lock® feature is available in a mechanical orhydraulic version.

Always wear SafetyGoggles while usingpullers.

WARNINGDo not exceed 50% of therated puller capacity whenusing a double crosshead

(2 griparms) or when using puller legsin combination with bearing pullerattachment.

�

B

153

Master Puller SetsMax. Reach: 252 - 700 mmMax. Spread: 250 - 1100 mm

Puller Function Capacityton

Page

When selecting a puller it isimportant to consider 3basic specifications:

1. The Capacity:

is the amount of force thepuller is capable ofproducing.Typically, the capacityrequired for a job can bedetermined by using theshaft diameter of the partbeing pulled.For manual pullers, thecenter bolt diameter of thepuller should be at least halfthe diameter of the shaftbeing pulled from.For hydraulic pullers, thecapacity in tons should be0,28 to 0,4 times the shaftdiameter in mm. Use thefollowing chart:

Shaft PullerDiameter Capacity

0 - 25 mm 10 ton25 - 50 mm 20 ton50 - 89 mm 30 ton89 - 140 mm 50 ton

2. The Reach:

is the distance between thebottom of the base and thejaw flats. The puller’s reachmust equal or exceed thesame distance of the partbeing pulled.

3. The Spread:

is the distance between thejaws. The puller’s spreadneeds to be greater than thewidth of the part beingpulled.

Puller Section Overview

�

�

�

�

�

�

�

Puller Type Series

Grip Puller SetsMax. Reach: 249 - 700 mmMax. Spread: 50 - 580 mm

Cross Bearing PullerSetsMax. Reach: 354 - 863 mmMax. Spread: 266 - 570 mm

Bearing Cup PullersMax. Reach: 110 - 145 mmMax. Spread: 26 - 359 mm

Bearing PullersMax. Width: 110 - 264 mmMax. Spread: 10 - 245 mm

Posi Lock® MechanicalPullersMax. Reach: 101 - 355 mmMax. Spread: 12 - 635 mm

Posi Lock® HydraulicPullersMax. Reach: 203 - 355 mmMax. Spread: 304 - 635 mm

Posi Lock® HydraulicPullersMax. Reach: 1219 mmMax. Spread: 190 - 1778 mm

www.enerpac.com

1548-50 BHP

8-50

8-50

8-50

8-50

2-40

10-50

BHP

BHP

BHP

BHP

EPEPPEPXEPPMI

EPHEPHREPHS

155

156

157

157

158

162

EPH 165100

��

��

10203040

�

154

Hydraulic Technology WorldwideBHP-Series, Master Puller Sets

8 tonMaster Puller Set Capacity * 20 ton 30 ton 50 ton Page:

Included Hydraulics Set Weight �

• Hand Pump • Cylinder • Saddle• Hose• Gauge • Gauge Adaptor

Included PullersGrip PullerCross Bearing Puller Bearing Cup PullerBearing Puller

• Case

Model Number �

Multi PurposePuller Set

Shown: Master Puller Set BHP-3751G

• Supplied with a full hydraulic set including pump, hose,cylinder, gauge, gauge adaptor and wooden case

• All Master Puller Sets include a Grip Puller, a CrossBearing Puller, a Bearing Cup Puller and a Bearing PullerAttachment

• High quality, forged steel components provide superiorreliability and service

• Sets include speed crank and adjusting screw for fastcontact to work before hydraulics are applied.

Maintenance engineers throughoutthe industry greatly appreciate the

Enerpac Master Puller sets �

� SELECTION CHART

1) Includes Adaptor FZ-1630.* See warning on this page.



Visit the Products section ofour web site for moreinformation and product

selection charts regarding puller sets andindividual puller component parts.www.enerpac.com

BHP-1752 1) BHP-2751G BHP-3751G BHP-5751G

37 kgP-142

RWH-121–

HB-7206QBGF-120B

GA-4

BHP-1762BHP-1772BHP-180BHP-181

CM-6

90 kgP-392

RCH-202HP-2015HC-7206GF-813B

GA-3

BHP-252BHP-262BHP-280BHP-282CW-350

172 kgP-392

RCH-302HP-3015HC-7206GF-813B

GA-3


298 kgP-80

RCH-603HP-5016HC-7206GF-813B

GA-3


68-71 28 29

122 128 134

155 156 157 157

10

�

155

Model Number �



Grip Puller Model Number �

Maximum Spread (mm) 2-jaw3-jaw

Maximum Reach (mm) 2-jaw3-jaw

Jaw (mm) ThicknessWidth

Adjusting Screw (mm) ThreadLength

Grip Puller Sets

20 ton8 ton 30 ton 50 ton

BHPSeries

Capacity:

8, 20, 30 and 50 ton

Spread:

249-1100 mm

Reach:

252-700 mm


700 bar

Grip Puller Set Capacity**

1) Includes Adaptor FZ-1630.* Grip Puller order number without hydraulics.** See warning on page 154.

� SELECTION CHART

Model Number BHP-251G:

includes Grip Puller BHP-252 and a fullhydraulic set. (Hand pump, cylinder,saddle, hose, gauge and gauge adaptor).

Model Number BHP-252:

includes Grip Puller mechanical partsonly, for use with your existinghydraulics.

• Precise hydraulic control allows fast, efficient and safepulling


• Available with and without full hydraulic set.

Shown: Grip Puller Set BHP-351G

Ordering Example

www.enerpac.com

BHP-251G56 kgP-392

RCH-202HP-2015HC-7206GF-813B

GA-3BHP-252*

4004993003002027

1"- 8 UNC

675

BHP-152 1)

22 kgP-142

RWH-121–

HB-7206QBGF-120B

GA-4BHP-1762*

2492492522521523

3/4"- 16 UNF

400

BHP-351G91 kgP-392

RCH-302HP-3015HC-7206GF-813B

GA-3BHP-352*

5938003873872438

11/4"- 7 UNC

795

BHP-551G160 kgP-80

RCH-603HP-5016HC-7206GF-813B

GA-3BHP-552*

89911007007003039

15/8"- 5.5 UNC

975

20

3040

�

156


Model Number �



Cross Bearing Puller 2) Model Number �

Spread (mm) MaximumMinimum

Reach (mm) MaximumAdjusting Screw (mm) Diameter

LengthLeg (mm) Length

LengthLengthLength

Upper Leg Ends (mm) ThreadLower Leg Ends (mm) ThreadBearing Cup Puller 2) Model Number �

Bearing Puller 2) Model Number �

• Wooden Case

Cross Bearing Puller Sets


• Precise hydraulic control allows fast, efficient and safepulling


1) Includes Adaptor FZ-1630.2) Can be ordered separately without hydraulic components, see next page.

Shown: Cross Bearing Puller Set BHP-361G

Cross Bearing Puller Set Capacity

� SELECTION CHART

BHPSeries

Capacity:

8, 20, 30 and 50 ton

Spread:

266 - 570 mm

Reach:

354- 863 mm


700 bar

Visit the Products section ofour web site for moreinformation and product

selection charts regarding puller sets andindividual puller component parts.www.enerpac.com

BHP-261G62 kgP-392

RCH-202HP-2015HC-7206GF-813B

GA-3BHP-262

351139571

1"- 8 UNC

675239419571114

3/4"- 16 x 255/8"- 18 x 25

BHP-280BHP-282CW-166

BHP-162 1)

26 kgP-142

RWH-121–

HB-7206QBGF-120B

GA-4BHP-1772

266106462

3/4"- 16 UNF

400105354

––

3/4"- 16 x255/8"- 18 x 25


BHP-361G121 kgP-392

RCH-302HP-3015HC-7206GF-813B

GA-3BHP-362

454179711

11/4"- 7 UNC

795203457711

–1-14 x 351-14 x 27BHP-380BHP-382CW-350

BHP-561G185 kgP-80

RCH-603HP-5016HC-7206GF-813B

GA-3BHP-562

570220863

15/8"- 5.5 UNS

975609863

––

11/4"- 12 x 3811/4"- 12 x 38


30

40

�

�

157

Bearing Cup and Bearing Pullers

Bearing Puller

Bearing Puller has wedgeshaped edges for placingpuller behind hard to reachbearings, gears, etc., where

clearance prevents direct application ofgrip puller arms.The Bearing Puller can be used with theCross Bearing Puller or the Grip Puller.


Spread** Max.Min.

Width** Thread

20 ton8 tonCapacity* 30 ton 50 ton

Model Number

* Read warning on this page** Dimensions are in mm.

Shown: BHP-380

Shown: BHP-382

Bearing Cup Puller

• Made of high strength steelalloy

• Easily adapted to CrossBearing Pullers for fast andefficient removal of the mostdifficult parts

• Adjustable to fit a variety ofbearings and seals

Bearing Puller

• Made of high strength steelalloy

• Wedge-shaped edges allowremoval of the most hard-to-grip components

• Easily adapted to CrossBearing Pullers for fast andefficient removal of the mostdifficult parts

Bearing Puller

Capacity *

� SELECTION CHART

� SELECTION CHART

Bearing Cup PullerModel Number

Spread** Max.Min.

Reach** Max.Center Screw Thread

BHPSeries

Capacity:

8, 20, 30 and 50 ton

Spread Range:

110 - 359 mm

Maximum Reach:

110 -145 mm


700 bar



� Bearing Cup Puller shownwith Crosshead PullerAttachment.

Bearing Puller shown withCrosshead Puller

Attachment. �

www.enerpac.com

* See warning on this page.

BHP-28022025140

1"- 8 UNC

BHP-18011026110

3/4"- 16 UNF

BHP-38035950

14511/4"- 7 UNC

BHP-58035950

14515/8"- 5.5

BHP-2821309

1505/8"- 18 UNF

BHP-18110425126

5/8"-18 UNF

BHP-38224517

2641"- 14 UNS

BHP-58224517264

11/4"-12 UNF

�

EP-Series, Posi Lock® Mechanical Pullers

158


Shown from left to right: EP-206, EP-108

• Patented ‘Safety Cage’ jaw retention system• Roll threaded shafts for less effort when applying high

torque• Slim tapered jaws for improved gripping in tight spots• Available in 2 and 3 jaw design and inside and outside

pulling configuration• More efficient pulling, as one man can do the job where

manual pullers often require two operators

� Positioning an EP-1043-jaw puller on theaccessory drive of adiesel engine.

For Safer and Faster Pulling

Application Tip

Because of the uniquesafety cage design, PosiLock® pullers will grip onsurfaces where normal

pullers would slip off; e.g. taperedbearings.

Shaft Attachments

Shaft protectors andextenders are live centersthat fit over the standardpuller shaft for tip protection

and additional reach.

Long Jaws

Long Jaws are used toincrease the reach andspread of manual pullers.They maintain the same

pulling capacity as the standard jaws,but reduce clamping force to 25%.

Page:

Page:

161

161

Numberof

Jaws

Posi Lock® Mechanical Grip Pullers

159

1 Patented ‘Safety Cage’ guidesjaws, holding them securely ontothe part.

2 Durable forged jaws providepositive grip.

3 Jaw head provides pivot andreaction point for jaws.

4 Pin, for easy jaw removal andreplacement.

5 T-handle provides control of thepuller jaws.

6 Drive bolt with rolled threads forincreased force with reducedinput torque.

7 Snap-ring retains cage to drivebolt and provides quick removalfor easy service.

EPEPPMISeries

Capacity:

2 - 40 ton

Spread Range:

12- 635 mm

Maximum Reach:

101- 355 mm

Spread

(mm)min. - max.

MaximumReach

(mm)

Capacity

ton (kN)

Center BoltDiameter

(mm)

Numberof

Jaws

ModelNumber

(kg)

Spread

(mm)min. - max.

MaximumReach

(mm)

JawStyle

Jaw Length

(mm)

ModelNumber

(kg)

StandardLong

StandardLong

� QUICK SELECTION CHART INTERNAL PULLERS

� QUICK SELECTION CHART EXTERNAL PULLERSFor quick technical information see next page.


Visit the Products section ofour web site for moreinformation and productselection charts regarding

puller sets and individual pullercomponent parts.www.enerpac.com

www.enerpac.com

Application Tip

In determining the correctmanual puller capacity foryour application, use thefolllowing rule:

The center bolt diameter of the pullershould be at least 1/2 the diameter of theshaft being pulled on.

Example:

A part being pulled from a shaft with adiameter of 38 mm would require a pullerwith a center bolt diameter of at least 19 mm.

Internal Posi Lock® Puller

Posi Lock® Pullers

232323232323

2 (17)

5 (45)

6 (53)

10 (89)

12 (106)

17 (151)

14 (124)

20 (178)

25 (222)

30 (267)

35 (311)

40 (356)

EP-204EP-104EP-206EP-106EP-208EP-108EP-210EP-110EP-213EP-113EP-216EP-116

EPPMI-6

101101152152203203245245304304355355

12 - 12712 - 12712 - 17812 - 17819 - 30419 - 30425 - 38125 - 38163 - 45763 - 45776 - 63576 - 635

141416162020202029293131

1,41,83,23,65,46,45,97,3

17,220,025,830,8

168218

14 - 10125 - 133

168218

3,93,9

3

H

A

C

B

F

G

E

J

B

C

AF

E

G

H

EP-Series, Posi Lock® Mechanical Pullers

160


Numberof

Jaws

Spread

(mm)min. - max.

MaximumReach

(mm)

Capacity

ton (kN)

Center Bolt

Diameter

(mm)

MaximumTorque

(Nm)

Slide-Hammerweight

(kg)

Numberof

Jaws

ModelNumber

Spread

(mm)min. - max.

MaximumReach

(mm)

JawStyle

Jaw Length

(mm)

ModelNumber

StandardLong

StandardLong

� QUICK SELECTION CHART INTERNAL PULLERS

� QUICK SELECTION CHART EXTERNAL PULLERS

Jaw Tip Detail

Slide Hammer

2 and 3 Jaw External PullerEP-Series

Internal PullerEPPMI-6

� EP-204 2 jaw puller positioned to pull a waterpump.



3

232323232323

2 (17)

5 (45)

6 (53)

10 (89)

12 (106)

17 (151)

14 (124)

20 (178)

25 (222)

30 (267)

35 (311)

40 (356)


EPPMI-6

101101152152203203245245304304355355

12 - 12712 - 12712 - 17812 - 17819 - 30419 - 30425 - 38125 - 38163 - 45763 - 45776 - 63576 - 635

141416162020202029293131

2754

102176203298237373644814

10851153

168218

14 - 10125 - 133

168218

1,11,1

Posi Lock® Mechanical Grip Pullers

161

Spreadmin. - max.

A

Overall Length

B

Max.Reach

C

Jaw Width

F

CenterBolt

Diam.

E

TipClearance

G

Tip Depth

H

HexSocket

Size(inch)

J

Note: Overall length (B) is dependent on position of center bolt.

ModelNumber

Spreadmin. - max.

A

Overall Length

B

Max.Reach

C

Jaw Width

F

Slide Rod Dia.

E

TipClearance

G

Tip Depth

H

ModelNumber

EPEPPMISeries

Capacity:

2- 40 ton

Spread Range:

12- 635 mm

Maximum Reach:

101- 355 mm

Dimensions (mm)

Dimensions (mm)

www.enerpac.com

Shaft Attachments

Shaft protectors andextenders are livecenters that fit overthe standard pullershaft for tip protectionand additional reach.

Long JawsLong Jaws are used toincrease the reach andspread of pullers. Theymaintain the same pullingcapacity as the standardjaws, but reduce clampingforce to 25% of rating.

Length

(mm)

Dia-meter

(mm)

IncreasesCenter Bolt

Length(mm)

Order: ModelNumber

Spread(mm)

min. - max.

Max.Reach(mm)

Order: Model Number

* for EPPMI-6 only Optional accessories

ShaftProtectors

ShaftExtenders

Long Jaws





12 - 12712 - 12712 - 17812 - 17819 - 30419 - 30425 - 38125 - 38163 - 45763 - 45776 - 63576 - 635

141416162020202029293131

151519192222252531313636

4,14,18,18,16,46,46,46,412,712,713,513,5

4,64,66,16,19,19,19,19,19,79,7

11,711,7

7/8"7/8"

11/16"11/16"11/8"11/8"11/8"11/8"

111/16"111/16"113/16"113/16"

245 - 323245 - 323323 - 476323 - 476412 - 615412 - 615489 - 736489 - 736660 - 965660 - 965800 - 1155800 - 1155

101101152152203203245245304304355355

14 - 10125 - 133

736787

168218

14,214,2

88

3,07,6

1,54,6

EPPMI-6

25503150315050

19192222252535

9381238123821

EPP-4EPX-4EPP-6EPX-6EPP-10EPX-10EPP-1316

57 - 38138 - 55838 - 76250 - 96525 - 133

245400508635218

EP-11054EP-11054LEP-11354LEP-11654LEP-10554L*

EPP-4EPP-4EPP-6EPP-6EPP-10EPP-10EPP-10EPP-10EPP-1316EPP-1316EPP-1316EPP-1316

EPX-4EPX-4EPX-6EPX-6EPX-10EPX-10EPX-10EPX-10––––

––––EP-11054EP-11054EP-11054LEP-11054LEP-11354LEP-11354LEP-11654LEP-11654L

�

162

Hydraulic Technology WorldwideEPH-Series, Posi Lock® Hydraulic Pullers

MaximumSpread

(mm)

Capa-city

ton (kN)

Numberof

Jaws

ModelNumber*

Shown: EPHR-110

• Patented ‘Safety Cage’ jaw retention system• High force hydraulic system for effortless pulling of large

components• Slim tapered jaws for better gripping in tight spots• Available in 2 and 3 jaw design• More efficient pulling, as one man can do the job where

manual pullers often require two operators

High-Tech Pulling

Transport and Store

Conveniently stores andtransports hydraulic pullersand accessories. Order the EPT-2550 Storage

Cart and make your job easier to do!

* Cylinder is not included.



Application Tip

Because of the unique safetycage design, Posi Lock®

pullers will grip on surfaceswhere normal pullers would

slip off; e.g. tapered bearings.

� An EPHR-116, 50 tonhydraulic Posi Lock® pullereasily removes the maindrive gear from this metalforming brake press.

Long JawsUsed to increase the reachand spread of pullers. Theymaintain the same pullingcapacity as the standard jaws,

but reduce clamping force to 25%.

Page:

304304381381457457635635

EPH-208EPH-108EPH-210EPH-110EPH-213EPH-113EPH-216EPH-116

23232323

10 (101)

15 (142)

25 (232)

50 (498)

163

FA

D

B

H G

C

Ram Point Sets

Dimensions (mm)

163

Posi Lock® Hydraulic Grip Pullers

Spreadmin. - max.

A

Overall Length

B

MaximumReach

C

Jaw Length

D

Jaw Width

F

Tip Clearance

G

Tip Depth

H

Pump Sets

All Posi Lock Hydraulic PullerSets that include 230 VACpumps, will feature thefollowing components:

Components for 115 VAC pumps areavailable on request.

EPHSeries

Capacity:

10-50 ton

Spread Range:

19-635 mm

Maximum Reach:

203-355 mm


700 bar

2Jaw

Puller

3Jaw

Puller

� SETS SELECTION CHART

(kg)

Style SetModelNumber*

Capa-city(ton)

Basic Puller Cylinder Stroke

(mm)

PumpSet

PumpHoseGaugeAdaptor

EP-1EPump Set

EP-2EPump Set

* Standard set EPHS models shipped with 230 VAC pump.

ModelNumber*

Accessories 1)

Standard Standardincluded included Optional

Ram PointSets

Lift Plates

Long Jaws

www.enerpac.com

1) See next page for details.

19 - 30419 - 30425 - 38125 - 38163 - 45763 - 45776 - 63576 - 635

498498665665846846919919

203203245245304304355355

237237270270348348413413

7,47,411,211,212,912,915,015,0

6,96,99,19,19,79,7

11,711,7

6,47,3

10,011,321,325,040,845,4

EPHR208EPHS208EEPHR210EPHS210EEPHR213EPHS213EEPHR216EPHS216EEPHR108EPHS108EEPHR110EPHS110EEPHR113EPHS113EEPHR116EPHS116E

EPH-208EPH-208EPH-210EPH-210EPH-213EPH-213EPH-216EPH-216EPH-108EPH-108EPH-110EPH-110EPH-113EPH-113EPH-116EPH-116

RC-106RC-106RC-1510RC-1510RC-2514RC-2514RC-5013RC-5013RC-106RC-106RC-1510RC-1510RC-2514RC-2514RC-5013RC-5013

152152254254362362336336152152254254362362336336

–EP-1E

–EP-1E

–EP-1E

–EP-2E

–EP-1E

–EP-1E

–EP-1E

–EP-2E

10272238445387

12311282339485791

127

10101515252550501010151525255050

PUJ-1200EHC-7210G-2536L

–

ZE4210MEHC-7210G-2536LGA-3


(kg)



EPH-11054EPH-11054

EPH-11054LEPH-11054LEPH-11354LEPH-11354LEPH-21654LEPH-11654L

2222252531313636

General Purpose CylindersPosi Lock® Hydraulic Puller Accessories

� RAM POINT SETS SELECTION CHART




Fits Puller SetModel Number

Ram Point Set 1)

Model Number

Ram Points Included:

Flat Ram Points

Tapered Ram Points

Ram Point Adaptor

Ram Point Dimensions Diameter x Length (mm)

Long Jaws areoptionalaccessoriesand used foradded reachand spread.They have thesame loadcapacity asstandard jawswith 25% ofthe clampingforce.

� LONG JAW SELECTION CHART

164

Fits Puller Set Model Number

Model Number

Number of Jawsrequired

Spread

(mm)

Reach

(mm) (kg)

� EPHR-116 used to removeelectric motor pullies. Puller ispositioned using the Lift Plate.

� LIFT PLATE SELECTION CHART

Fits Puller Set Model Number

Model Number *

Thick-ness

(mm)

Dia-meter

(mm)

* Mounting screws included. Lifting plates are standard included with EPH-Series Pullers.


ø25 x 25ø25 x 76

–ø25 x 38ø25 x 89

––

ø38 x 57ø51 x 57ø51 x 102ø38 x 64ø51 x 64ø51 x 114

–

ø51 x 76ø70 x 76

ø70 x 127ø51 x 95ø51 x 95

ø70 x 140ø70 x 57

EPH-208, EPH-210EPH-108, EPH-110

EPH-213EPH-113

EPH-216EPH-116

EPH-155 EPH-257 EPH-508

EPH-208EPH-108EPH-210EPH-110EPH-213EPH-113 EPH-216EPH-116

EPH-11054EPH-11054EPH-11054LEPH-11054LEPH-11354LEPH-11354LEPH-11654LEPH-11654L

23232323

57 - 38157 - 38138 - 55938 - 55938 - 76238 - 76250 - 96550 - 965

246246401401508508635635

1,11,12,52,54,84,87,57,5

EPH-208EPH-108EPH-210EPH-110EPH-213EPH-113 EPH-216EPH-116


6,4 6,4 6,46,49,79,79,79,7

ø153ø153ø153ø153ø203ø203ø254ø254

1) Standard included in EPH-Series Posi Lock Pullers.

A1041 H

FG

CD

B

min. 673

max. 16901980

� EPH-1003E

EPHSeries

Capacity:

100 ton

Spread Range:

190-1778 mm

Maximum Reach:

1219 mm


700 bar

• Roller cart with power lift• Hydraulically actuated lift cylinder on cart extends puller

from ground to a height of 1,7 m• Adjustable jaw tips• Puller easily detaches from cart• Includes electric two stage pump with remote jog switch

for fingertip control of the removal process• Puller height range 673 to 1690 mm• Multiple pushing adaptors included

� The EPH-1003E quicklyand easily removes thisdrive sheave from its shaft.

Diameter(mm)

Pushing Adaptors

All Posi Lock® 100 TonHydraulic Pullers includefollowing pushing adaptors.

Length(mm)

Model Number

Numberof

Jaws

165

SpreadRange

(mm)

Capacity

ton(kN)

ModelNumber

Spread

A(mm)

OverallLength

B(mm)

Reach

C(mm)

JawLength

D(mm)

JawWidth

F(mm)

TipClearance

G(mm)

TipDepth

H(mm) (kg)


Posi Lock® 100 Ton Hydraulic Grip Pullers

898989

737483229

EPHT-1162EPHT-1163EPHT-1164

23

190 - 1778190 - 1778

100 (890)100 (890)

EPH-1002EEPH-1003E

190 - 1778190 - 1778

19551955

12191219

13461346

7676

8989

8989

771907

Enerpac Hydraulic Tools Hydraulic Technology Worldwide

ENERPAC offers an extensive range of dedicated tools

for a variety of specific and flexible applications.

Whatever your requirement… cutting, punching,

spreading or bending… you can be sure that Enerpac has

the correct tool to do your job safely and efficiently.

Featuring maintenance sets, machine lifts and load

skates, as well as hole punches, pipe benders and cable

cutters, Enerpac has the tools to ensure that even your

most demanding applications can be undertaken with

the highest degree of safety and accuracy.

Hydraulic System Set-up

Check out our ‘Yellow Pages’section for help on system set-

ups and valving configurations.

Page:

Pump and ToolSets

Most hydraulic tools in thissection are available insets, for a perfect tool-pump match.

166

Bolting Tools

More Enerpac Tools you willfind in our Bolting Toolssection in this catalogue.

Page:

114

186

�

�

�

�

�

�

�

�

�

�

�

167

Hydraulic Tool Section Overview

Tool type and functions SeriesCapacityton (kN)

Page

Maintenance Sets

PunchPunch-Pump Sets

Lifting Wedge

Machine Lifts

Load Skates

Industrial Storage Cases

Hydraulic WedgieSpread Cylinders

Hydraulic CutterheadsCutterhead-Pump Sets

Self-Contained Hydraulic Cutters

www.enerpac.com

Pipe BendersNominal Bore1/2 - 4 inch

Strand Diameter3/8 - 0,6 inch

Post Tensioning Tools

19-453 litres

1682,5-12,5(22 -116)

35(311)

16(157)

8,5-20(75 -178)

1-80(8,9 -712)

MS

MSP,SP,STP

LW

SOH

ER, ES,ELP

CM

A,WR

WHC,WHR,STC

WMC

172

174

175

176

178

179

180

181

182STB

3 - 20(26 -178)

3 - 20(26 -178)

DPT,PT

184

0,75 - 1,00(6 - 8,9)

�

MS-Series, Maintenance Sets

168


• All sets include Enerpac pump, hose, cylinder and gauge• Lock-on or threaded connectors• Complete maintenance set for almost every maintenance

application

The UniversalHydraulic Tool Box

Maintenance Sets

Enerpac Maintenance sets are acomplete assortment of hydraulic

powered tools. Using these setsallows you to quickly configure a uniquetool to meet your most difficult jobs.Built around the Enerpac lightweighthand pump, hose and cylinder, thesesets enable you to push, pull, lift, press,straighten, spread and clamp with forcesup to 12,5 ton.

Shown: MS2-10

More Information

For detailed information onall included attachments, see the next pages.

Page:

Set ModelNumber

� QUICK SELECTION CHART

Capacityusing attachments*

ton (kN)

Number ofAttachment

Components

(kg)

* If no attachments are being used, capacity is double these values. Maximum operating pressure is then 700 bar.

� Clamping a workpiece is just one ofthe many applications for theEnerpac maintenance sets.

MS2-4MSFP-5MSFP-10MS2-10MS2-20MS2-1020

2,5 (22)2,5 (22)5,0 (50)5,0 (50)

12,5 (116)5,0-12,5 (50-116)

352422401959

2620486395

158

P-142P-142P-392P-392P-392P-392

HC-7206HC-7206HC-7206HC-7206HC-7206HC-7206

RC-55RC-55

RC-106RC-106RC-256

RC-102, -106, -256

GP-10SG2535LG2535LGP-10SGP-10SGP-10S

GA-2GA-3GA-3GA-2GA-2GA-2

170

max.50%

Universal Maintenance Sets

169

CAUTION!

When cylinders areused withmaintenance set

attachments or components, themaximum system pressure mustbe limited to half the ratedpressure (350 bar).

MSSeries

Capacity (using attachments):

2,5-12,5 tonMaximum Operating Pressure:

350 bar� APPLICATION EXAMPLES

■3 Collar Toe

■4 Flat Base

■21 Lock Pins

■18 Chain with Hook

■1i Threaded adaptor

■8 Collar Clamp Head

■27 457 mm Extension Tube

■21 Lock Pin

Lock Pin ■21

Smooth Saddle ■11 attached to the plunger

using a Threaded Adaptor ■1ii

Double Chain Plate ■17 attached to the plunger using

a Threaded Adaptor ■1ii

■6 Lock-on Clamp Toe

■15 Rubber Flex Head

■27 127 mm Extension Tube

127 mm Extension Tube ■27 ■27 254 mm Extension Tube■22 Lock-on Connector

■19 Pipe Coupling

■1 Threaded adaptor

■16 Single Chain Plate


■■10 Serrated Saddle,attached to the Plunger using a Threaded Adaptor ■1i

■2 Base Attachment

■4 Flat Base,attached to the Base Attachmentusing a Threaded Connector ■5

■17 Double Chain Plate,attached to the BaseAttachment ■2 using aThreaded Adaptor ■5

www.enerpac.com

WARNING!

Only use attachmentsprovided with set.Non-Enerpac

attachments and longer extensiontubes will reduce columnstrength.

AC D

B

AD

C

B

B

AA

B

C

D

A

B

C

D

A

C

D

B

A

max.50%

ton

MS-Series, Maintenance Sets

170


* A-243 is a round base model

■1 Threaded Adaptor

Model Nr.ton

■2 Base Attachment

Model Nr.ton

■5 Threaded Connector

Model Nr.ton

■6 Lock-on Clamp Toe

Model Nr.ton

■3 Collar Toe

Model Nr.ton

■4 Flat Base

Base/Collar/Plunger Attachments

Set Model Number MS2-4 MSFP-5 MSFP-10 MS2-10 MS2-20 MS2-1020

Base/Collar/2,5 tons 2,5 tons 5,0 tons 5,0 tons 12,5 tons 5-12,5 tonsPlunger

Attachments

■1 A-23 A-23 A-13 A-13 A-28 A-13 / A-28

■2 A-25 A-25 A-21 A-21 A-27 A-21 / A-27

■3 A-1034 A-1034 A-20 A-20 A-595 A-20 / A-595

■4 MZ-4010 MZ-4010 A-14 A-14 A-243 A-14 / A-243

■5 A-545 A-545 A-10 A-10 — A-10 (2x)

■6 — — — A-8 — A-8

■7 A-530 A-530 A-6 A-6 — A-6

■8 MZ-4011 — — A-192 — A-192

■9 — — — A-305 — A-305

■10 A-531 A-531 A-18 A-18 — A-18

■11 — — — A-185 — A-185

■12 A-532 A-532 A-15 A-15 — A-15

■13 — — — — A-607 A-607

■14 A-629 A-629 A-129 A-129 — A-129

■15 A-539 A-539 A-128 A-128 — A-128

Chains and Attach-ments for Pulling 2,5 tons 2,5 tons 5,0 tons 5,0 tons 12,5 tons 5-12,5 tons

■16 A-558 — — A-132 A-238 A-132, -238

■17 — — — A-5 (2x) — A-5 (2x)

■18 A-557(2x) — — A-141(2x) A-218(2x) A-141 (2x) /A-218 (2x)

Tubes, Connectorsand Adaptors 2,5 tons 2,5 tons 5,0 tons 5,0 tons 12,5 tons 5-12,5 tons

■19 A-544 A-19(2x) A-242(2x) A-19 (2x) /A-242 (2x)

■20 WR-5 WR-5 WR-5 A-92 — A-92

■21 MZ-4013(4x) MZ-4013 (4x) A-16(4x) A-16(4x) — A-16(4x)

■22 MZ-4007(3x) MZ-4007(3x) MZ-1050(2x) MZ-1050 (2x) — MZ-1050 (3x)

■23 MZ-4008(2x) — — MZ-1051 — MZ-1051 (2x)

■24 MZ-4009 MZ-4009 MZ-1052 MZ-1052 — MZ-1052

■25 — — — A-285 — A-285

■26 A-650 — — — — —

■27 Length:76mm MZ-4002 MZ-4002 — — —127mm MZ-4003 MZ-4003 MZ-1002 MZ-1002 — MZ-1002254mm MZ-4004 MZ-4004 MZ-1003 MZ-1003 A-239 MZ-1003

and A-239457mm MZ-4005(2x) MZ-4005 MZ-1004 MZ-1004 A-240 MZ-1004 (2x)

and A-240584mm MZ-4006(2x) MZ-4006 — — — —762mm — — MZ-1005 MZ-1005 A-241 MZ-1005 (2x)

and A-241

■28 Case CW-350 CW-350 CW-350 CW-350 CW-350 CW-350Weight 26 kg 20 kg 48 kg 63 kg 95 kg 158 kg

Note: All dimensions in millimetres.

CAUTION! When cylinders are used with maintenance set attach-ments or components, the maximum system pressuremust be limited to half the rated pressure (350 bar).

Ø 42,5 mm

Model Nr. A3/4"- 16 UN

1"- 8 UN

11/2"- 16 UN

B

28

31

47

C

26

42

69

D3/4"- 14 NPT

11/4"- 111/2 NPT

2"- 111/2 NPT

A3/4"- 14 NPT

11/4"- 14 NPT

B

35

41

A

43

B

105

C

50

D

57

A3/4"- 14 NPT

11/4"- 111/2 NPT

2"- 111/2 NPT

B

50

57

63

C

12

12

12

D

44

65

98

A

11/2"- 16 UN

21/4"- 14 UN

35/16"- 12 UN

B

54

80

103

C

50

57

51

D

31

57

80

A3/4"- 14 NPT

11/4"-111/2 NPT

2"- 111/2 NPT

B

114

165

165

C

31

35

58

D

63

88

165

2,5

5,0

12,5

A-25

A-21

A-27

2,5

5,0

12,5

A-545

A-10

2,5

5,0

A-85,0

A-1034

A-20

A-595

2,5

5,0

12,5

MZ-4010

A-14

A-243*

2,5

5,0

12,5

A-23

A-13

A-28

B

C

D

A

A

C D

B

C

B

D A

A

B

C

B

A

B

AC

B

AC

B

C

AD

B

C

AA

BA

DC

AC

B

A

C B

D

AC

B

A CD

B

B

AC

D

C

A

B

AC

B

D

A

B C

B

A

Universal Maintenance Sets, MS-Series

171

Model Nr.ton

■7 Threaded Plunger Toe

Model Nr.ton

■14 Wedge Head

Model Nr.ton

■20 Spreader

Model Nr.ton

■15 Rubber Flex-Head

Model Nr.ton

■21 Lock Pin

Model Nr.ton

■22 Lock-on Connector

Model Nr.ton

■23 Male Lock-on Adaptor

Model Nr.ton

■24 Female Lock-on Adaptor

Model Nr.ton

■25 Adjustable Extension

Model Nr.ton

■26 Slip-Lock Extension

Model Nr.ton

■8 Collar Clamp Head

Model Nr.ton

■10 Serrated Saddle

Model Nr.ton

■12 90° V-Base

Model Nr.ton

■11 Smooth Saddle

Model Nr.ton

■9 Spreader Toe

Model Nr.ton

Model Nr.ton

■16 Single Chain Plate

Model Nr.ton Chain Length

1,5 metres

1,8 metres

2,4 metres


Model Nr.ton

■19 Pipe Coupling

Model Nr.ton

■17 Double Chain Plate

Chains and Attachments for Pulling

Tubes, Connectors and Adaptors

■13 Plunger Base

www.enerpac.com

A3/4"- 14 NPT

11/4"- 111/2 NPT

B

57

28

C

25

31

D

33

57

A3/4"-14 NPT

11/4"-111/2 NPT

B

69

101

C

33

50

D

28

44

A

—

21/4"-14 UN

B

223

244

C

12,8

35

D

94

158

A-530

A-6

2,5

5,0

A-629

A-129

2,5

5,0

WR-5

A-92

1,0

1,0

A3/4"-14 NPT

11/4"-111/2 NPT

B

44

86

C

69

86

A

7,9

11,2

B

41

82

A3/4"-14 NPT

42

B

49

63

C

76

50

D

11/2"-16 UN

21/4"-14 UN

A-539

A-128

2,5

5,0

MZ-4013

A-16

2,5

5,0MZ-4011

A-192

2,5

5,0

A

19

33

B

79

127

A

11/4"-111/2 NPT

B

114

C

25

D

50A

11/2"-16 UN

21/4"-14 UN

35/16"-12 UN

B

196

307

450

C

39

63

102

D

44

79

125

MZ-4007

MZ-1050A-3055,0

A-558

A-132

A-238

2,5

5,0

12,5

A3/4"-14 NPT

11/4"-111/2 NPT

C

19

33

B

60

90

A3/4"-14 NPT

11/4"-111/2 NPT

C

19

33

B

65

96

A3/4"- 14 NPT

11/4"- 111/2 NPT

B

27

38

C

31

50

A

11/4"-111/2 NPT

B

38

C

50

A

11/4"-111/2 NPT

B

130

C

50

D

126

MZ-4008

MZ-1051

2,5

5,0

MZ-4009

MZ-1052

2,5

5,0

A-531

A-18

2,5

5,0

A-1855,0

A-557

A-141

A-218

2,5

5,0

12,5

A-55,0

A

11/4"-111/2 NPT

B

335

C

441

D

33

A3/4"-14 NPT

B

200

C

365

A3/4"-14 NPT

11/4"-111/2 NPT

B

38

54

C

47

57

D

25

54

A

2"-111/2 NPT

B

166

C

38

A3/4"-14 NPT

11/4"-111/2 NPT

2"-111/2 NPT

B

42

49

88

C

33

54

82

A-2855,0

A-6502,5

A-532

A-15

2,5

5,0

A-60712,5

A-544

A-19

A-242

2,5

5,0

12,5

2,5

5,0

�

SP-Series, Lightweight Hydraulic Punch

172


HoleShape

Hole Size

(inch)

Hole Size

(mm)

BoltSize(inch)

BoltSize(mm)

Imperial** Metric**

� STANDARD PUNCHES AND DIESSELECTION CHART

• 12,7 mm thick capacity through mild steel • Round, oblong and square punches and dies are available

to solve your punching applications• Long life Enerpac single-acting, spring return design• Durable steel case keeps tools and dies together and

provides for easy carrying and storage• CR-400 coupler included

Much Faster thanDrilling

Tool Kit SPK-10

Included with all 35 Tonpunches, this tool kit is usedto remove and install thepunch into the head.

Can be ordered as a replacement undermodel number SPK-10.

Ordering Information

The 35 ton hydraulic Punchmay be ordered by itself oras a set, including a pump.A punch or die may also be

ordered separately or as a matched set.Please refer to the Quick Selection Chartinformation on top of the next page.

** Material thickness should not exceed hole diameter

Shown: SP-35S

� This PUD-1100E EconomyElectric Pump is availableas a matched set with the35 ton punch.

0,31 0,380,440,530,560,690,780,810,310,380,440,50

0,31x0,750,38x0,750,44x0,750,50x0,75

7,99,511,113,514,317,519,820,67,99,511,112,7

7,9x199,5x1911,1x1912,7x19

–M8

M10M12

–M16M18

––

M8M10M12

–M8

M10M12

1/45/16

3/87/16

1/25/8–

3/41/4

5/16

3/87/16

1/45/16

3/87/16

��

��

85

16

7234

8

50

ø 97 113

3/8"-18NPTF

ø 6

9547 68

25

223

*

Maximum allowable material thickness to be punched (mm)

Model Numbers

Single-Acting, Spring Return Hydraulic Punch

173

Standard Punch & Die Set

1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11)

* Punch oil capacity: 76 cm3

Includes the following punch and die sets: ** SPD-438, SPD-688, SPD-563 and SPD-813*** SPD-375, SPD-531, SPD-438 and SPD-688

Standard**Standard**

–Standard**Standard**Metric***Metric***

ModelNumberPunch &

Die SetHosePump


Included

CAUTION!

The chart below is forreference only! Maximumallowable material thicknessto be punched varies withset wear.

MSP,SP,STPSeries

Capacity:

35 tonHole Sizes:

7,9- 20,6 mmMaximum Operating Pressure:

700 bar

*

Steel Qualities (see table):

1) Mild A-72) Boiler Plate3) Structural A-364) Struct Corten (ASTM A242)5) Cold Rolled C-10186) Hot Rolled C-10507) Hot Rolled C-10958) Hot Rolled C-1095 Annealed9) Stainless Annealed

10) Stainless 304 Hot Rolled11) Stainless 316 Cold Rolled

www.enerpac.com

Gauge GaugeAdaptor

(kg)

SPD-313SPD-375SPD-438SPD-531SPD-563SPD-688SPD-781SPD-813SPD-458SPD-549SPD-639SPD-728SPD-106SPD-125SPD-188SPD-250

7,99,711,212,712,712,712,712,77,99,711,212,77,99,711,212,7

7,99,711,212,712,712,712,712,77,99,711,212,77,99,711,212,7

6,47,99,711,212,712,712,712,76,47,99,711,26,47,99,711,2

6,47,99,711,211,211,211,211,26,47,99,711,26,47,99,711,2

6,47,99,711,212,712,712,712,76,47,99,711,26,47,99,711,2

6,47,97,99,711,210,29,77,96,47,97,99,76,47,97,99,7

3,34,84,86,46,46,46,44,83,34,84,86,43,34,84,86,4

4,86,47,97,99,77,97,97,94,86,47,97,94,86,47,97,9

6,47,97,99,7

11,210,29,77,96,47,97,99,76,47,97,99,7

6,47,97,99,7

11,210,29,97,96,47,97,99,76,47,97,99,7

6,47,97,99,7

11,210,29,77,96,47,97,98,66,47,97,99,7

HC-7206HC-7206

––

HC-7206–

HC-7206

SP-35SP-35SP-35SP-35SP-35SP-35SP-35

P-392PATG-1102N

––

PUD-1100E–

PUD-1100E

GP-10SGP-10S

–––––

25291618292132

GA-2GA-2

–––––

STP-35HSTP-35ASP-35SP-35SSP-35SPEMSP-351MSP-351PE

�

24745

30,5

37,5

44,5

51,5

121

15 (4x)

10,0

16,5

23,5

30,5

100

68

110

210

• Requires very small access gap of only 10 mm• Lifting force 16 ton at 700 bar hydraulic pressure• Each step can spread under full load• Straight vertical lifting• Unique interlocking wedge design: no first step bending

and risk of slipping out• Single-acting, spring return cylinder• Lifting wedge LW-16 includes safety block SB-2• Includes RC-Series Cylinder with CR-400 coupler

Hydraulic Vertical Lifting Wedge

174


Lifting Stoke:

21 mmTip Clearance / Maximum Spread*:

10 mm / 81,5 mmMaximum Operating Pressure:

700 bar

� For lifting heavy equipment with minimum floorclearance the LW-16 is the ideal tool.

LWSeries

LW-16 with SB-2 and optional LWB-1

Lifting Stroke

(mm)

MaximumLiftingForce

ton (kN)

TipClearance

(mm) (kg)

ModelNumber

MaximumOperatingPressure

(bar)

OilCapacity

(cm3)

Use optional stepped block LWB-1 to increase wedge lifting height by 30 mm.* Using LWB-1.

Split-Flow Manifolds

Split Flow Valves to controltwo or four lifting wedgessimultaneously.

AM-21 with 3 ports 3/8” NPTFAM-41 with 5 ports 3/8” NPTF.

Best Match Hand Pump

To power your EnerpacLifting Wedge, the Enerpac P-392 Hand Pump or P-392FP Foot Pump is anideal choice.

Page:

Page:

Collapsed Height

Extended Height

Maximum Lifting Force:

16 ton

9,021 LW-16 1016 (157) 700 78

126

68

�

K

K

H

D

J FA1

C

A3

A2

Hydraulic Machine Lifts

175

• For lifting heavy equipment with minimum available access• Separate hydraulic pump enhances safety• Low height lifting toe• Precision guided to reduce friction and isolate cylinder

from side-loads• Two extendible support feet provide extra stability• Includes RC-Series Cylinder with CR-400 coupler

Capacity

ton(kN)

Stroke

(mm)Minimum

A1Central

A2Maximum

A3

Total Ext. Height

C

Total BodyHeight

D (kg)

ModelNumber

Load Skates

In combination with theEnerpac Machine Lifts werecommend Load Skates formoving heavy loads.

Page:


To power your EnerpacMachine Lift, the Enerpac P-392 hand pump is an idealchoice.

Page:

Lifting Capacity:

8,5 - 20 tonStroke:

136-157 mmToe Clearance:

20 mmMaximum Operating Pressure:

700 bar

Toe Clearance (mm) Dimensions (mm)

SOHSeries

Shown: SOH-10-6

www.enerpac.com

Oil Capacity

(cm3)

SOH-10-6SOH-23-6

8,5 (75)20 (178)

136157

2030

95110

169190

430472

294320

–65

190265

214250

7480

2645

176

68

F H J K

224525

�

�

ER-Series, Heavy Duty Load Skates

Move Heavy LoadsEasily and Safely

176


• Rugged and sturdy construction for long life• Low profile construction for increased stability• Low rolling-resistance allows for easy transportation• Attachable load leveling plates and swivel turntables

for turning corners

Load Skates may be ordered separately or as a matched set.

Lifting Wedge and MachineLifts

To place the Load Skates,the load must first be lifted.This can be done easily and

safely using the Enerpac Lifting Wedgeor Machine Lifts.

Page:

Set ModelNumber

Load Skates (4)

WeightIncludinghandles

and metal box

(kg)

Set Capacity*

ton (kN)

Turntable Swivels (2)

Leveling Plates (2)

Sets (see table) include allcomponents necessary tohandle a variety ofapplications. Two ELB-1 link-up bars, two

ERH-1 handles (880 mm long) and oneEMB-1 metal box are included.

Optional long handle ERH-2 (1295 mm)available for 60 and 80 ton only.

* Sets are designed to enable two skates to take full load for extra safety on uneven floor surfaces

� Heavy transport using Load Skates. The machine is first lifted, usingSOH-Series Enerpac Machine Lifts.

Shown: Set ER-20

20 (178)30 (267)60 (533)

ERS-20ERS-30ERS-60

ER-10ER-15ER-30

ES-10ES-15ES-30

ELP-10ELP-15ELP-30

495575

174

B

C

F ED

A

C

E

B

D

A

F

B

A

D

C

B

A

D

CD

C

A

B

A

BE

C

Heavy Duty Load Skates

177

TurntableSwivel

LoadSkates

ER-1, ER-10, ER-15, ER-30

Turntable Swivel ES-1, ES-10, ES-15, ES-30

Turntable Swivel ES-60, ES-80

Leveling PlateELP-10 ELP-15 ELP-30

Leveling PlateELP-60ELP-80

ER-60, ER-80

EL/ER/ESSeries

Maximum Carrying Capacity:

80 ton

LevelingPlate

A

ModelNumber

B C D E (kg)

ContactRolls per

Skate

Rollersper

Skate

Capacity*

ton (kN)

Dimensions (mm)

F

www.enerpac.com

ER-1ER-10ER-15ER-30ER-60ER-80ES-1ES-10ES-15ES-30ES-60ES-80ELP-10ELP-15ELP-30ELP-60ELP-80

10010011313016818286738696114128738696114128

160210220270380530207220220250275360149149178270350

656675921251452642424861614242486161

18182430425090130130150190220120120130180200

515160687686–––––––––––

454446–––––––––––

110153060801

10153060801015306080

(8,9)(89)(133)(267)(533)(711)(8,9)(89)(133)(267)(533)(711)(89)(133)(267)(533)(711)

111513131317–––––––––––

3,85,27,3

13,031,960,91,13,73,75,3

13,718,93,73,75,3

13,818,8

46

10101619–––––––––––

�

178


• Protect your equipment from dust, water, grease and dirt • Reduce losses on the jobsite, maintenance area or shop• Durable steel, painted with rust-resistant primer and

finished in durable enamel• Heavy duty hinges and lifting handles

CM-16

CMSeries

Case Size:

19 - 453 litres

CaseSize

(litres)

Thickness

(mm) (kg)

Model Number

DimensionsL x W x H

(mm)

Protect yourEquipment

Industrial Storage Cases

� When not storing the lifting system, this heavy-dutystorage case doubles as a work station.

1932

127212453

CM-6CM-1CM-4CM-7CM-16

0,90,91,51,91,5

78

165755

597 x 178 x 178635 x 292 x 168787 x 457 x 355

1206 x 381 x 4571219 x 609 x 609

51

12,8

94

28223

51

3/8"-18NPTF

3/8"-18NPTF

549

292157

51

32

4256

1 (8,9)

0,75 (6)

1 (8,9)

12,83235

WR-5WR-15A-92

WR-5

6,514,5

–

10,064,1

–

2,311,33,6

94292158

WR-15

8

68

5069

244

35

158

21/4"-14UNS

91

(kg)

�

179

• WR-5: For use in very confined work areas• WR-15: For long stroke spreading applications• Single-acting, spring return• A-92: Spreader attachment; threads on RC-Series 10 ton

cylinders (except RC-101)

Hydraulic Wedgie and Spread Cylinders

CylinderCapacity

ton (kN)

CylinderEffective

Area(cm2)

Oil Capacity

(cm3) (kg)

ModelNumber

Tip Clearance:

12,8-35 mmMaximum Spread:

292 mmMaximum Operating Pressure:

700 bar

�

Shown from top to bottom: WR-15, A-92, WR-5

www.enerpac.com

A, WRSeries

Capacity:

0,75-1 ton

TipClearance

mm

MaximumSpread

(mm)A WR-5 wedgie

cylinder is used toposition a concrete

block on aconstruction site.

RC-Series Cylinders

10 ton RC-Series cylinders(except RC-101) fit into A-92Spreader Attachment.

Page:


To power your Wedgie andSpreader Attachment the P-392 hand pump is an idealchoice.

Page:

�

Hydraulic Cutterheads

180


• Single-acting, spring return on all models, except WHR-1250• Guillotine action for easy operation• Lifting handles on larger models for easy transport• Carrying bag included for easy carrying and tool protection• Ideal for use with most Enerpac pumps featuring 3-way valve

or dump valve and 700 bar pressure rating (except WHR-1250,which requires 4-way valve)

• CR-400 coupler and dust cap included on all models

WHC, WHR, STCSeries

Capacity:

3-20 tonCutting Capacity:


700 bar

Cutter Head

Operation

Capa-city

ton

ModelNumber

Oil Capa-

city

(cm3)

Length

(mm)

SteelWire

Rope,Hemp-

coreor

IWRC6x7

6x126x19

CopperWire or

Bar

Alumi-nium

Wire orBar

SoftSteelBolts

Rein-forcing

Bar

BareCopper

WireStrands

BareAlumi-niumWire

Strands

6x7

ACSR GuySteelWire

Strands

1x71x19

Tele-phoneCableCPP

Under-groundCable

(Power)

(kg)

Single-Acting

Dbl.-Act.

Round Bar Wire Strand Cable

� Selection Chart Maximum Cutting Capacities (ø in mm)

Tool Sets

Cutterheads markedwith an * are available

as sets (pump, tool,gauge, couplers and

hose) for your ordering convenience.

* Available in sets with P-392 Hand Pump, P-392FP Foot Pump or PATG-1102N Turbo Air Pump. � Will not cut designated material

Shown from left to right: WHC-4000, WHC-750

Set ModelNumber

CutterheadModelnr.

Pump Modelnr.

Replace-mentBlades

� Steel rope is easily cut with the smoothguillotine action of an Enerpac cutterhead.

420133820

19,7134,4119,665,5137,7122,9

127279381482609419

193125�

�

31

192831�

�

31

193131�

�

31

192822�

�

28

1225�

�

�

25

19315041�

31

19315042�

31

193150�

�

31

162219�

�

22

�

�

�

85101�

�

�

5085

101�

3,211,310,49,1

14,511,8

WHC-750*WHC-1250*WHC-2000WHC-3380WHC-4000WHR-1250

WHC-750WHC-750WHC-750WHC-1250WHC-1250WHC-1250

P-392P-392FPPATG-1102NP-392P-392FPPATG-1102N

STC-750HSTC-750FPSTC-750ASTC-1250HSTC-1250FPSTC-1250A

WCB-750WCB-1250WCB-2000WCB-3380WCB-4000WCB-1250

�

Self-Contained Hydraulic Cutters

181

Shown from left to right: WMC-2000, WMC-750

• Rotating heads for operator convenience• Guillotine action for easy operation• Carrying bag included for easy carrying and tool

protection• Velcro straps to secure handles on larger models for easy

carry• Spring return for easy operation• Light weight self-contained tool, can be used anywhere

WMCSeries

Capacity:

3-20 tonCutting Capacity:


700 bar

Capa-city

ton

Model Number

Length

(mm)

SteelWire

Rope,Hemp-

coreor

IWRC6x7

6x126x19

CopperWire or

Bar

Alumi-nium

Wire orBar

SoftSteelBolts

Rein-forcing

Bar

BareCopper

WireStrands

BareAlumi-niumWire

Strands

6x7

ACSRWire

Strands

Guy SteelWire

Strands

1x7

Guy Steel Wire

Strands

1x19

Tele-phoneCableCPP

Under-groundCable

(Power)

(kg)

Round Bar Wire Strand Cable

* Cuts 12 mm alloy chain grade 70 (type G7 transport or tie-down) or grade 80 (for overhead lifting applications)

CAUTION!: A “�” in the chartson these pages means that thishydraulic cutter is not designedto cut this size or type of

material. Any attempt to do so may result inpersonal injury and damage to the unit andwill void the warranty.

� Selection Chart Maximum Cutting Capacities (ø in mm)

� Will not cut designated material

Replacement Blades

60-62HRc hardenedreplacement blades.

For CutterModel Number

Order BladesModel Number

www.enerpac.com

4 420206133

381381679679558628660

1619�

311925�

161719281931�

161719311931�

161719311922�

1619�

31385046

1619�

31415042

1619�

314150�

1414�

221619�

1414�

251619�

1617�

�

415085

�

�

�

�

�

�

85

�

�

1922�

�

�

3,63,6

11,310,46,8

10,910,0

WMC-580WMC-750WMC-1000*WMC-1250WMC-1580WMC-2000WMC-3380

WMC-580WMC-750WMC-1000WMC-1250WMC-1580WMC-2000WMC -3380

WCB-580WCB-750WCB-1000WCB-1250WCB-1580WCB-2000WCB-3380

�

182

Hydraulic Technology WorldwideSTB-Series, Pipe Bender SetsShown: STB-101H

• Makes smooth, wrinkle-free bends • Sets include genuine Enerpac cylinder, hose and manual, air or

electric pump • Sets are also available without hydraulics• Bending shoes and bending frame are lightweight, heat-treated

aluminium• All sets include sturdy steel storage case• All sets include BZ-12091 angle indicator for accurate bending• BZ-12377 Shoe Lock Pin included in every set• Eject-O-Matic™ benders (STB-202 models) have double-acting

cylinder to eject pipe from the bending shoe

‘One Shot’ and ‘Sweep’

One shot shoes give up to a 90°bend without resetting.

Sweep shoes are used where increasingradii are required for multiple parallel pipeinstallations.

Quick, Safe andWrinkle-freeBending

* See corresponding sections in this catalog for more detailed specifications.1) Eject-O-Matic™ 2) For 115 volt applications replace the last digit of Set Model Number and pump from ‘E’ to ‘B’.

One Shot

Sweep

Hand Pump*

Air Pump*

Electric Pump*

Cylinder* Hose* Saddle*SetModelNumber

(kg)

� SELECTION CHART

Pipe RangeNominal Size

(inch)

� Typical one shot bending operation.

––––

PUJ-1200E 2)

––––––

–––

PATG-1102N–––––––

––

P-392––––

P-80–––

–RC-1010RC-1010RC-1010RC-1010

–RC-2510RC-2510

–RR-3014RR-3014

-HC-7206HC-7206HC-7206HC-7206

-HC-7206HC-7206

-HC-7206 (2x)HC-7206 (2x)

A-12A-12A-12A-12A-12A-29A-29A-29A-29A-29A-29

1/2 - 2

1 - 2

1 1/4 - 4

–

2 1/2 - 4

–

STB-101X STB-101NSTB-101HSTB-101ASTB-101ESTB-221XSTB-221NSTB-221HSTB-202X1)

STB-202N1)

STB-202E1)

4048525457104119130143174212

––––––––––

ZU4408SE 2)

183

STBSeries

Nominal Pipe Size:

1/2 - 4 inchMaximum Bending:

90°Maximum Operating Pressure:

700 bar

Bending Shoes included(Shoes with 3) are Sweep, all other shoes are One Shot)

SetModelNumber

SweepBending

ShoeModel

Number

One ShotBending

ShoeModel

Number

WS

WS

WS

WS

WS

WS

WS

WS

WS

WS

WS

WS

Yes

Yes

Yes

WS

Yes

Yes

Yes

WS

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

STB-202

ø 1 1/4 - 4”One Shot

Yes

Yes

WS

WS

Yes

Yes

WS

WS

Yes

Yes

WS

WS

Yes

Yes

WS

WS

Yes

Yes

WS

WS

Yes

Yes

WS

Yes

WS

WS

Yes

WS

Yes

WS

Yes

–

STB-221

ø 1 - 2”One Shotø 2 1/4 - 4”

Sweep

Yes

Yes

WS

WS

Yes

Yes

WS

WS

Yes

Yes

WS

–

Yes

Yes

WS

–

Yes

Yes

WS

–

Yes

Yes

–

–

–

–

–

–

–

–

–

–

STB-101

ø 1/2 - 2”One Shot

Sche-dule

Pipe *

WallThick-ness

(mm)

PipeBendInsideRadius

(inch)

NominalPipeSize

(inch)

Pivot Shoes

Pivot Pin

FrameAssembly

� Steel pipe is quickly and safely bent up to90° using the STB-101H Pipe Bender Set.

Pipe Bender Sets

*Schedule Pipe: 40 = Standard; 80 = Extra Heavy; 160 = Double Extra Heavy; DEH = Double Extra Heavy (slightly thicker than 160); WS = Can be bent using wider spacing for swivel shoes.

–

BZ-123853)

BZ-12392

–

BZ-123843)

BZ-12391

BZ-12061

BZ-123833)

BZ-12351

BZ-12051

BZ-123823)

BZ-12341

BZ-12041

BZ-12061

BZ-12061

BZ-12031

BZ-12051

BZ-12051

BZ-12021

BZ-12041

BZ-12041

BZ-12011

BZ-12031

-

BZ-12071

BZ-13401

BZ-13401

BZ-12375

BZ-12376

BZ-12376

BZ-12371

BZ-12372

BZ-12374

STB-101XSTB-101NSTB-101HSTB-101ASTB-101ESTB-221XSTB-221NSTB-221HSTB-202X1)

STB-202N1)

STB-202E1)

–

–

–

–

–

–

BZ-12382

BZ-12383

BZ-12384

BZ-12385

BZ-12011

BZ-12021

BZ-12031

BZ-12041

BZ-12051

BZ-12061

BZ-12341

BZ-12351

BZ-12391

BZ-12392

40

80

160

DEH

40

80

160

DEH

40

80

160

DEH

40

80

160

DEH

40

80

160

DEH

40

80

160

40

80

160

40

80

40

80

40

80

1/2

3/4

1

1 1/4

1 1/2

2

2 1/2

3

3 1/2

4

2 7/8

4

5 1/8

6 7/16

7 5/16

8 5/16

9 1/2

11 1/4

15 1/2

17 3/4

2,8

3,7

4,7

7,5

2,9

3,9

5,5

7,8

3,4

4,5

6,4

9,1

3,6

4,9

6,4

8,7

3,7

5,1

7,1

10,2

3,9

5,5

8,7

5,2

7,0

9,5

5,5

7,6

5,7

8,1

6,0

8,6

www.enerpac.com

�


(kg)

Oil Capacity

(cm3)

TensioningCapacity at 700 bar

ton (kN)

HydraulicTool

Operation

Model Number

Stroke

(mm)

Seater Type

Strand Diameter

Range

(inch)

Tool Effective

Area

(cm2)

Post Tensioning Tools for Mono-StrandsShown: PT20-5SS, DPT20-5PS

Field-proven Toolsfeature “soft-grip”handles

▼ Designed to be tough, the ZU4-Series withsteel reservoirs will take the abuse of today’sconstruction sites.The ZU4908JE is the idealpump for post tensioning applications.

� SELECTION CHART

ZU4-Series Electric Pumps

Specifically designed tooperate with the mostpopular lines of stressingjacks, the ZU4-Series Pumps

have the features, performance andoptions that are required for use in post-tensioning markets.

SpringPowerPowerSpringPowerPower

• "Soft-grip", durable, field-proven designs, with ergonomichandles to help reduce operator fatigue

• Single-acting PT models, with spring-seating and optionalpower-seating are equipped with the new Enerpac RCPost-tensioning cylinders with a 254 mm stroke; ideal forslab-on-grade applications

• Double-acting DPT models have an 216 mm stroke and aremachined from a steel billet; feature standard power-seating and “gun-drilled” internal hydraulic passages

• All jacks have a standard 3" nose assembly; 6" noseassemblies are available as accessories for all models

• A full line of grippers is available to tension 3/8”, 7/16", 1/2"and .6" strand diameters

• Complete offering of Enerpac parts and soft kits allowquick and easy service

Page:

Single-ActingSingle-ActingDouble-ActingSingle-ActingSingle-ActingDouble-Acting

184 www.enerpac.com

254254216254254216

PT20-5SSPT20-5PSDPT20-5PSPT30-6SSPT30-6PSDPT30-6PS

743743869

102910291108

252519343424

28,928,934,240,540,551,3

3/8 - 1/2

3/8 - .60

20 (201)

30 (295)

86

B

3/8"-18NPTF

C

A

FreeState

Installation

HandleGripperHandle

7/16" Dia.Gripper Set



.6" Dia.Gripper Set

GripperPlate

Used withJack

� Optional and Replacement Accessories Selection Chart

Post Tensioning Tools for Mono-Strands

PT,DPT Series

Tensioning Capacity:

20 - 30 tonStrand Diameters:3/8 - 7/16 -1/2 - .60 inchStroke:

216 - 254 mmMaximum Operating Pressure:

700 bar

Pulling Tendon

Mono-Strand Tensioning Tool Operational Sequence

This diagram shows the sequence of operation for the DPT20-5PS tool. The operation of the single-acting, spring-seat models is very similar.

ZU4908KE-T Electric Pump, features back-lit LCD andpressure transducer options and the VM43-LPS manualvalve for power-seating.

DPT20-5PS Stressing Jack, used for power-seatapplications of 1/2 inch strand.

Seating Wedge Retraction

Typical Mono-Strand system set-up

PT-GS375PT-GS375DPT-5GS375PT-GS375PT-GS375DPT-6GS375

PT-GS438PT-GS438DPT-5GS438PT-GS438PT-GS438–

PT-GS500PT-GS500DPT-5GS500PT-GS500PT-GS500DPT-6GS500

–––PT-GS594PT-GS594DPT-6GS594

PT-RGHPT-RGHDPT-RGHPT-RGHPT-RGHDPT-RGH

PT-HGPT-HGPT-HGPT-HGPT-HGPT-HG

PT-GRPPT-GRPDPT-GRPPT-GRPPT-GRPDPT-GRP



185

3” Nose 3” WedgeSeater

6” Nose 6” WedgeSeater

Model Nr.Dimensions (mm)

Hoses



Page:

Gauges



Page:

PT-NP3PT-NP3DPT-5NP3PT-NP3PT-NP3DPT-6NP3

PT-WS3PT-WS3DPT-5WS3PT-WS3PT-WS3DPT-6WS3

PT-NP6PT-NP6DPT-5NP6PT-NP6PT-NP6DPT-6NP6

PT-WS6PT-WS6DPT-5WS6PT-WS6PT-WS6DPT-6WS6

533533469558558469

228228190259259215

165165165177177165

A B C

122

128

www.enerpac.com

Enerpac Bolting Tools Hydraulic Technology Worldwide

ENERPAC offers a comprehensive range of

bolting tools suited to a wide variety of industries

and applications.

Rigid steel and lightweight aluminium hydraulic

torque wrenches and torque wrench pumps, nut

splitters, flange spreaders and alignment tools…

Enerpac has the professional tools to complete

your most difficult bolting jobs with the degree of

safety and accuracy demanded in today’s work

environment.

Torque Wrench PumpSelection Matrix

For optimum speed andperformance see the torquewrench and pump matrix.

Page:

186

Hexagon Bolt and Nut Sizes

See the table for hexagon sizesof bolts, nuts and related threaddiameters.

Page:

Page:

Torque Wrench Hoses

Use Enerpac THQ- and THC-Series hoses with double-acting torque wrenches toensure the integrity of yourhydraulic system.

208

218

208

�

�

�

�

�

�

�

�

�

�

�

�

�

�

187

Bolting Tools & Pumps Section Overview

Tool type and functions SeriesCapacityton (kN)

Page

Hydraulic Nut SplittersNut Splitter-Pump Sets

www.enerpac.com

Hydraulic Flange SpreadersFlange Spreader-Pump Sets

Hydraulic Wedge Spreaders and SetsMechanical Wedge Spreaders

Flange Alignment ToolsMechanical & hydraulic

Square Drive Torque WrenchesRigid steel design & maximum versatility

Square Drive Torque WrenchesLightweight aluminium power wrench

Hexagon Torque WrenchesRigid steel design & low profile

Hexagon Cassette Torque WrenchesLightweight aluminium & low profile

Torque Wrench Pumps Selection Matrix

Compact EconomyPortable

Submerged motorPortable

Z-Class innovationTough, dependable, innovative

Portable

High Flow

Ele

ctri

cA

ir D

rive

n

(kW)

0,37

Power Consumption

(kW)

1,80

(kW)

1,25

(l/min air)

1130

(l/min air)

3900

(l/min)

0,34

Oil Flow at maximumpressure

(l/min)

0,70

(l/min)

0,90

(l/min)

0,33

(l/min)

1,80

PowerSource

(litres)

3,0

MaximumReservoir

Size

(litres)

3,8

(litres)

8,0

(litres)

8

(litres)

8

Pump SeriesHydraulicTorque Wrench Pumps

1885 - 90(45 -801)

NCSTN

189FSSTF

190FSH,FSMSTF

191ATM

192S

196SQD

200W

204HXD,CC

208

210PME,PMU

211PTE

212ZU4T

216PTA

217PMA

5 - 10(45-101)

14 (125)8 (72)

0,3 - 3,0(3 -27)

1898 - 34.079 Nm1400 - 25.150 Ft.lbs

2350 - 27.000 Nm1735 - 19.875 Ft.lbs

2712 - 20.337 Nm2000 - 15.000 Ft.lbs

3290 - 24.210 Nm2425 - 17.860 Ft.lbs

�

D

F

B

H

3/8"-18NPTF

A

C

Hydraulic Nut Splitters

188


• Compact and ergonomic design, easy to use• Unique angled head design• Single-acting, spring return cylinder• Heavy duty chisels can be reground• Applications include service trucks, piping industry, tank

cleaning, petrochemical, steel construction, mining, etc.

� Easily removing rustynuts during railroadconstruction is just oneof many applicationexamples for theEnerpac Nut Splitter.

Bolt Range

(mm)

Hexagon Nut Range

(mm)

Capa-city

ton

OilCapa-

city (cm3) (kg)

ModelNumber

Capacity:

5-90 ton

NC, STNSeries

Bolt Range:

M6 -M48Maximum Operating Pressure:

700 bar

* Available as Tool-Pump Set, see note on this page.Ordering Notes: Maximum allowable hardness to split is HRc-44. Not to be used on square nuts.

Dimensions (mm)

Shown from left to right: NC-3241, NC-1319, NC-1924

Tool and PumpSets

Hydraulic NutSplitters are

available as sets (pump, tool, gauge,gauge adaptor, couplers and hose) foryour ordering convenience.

Set ModelNumber

Nut SplitterModelnr.

Handpump Modelnr.

ReplacementChiselModelNumber

NutSplittersinclude a

spare chisel, aspare set screwand the wrenchused to secure thechisel. A CR-400coupler isstandard.

NC-1319NC-1924*NC-2432*NC-3241*NC-4150NC-5060NC-6075

M6-M12M12-M16M16-M22M22-M27M27-M33M33-M39M39-M48

10 - 1919 - 2424 - 3232 - 4141 - 5050 - 6060 - 75

15206080155240492

48627288

105128181

1,22,03,04,48,2

11,834,1

NC-1924NC-2432NC-3241

P-392P-392P-392

STN-1924HSTN-2432HSTN-3241H

NCB-1319NCB-1924NCB-2432NCB-3241NCB-4150NCB-5060NCB-6075

H

284051667490

110

F

19262936455472

D

7101317212326

C

170191222244288318393

B

4054647594106156

A

5101520355090

�

J

H

F

C

E

D

B

A

I

Pipe Size (mm)

FS-56 FS-109

Hydraulic Flange Spreaders

189

• Lightweight, ergonomic design for ease of use• Adjustable jaw widths from 70 mm to 216 mm for a wide

range of applications• Single-acting, spring return RC-Series cylinders for fast

trouble-free operation

FS, STFSeries

Capacity:

5 - 10 tonSpread:


700 bar

MaximumFlange

Thickness(mm)

Stud Size

(mm)

StandardWedge

(mm)

Capa-city

ton

Stroke

(mm)

OilCapa-

city(cm3)

ModelNumber

A B Min. Max.

C

Dimensions (mm)

E F H I J (kg)

Flange Spreader Matching Chart

ASA Rating

(bar)

Shown: FS-56

D

www.enerpac.com

Tool and PumpSets

Both FlangeSpreaders are available assets (pump, tool, gauge,gauge adaptor, couplers and

hose) for your ordering convenience.

Set ModelNumber

SpreaderModelnr.

Pump Modelnr.

Wedge Spreaders

Friction-free, smooth andparallel wedge movementwith unique interlock wedgedesign. Eliminates flange

damage and risk of spreading armfailure.

Page:

* Available as Tool-Pump Set, see note on this page.

2 x 572 x 92

19 - 2831- 41

3 - 283 - 28

510

3854

24,678,7

70104

155216

196152

88114

2538

206273

1931

11,518,1

209279

76108

FS-56*FS-109*

1020273562

103172

127 - 50863 - 35563 - 30463 - 25412 - 15212 - 8812 - 63

558 - 1066406 - 711355 - 609304 - 508203 - 406101 - 20376 - 101

3250

FS-56FS-109FS-109

P-392P-392PATG-1102N

STF-56HSTF-109HSTF-109A

190

31

34

61

290

328

6

15

31

100

20

2838485878

66

▼

310

22

31

34

61

290

275

6

15

316

2525

66

MaximumSpreading Force

ton (kN)

Stepped Blocks FSB-1

Use stepped blocks toincrease wedge openingupto 81 mm. Fits both FSH-14 and FSM-8.

Hydraulic and mechanical Wedge SpreadersFSH-14 and FSM-8 with safety blocks SB-1

FSH, FSM, STFSeries


700 bar (FSH-14)

• For maintenance, commissioning, shutdowns, testing andvalve change outs

• No need for hammers, chisels, slings or chainblocks• Integrated wedge concept: Friction-free, smooth and parallel

wedge movement eliminates flange damage and risk ofspreading arm failure

• Unique interlocking wedge design - no first step bending andrisk of slipping out of joint

• Requires very small access gap of only 6 mm• Stepped spreader arm design - each step can spread under

full load• Few moving parts mean durability and low maintenance• Safety block SB-1 and ratchet spanner SW-22 included with

FSM-8 mechanical wedge spreader• Safety block SB-1 and Enerpac RC-102 single-acting cylinder

included with FSH-14 hydraulic wedge spreader

▼ Two FSH-14 spreaders used simultaneouslywith Enerpac handpump, hoses and AM-21split-flow manifold.

1) Using stepped blocks FSB-1* Available as pump-tool set, see note on this page.


Maximum Spread Force:

8 - 14 ton

Tip Clearance / Maximum Spread 1):

6 mm / 81 mm

Split-Flow Manifolds

For simultaneously and evenspreading of flange joints,180° apart with FSH-14.

Page:

Model Number

TipClearance

(mm)

MaximumSpread 1)

(mm)

SpreaderType

HydraulicMechanical

Oil Capacity

(cm3) (kg)

Tool and PumpSets

The hydraulic flange spreader isavailable as set (pump, tool,gauge, gauge adaptor, couplersand hose) for your orderingconvenience.

Set ModelNumber

SpreaderModelnr.

Handpump Modelnr.

closed opened closed opened

190

Tool and PumpSets

The hydraulic flange spreader isavailable as set (pump, tool,gauge, gauge adaptor, couplersand hose) for your orderingconvenience.

126

14 (125)8 (72)

FSH-14*FSM-8

66

8181

78–

7,16,5

FSH-14 FSM-8

FSB-1

SB-1

FSH-14 P-392 STF-14H

SW-22

General Purpose Cylinders

480

30

ø17,0

ø 21,390

5781

ø 24,4

ø 27,4

101

▼

380

368

TW-22

480

150

30

145

45

230

340

..

.

.

...

22

106

102

76

32

27030

7

240

526660

310 13

0

ATM-5

Hydraulic and Mechanical Flange Alignment ToolsFrom left to right: ATM-3, ATM-1, ATM-5 (shown without pump and hose)

• Rectifies twist and rotational misalignment without additionalstress in pipe lines

• For most commonly used ANSI, API, BS and DIN flanges• No slings, hooks, or lifting gear. Extremely safe, high precision• ATM-1 supplied with three bushings for different bolt hole sizes.

Can be used in reversed position• ATM-3 fits on the following flanges:

– Ring Type Joints: flange wall thickness min 30 - max 100mm– Gasket Type Joints: flange wall thickness min 25 - max 115mm

• ATM-5 Fits when flange joint is:– between 93 - 228 mm [3.75 - 9 inch] apart and – bolt hole size 31,5 mm [1.25 inch] or greater

• Can be installed and used in any position and any location• Stays stable in position under full load

▼ The Enerpac ATM-3 used to align a largeANSI flange.

Adjustable reach on ATM-3

The highly adjustable reachof the wing, the reversable lifthook and manual torquewrench TW-22 allow precise

alignment.

ATMSeries

Maximum Lifting Force:

0,3 - 5 ton

Flange Wall Thickness:

17 - 203 mm 11/16 - 8”

Minimum Bolt Hole Size:

17 mm 11/16”

191

ATM-5 including hydraulics

Including 700 bar hydraulics:RC-53 single-acting cylinder,P-142 two-speed hand pumpand 1,8 meters long safety

hose (HC-7206C).

MaximumLifting Force

ton (kN)

Model Number

Bolt Hole Range

(inch) (kg)(mm)

Flange Wall Thickness

(inch)(mm)

www.enerpac.com

* At 700 bar maximum operating pressure. ATM-5 weight including hydraulic cylinder. Total set weight 28,2 kg.

0,3 (3)3,0 (27)5,0 (45)

ATM-1ATM-3ATM-5 *

17 - 27,225 - 54

31,5

11/16 - 11/8

1 - 21/8

11/4

2,09,716,2

17 - 5030 - 11580-203

11/16 - 213/16 - 41/2

31/8 - 8

ATM-1

ATM-3

�

Square Drive Hydraulic Torque Wrenches Hydraulic Technology Worldwide

Rigid Steel Design

The ProfessionalSquare Drive Solution

S-Series, Square DriveWrenchesThis product range has been

designed using state-of-the-art CADtechniques to bring you the mostadvanced square drive torque wrench onthe market.

To ensure that the tools you buy meetour own exacting requirements, duringthe design process every prototype wasput through finite element stressanalysis, photo-elastic modelling,rigorous cyclic testing and straingauging.

Special design service

Should you have an applicationwhere it is not possible to use the

standard range of tools, then we inviteyou to draw on our extensive experiencein providing tailor-made solutions toproblems involving bolted joints.

Optional Direct Allen-keyDrives

Expanded versatility with awide range of metric andimperial Allen-key drives for

hexagon socket head cap screws.

Simplicity• 360° click-on, multi-position reaction arm• Push button square drive release for quickly reversing the

square drive for tightening or loosening• Fine tooth ratchet prevents tool “lock-on”• Single 360° hydraulic swivel manifold, complete with screw

lock couplings, increases wrench and hosemanoeuverability.

Design• Compact, high strength uni-body construction for a small

operating radius• Robust design with minimal parts enables easy on-site

maintenance without special tools• Lightweight, ergonomic design for easy handling and an

easy fit, even in applications where access is limited• Optimised strength-to-weight ratio• Fast operation due to the large nut rotation per wrench

cycle (35 degree rotation angle) and rapid return stroke.

Reliability• All wrenches are nickel-plated for excellent corrosion

protection and improved durability in harsh environments.

Accuracy• Constant torque output provides high accuracy across the

full stroke• Uni-body construction ensures accuracy by reducing

internal deflections.

From left to right: S3000, S6000, S1500

192

Torque Wrench Hoses

Use Enerpac THQ-700Series torque wrench hoseswith S-Series torquewrenches to ensure the

integrity of your hydraulic system.

6 m long, 2 hoses12 m long, 2 hoses

Page:

THQ-706TTHQ-712T

194

A F

D

BC H

G

E

20 40 50 60 80 100 120 155 255

5000

10.000

15.000

20.000

25.000

30.000

S25000

35.000

3690

7380

11.070

14.760

18.450

22.140

25.8307/8 15/8

17/8

23/8 31/8 37/8 43/4 61/8 10

S3000

S6000

S11000

S1500

Double-acting Square Drive Hydraulic Torque Wrenches

S-series Wrench with StandardReaction Arm and StandardSquare Drive

Optional Direct Allen Key Drive, see page 194

SSeries

Maximum Torque at 700 bar/10.000 psi:

34.079 Nm / 25.150 Ft.lbsSquare Drive Range:

3/4 - 21/2 inchNose Radius:

25,0 - 63,5 mmMaximum Operating Pressure:

700 bar / 10.000 psi

Use only Heavy DutyImpact Sockets forpower driven

torquing equipment, accordingto ISO2725 and ISO1174; DIN 3129 and DIN 3121 or ASME-B107.2/1995.



Typical Socket Size Range

Size(inch)

(inch)(mm) (Nm) (Ft.lbs)

Maximum Torque 1)

at 700 barTorque WrenchModel Nr.

Dimensions (mm)

1) Determine maximum torque according to the bolt (nut) size and grade.

www.enerpac.com 193

(kg)

Page:

Model Nr.(included withwrench)

Square Drive

TORQUE WRENCH SELECTION (based on socket size range)

To

rque

Ran

ge

(Nm

) �

Socket Size Range (mm) �

�

The rigid steel design of S-Series torque wrenches

guarantee durability,reliability and safety. Thesewrenches can be powered

by the portable ZU4T-Series pumps.

To

rque

Ran

ge

(Ft.

lbs)

�

Socket Size Range (inch) �

3948577187

637790

111143

110134179196244

95126162185240

136172201226292

25,033,042,049,563,5

2,75,08,5

15,031,0

3/4”1”

11/2”11/2”21/2”

5/8 - 17/8”7/8 - 37/8”15/8 - 61/4”15/8 - 61/4”23/8 - 10”

15 - 5020 - 10041 - 15541 - 15560 - 255

189843398144

14.91434.079

S1500S3000S6000S11000S25000

140032006010

11.00025.140

A B C D FE G H

6990

112132182

119159187227292

208

SD15-012SD30-100SD60-108SD110-108SD250-208

B1

H1

C1

194

1) Determine maximum torque according to the bolt size and grade.

Hydraulic Technology WorldwideSDA-Series, Allen-Key Drives – Metric

Model Number

Model Number

TORQUE WRENCH

OPTIONAL ALLEN-KEY DRIVES, METRIC

SHORT REACTION ARM FOR

ALLEN DRIVES

MaximumTorque 1)

(Nm)

HexagonSize

(mm)Model Number

For

SSeries

Maximum Torque at 700 bar:

34.079 NmHexagon Size Allen Drive:

14 - 85 mm

Wedge Spreaders

Friction-free, smooth andparallel wedge movementwith unique interlock wedgedesign. Eliminates flange

damage and risk of spreading arm failure.

Optional Allen-Key Drives andReaction Arm

The SRA-Series Reaction Arm for Allen-Key drives must be used instead of standardreaction arm for square drives.

� SELECTION CHART

Select the Right Torque

Choose your EnerpacTorque Wrench using theuntightening rule of thumb:

Loosening torque equals about 250% oftightening torque.

Page:

SDA15-14SDA15-17SDA15-19SDA15-22SDA15-24

SRA15S1500(1898 Nm)

6441152160618971897

1417192224

190

Dimen-sionB1

(mm)

Dimensions(mm)

ATM-Series AlignmentTools

Rectifies twist and rotationalmisalignment withoutadditional stress in pipelines.

Page:

Page:

6668707374

67,5 65

C1 H1

SDA30-17SDA30-19SDA30-22SDA30-24SDA30-27SDA30-30SDA30-32

SRA30

1152160624863232433643364336

17192224273032

77798284858788

80,0 74S3000(4339 Nm)

SDA60-17SDA60-19SDA60-22SDA60-24SDA60-27SDA60-30SDA60-32

SRA60

1152160624863232460063087656

17192224273032

86889193949697

91,5 89S6000(8144 Nm)


SRA110

63087656

10.89414.90514.905

3032364146

112114117121127

127,5 106S11000(14.911 Nm)

SDA250-36SDA250-41SDA250-46SDA250-50SDA250-55SDA250-60SDA250-65SDA250-70SDA250-75SDA250-85

SRA250

10.89416.09822.73029.19434.07934.07934.07934.07934.07934.079

36414650556065707585

140144148151154158161164168175

158,5 135S25000(34.079 Nm)

191

208

B1

H1

C1

195

SDA-Series, Allen-Key Drives – Imperial

www.enerpac.com

For

SSeries


34.079 Nm / 25.150 Ft.lbs

Hexagon Size Allen Drive:

1/2 - 21/4 inch

Nut Splitters

Remove rusted or corrodednuts easily with Enerpac NutSplitters. Capacities up to 75 mm hexagon nut.

Optional Allen-Key Drives andReaction Arm

The SRA-Series Reaction Arm for Allen-Key drives must be used instead of standardreaction arm for square drives.

Page:

Page:


See the table for hexagon sizesof bolts, nuts and related threaddiameters.

1) Determine maximum torque according to the bolt size and grade.

Model Number

Model Number

TORQUE WRENCH

OPTIONAL ALLEN-KEY DRIVES, IMPERIAL SHORT REACTION ARM FOR

ALLEN DRIVES

MaximumTorque 1)

(Nm)

HexagonSize

(inch)Model Number

� SELECTION CHART

Dimen-sionB1

(mm)

Dimensions(mm)



Page:

218

188


SRA15S1500(1898 Nm)

481935161918971897

1/2”5/8”3/4”7/8”1”

6667717477

67,5 65

C1 H1

SDA30-010SDA30-012SDA30-014SDA30-100SDA30-102SDA30-104–

SRA30

93516192568382854547480

–

5/8”3/4”7/8”1”

11/8”11/4”

–

778083868889–

80,0 74S3000(4339 Nm)

SDA60-010SDA60-012SDA60-014SDA60-100SDA60-102SDA60-104–

SRA60

93516192568382854547480

–

5/8”3/4”7/8”1”

11/8”11/4”

–

858992959798–

91,5 89S6000(8144 Nm)


SRA110

74809953

12.92014.90514.905

11/4”13/8”

11/2”15/8”13/4”

115117118122125

127,5 106S11000(14.911 Nm)

SDA250-108SDA250-110SDA250-112SDA250-114SDA250-200SDA250-204––––

SRA250

12.92016.42320.50825.23030.61734.079

––––

11/2”

15/8”13/4”17/8”

2”21/4”

––––

141145148149151154

––––

158,5 135S25000(34.079 Nm)

208

�

196

Carrying Handle CH-100

For easy transport to distantjobs. Makes handling andpositioning easier, reducesoperator fatique. Optional for

SQD-75-I to SQD-160-I, standard on theSQD-270-I.

• Very high torque-to-weight ratio• High speed, double-acting operation• High degree of rotation angle for increased productivity• Never-jam mechanism• High repeatability, with accuracy ± 3%• Slim nose radius and 360˚ swivel hose connection allow easier

positioning in confined areas• Few moving parts means durability and low maintenance• Push-button drive release; no tools needed to reverse square

or Allen-key drives for tightening or loosening• Lock-ring couplers are standard• Fully corrosion resistant material• Storage case (included) protects from damage, water and dirt

Aluminium HighPower Wrenches for Sockets orAllen-Keys

� Easy and reliable service in the field using EnerpacSQD-series torque wrenches powered by theportable PTE-3404W electric torque wrench pump.

Optional Allen-Key Drives

Expanded versatility with awide range of metric andimperial Allen-key drives forhexagon socket head capscrews.

Page:

Swivel Hose Connection

All Enerpac torque wrenchesfeature lock-ring couplerswith a 360˚ swivel connectionto allow easy access in all

positions.


Choose your EnerpacTorque Wrench using the

untightening rule of thumb: Looseningtorque equals about 250% of tighteningtorque.

Shown: SQD-100-I

SQD-Series, Square Drive Torque Wrenches Hydraulic Technology Worldwide

Page:

198

208

G

B

H

D N

EM KCLJ

A

20 40 50 60 80 100 120 155 255

5000

10.000

15.000

20.000

25.000

27.500

3690

7380

11.070

14.760

18.450

20.295

SQD-100-I

SQD-160-I

SQD-270-I

SQD-50-ISQD-75-I

SQD-25-I

7/8 15/8

17/8

23/8 31/8 43/4 61/8 1037/8

197

Double-Acting Square Drive Torque Wrenches

SQDSeries

Maximum Torque:

27.000 NmSquare Drive Range:

3/4 - 21/2 inchMaximum Operating Pressure:

800 bar

Use only Heavy DutyImpact Sockets for powerdriven torquing equipment,according to ISO 2725 and

ISO 1174; DIN 3129 and DIN 3121 orASME-B107.2/1995.

TorqueWrenchModel Nr.

Square DriveTypical Socket Size Range 1)

Maximum Torque 2)

at 800 bar

Dimensions (mm)

3)

(kg)(mm) (inch)

1) Contact ENERPAC for socket specifications.2) Determine maximum torque according to the bolt (nut) size and grade.

� All torque wrenches comestandard with swivelconnection, lock-ringcouplers, square drive andreaction arm for square drive.

To

rque

Ran

ge

(Nm

) �

Socket Size Range (mm) �


See the table for hexagon sizes ofbolts, nuts and related threaddiameters.

TORQUE WRENCH SELECTION (based on socket size range)

Page:

Torque Wrench Pumps andHoses

Enerpac system matched airand electric torque wrenchpumps provide control to

operate hydraulic torque wrenches.

Page:

www.enerpac.com

To

rque

Ran

ge

(Ft.

lbs)

�

Socket Size Range (inch) �

3) including reaction arm and square drive.

(Ft.lbs)(Nm)

Model Nr.(square driveincluded withwrench)

Size J(inch)

167204226253272342

7292

107115134164

53687684

100119

243136394859

108135153164178218

95115122130150200

353535355050

61512131118

283343394576

273439435463

365264688199

2,54,36,78,0

12,024,5

3/4”1”

11/2”11/2”11/2”21/2”

11/16 - 17/8”7/8 - 37/8”11/8 - 43/8”15/8 - 43/4”23/8 - 61/8”31/8 - 10”

15 - 5020 - 10030 - 11040 - 12060 - 15580 - 255

235048007560

10.00016.00027.000

SQD-25-ISQD-50-ISQD-75-ISQD-100-ISQD-160-ISQD-270-I

218

208

A B C D E G H K L M N

1735355055707360

11.83519.875

25S-07550S-10075S-150100S-150160S-150270S-250

198

1) Determine maximum torque according to the boltsize and grade.

Hydraulic Technology WorldwideSQD-Series, Metric Allen-Key Drives

Model Number

Model Number

TORQUEWRENCH

OPTIONAL ALLEN-KEY DRIVES, METRIC

REACTION ARMFOR ALLEN KEY DRIVE

MaximumTorque 1)

(Nm)

HexagonSize

(mm)Model Number

For

SQDSeries


27.000 NmAllen-Key Drive Range:

14 - 70 mm

Flange Spreaders

Separates pipe flanges withease, enabling efficientmaintenance tasks.

Optional Allen-key Drivesand Reaction Arm

The RAH-Reaction Arm forallen-key drives must beused instead of reaction arm

for square drives.

� SELECTION CHART

� SQD-50-I with 50A-22 Allen-key drive withRAH-50 Reaction Arm for Allen-key drives.

Page:

25A-1425A-1725A-1925A-2225A-24

RAH-25SQD-25-I(2350 Nm)

7501300180023502350

1417192224

50A-1750A-1950A-2250A-2450A-2750A-3050A-32

RAH-50SQD-50-I(4800 Nm)

17192224273032

1300180028003500480048004800

100A-22100A-24100A-27100A-30100A-32100A-36

RAH-100SQD-100-I(10.000 Nm)

28003500500070008500

10.000

222427303236

160A-30160A-32160A-36160A-41160A-46

RAH-160SQD-160-I(16.000 Nm)

70008500

12.00016.00016.000

3032364146

270A-36270A-41270A-46270A-50270A-55270A-60270A-65270A-70

RAH-270SQD-270-I(27.000 Nm)

3641465055606570

12.00018.00025.00027.00027.00027.00027.00027.000

189

Torque Wrench Pumps andHoses

Enerpac system matched airand electric torque wrenchpumps provide control to

operate hydraulic torque wrenches.

Page:

75A-1775A-1975A-2275A-2475A-2775A-3075A-32

RAH-75SQD-75-I(7560 Nm)

17192224273032

1300180028003500500070007560

208

199

SQD-Series, Imperial Allen-Key Drives

Nut Splitters





1) Determine maximum torque according to the boltsize and grade.

For

SQDSeries

Maximum Torque at 800 bar/ 11.600 psi:

27.000 Nm / 19.900 Ft.Ibs

Allen-Key Drive Range:

1/2 - 21/4 inch


See the table for hexagon sizes ofbolts, nuts and related thread diameters.

Page:

Page:

218

188

� SQD-100-I with RAH-100 Reaction Arm andAllen-key drive used for loosening hexagonsocket head cap screws.

www.enerpac.com

Model Number

Model Number

TORQUEWRENCH

OPTIONAL ALLEN-KEY DRIVES, IMPERIAL

REACTION ARMFOR ALLEN KEY DRIVE

MaximumTorque 1)

(Nm)

HexagonSize

(inch)Model Number

� SELECTION CHART

Page:

25A-05025A-06325A-07525A-08825A-100

RAH-25SQD-25-I(2350 Nm)

5301000180023502350

1/2”5/8”3/4”7/8”1”

50A-06350A-07550A-08850A-10050A-11350A-125–

RAH-50SQD-50-I(4800 Nm)

5/8”3/4”7/8”1”

11/8”11/4”

–

100018002800420048004800

–

100A-088100A-100100A-113100A-125100A-138100A-150

RAH-100SQD-100-I(10.000 Nm)

2800420059008500

10.00010.000

7/8”1”

11/8”11/4”13/8”11/2”

160A-125160A-138160A-150160A-163160A-175

RAH-160SQD-160-I(16.000 Nm)

850010.50014.00016.00016.000

11/4”13/8”

11/2”15/8”13/4”

270A-150270A-163270A-175270A-188270A-200270A-225––

RAH-270SQD-270-I(27.000 Nm)

11/2”

15/8”13/4”17/8”

2”21/4”

––

14.00018.00022.00027.00027.00027.000

––

75A-06375A-07575A-08875A-10075A-11375A-125–

RAH-75SQD-75-I(7560 Nm)

5/8”3/4”7/8”1”

11/8”11/4”

–

100018002800420059007560

–

208

�

THQ-706TTHQ-712T

W-Series, Low Profile Hexagon Wrenches Hydraulic Technology Worldwide

Rigid Steel Design

The ProfessionalLow Profile Solution

Shown: Drive units with interchangeable cassettes

Simplicity• No tools are needed for changing the hexagon cassettes• Innovative, pinless wrench construction incorporates quick release

cylinder and automatic crank engagement• Single 360° hydraulic swivel manifold complete with screw lock

couplings increases wrench and hose manoeuvrability.

Design• Cylinders and low profile cassettes have been engineered to give

ultra slim, compact low clearance tooling with a small nose radius• Robust design with minimal parts enables easy on-site

maintenance without special tools• Nut sizes covered range from 11/4 - 45/8 inch AF (30 – 115 mm)• Optimized strength-to-weight ratio• Fast operation due to the large nut rotation per wrench cycle

(30 degree rotation angle) and rapid return stroke

Reliability• All wrenches are nickel-plated for excellent corrosion protection

and improved durability in harsh environments• All wrenches are fitted with bronze bushings to ensure the ratchet

will never seize in the sideplates, thus eliminating costly repairs

Accuracy• Constant torque output provides high accuracy across the full

stroke• In-line reaction foot ensures accuracy by reducing internal

deflections.

200

W-Series, Low Profile TorqueWrenchesThis product range has been

designed using state-of-the art CADtechniques to bring you the mostadvanced low profile torque wrench onthe market. Safety, quality, toughnessand reliability are built in.

During the design process everyprototype was put through finite elementstress analysis, photo-elastic modelling,rigorous cyclic testing and straingauging.

Special Design Service

Should you have an applicationwhere it is not possible to use the

standard range of tools, then we inviteyou to draw on our extensive experiencein providing tailor-made solutions toproblems involving bolted joints.

Versatility

• Quick Releaseinterchangeable low profilehexagon cassettes

• One drive unit per size range can be used to drive any hexagonwithin that range.

Torque Wrench Hoses

Use Enerpac THQ-700Series hoses with W-Seriestorque wrenches to ensurethe integrity of your hydraulicsystem.

6 m long, 2 hoses12 m long, 2 hoses

D CH

A

G

F E

B

0

2000

4000

6000

8000

10.000

12.000

14.000

16.000

18.000

20.000

22.000

0

1475

2950

4425

5900

7375

8850

10.325

11.800

13.275

14.750

16.225

36 41 46 50 55 60 65 70 75 80 85 90 95 100 105 110 115

W2000

W4000

W8000

W15000

17/16 23/423/16 31/8 37/8 45/8

36 - 5555 - 8070 - 9580 - 115

17/16 - 23/8

15/8 - 31/8

23/16 - 37/8

29/16 - 5

27125423

10.84620.337

200040008000

15.000

W2000W4000W8000W15000

27154210842033

200400800

1500

109136172207

141167205240

148178208253

32,041,052,563,0

1,42,03,05,0

A B C D

24,032,841,950,0

E

20202520

F

208

202

202

Double-Acting Hydraulic Hexagon Torque Wrenches

Drive Unit

Optional HexagonReducer Insert,see page 200.

Hexagon Cassettesand Reducer Inserts

Maximum versatilitywith the full range ofinterchangeable

hexagon cassettes and hexagonreducing inserts is available inmetric and inch sizes.

WSeries

Maximum Torque at 700 bar / 10.000 psi:

20.337 Nm/15.000 Ft.lbsHexagon Range:

30-115 mm/11/4 -45/8 inchNose Radius:

31,0 - 87,5 mmMaximum Operating Pressure:

700 bar / 10.000 psi



� SELECTION CHART

Hexagon Range * Maximum Torqueat 700 bar

(10.000 psi)

(mm) (inch) (Nm) (Ft.lbs)

Drive Unit Model Number

MinimumTorque

(Nm) (Ft.lbs)

Dimensions (mm)

Drive unitwithout hexagoncassette

(kg)

201www.enerpac.com

* With in-line reaction foot. See pages 202-203 for dimensions H and G.

InterchangeableHexagon Cassette

Page:

To

rque

Ran

ge

(Nm

) �

Hexagon Size Range (mm) �

DRIVE UNIT AND INTERCHANGEABLE CASSETTE SELECTION

Page:

� These rigid steel wrenches with low profileinterchangeable hexagon cassettes guaranteedurability and maximum versatility in boltingapplications.

To

rque

Ran

ge

(Ft.

lbs)

�

Hexagon Size Range (inch) �

H G

F

202

Metric Hexagon Cassettes and Reducer Inserts Hydraulic Technology Worldwide

WSeries


20.337 NmHexagon Range:


700 bar � SELECTION CHART

Drive UnitModel Nr.

Hexa-gonSize

(mm)

NoseRadius

H

(mm)

Model Number

(kg)

G

(mm)

HexagonReducer

Size(mm)

HexagonReducer InsertModel Number

HexagonReducer

Size(mm)


HexagonReducer

Size(mm)


Drive Unit

Optional HexagonReducing Insert


1) Additional Reducer Insert is hexagon size 75/55 mm, Modelnr. W4215R203, fits in W4215 hexagon cassette.2) Additional Reducer Insert is hexagon size 75/55 mm, Modelnr. W8215R203, fits in W8215 hexagon cassette.3) Additional Reducer Insert is hexagon size 95/75 mm, Modelnr. W8312R215, fits in W8312 hexagon cassette.4) Additional Reducer Insert is hexagon size 95/75 mm, Modelnr. W15312R215, fits in W15312 hexagon cassette.

dimension

HEXAGON CASSETTES – METRIC

Torque Wrench Pump Selection Matrix

For optimum speed and performance see thetorque wrench and pump matrix.

Page:

W2000(2712Nm)

36384146505560–

31,033,533,536,539,041,844,5

–

W2107W2108W2110W2113W2200W2203W2206–

1,92,02,02,02,02,12,2–

53,758,258,260,563,168,664,8

–

––

41/3646/4150/4655/5060/55

–

––W2110R107W2113R110W2200R113W2203R200W2206R203

––

41/3246/3650/4155/4660/50

–

––W2110R104W2113R107W2200R110W2203R113W2206R200–

––

41/3046/3250/3655/4160/46

–

––W2110R030MW2113R104W2200R107W2203R110W2206R113–

W4000(5423Nm)

55606365707580–

44,046,549,549,552,555,558,5

–

W4203W4206W4208W4209W4212W4215W4302–

3,83,93,93,94,04,14,2–

73,470,676,276,278,381,683,5

–

55/5060/5563/5565/6070/6575/7080/75

–

W4203R200W4206R203W4208R203W4209R206W4212R209W4215R212W4302R215–

55/4660/5063/5065/5570/6075/6580/70

–

W4203R113W4206R200W4208R200W4209R203W4212R206W4215R209W4302R212–

55/4160/4663/4665/5070/5575/6080/65

–

W4203R110W4206R113W4208R113W4209R200W4212R203W4215R206W4302R209–

W8000(10.846Nm)

65707580859095–

56,056,058,060,566,074,074,0

–

W8209W8212W8215W8302W8085MW8090MW8312–

7,87,87,87,98,18,78,8–

84,884,885,089,592,2

102,9102,9

–

65/6070/6575/7080/7585/8090/8595/90

–

W8209R206W8212R209W8215R212W8302R215W8085R080MW8090R085MW8312R090M–

65/5570/6075/6580/7085/7590/8095/85

–

W8209R203W8212R206W8215R209W8302R212W8085R075MW8090R080MW8312R085M–

65/5070/5575/6080/6585/7090/7595/80

–

W8209R200W8212R203W8215R206W8302R209W8085R070MW8090R075MW8312R302

W15000(20.337Nm)

80859095105110115

–

64,569,575,075,080,587,587,5

–

W15302W15085MW15090MW15312W15402W15110MW15115M–

13,714,014,414,514,715,015,3

–

92,996,6

101,8101,8103,1114,8114,8

–

80/7585/8090/8595/90

105/100110/105115/110

–

W15302R215W15085R080MW15090R085MW15312R090MW15402R100MW15110R105MW15115R110M–

80/7085/7590/8095/85105/95110/100115/105

–

W15302R212W15085R075MW15090R080MW15312R085MW15402R312W15110R100MW15115R105M–

80/6585/7090/7595/80105/90110/95115/100

–

W15302R209W15085R070MW15090R075MW15312R302W15402R090MW15110R095MW15115R100M–

1)

2)

3)

4)

W2000W4000W8000W15000

F20202520

208

H G

F

203

Imperial Hexagon Cassettes and Reducer Inserts

WSeries


20.337 Nm/15.000 Ft.lbsHexagon Range:

11/4 - 45/8 inchMaximum Operating Pressure:

700 bar / 10.000 psi� SELECTION CHART

Drive UnitModel Nr.

Hexa-gonSize

(inch)

NoseRadius

H

(mm)

Model Number

(kg)

G

(mm)

HexagonReducer

Size(inch)

HexagonReducer InsertModel Nr.

HexagonReducer

Size(inch)


HexagonReducer

Size(inch)


Drive Unit

Optional HexagonReducing Insert


1) Additional Reducer Insert is hexagon size 215/16 - 23/16 inch, Modelnr. W4215R203, fits in W4215 hexagon cassette.2) Additional Reducer Insert is hexagon size 215/16 - 23/16 inch Modelnr. W8215R203, fits in W8215 hexagon cassette.3) Additional Reducer Insert is hexagon size 33/4 - 23/4 inch Modelnr. W8312R212, fits in W8312 hexagon cassette.See the table of hexagon bolt and nut sizes and related thread diameters on page 216.

dimension

HEXAGON CASSETTES – INCHES

Torque Wrench Pump Selection Matrix

For optimum speed and performance see thetorque wrench and pump matrix.

Page:

W2000(2712Nm)

17/16

11/2

15/8

113/16

223/16

23/8

–

31,033,533,536,539,041,844,5

–

W2107W2108W2110W2113W2200W2203W2206–

1,92,02,02,02,02,12,2–

53,758,258,260,563,168,664,8

–

–

–15/8 - 17/16

113/16 - 15/8

2 - 113/16

23/16 - 223/8 - 23/16

–

––W2110R107W2113R110W2200R113W2203R200W2206R203

–

–15/8 - 11/4

113/16 - 17/16

2 - 15/8

23/16 - 113/16

23/8 - 2–

––W2110R104W2113R107W2200R110W2203R113W2206R200–

–

––

113/16 - 11/4

2 - 17/16

23/16 - 15/8

23/8 - 113/16

–

–––W2113R104W2200R107W2203R110W2206R113–

W4000(5423Nm)

23/16

23/8

21/2

29/16

23/4

215/16

31/8

–

44,046,549,549,552,555,558,5

–

W4203W4206W4208W4209W4212W4215W4302–

3,83,93,93,94,04,14,2–

73,470,676,276,278,381,683,5

–

23/16 - 223/8 - 23/16

21/2 - 23/16

29/16 - 23/8

23/4 - 29/16

215/16 - 23/4

31/8 - 215/16

–

W4203R200W4206R203W4208R203W4209R206W4212R209W4215R212W4302R215–

23/16 - 113/16

23/8 - 221/2 - 2

29/16 - 23/16

23/4 - 23/8

215/16 - 29/16

31/8 - 23/4

–

W4203R113W4206R200W4208R200W4209R203W4212R206W4215R209W4302R212–

23/16 - 15/8

23/8 - 113/16

21/2 - 113/16

29/16 - 223/4 - 23/16

215/16 - 23/8

31/8 - 29/16

–

W4203R110W4206R113W4208R113W4209R200W4212R203W4215R206W4302R209–

W8000(10.846Nm)

29/16

23/4

215/16

31/8

31/2

33/4

37/8

–

56,056,058,060,566,074,074,0

–

W8209W8212W8215W8302W8308W8312W8314–

7,87,87,87,98,18,78,8–

84,884,885,089,592,2

102,9102,9

–

29/16 - 23/8

23/4 - 29/16

215/16 - 23/4

31/8 - 215/16

31/2 - 31/8

33/4 - 31/2

37/8 - 31/2

–

W8209R206W8212R209W8215R212W8302R215W8308R302W8312R308W8314R308–

29/16 - 23/16

23/4 - 23/8

215/16 - 29/16

31/8 - 23/4

31/2 - 215/16

33/4 - 31/8

37/8 - 31/8

–

W8209R203W8212R206W8215R209W8302R212W8308R215W8312R302W8314R302–

29/16 - 223/4 - 23/16

215/16 - 23/8

31/8 - 29/16

31/2 - 23/4

33/4 - 215/16

37/8 - 215/16

–

W8209R200W8212R203W8215R206W8302R209W8308R212W8312R215W8314R215–

W15000(20.337Nm)

31/8

31/2

33/4

37/8

41/8

41/4

45/8

–

64,569,575,075,080,580,587,5

W15302W15308W15312W15314W15402W15404W15410I–

13,714,014,514,514,714,715,3

–

92,996,6

101,8101,8103,1103,1114,8

–

31/8 - 215/16

31/2 - 31/8

33/4 - 31/2

37/8 - 31/2

41/8 - 37/8

41/4 - 37/8

45/8 - 41/4

–

W15302R215W15308R302W15312R308W15314R308W15402R314W15404R314W15410R404–

31/8 - 23/4

31/2 - 215/16

33/4 - 31/8

37/8 - 31/8

41/8 - 33/4

41/4 - 31/2

45/8 - 37/8

–

W15302R212W15308R215W15312R302W15314R302W15402R312W15404R308W15410R314–

31/8 - 29/16

31/2 - 23/4

33/4 - 215/16

37/8 - 215/16

41/8 - 31/2

41/4 - 31/8

45/8 - 31/2

–

W15302R209W15308R212W15312R215W15314R215W15402R308W15404R302W15410R308–

1)

2)

3)

W2000W4000W8000W15000

F20202520

208

�

204

Hydraulic Technology WorldwideHXD-Series, Hexagon Cassette Wrenches

• High torque-to-weight ratio, slim nose radius and flat design• High speed, high degree of rotation angle, double-acting• Snap in, interchangeable cassettes, no tools required• 360˚ swivel hose connection allows easier positioning in

confined areas• Lock-ring couplers are standard• High repeatability, with accuracy ± 3%• Strong unibody design, integrated reaction arm and few moving

parts make wrenches durable and reliable• Extensive range of metric and imperial hexagon cassettes and

reducers• Fully corrosion resistant material• Drive unit and cassette come in storage case to protect from

damage, water and dirt

Shown from left to right: HXD-60 with CC-680, HXD-30 with CC-360

Nut Splitters


Aluminium Design, Low Profile andSlim Nose Radius

� The HXD-30 drive unit combined with cassette CC-360 is the best solution for this turbineapplication. The slim nose radius and swivel couplers allow easy access in all positions.

� An Enerpac hydraulic wrench brings safety andeconomy to all kinds of maintenance jobs.




Page:


See the table for hexagon sizesof bolts, nuts and related thread diameters.

Page:

Page:

188

218

208

0

2000

4000

6000

8000

10.000

12.000

14.000

16.000

18.000

20.000

22.000

24.000

0

1475

2950

4425

5900

7375

8850

10.325

11.800

13.275

14.750

16.225

17.700

32 36 41 46 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130

HXD-30

HXD-60

HXD-120

HXD-240

11/4 15/8 23/823/16 31/8 37/8 45/8 5

�

2 1

AF

E

C

B

D

H

205

Drive Unit *Model Number

Double-Acting Hydraulic Torque Wrenches

HXDSeries


24.210 Nm / 17.860 Ft.lbs

Nose Radius:

28,5 - 96,0 mm

Hexagon Range:

30-130 mm / 11/4-5”


800 bar

Page:


Hex Cassette & Reducer Range

Reducer Inserts

Expanded versatility with thefull range of metric andimperial Reducer Inserts andHolding Rings.

Page:

(mm) (inch)

Drive Unit and Cassette Dimensions (mm)

* With integrated reaction arm.

(kg)

at 800 bar

(Nm)

Shown from left to right: CC-360, HXD-30 TORQUE WRENCHSELECTION IN 2 STEPS:

1 DRIVE UNITSelect the HXD-DriveUnit using the quickselection chart below.

2 CASSETTESelect the appropriateCC-Cassette from thepages 206 and 207.

To

rque

Ran

ge

(Nm

) �

Hexagon Size Range (mm) �

DRIVE UNIT AND INTERCHANGEABLE CASSETTE SELECTION



Page:

www.enerpac.com

To

rque

Ran

ge

(Ft.

lbs)

�

Hexagon Size Range (inch) �

MaximumTorque

at 11.600 psi

(Ft.lbs)

28354756

40506582

91 - 103115 - 130141 - 156182 - 202

38383850

135156200259

28,5 - 47,534,5 - 60,546,5 - 73,562,0 - 96,0

1,62,54,88,2

607596

125

32906190

12.50024.210

HXD-30HXD-60HXD-120HXD-240

32 - 6041 - 8055 - 10065 - 130

11/4 - 23/8

15/8 - 31/8

23/16 - 37/8

29/16 - 5

206

206

208

C E FB HA D

242545659220

17.860

�

206

HXD-Series, Metric Cassettes and Inserts Hydraulic Technology Worldwide

CCINHRSeries


24.210 Nm

Model Number

Model Number

DRIVE UNIT

� SELECTION CHART

INTERCHANGEABLE CASSETTES, METRIC

Max.Torque1)

(Nm)

Hex.Size 2)

(mm)

NoseRadius

D(mm) (kg)

HexagonSize

(mm)Model Number

HOLDINGRINGS

OPTIONAL ADD-ON REDUCER INSERTS, METRIC

Model Number

HexagonSize

(mm)Model Number

HexagonSize

(mm)Model Number

The optional Reducer Insertmust be secured in theCassette with a Holding Ring.

Hexagon Range:


800 bar

1) Determine maximum torque according to the bolt (nut) size and grade.2) See the table of hexagon bolt and nut sizes and related thread diameters on page 216.

CC-332CC-336CC-341CC-346CC-350CC-355CC-360

HXD-30(3290 Nm)

1700210025002890

3290

32364146505560

28,531,534,538,542,045,047,5

0,60,70,70,80,91,01,1

––HR-41HR-46HR-50HR-55HR-60

––IN3-4136IN3-4641IN3-5046IN3-5550IN3-6055

––

41/3646/4150/4655/5060/55

––IN3-4132IN3-4636IN3-5041IN3-5546IN3-6050

––

41/3246/3650/4155/4660/50

––IN3-4130IN3-4632IN3-5036IN3-5541IN3-6046

––

41/3046/3250/3655/4160/46

HXD-60(6190 Nm)

38404805

5410

6190

414650556065707580

34,539,543,546,548,552,555,557,560,5

CC-641CC-646CC-650CC-655CC-660CC-665CC-670CC-675CC-680

1,21,31,41,51,61,81,92,02,1

41/36–

50/4655/5060/5565/6070/6575/7080/75

IN6-4136–IN6-5046IN6-5550IN6-6055IN6-6560IN6-7065IN6-7570IN6-8075

––

50/4155/4660/5065/5570/6075/6580/70

––IN6-5041IN6-5546IN6-6050IN6-6555IN6-7060IN6-7565IN6-8070

––

50/3655/4160/4665/5070/5575/6080/65

––IN6-5036IN6-5541IN6-6046IN6-6550IN6-7055IN6-7560IN6-8065

HXD-120(12500 Nm)

8000

9800

10.860

12.500

5560657075–

80859095100

46,548,552,555,557,5

–60,564,567,570,573,5

CC-1255CC-1260CC-1265CC-1270CC-1275–CC-1280CC-1285CC-1290CC-1295CC-12100

2,62,72,72,82,9–

3,03,53,63,73,8

55/5060/5565/6070/6575/70

–80/7585/8090/8595/90100/95

IN12-5550IN12-6055IN12-6560IN12-7065IN12-7570–IN12-8075IN12-8580IN12-9085IN12-9590IN12-10095

55/4660/5065/5570/6075/65

–80/7085/7590/8095/85

100/90


55/4160/4665/5070/5575/60

–80/6585/7090/7595/80100/85


HR-41–HR-50HR-55HR-60HR-65HR-70HR-75HR-80

HR-55HR-60HR-65HR-70HR-75–HR-80HR-85HR-90HR-95HR-100

HXD-240(24.210 Nm)

13.89016.03016.56017.10018.17020.840

24.210

80859095100105110115120125130

62,066,069,072,076,080,084,087,090,093,096,0

CC-2480CC-2485CC-2490CC-2495CC-24100CC-24105CC-24110CC-24115CC-24120CC-24125CC-24130

5,15,25,25,45,65,75,87,17,37,37,4

80/7585/8090/8595/90100/95105/100110/105115/110120/115125/120130/125

IN24-8075IN24-8580IN24-9085IN24-9590IN24-10095IN24-105100IN24-110105IN24-115110IN24-120115IN24-125120IN24-130125

80/7085/7590/8095/85

100/90105/95110/100115/105120/110125/115130/120


80/6585/7090/7595/80

100/85105/90110/95

115/100120/105125/110130/115


HR-80HR-85HR-90HR-95HR-100HR-105HR-110HR-115HR-120HR-125HR-130

�

207

HXD-Series, Imperial Cassettes and Reducer Inserts

CCINHRSeries


24.210 Nm (17860 Ft.lbs)

Model Number

Model Number

DRIVE UNIT

� SELECTION CHART

INTERCHANGEABLE CASSETTES, IMPERIAL

Max.Torque1)

(Nm)

Hex.Size 2)

(inch)

NoseRadius

D(mm) (kg)

HexagonSize

(inch)Model Number

HOLDINGRINGS

OPTIONAL ADD-ON REDUCER INSERTS, IMPERIAL

Model Number

HexagonSize

(inch)Model Number

The optional Reducer Insertmust be secured in theCassette with a Holding Ring.

1) Determine maximum torque according to the bolt (nut) size and grade.2) See the table of hexagon bolt and nut sizes and related thread diameters on page 216.3) Additional imperial Reducer Insert is 31/8” - 29/16” IN24313-256 fits CC-24313 Cassette, use HR-80 Holding Ring.4) Additional imperial Reducer Insert is 33/4” - 29/16” IN24375-313 fits CC-24388 Cassette, use HR-100 Holding Ring.

Hexagon Range:

11/4 - 5 inchMaximum Operating Pressure:

800 bar

www.enerpac.com

CC-3125CC-3144CC-3163CC-3181CC-3200CC-3219CC-3238

HXD-30(3290 Nm)

1700210025002890

3290

11/4”17/16”15/8”

113/16”2”

23/16”23/8”

28,531,534,538,542,045,047,5

0,60,70,70,80,91,01,1

–HR-36HR-41HR-46HR-50HR-55HR-60

–IN3144-125IN3163-144IN3181-163IN3200-181IN3219-200IN3238-219

–17/16” - 11/4”15/8” - 17/16”113/16” - 15/8”

2” - 113/16”23/16” - 2”

23/8” - 23/16”

––IN3163-125IN3181-144IN3200-163IN3219-181IN3238-200

––

15/8” - 11/4”113/16” - 17/16”

2” - 15/8”23/16” - 113/16”

23/8” - 2”

HXD-60(6190 Nm)

38404805

5410

6190

15/8”113/16”

2”23/16”23/8”29/16”23/4”

215/16”31/8”

34,539,543,546,548,552,555,557,560,5

CC-6163CC-6181CC-6200CC-6219CC-6238CC-6256CC-6275CC-6293CC-6313

1,21,31,41,51,61,81,92,02,1

–113/16” - 15/8”

2” - 113/16”23/16” - 2”

23/8” - 23/16”29/16” - 23/8”23/4” - 29/16”215/16” - 23/4”31/8” - 215/16”

–IN6181-163IN6200-181IN6219-200IN6238-219IN6256-238IN6275-256IN6293-275IN6313-293

––

2” - 15/8”23/16” - 113/16”

23/8” - 2”29/16” - 23/16”23/4” - 23/8”

215/16” - 29/16”31/8” - 23/4”

––IN6200-163IN6219-181IN6238-200IN6256-219IN6275-238IN6293-256IN6313-275

HXD-120(12500 Nm)

8000

9800

10.860

12.500

23/16”23/8”29/16”23/4”

215/16”3”

31/8”33/8”31/2”33/4”37/8”

46,548,552,555,557,557,560,564,567,570,573,5

CC-12219CC-12238CC-12256CC-12275CC-12293CC-12300CC-12313CC-12338CC-12350CC-12375CC-12388

2,62,72,72,82,92,93,03,53,63,73,8

23/16” - 2”23/8” - 23/16”29/16” - 23/8”23/4” - 29/16”215/16” - 23/4”

3” - 23/4”31/8” - 215/16”

33/8” - 3”31/2” - 31/8”33/4” - 31/2”37/8” - 31/2”


23/16” - 113/16”23/8” - 2”

29/16” - 23/16”23/4” - 23/8”

215/16” - 29/16”3” - 29/16”

31/8” - 23/4”33/8” - 215/16”

31/2” - 3”33/4” - 33/8”37/8” - 33/8”


–HR-46HR-50HR-55HR-60HR-65HR-70HR-75HR-80

HR-55HR-60HR-65HR-70HR-75HR-75HR-80HR-85HR-90HR-95HR-100

HXD-240(24.210 Nm)

14.00015.84016.57017.32018.05021.000

24.210

–

31/8”33/8”31/2”33/4”37/8”41/8”41/4”45/8”

5”––

62,066,069,072,076,080,084,090,096,0

CC-24313 3)

CC-24338CC-24350CC-24375CC-24388 4)

CC-24413CC-24425CC-24463CC-24500––

5,15,25,25,45,65,76,87,37,4––

31/8” - 215/16”33/8” - 31/8”31/2” - 31/8”33/4” - 31/2”37/8” - 31/2”41/8” - 37/8”41/4” - 37/8”45/8” - 41/4”

5” - 45/8”––

IN24313-293IN24338-313IN24350-313IN24375-350IN24388-350IN24413-388IN24425-388IN24463-425IN24500-463––

31/8” - 23/4”33/8” - 3”31/2” - 3”

33/4” - 33/8”37/8” - 33/8”41/8” - 33/4”41/4” - 33/4”45/8” - 41/8”

5” - 41/4”––

IN24313-275 3)

IN24338-300IN24350-300IN24375-338IN24388-338 4)

IN24413-375IN24425-375IN24463-413IN24500-425––

HR-80HR-85HR-90HR-95HR-100HR-105HR-110HR-120HR-130––

Selection Matrix Hydraulic Technology Worldwide

208

Page:

PMU-Series

ELECTRIC PUMPS

PTE-Series

700 bar Torque Wrenches

Model Nr.

800 bar Torque Wrenches

Model Nr.

Flow at ratedpressure:0,34 l/min115V, 1 ph

Flow at ratedpressure:0,34 l/min230V, 1 ph

Select the righttorque

Choose your Enerpactorque wrench usingthe untightening ruleof thumb:

• Be aware that when loosening anut or bolt more torque is usuallyrequired than when tightening.

• Do not apply more than 75% ofthe maximum torque whenloosening nuts or bolts.

Conditions of bolted joints• For fully threaded UNC nuts and

bolts do not exceed 11/2 timesnominal torque for a frictioncoefficient of 0,1.

• Humidity corrosion (rust) requiresup to 2 times the torque requiredfor tightening.

• Sea water and chemicalcorrosion requires up to 21/2

times the torque required fortightening.

• Heat corrosion requires up to 3times the torque required fortightening.

Maximum TorqueNm Ft.lbs

Page:Flow at rated

pressure:0,9 l/min

230V, 1 ph

Flow at ratedpressure:0,7 l/min

230V, 3 ph


400V, 3 ph

Optimum Torque Wrench & Pump CombinationsFor optimum speed and performanceEnerpac recommends the following systemset-up with wrench-pump-hosecombinations.

NOTE: For other combinations, consultyour Enerpac bolting expert or yourauthorized Enerpac distributor.

Any brand of wrenchmatching the torque

indicated below

Enerpac Torque Wrenches

S1500S3000S6000S11000S25000

210

192

SQD-25-ISQD-50-ISQD-75-ISQD-100-ISQD-160-ISQD-270-I196HXD-30HXD-60HXD-120HXD-240

W2000W4000W8000W15000

200

204

189843398144

14.91434.079

235048007560

10.00016.00027.00032906190

12.50024.210

27125423

10.84620.337

140032006010

11.00025.150

1735355055707360

11.83519.875242545659220

17.860

200040008000

15.000

PMU-10427-Q

PMU-10427

PMU-10427

PMU-10427-Q

–

–

PMU-10422-Q

PMU-10422-Q

–

–

–

–

PMU-10422

PMU-10422

–

–

211

–

PTE-3404E-Q

–

PTE-3404T-Q

–

PTE-3404W-Q

–

PTE-3404E-Q

–

PTE-3404T-Q

–

PTE-3404W-Q

–

–

PTE-3404E

–

PTE-3404E

–

PTE-3404T

–

–

PTE-3404W

–

PTE-3404T

–

PTE-3404W

–

Torque Wrench, Pump & Hose Selection

209www.enerpac.com

AIR DRIVEN PUMPS

PTA-Series PMA-SeriesZU4T-Series

Page:

TWINHOSES

THQ-SeriesTHC-Series




Page:

Torque Wrench Couplers

Refer to the SystemComponents section forordering couplers for torquewrenches.

Page:

Flow at ratedpressure:

0,9 - 1,0 l/min115V, 1 ph

Flow at ratedpressure:

0,9 - 1,0 l/min230V, 1 ph

ELECTRIC PUMPS

Page: Page:700 barTorqueWrenchModel Nr.

800 barTorqueWrench

IMPORTANT!

Always make sure that thetorque scale on the pumpmatches the torquewrench size for accuratetorque settings.

PTA-1404-Q–

–

212 216

THQ-706T (6m)THQ-712T (12m)

PTA-1404–

–THC-7062 (6m)THC-7122 (12m)

PTA-1404 ––

THC-7062 (6m)THC-7122 (12m)

122

PTA-1404-Q

–

ZU4208TB-Q

–

ZU4208TE-Q

–

ZU4208TB-Q

–

ZU4208TE-Q

216 217

–

ZU4208TB-E

–

ZU4208TE-E

–

ZU4208TB-E

–

ZU4208TB-E

THQ-706T (6m)THQ-712T (12m)

S1500S3000S6000S11000S25000

SQD-25-ISQD-50-ISQD-75-ISQD-100-ISQD-160-ISQD-270-IHXD-30HXD-60HXD-120HXD-240

W2000W4000W8000W15000

–

–

–

–

PTA-3408-Q

––

PTA-3408-Q

PTA-3408

–

PTA-3408

PMA-62480-Q

–

PMA-62480-Q

PMA-62480

PMA-62480

�

Portable Electric Torque Wrench Pumps Hydraulic Technology Worldwide

210

Reservoir Capacity:

3,0 litres

Oil Flow Rate

(l/min)

• Powerful two-speed pump is lightweight and easy to carry• Standard heat exchanger package on PMU-Series keeps the

oil cool under extreme use• Glycerine filled gauge with scale reading in bar and psi• Transparent overlays in Nm and Ft.lbs for Enerpac torque

wrenches provide a quick torque reference• Universal motor for a high power-to-weight ratio; • Adjustable pressure relief valve for accurate torque

adjustments and precise repeatability.

PMU-10422

� The lightweight PMU-10422 makes work onremote locations easy.

1st stage

2nd stage

Maximum Pressure

Rating(bar)

ModelNumber

Usable Oil

Capacity

(litres)

MotorElectrical

Specifications

(Amps-Volts-Ph-Hz)

MotorSize

(kW)

OutsideDimensions

L x W x H

(mm) (kg)


0,34 l/min Motor Size:

0,37 kW

1st stage

2nd stage

PME,PMUSeries


700 and 800 bar

1) PMU pump with heat exchanger weights 24 kg.

Model Numberwith HeatExchanger 1)

3,33,33,33,3

0,340,340,340,34

50505050

700700800800

PME-10422-QPME-10427-QPME-10422PME-10427

2,82,82,82,8

9-230-1-50/609-115-1-50/609-230-1-50/609-115-1-50/60

0,370,370,370,37

250x250x360432x280x381250x250x360432x280x381

17171717

PMU-10422-QPMU-10427-QPMU-10422PMU-10427

�

211www.enerpac.com

Oil Flow Rate

(l/min)

Operating temperature: 5 - 65 Celsius.* Flow rate shown at 50Hz. At 60 Hz the flow will be 6/5 higher.

• Two stage pump with automatic integrated bypass for fastertorque cycles

• Submerged motor for low noise and reduced heat build up• Glycerine-filled pressure gauge with scale reading in bar/psi• Transparent overlays in Nm and Ft.lbs, included for Enerpac

torque wrenches produce accurate torque settings andprecise repeatability

• Customer adjustable pressure relief valve • Integrated motor disconnect switch and compact ergonomic

design.

Transparent Overlays

Transparent torque overlaysin Nm and Ft.lbs for Enerpactorque wrenches areincluded with most Enerpactorque wrench pumps.

PTE-3404W

� The portable PTE-3404Wpump used to power a SQD-Series aluminium torquewrench.

1st stage

2nd stage

MaximumPressure

Rating(bar)

ModelNumber

Usable Oil

Capa-city

(litres)

MotorElectrical

Specifications

(Amps-Volts-Ph-Hz)

MotorSize

(kW)

OutsideDimensions

L x W x H

(mm) (kg)1st

stage2nd

stage

Reservoir Capacity:


0,7 - 0,9 l/min


700 and 800 bar

PTESeries


For optimum speed andperformance see the torquewrench, pump and hosematrix.

Page:

Motor Size:

1,5 - 1,8 kW

Portable Electric Torque Wrench Pumps

7,05,4

5,0 *

0,90,9

0,7 *

145145145

700700700

PTE-3404W-QPTE-3404E-QPTE-3404T-Q

1,11,71,7

5-400-3-5014-230-1-50

7-230-3-50/60 *

1,51,81,8

622x202x443622x202x443622x202x443

293131

208

7,05,4

5,0 *

0,90,9

0,7 *

145145145

800800800

PTE-3404WPTE-3404EPTE-3404T

1,11,71,7

5-400-3-5014-230-1-50

7-230-3-50/60 *

1,51,81,8

622x202x443622x202x443622x202x443

293131

�

• Can be used with any brand of 700 or 800 bar single- anddouble-acting hydraulic torque wrenches

• LCD provides self test, diagnostic and read-outcapabilities

• Auto cycle feature provides continuous cycle operation aslong as the advance button is pressed (pump can be usedwith or without auto cycle feature)

• Available with 4-wrench manifold for simultaneousoperation of multiple torque wrenches

• Powerful 1,25 kW universal electric motor provides highpower-to-weight ratio

• High-strength, moulded composite shroud protects motorand electronics, while providing an ergonomic, non-conductive handle for easy transport

ZU4T-Series, Electric Torque Wrench PumpsZU4204TE-EHK (shown with optional heat exchanger and skidbar)

212


www.enerpac.com

Tough, Dependable andInnovative

Back-lit LCD and Pressure Transducer

• Digital read-out and “Autocycle” setting

• Pump usage information, hour andcycle counts

• Low-voltage warning and recording• Self-test and diagnostic capabilities• Information can be displayed in

English, French, German, Italian,Spanish and Portuguese

• Pressure transducer is more accurateand durable than analog gauges

• Easy-viewing variable rate display • Display pressure in bar, MPa or psi.

� Any brand of hydraulic torque wrench can bepowered by the portable ZU4T-Series torquewrench pump.

4,08,04,08,0

4,08,04,08,0

32363236

32363236

ZU4204TB-EZU4208TB-EZU4204TE-EZU4208TE-E

ZU4204TB-QZU4208TB-QZU4204TE-QZU4208TE-Q

800800800800

700700700700

214

208

BASIC PUMP TYPESFor technical information see options andspecifications:

800 bar Pumps for Enerpac SQD and HXD-Series torque wrenches

• Ideal for bolting applications that require remotepump and valve operation.

• Motor on/off and valve control in pendant.Pressing up arrow advances wrench, releasingup arrow retracts wrench (auto cycle off).

• Low-voltage control pendant with 6m cord forremote motor and valve operation.

1) All models meet CE safety requirements and all CSA requirements. 2) Subtract 1 kg per litre oil for competitive weight comparison.

Hydraulic Torque Wrench Pumps

Model Number 1)

Pump Type MaximumOperatingPressure

(bar)

Usable Oil

Capacity

(litres)

2)

(kg)

ZU4TSeries

Reservoir Capacity:

4 and 8 litresFlow at Rated Pressure:



700 and 800 bar

213

700 bar Pumps for all Enerpac S and W-Seriesand other brands of torque wrenches

• Ideal for bolting applications that require remotepump and valve operation.

• Motor on/off and valve control in pendant.Pressing up arrow advances wrench, releasingup arrow retracts wrench (auto cycle off).

• Low-voltage control pendant with 6m cord forremote motor and valve operation.

Motor Voltage

(1,25 kW)

115 V / 1ph115 V / 1ph230 V / 1ph230 V / 1ph

115 V / 1ph115 V / 1ph230 V / 1ph230 V / 1ph

Page:

ZU4T-Series PumpApplications

The ZU4T-Series pump is bestsuited to power medium to largesize torque wrenches or hydraulictools, or wherever high speed,intermittent duty cycle is needed.

Patent-pending Z-Classtechnology provides high by-passpressures for increasedproductivity. Its high power toweight ratio and compact design

make it ideal for applications whichrequire easy transport of the pump. It utilizes a universal motor whichwill work well on long extensioncords or generator driven electricalpower supplies.

For further application assistancecontact your local Enerpac office.

� SELECTION CHART


For optimum speed andperformance see the torquewrench, pump and hoseselection matrix.

Page:

ZU4T-Series, Torque Wrench Pump Options Hydraulic Technology Worldwide

214

Heat Exchanger 2)

• Removes heat from thebypass oil to provide cooleroperation

• Stabilizes oil viscosity,increasing oil life and reduceswear of pump and otherhydraulic components.

2) Add suffix H for factory installation.Heat Exchanger adds 4,1 kg topump weight.

ThermalTransfer *

Max.pressure

(bar)

Max.oil flow

(l/min)

Vol-tage

(VDC)

* At 1,9 l/min at 21 °C ambienttemperature.

Do not exceed maximum oil flowand pressure ratings. Heatexchanger is not suitable forwater-glycol or high water basedfluids.

kJouleBtu/h

� Any hydraulic torque wrench can bepowered by the Enerpac ZU4T-Seriestorque wrench pump.

4-Wrench Manifold• For simultaneous operation of

multiple torque wrenches• Can be factory installed or

ordered separately.

Skidbar • Provides greater pump

stability on soft or unevensurfaces, and easy two-handlift.

AccessoryKit Nr. *

Can be used on ZU4T-Seriestorque wrench pumps

* Add suffix M for factory installation.

for 800 bar torque wrenchesfor 700 bar torque wrenches

AccessoryKit Nr. *

Can be used on ZU4T-Seriestorque wrench pumps

* Add suffix K for factory installation.Skidbar weight 2,2 kg.

4 and 8 litres reservoir

900 950 20,7 26,5 12

ZTM-UEZTM-U4Q

SBZ-4

229C

414 45181483

630

93

93

95 12

B

D240267

A

ZU4T-Series, Ordering Matrix & Pump Specifications

215www.enerpac.com

MotorSize

(kW)

Motor 1)

ElectricalSpecification

(Volts-ph-Hz)

Relief Valve

Adjustment Range(bar)

ZU4T-Series Hydraulic Torque Wrench PumpsOutput Flow Rate

(l/min)7

bar

Reservoir Size(useable litres)

50bar

350bar

700bar

� PERFORMANCE CHART

� User adjustable relief valve.� Heat Exchanger.� Skidbar.� 4-wrench manifold.

ZU4T-Series Torque Wrench Pumps

800bar

Cur-rent

Draw

(A)

1) Isolation- and protectionclassification IPX4 / NEMA 3R.Sound Level 85-90 dBA.

700 bar 4-wrench manifold (Q)

800 bar 4-wrench manifold (E)

PumpSuffix

ZU4TSeries

Reservoir Capacity:

4 and 8 litresFlow at Rated Pressure:



700 and 800 bar

How to order your ZU4T-Series torque wrench pump

Ordering Example 1Model Nr. ZU4204TE-EHK800 bar pump for use with EnerpacHXD and SQD-Series or other 800 bartorque wrenches, 230V motor, 4 litresreservoir, optional heat exchanger andskidbar.

Ordering Example 2Model Nr. ZU4208TB-QMHK700 bar pump for use with Enerpac Sand W-Series and other 700 bar torquewrenches, 115V motor, 8 litres reservoir,4 wrench manifold, heat exchanger andskidbar.

Refer to the torque wrench pumpselection matrix for optimum wrench,pump and hose combinations.

Page:

1Product

Type

2MotorType

3Flow

Group

4ValveType

5Reservoir

Size

6Valve

Operation

7Voltage

� This is how a ZU4T-Series pump model number is built up:

1 Product Type

Z = Pump Class

2 Prime Mover

U = Universal electric motor

3 Flow Group

4 = 1,0 l/min @ 700 bar0,9 l/min @ 800 bar

4 Valve Type

2 = Torque wrench valve

5 Reservoir Size

04 = 4 litres useable oil08 = 8 litres useable oil

Z8

Factory installed featuresand options

4 2 08 T E - Q H MU

6 Valve Operation

T = Solenoid valve with pendantand LCD Electric.

7 Voltage

B = 115V, 1 phase, 50/60 HzE 2) = 208-240V, 1 phase, 50/60 Hz

(with European plug EMC)2) E-voltage meet all CE requirements.

8 Factory installed features & options

E 800 bar coupler for use with HXD-,SQD-Series or other wrenches

Q 700 bar coupler for use with S- andW-Series or other wrenches

H Heat exchangerK Skidbar M 4-wrench manifold.

115-1-50/60230-1-50/60

8,8 1,2 70-70011,5 1,01,25

4,08,0

432495

A B C D

–

115-1-50/60230-1-50/60

8,8 1,2 70-80011,5 1,01,25 0,9

2111

2411

142203

279287

152167

Q

E

208

�

216

Hydraulic Technology WorldwideAir Driven Torque Wrench Pumps

Reservoir Capacity:

3,8 - 8,0 litres

Oil Flow Rate

(l/min)

• Two-stage pump with automatic bypass for faster torquecycles

• Remote pendant with safety button for one-man operation• Adjustable pressure relief valve for accurate torque

adjustment and precise repeatability• Transparent overlays in Nm and Ft.lbs, included for Enerpac

torque wrenches produce accurate torque settings andprecise repeatability

• Glycerine filled pressure gauge with scale reading in bar/psi• Regulator-Filter-Lubricator provides clean, lubricated air and

allows for air pressure adjustment. Steel bowl guards arestandard

• 4,5 m air pendant enables easy manoeuvering at the job site• With carrying handle for easy portability.

PTA-1404

� Enerpac PTA-3408 Torque Wrench Pump andthe aluminium HXD-120 torque wrench areused to perform maintenance on an injectionmoulding press.

1st stage

2nd stage

Maximum PressureRating

(bar)

ModelNumber

Usable Oil

Capacity

(litres)

AirConsumption

at 7 bar air @ 3000 RPM

(l/min)

MotorSize

(kW)

OutsideDimensions

L x W x H

(mm) (kg)

Air Consumption:

1130 - 1840 l/min

1st stage

2nd stage


0,3 - 0,5 l/min

PTASeries


700 and 800 bar

Air Pressure

Range

(bar)

3,309,83

0,330,50

12070

700700

PTA-1404-QPTA-3408-Q

2,07,2

11301840

1,13,0

496 x 310 x 449897 x 318 x 589

2457

3,309,83

0,330,50

12070

800800

PTA-1404PTA-3408

2,07,2

11301840

1,13,0

496 x 310 x 449897 x 318 x 589

2457

3,4 -7,03,4 -7,03,4 -7,03,4 -7,0

�

217

High Flow Air Driven Torque Wrench Pump

Reservoir Capacity:

8 litres

Oil Flow Rate

(l/min)

• High-output air driven two-stage pump• For hazardous environments where explosion proof pumps

are required• Adjustable pressure relief valve for accurate torque

adjustment and precise repeatability• Internal safety relief valve prevents accidental over-

pressurization• Glycerine filled pressure gauge with scale reading in bar/psi• Air operated valve with remote control pendant• With carrying handles for easy portability• Heavy duty heat exchanger available; contact Enerpac

PMA-62480

1st stage

2nd stage

Maximum PressureRating

(bar)

ModelNumber

Usable Oil

Capacity

(litres)

AirConsumption

at 8 bar air @ 3000 RPM

(l/min)

MotorSize

(kW)

OutsideDimensions

L x W x H

(mm) (kg)

Air Consumption:


700 and 800 bar

1st stage

2nd stage

PMASeries


1,8 l/min

www.enerpac.com


For optimum speed andperformance see the torquewrench, pump and hosematrix.

Page:

AirPressure

Range

(bar)

For hazardous environments whereexplosion proof pumps are required

the air driven PMA-Series torquewrench pumps is the solution. �

11,011,0

1,81,8

145145

700800

PMA-62480-Q PMA-62480

7,57,5

39003900

3,03,0

305x205x330305x205x330

3838

208

4 - 74 - 7

S

D

J S

D

J

218

1719222427303236414650556065707580859095100105110115120130135145150155165170180185200210

M 10M 12M 14M 16M 18M 20M 22M 24M 27M 30M 33M 36M 39M 42M 45M 48M 52M 56M 60M 64M 68M 72M 76M 80M 85M 90M 95M 100M 105M 110M 115M 120M 125M 130M 140M 150

81012141417171919222427

27 (30)32-

36364146465055606570

70 (75)-

85--------

11/16”11/4”17/16”15/8”

113/16”2”

23/16”23/8”29/16”23/4”

215/16”3”

31/8”33/8”31/2”33/4”37/8”41/8”41/4”45/8”

5”

5/8”3/4”7/8”1”

11/8”11/4”13/8”11/2”15/8”13/4”17/8”

2”2”

21/4”21/4”21/2”21/2”23/4”23/4”

3”31/4”

1/2”5/8”3/4”3/4”7/8”7/8”1”1”-

11/4”13/8”11/2”15/8”13/4”13/4”13/4”17/8”

2”2”

21/4”21/4”

Hexagon Bolt and Nut Sizes Hydraulic Technology Worldwide

Use only Heavy Duty ImpactSockets for power driventorquing equipment, accordingto ISO 2725 and ISO 1174; DIN

3129 and DIN 3121 or ASME-B107.2/1995.

Determine the maximum torqueaccording to the bolt (nut) sizeand grade. Always consult themanufacturers instructions or

engineering recommendations whenmaking bolted connections.

IMPORTANT

The hexagon sizes shown in thetables below should be used as aguide only. Individual sizes shouldbe checked before specifying anyequipment.

METRIC SIZES IMPERIAL SIZES

HexagonSize

S(mm)

ThreadSize

D(mm)

HexagonSize

J(mm)

HexagonSize

S(inch)

ThreadSize

D(inch)

HexagonSize

J(inch)

Always make sure that thegauge template on the pumpmatches the torque wrench foraccurate torque settings.

TorqueWrenchPumpSelectionMatrix

For optimum speed andperformance see thetorque wrench, pump andhose matrix.

Page: 208

About Enerpac

www.enerpac.com for latest Enerpac information

Visit the Enerpac Web Site and find outabout:• Learn more about hydraulics• Promotions• New products• Electronic Catalogs• Trade shows• Manuals (instruction and repair

sheets)• Nearest Distributors & Service Centers• Enerpac products in action• Integrated Solutions

New: High pressurehydraulic systems instructural engineering

The brochure shows amultitude ofapplications of Enerpac700 bar hydraulics inBridge and StructuralEngineering projects around the world.Clearly describing the system-technologyand tools used in these projects. To obtainyour copy just give us a call, or visit ourInternet site www.enerpac.com

New: Workholdingcatalog primarilyproviding solutions forthe machining andmachine tool industryand for workpieceholding applications inmany other industries.

Ordering Products andCatalogs

To find the name of the closestEnerpac distributor or servicecenter, to request literature ortechnical application assistance,contact Enerpac at one of theaddresses on the next page orpose your question through E-mail:

[email protected]

219

World Wide Catalog CoverageEnerpac Catalogs are printed in many languages. Ifyour requirements call for product use in a differentcountry, please send your request to the applicablecountry listed on page 222 or www.enerpac.com –the Enerpac catalog of the country serving yourspecific market area will be forwarded promptly.

While every care has been taken in thepreparation of this catalog and all datacontained within is deemed accurate atthe time of printing, Enerpac doesreserve the right to make changes tothe specifications of any product, ordiscontinue any product, containedwithin this catalog without prior notice.

All illustrations, performancespecifications, weights and dimensionsreflect the nominal values and slightvariations may occur due tomanufacturing tolerances. Pleaseconsult Enerpac if final dimensions arecritical.All information in this catalog can bechanged due to product improvementswithout prior notice.

© Copyright 2006, Enerpac.All rights reserved. Any copying orother use of material in this catalog(text, illustrations, drawings, photo’s)without express written consent isprohibited.

220

To support the 80 tons main cast section of asegmental bridge, Enerpac CLL-506 (50 tons)jacks offer beside the required lifting force thepositive locking feature called ‘mechanicallock-nut’. On each pier of this elevated lighttrain system 4 CLL-506 jacks support andalign the cast sections. Once the hanging castsections are aligned with the main castsections, the jacks are mechanically locked toallow permanent fixation of this fly-over. Jobslike these are made significantly easier andfaster using high pressure hydraulic jacks,instead of temporary supports or mechanicalscrew jacks.

For the lifting and final positioning of bridgesections in the Alps, Enerpac CLS-1006(100 tons, 6 inch/150 mm stroke) jacks wereused. The jacks were powered by severalZE4320MW electric pumps.

Products:• CLL-Series, lock-nut jacks

Products:• CLS-Series, single-acting high tonnage jacks• ZE-Series, electric pumps

▼ Pre-cast segmental bridge building

▼ Lowering bridge sections

Products:• RR-Series, double-acting jacks• SLS-Series, Synchronous lifting systems• Electric split-flow pumps• PLC-Control units

▼ World-beating heavyweight lifting with pinpoint precisionAn Enerpac synchronous hydraulic liftingsystem has been employed in Queensland(Australia) to lift, within tolerances of 0,5 mm,a huge mining dragline weighing more than3500 tons.

The PLC-controlled precision hydraulicsystem with eighty 100-ton hydrauliccylinders was used to lift the dragline foressential maintenance of the bearing surfaceson which the dragline swivels. It alsodelicately tilted the huge suspended weight tosimulate different loads on the structure sobearing surfaces could be precisely machinedto accommodate them and maximise thebearing surfaces’ lifespan.Synchronous safety on huge walking draglinereveals efficiency and control benefits formany industries.

Hydraulic Technology WorldwideEnerpac in action

The world’s highest bridge is launched andsuccesfully closed with Enerpac PLC-controlledbridge launching and lifting systems. Since thefirst hydraulic launch of the bridge’s deck inFebruary 2003, another 16 launches wereneeded to move the 36.000 ton deck over adistance of 2460 meters.

Pushing the deck out into spaceThe integrated hydraulic systems are designedand constructed in Spain by the EnerpacConstruction Centre. It is matter of pushing onto seven concrete piers this deck 27,35 metreswide. During the launching it was supported byseven temporary piers, with telescopicsystems designed by Enerpac. Each systemcomprises a cylinder to lift the deck andseveral skates with cylinders for launching it.The thrust capacity will be 5280 ton and 2400ton depending on the side. Valves will ensurethe independence of the units.

The nose of the deckThrough its weight, the deck bends and itslevel is then less than that of the next pier. Onthe deck an hydraulic nose recovery systemmakes it possible to compensate thisdifference.

Controlled Hydraulic MovementAll hydraulic systems for pushing the deck areoperated from the PLC-Control Centre on thebridgehead. Hydraulic system integration, ofhigh force hydraulics and advanced controltechnology, nowadays play and important rolein the controlled movement of large-scale civilengineering projects, like the launching of theMillau Viaduct.

Integrated HydraulicSystems:• Lock nut jacks• Double-acting jacks• Hollow plunger jacks• Synchronous lifting

systems• Electric split-flow pumps• PLC-Control units

▼ Millau Viaduct, France – The world’s highest bridge

This fly-over needed partially to make way foran underground transit line. An Enerpac 12point synchronized lifting system controlledthe 12 CLL-5004 single-acting jacks in theirdisplacement while positioning the section.The lock nut feature on the CLL Series jackssecures for long term underpinning.

Products:• CLL-Series, lock nut jacks• SLS-Series, Synchronous lifting system• ZE-Series, electric pumps

▼ Underpinning a fly-over

221

Enerpac in action

www.enerpac.com


222

Enerpac Worldwide Locations

AfricaENERPAC Middle East FZEP.O. Box 18004Jebel Ali, DubaiUnited Arab EmiratesTel: +971 (0)4 8872686Fax: +971 (0)4 8872687

Australia Actuant Australia Ltd. Block V Unit 3Regents Park Estate391 Park RoadRegents Park NSW 2143(P.O. Box 261) AustraliaTel: +61 297 438 988Fax: +61 297 438 648

Brazil Power Packer do Brasil Ltda.Rua dos Inocentes, 58704764-050 - Sao Paulo (SP)Tel: +55 11 5687 2211Fax: +55 11 5686 5583Toll Free in Brazil:Tel: 0800 891 [email protected]

CanadaActuant Canada Corporation6615 Ordan Drive, Unit 14-15Mississauga, Ontario L5T 1X2Tel: +1 905 564 5749Fax: +1 905 564 0305Toll Free:Tel: +1 800 268 4987Fax: +1 800 461 2456Technical Inquiries:[email protected]

ChinaActuant China Ltd.1F, 269 Fute N. RoadWaigaoqiao Free Trade ZonePudong New DistrictShanghai, 200 131 ChinaTel: +86 21 5866 9099Fax: +86 21 5866 7156

Actuant China Ltd. (Beijing)709B Diyang BuildingXin No. 2Dong San Huan North Rd. Beijing City100028 China Tel: +86 10 845 36166 Fax: +86 10 845 36220

Central and Eastern Europe,GreeceENERPAC B.V.Galvanistraat 115 P.O. Box 80976710 AB EdeThe NetherlandsTel: +31 318 535 936Fax: +31 318 535 951

France, Switzerland francophoneENERPAC Une division de ACTUANT France S.A.B.P. 200, Parc d’Activités du Moulin de MassyF-91882 Massy CEDEX FranceTel: +33 1 60 13 68 68Fax: +33 1 69 20 37 50

Germany, Austriaand SwitzerlandENERPAC GmbHP.O. Box 300113D-40401 DüsseldorfGermanyTel: +49 211 471 490Fax: +49 211 471 49 28

IndiaENERPAC Hydraulics (India) Pvt. Ltd.Office No. 9,10 & 11, Plot No. 56, Monarch Plaza, Sector 11, C.B.D. BelapurNavi Mumbai 400614, IndiaTel: +91 22 2756 6090Tel: +91 22 2756 6091Fax: +91 22 2756 6095

ItalyENERPAC S.p.A.Via Canova 420094 Corsico (Milano)Tel: +39 02 4861 111Fax: +39 02 4860 1288

JapanApplied Power Japan Ltd.Besshochou 85-7Saitama-shi, Kita-ku,Saitama 331-0821 JapanTel: +81 48 662 4911Fax: +81 48 662 4955

Middle East, Turkey andCaspian SeaENERPAC Middle East FZEP.O. Box 18004, Jebel Ali, DubaiUnited Arab EmiratesTel: +971 (0)4 8872686Fax: +971 (0)4 8872687

Russia and CIS (excl. Caspian Sea Countries) Actuant LLCAdmiral Makarov Street 8125212 Moscow, RussiaTel: +7-495-9809091Fax: +7-495-9809092

SingaporeActuant Asia Pte. Ltd.25 Serangoon North Ave. 5 #03-01 Keppel DigihubSingapore 554914Thomson Road, P.O. Box 114Singapore 915704Tel: +65 64 84 5108

+65 64 84 3737Fax: +65 64 84 5669Toll Free:Tel: +1800 363 7722Technical Inquiries:[email protected]

South KoreaActuant Korea Ltd.3Ba 717,Shihwa Industrial ComplexJungwang-Dong, Shihung-Shi, Kyunggi-DoRepublic of Korea 429-450Tel: +82 31 434 4506Fax: +82 31 434 4507

Spain and PortugalENERPAC C/San José Artesano 8 Pol. Ind.28108 Alcobendas(Madrid) SpainTel: +34 91 661 11 25Fax: +34 91 661 47 89

The Netherlands, Belgium, Luxembourg, Sweden, Denmark, Norway, Finlandand Baltic StatesENERPAC B.V.Galvanistraat 115 P.O. Box 8097, 6710 AB EdeThe NetherlandsTel: +31 318 535 911Fax: +31 318 525 613

+31 318 535 848Technical Inquiries Europe:[email protected]

United Kingdom and IrelandENERPAC Ltd., Bentley Road SouthDarlaston, West MidlandsWS10 8LQ, EnglandTel: +44 (0)121 50 50 787Fax: +44 (0)121 50 50 799

USA, Latin America and CaribbeanENERPAC P.O. Box 32416100 N. Baker Road Milwaukee, WI 53209 USATel: +1 262 781 6600Fax: +1 262 783 9562User inquiries:

+1 800 433 2766Distributor inquiries/orders:

+1 800 558 0530Technical Inquiries:[email protected]

� �

AA5-A10 . . . . . . . . . 168A12 . . . . . . . . . . . . . . . . 12A13-A28 . . . . . . . . 168A29-A53 . . . . . . . . . . 12A64-A66 . . . . . . . . 126A92 . . . . . . . . 168, 179A102 . . . . . . . . . . . . . . . 12A128-A192 . . . . . 168A183. . . . . . . . . . . . . . 148A185 . . . . . . . 148, 168A200R . . . . . . . . . . . 150A205-A220 . . . . . 148A218. . . . . . . . . . . . . . 168A242-A305 . . . . . 168A310, A330. . . . . 148A530-A595 . . . . . 168A604. . . . . . . . . . . . . . 125A607. . . . . . . . . . . . . . 168A630. . . . . . . . . . . . . . 125A650. . . . . . . . . . . . . . 168AH . . . . . . . . . . . . . . . . 125AM . . . . . . . . . . . . . . . 126AR . . . . . . . . . . . . . . . . 125ATM . . . . . . . . . . . . . . 191AW . . . . . . . . . . . . . . . . . 12

BBAD . . . . . . . . . . . . . . . 33BFZ . . . . . . . . . . . . . . 127BHP . . . . . . . 154-157BLS . . . . . . . . . . . 56-57BPR . . . . . . . 146-147BRC . . . . . . . . . . 26-27BRD . . . . . . . . . . 32-33BRP . . . . . . . . . . . 26-27BSS . . . . . . . . 90, 150BZ . . . . . . . . . 182-183

CC . . . . . . . . . . . . . . . . . . 125CAT . . . . . 12, 25, 41CAT . . . . . 49, 45, 53CATG . . . . . . . . 15, 17

. . . . . . . . . . . 21, 41, 49 CC . . . . . . . . . 204-207CD . . . . . . . . . . . . . . . 125CH . . . . . . . . 125, 196CLL . . . . . . . . . . . 50-53CLP . . . . . . . . . . . 22-23CLRG . . . . . . . . 46-49CLS . . . . . . . . . . . 42-45CLSG . . . . . . . . . 38-41CM . . . . . . . . . . . . . . . 178CR . . . . . . . . . . . . . . . 125CW . . . . . . . . . . . . . . . 170

DDGR . . . . . . . . . . . . . 133DPT . . . . . . . 184-185

EEBJ . . . . . . . . . . . . . . . . 61ELP . . . . . . . . 176-177EMB . . . . . . . . . . . . . 176EP. . . . . . . . . . . . 158-160EPH . . . . . . . 162-165EPHT . . . . . . . . . . . . 165EPP . . . . . . . 159-161EPT . . . . . . . . . . . . . . 162EPX . . . . . . . . . . . . . . 161ER . . . . . . . . . 176-177ES . . . . . . . . . . 176-177

FF . . . . . . . . . . . . 125-126FH . . . . . . . . . 125-126FR . . . . . . . . . . 125-126FS . . . . . . . . . . . . . . . . 189FSB . . . . . . . . . . . . . . 190FSH . . . . . . . . . . . . . . 190FSM . . . . . . . . . . . . . 190FZ . . . . . . . . . . . . . . . . 127

GG . . . . . . . . . . . 130-131GA . . . . . . . . . . . . . . . 134GF . . . . . . . . . 128-129GP . . . . . . . . . 128-129

HH . . . . 122, 130-131HA . . . . . . . . . . . . . . . . 123HB . . . . . . . . . . . . . . . 123HC . . . . . . . . . . . . . . . 123HF . . . . . . . . . . . . . . . . 126HP . . . . . . . . . . . . 29, 31HR . . . . . . . . . 206-207HXD . . . . . . . . 204-207

IIN . . . . . . . . . . 206-207IPL . . . . . . . . . . . . . . . 150

JJBI . . . . . . . . . . . . . . . . . 12JH . . . . . . . . . . . . . . . . . . 60JHA . . . . . . . . . . . . . . . . 60

LLH . . . . . . . . . . . . . . . . 151LW . . . . . . . . . . . . . . . 174

MMP . . . . . . . . . . . . . . . . . . 74MS . . . . . . . . . . 168-171MSP . . . . . . . . . . . . . 173MZ . . . . . . . . . 170-171

NNC . . . . . . . . . . . . . . . 188NV . . . . . . . . . . . . . . . . 134

PP . . . . 63, 68, 70, 72P142AL . . . . . . 62-63P392AL . . . . . . 62-63P392FP . . . . . . . . . . . 75PA . . . . . . . . . . . . . . . . 100PAH . . . . . . . 104-105PAM . . . . . . . . . . . . . 101PAMG . . . . . . . . 98-99PATG . . . . . . . . . 98-99PARG . . . . . . . . 98-99PC . . . . . . . 68, 70, 72PE . . . . . . . . . . . . . 80-83PF . . . . . . . . . . . . . . . . . . 92PGM . . . . . . 106-107PMA . . . . . . 209, 217PME . . . . . . 208, 210PMU . . . . . . 208, 210PP . . . . . . . . . . . . . 96-97PT . . . . . . . . . . 184-185PTA . . . . . . . 209, 216PTE . . . . . . . 208, 211PU . . . . . . . . . . . . . 78-79

RRAH . . . . . . . . 198-199RAC . . . . . . . . . . . . . . . . 14RACH . . . . . . . . . . . . . . 18RACL . . . . . . . . . . . . . . 16RAR . . . . . . . . . . . . . . . . 20RB . . . . . . . . . . . . . . . . . 12RC . . . . 8-12, 62-63RCH . . . . . . . . . . 28-29RCS . . . . . . . . . . 24-25REB . . . . . . . . . . . . . . . 12REP . . . . . . . . . . . . . . . 12RFL . . . . . . . . . . . . . . . . 98RR . . . . . . . . . . . . . 34-37RRH . . . . . . . . . . 30-31RSM . . . . . . . . . . 24-25RWH . . . . . . . . . . . . 154

SS . . . . . . . . . . . . 192-195SB . . . . 92, 174, 190SCH . . . . . . . . . . 64-65SCL . . . . . . . . . . . 64-65SCP . . . . . . . . . . . 64-65SCR . . . . . . . . . . 64-65SDA . . . . . . . 194-195SHS . . . . . . . . . . . 58-59SL . . . . . . . . . . . . . 56-57SLS . . . . . . . . . . . 54-55SOH . . . . . . . . . . . . . 175SP . . . . . . . . . . 172-173SPD . . . . . . . . . . . . . . 173

SPK . . . . . . . . . . . . . . 172SRA . . . . . . . 194-195SQD . . . . . . . . .196-199STB . . . . . . . . 182-183STC . . . . . . . . . . . . . . 180STF . . . . . . . . 189-190STN . . . . . . . . . . . . . . 188STP . . . . . . . . . . . . . . 173SW . . . . . . . . . . . . . . . 190

TT . . . . . . . . . . . . 124-125THC . . . . . . . . . . . . . 209THQ . . . . . . . . . . . . . 209TM . . . . . . . . . . . . . . . 151TW . . . . . . . . . . . . . . . 191

VV . . . . . . 63, 140-141VA2 . . . . . . . . . . . . . . 101VB . . . . . . . . . 144, 150VC . . . . . . . . . 136-139VE . . . . . . . . . . 136-139VHJ . . . . . . . . . . . . . . 150VLP . . . . . . . . 144-145VM . . . . . . . . . 136-139

WW . . . . . . . . . . . 200-203WCB . . . . . . 180-181WHC, WHR . . . 180WMC . . . . . . . . . . . . 181WR . . . . . . . . . . . . . . . 179

ZZ . . . . . . . . . . . . . . . . . . 125ZA . . . . . . . . . 102-103ZC . . . . . . . . . . . . . 92-93. . . . . . . . . . . . . . . 135-137ZE . . . . . . . . 85, 90-95ZH . . . . . . . . . . . . . . . . . 93ZL . . . . . . . . . . . . . . . . . . 92ZP . . . . . . . . . . . . . 92-93ZU4 . . . . . . . . . . . 84-89ZU4T . . . . . . . . . . . . 209

. . . . . . . . . . . . . . 212-215ZR . . . . . . . . . . . . . . . . . 92

11. . . . . . . . . . . . . . . 76-7725A- . . . . . . . 198-19941- . . . . . . . . . . . . . . . . . 7743- . . . . . . . . . . 77, 13245- . . . . . . . . . . . . . . . . . 7750A- . . . . . . . 198-19972- . . . . . . . . . . . . 76-7783- . . . . . . . . . . 77, 13275A- . . . . . . . 198-199100A- . . . . . 198-199160A- . . . . . 198-199270A- . . . . . 198-199

223

Model Number IndexPage(s) � Page(s) � Page(s) � Page(s) �

CylindersPage 6-65

PumpsPage 66-107

SystemComponents

Page 121-134

ValvesPage 135-141

PressesPage 142-151

PullersPage 152-165

ToolsPage 166-185


Section Index

www.enerpac.com

Introduction

The World Class Brand ............................ 4-5

Cylinders (Hydraulic) 6-65

Introduction .............................................. 6-7RC-Series, Single-Acting Cylinders ....... 8-11

and Accessories ..................................... 12RAC-Series, Single-Acting

Aluminium Cylinders ........................ 14-15RACL-Series, Single-Acting

Aluminium Lock Nut Cylinders ......... 16-17RACH-Series, Single-Acting, Aluminium

Hollow Plunger Cylinders ................. 18-19RAR-Series, Double-Acting

Aluminium Cylinders ......................... 20-21CLP-Series, Single-Acting

Pancake Cylinders ........................... 22-23RSM-Series, Single-Acting

Flat-Jac® Cylinders ......................... 24-25RCS-Series, Single-Acting

Low Height Cylinders ....................... 24-25BRC-Series, Single-Acting

Pull Cylinders ................................... 26-27BRP-Series, Single-Acting

Pull Cylinders ................................... 26-27RCH-Series, Single-Acting

Hollow Plunger Cylinders ................. 28-29RRH-Series, Double-Acting

Hollow Plunger Cylinders ................. 30-31BRD-Series, Double-Acting

Precision Cylinders .......................... 32-33RR-Series, Double-Acting

Long Stroke Cylinders ...................... 34-37CLSG-Series, Single-Acting

High Tonnage Cylinders ................... 38-41CLS-Series, Single-Acting

High Tonnage Cylinders ................... 42-45CLRG-Series, Double-Acting

High Tonnage Cylinders ................... 46-49CLL-Series, Single-Acting

Lock Nut Cylinders ........................... 50-53SLS-Series, Synchronous Systems ..... 54-55BLS, SL-Series, Stage Lift Systems .... 56-57SHS-Series, SyncHoist,

Load Positioning Systems ............... 58-59JH, JHA-Series,

Steel and Aluminium Jacks .................... 60EBJ-Series, Steel Bottle Jacks ................. 61RC-Series, High Temperature &

Corrosion Resistant Products .......... 62-63SC-Series, Cylinder-Pump Sets .......... 64-65

Pumps (Hydraulic) 66-107

Introduction .......................................... 66-67P-Series, Lightweight Hand Pumps .... 68-69P-Series, Steel Hand Pumps ............... 70-71P-Series, Low Pressure Hand Pumps ... 72-73MP-Series, Multifluid Hand Pumps ........... 74P-Series, Foot Pump ................................. 75

P- and 11-Series, Ultra-High Pressure Hand Pumps .... 76-77

PU-Series, Economy Electric Pumps .. 78-79PE-Series, Submerged

Electric Pumps .................................. 80-83Z-Class Introduction

ZE3 - ZE6, ZU4-Series ...................... 84-85ZU4-Series, Electric Pumps ................. 86-89ZE-Series, Electric Pumps ................... 90-95PP-Series, Electric Pumps

(8000- and 9000-Series) .................. 96-97PA-Series, Turbo II Air Pumps ............. 98-99PA-Series, Air Hydraulic Pumps ...... 100-101ZA4-Series, Air Hydraulic Pumps ..... 102-103PAH-Series, Air Hydraulic Pumps ... 104-105PGM-Series, Atlas Gasoline

Powered Pumps ............................ 106-107

Yellow Pages (Information Section) .108-120

Global Warranty ...................................... 108Introduction and Standards .................... 109Safety Instructions ........................... 110-111Cylinder-Pump Matching and Selection . 112Hydraulic Work Sheet ............................. 113Basic Hydraulic System Set-ups ..... 114-115Basic Hydraulics .............................. 116-117Conversion Tables ................................... 118Cylinder Speed Charts ............................ 119Valve Information ..................................... 120

System Components 121-134

Introduction ............................................. 121700-Series, High Pressure Hoses .... 122-123A, C, F, T-Series, Couplers ............... 124-125HF-Series, Hydraulic Oil .......................... 126A, AM-Series, Manifolds ......................... 126FZ, BFZ-Series, Fittings .......................... 127GP, GF-Series, Force Gauges ......... 128-129G, H-Series, Pressure Gauges ........ 130-131T-Series, Test System Gauges ................ 132DGR-Series, Digital Gauges .................... 133GA-Series, Gauge Accessories ............... 134

Valves 135-141

Introduction ............................................. 1353-Way Directional Control Valves .... 136-1374-Way Directional Control Valves .... 138-139Pressure and Flow Control Valves ... 140-141

Hydraulic Presses 142-151

Introduction ...................................... 142-143VLP-Series, Bench,

Workshop Presses ........................ 144-145BPR-Series, Roll Frame Presses ..... 146-147A-Series, C-Clamps Arbor Presses . 148-149Press Accessories ................................... 150LH-Series, Load Cells ............................. 151TM-Series, Tension Meters ..................... 151

Pullers 152-165

Introduction ...................................... 152-153BHP-Series, Hydraulic Puller Sets .. 154-157EP-Series,

Mechanical Posi-Lock® Pullers .. 158-161EPH-Series,

Hydraulic Posi-Lock® Pullers ..... 162-164EPH-Series, 100 ton Posi Lock®

Hydraulic Grip Pullers ......................... 165

Tools 166-185

Introduction ...................................... 166-167MS-Series, Maintenance Sets ......... 168-170SP-Series, 35 Ton Hydraulic Punch 172-173LW-Series, Lifting Wedge ........................ 174SOH-Series, Hydraulic Machine Lifts ..... 175ER-Series,

Heavy Duty Load Skates .............. 176-177CM-Series, Storage Cases ..................... 178A, WR-Series, Wedgies and

Spread Cylinders ................................. 179WHC-WMC-Series,

Cutters & Cutterheads .................. 180-181STB-Series, Pipe Benders ............... 182-183DPT, PT-Series,

Post-Tensioning Tools.................... 184-185

Bolting Tools 186-218

Introduction ...................................... 186-187NC-Series, Hydraulic Nut Splitters ......... 188FS-Series, Hydraulic Flange Spreaders .... 189FSH, FSM-Series, Wedge Spreaders ..... 190ATM-Series, Flange Alignment Tools ...... 191S-Series, Square Drive Steel

Torque Wrenches .......................... 192-195SQD-Series, Square Drive Aluminium

Torque Wrenches .......................... 196-199W-Series, Steel Hexagon Cassette

Torque Wrenches .......................... 200-203HXD, CC-Series, Aluminium Hexagon

Cassette Torque Wrenches .......... 204-207Torque Wrench & Pump - Hose

Selection Matrix ............................ 208-209PME, PMU-Series, Portable Electric

Torque Wrench Pumps ........................ 210PTE-Series, Portable Electric

Torque Wrench Pumps ........................ 211ZU4T-Series, Electric

Torque Wrench Pumps ................. 212-215PTA-Series, Air Driven

Torque Wrench Pumps.......................... 216PMA-Series, High Flow Air Driven

Torque Wrench Pumps ........................ 217Bolt, Nut and Thread Sizes ..................... 218

About Enerpac 219Enerpac in Action 220-221Enerpac Worldwide Locations 222Model Number Index 223

2

Hydraulic Technology WorldwideTable of Contents�

E325e

www.actuant.com


AfricaENERPAC Middle East FZETel: +971 (0)4 8872686 - Fax: +971 (0)4 8872687

AustraliaActuant Australia Ltd.Tel: +61 297 438 988 – Fax: +61 297 438 648

BrasilPower Packer do Brasil Ltda.Tel: +55 11 5687 2211 – Fax: +55 11 5686 5583Toll Free:Tel: 0800 891 5770

CanadaActuant Canada CorporationTel: +1 905 564 5749 – Fax: +1 905 564 0305Toll Free:Tel: +1 800 268 4987 – Fax: +1 800 461 2456

ChinaActuant China Ltd.Tel: +86 21 5866 9099 – Fax: +86 21 5866 7156Tel: +86 10 845 36166 – Fax: +86 10 845 36220

Central and Eastern Europe, GreeceEnerapc B.V.Tel: +31 318 535 936 – Fax: +31 318 535 951

France, Switzerland francophoneENERPAC Une division de ACTUANT France S.A.Tel: +33 1 60 13 68 68 – Fax: +33 1 69 20 37 50

Germany, Austria and SwitzerlandENERPAC, GmbHTel: +49 211 471 490 – Fax: +49 211 471 49 28

IndiaENERPAC Hydraulics (India) Pvt. Ltd.Tel: +91 22 2756 6090 – Fax: +91 22 2756 6095Tel: +91 22 2756 6091

ItalyENERPAC S.p.A.Tel: +39 02 4861 111 – Fax: +39 02 4860 1288

JapanApplied Power Japan Ltd.Tel: +81 48 662 4911 – Fax: +81 48 662 4955

Middle East, Turkey and Caspian SeaENERPAC Middle East FZETel: +971 (0)4 8872686 – Fax: +971 (0)4 8872687

Russia and CIS (excl. Caspian Sea Countries) Tel: +7-495-9809091 – Fax: +7-495-9809092

SingaporeActuant Asia Pte. Ltd.Tel: +65 64 84 5108 – Fax: +65 64 84 5669Tel: +65 64 84 3737Toll Free:Tel: +1800 363 7722

South KoreaActuant Korea Ltd.Tel: +82 31 434 4506 – Fax: +82 31 434 4507

Spain and PortugalENERPACTel: +34 91 661 11 25 – Fax: +34 91 661 47 89

The Netherlands, Belgium, Luxembourg, Sweden, Denmark, Norway, Finland and Baltic States ENERPAC B.V.Tel: +31 318 535 911 – Fax: +31 318 525 613

+31 318 535 848

United Kingdom and IrelandENERPAC Ltd.Tel: +44 (0)121 50 50 787 – Fax: +44 (0)121 50 50 799

USA, Latin America and CaribbeanENERPACTel: +1 262 781 6600 – Fax: +1 262 783 9562

User inquiries:+1 800 433 2766Distributor inquiries/orders:+1 800 558 0530

For a complete list of addresses see page 222 or internet: www.enerpac.come-mail: [email protected]

CylindersPage 6-65

PumpsPage 66-107

SystemComponentsPage 121-134

ValvesPage 135-141

PressesPage 142-151

PullersPage 152-165

ToolsPage 166-185


00750GB Rev1 © Enerpac 02-2006Printed in the Netherlands.

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