cvd coated carbide grade for steels b196e mc6025 a 2.0 0.0-2.0 (!m) 2.0 0.0-2.0 (!m) a p ue6105 p01...
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MC6025CVD Coated Carbide Grade for Steels
Pushing the boundaries of steel machining
B196E
MC6025a
2.0
0.0
-2.0
(!m)
2.0
0.0
-2.0
(!m)
a
P UE6105 P01
UE6110 P10
MC6025UE6020
P20
P30
UE6035 P40
UE6105
UE6110
UH6400UE6020
MC6025
UE6035
NEW
NEW
CVD Coated Carbide Grade for Steels
TURNINGSELECTION CRITERIA
Work Material Cutting Mode GradeISO
Category Codes
Application Range
Steel
Continuous Cutting
Intermittent Cutting
Comparison of coating surface roughnessWith an extremely smooth surface, the Black Super Even Coating provides improved surface roughness which results in excellent resistance against adhesion, abnormal damage and weld chipping.
Flat Al2O3A flat layer of Al2O3, which delivers excellent heat resistance and reduces the progress of crater wear.
Microscopic TiCNThis microscopic layer of TiCN, which is known for its high wear resistance, reduces flank wear.
Special carbide substrateA layer of unprecedented toughness has been retained thanks to newly developed technology. This prevents the propagation of cracks during intermittent cutting and ensures stable cutting.
Extremely smooth coating surface prevents abnormal damage and weld chipping.
2-in-1 technology delivers the ultimate cutting performance.The solution against crater wear
The solution against flank wear
T h e g o l d c o l o u r e d t o p f a c e delivers excellent heat and wear resistance. A special Ti compound layer also delivers extremely good heat resistance and further helps prevention of crater wear of the flat Al2O3. This makes it suitable for high speed, high efficiency machining.
The flank surfaces are coated with an extremely smooth layer to prevent abnormal wear or weld chipping. Together with the microscopic TICN coating, this smooth layer ensures better component surface finishes as well as long and consistent tool life.
Black Super Even Coating Conventional coating
[Magnified photo]Surface characteristics of the chip breaker.
[Magnified photo]Surface characteristics of the chip breaker.
Vertical axis x 5,000 Horizontal axis x 200 Vertical axis x 5,000 Horizontal axis x 200
Black Super Even Coating
Super-smooth surface
2
a
P
180─280HB
LP 210─340 0.10─0.40 0.30─2.00
MP 190─310 0.16─0.50 0.30─4.00
MW 190─310 0.20─0.60 0.90─4.00
RP 180─295 0.25─0.60 1.50─6.00
P SV 160─240 0.06─0.25 0.20─1.00
MV 140─220 0.08─0.30 0.30─2.00
180─280HBSV 130─210 0.06─0.25 0.20─1.00
MV 110─175 0.08─0.30 0.30─2.00
y
y
CVD Coated Carbide Grade for Steels
RECOMMENDED CUTTING CONDITIONSNegative Inserts (For external machining)
5°/7°/11° Positive Inserts (For internal machining)
Work Material Hardness Cutting Range Breaker Cutting Speed(m/min)
Feed Rate(mm/rev)
Depth of Cut(mm)
Carbon Steel and Alloy Steel(S45C, SCM440, etc.)
Unstable Cutting Light Cutting
Unstable Cutting Medium Cutting
Unstable Cutting Medium Cutting
Unstable Cutting Rough Cutting
Work Material Hardness Cutting Range Breaker Cutting Speed(m/min)
Feed Rate(mm/rev)
Depth of Cut(mm)
Mild Steel(SS400, S10C, etc.) ≤180HB
Unstable Cutting Light Cutting
Unstable Cutting Medium Cutting
Carbon Steel and Alloy Steel(S45C, SCM440, etc.)
Unstable Cutting Light Cutting
Unstable Cutting Medium Cutting
*Recommended cutting conditions for 5º/7º/11º positive inserts are provided as a guideline only. Verify the recommended conditions for each boring bar as cutting conditions for internal machining will vary depending on the length of overhang.
With the introduction of the new RP breaker, the system now covers a wide range of applications from light cutting through to rough cutting.
Butterfly protrusions are optimized for different cutting conditions.
Chips curl upwards and reduce cutting resistance, resulting in improved surface finishes.The breaker protrusion is highly resistant to wear even during high-speed machining, delivering stable chip breaking for long periods of time.
a
a
a
a
Excels in copy machiningUses a sharp edge geometry that delivers excellent chip breaking when copy machining and during reverse direction face machining.
LPbreaker for light cutting
MPbreaker for medium cutting
RPbreaker for rough cutting
Ideal for small cutsThe inner side of the butterfly protrusion has a steep gradient to improve chip breaking performance when making small cuts.
Accommodates variations in cutting conditions.During copy machining, cutting conditions such as depth of cut, feed rate and cutting speed can vary greatly. MP breaker allows a broad range of cutting conditions, eliminating the need for multiple types that results in reduced inventory management.
High fracture resistanceThe cutting flute employs a strong flat-land shape and broad chip pocket to reduce chip clogging and abrupt fracturing during chamfering.
Peninsular protrusion optimised for rough cutting
For efficient chip breaking over a wide range of rough turning applications.The gradually sloped cutting face prevents chip clogging and reduces crater wear.
New Breaker system for steel cutting
3
MC6025
MC6025 D1 S1 Re D2
CNMG120404-LP M a 12.7 4.76 0.4 5.16
D1
Re
80° S1
øD2
120408-LP M a 12.7 4.76 0.8 5.16
CNMG120404-MP M a 12.7 4.76 0.4 5.16
80° S1D1
Re
øD2
120408-MP M a 12.7 4.76 0.8 5.16 120412-MP M a 12.7 4.76 1.2 5.16 120416-MP M a 12.7 4.76 1.6 5.16 160608-MP M a 15.875 6.35 0.8 6.35 160612-MP M a 15.875 6.35 1.2 6.35 160616-MP M a 15.875 6.35 1.6 6.35
CNMG120404 M a 12.7 4.76 0.4 5.16
D1 S1
Re
80°
øD2
120408 M a 12.7 4.76 0.8 5.16 120412 M a 12.7 4.76 1.2 5.16 160608 M a 15.875 6.35 0.8 6.35 160612 M a 15.875 6.35 1.2 6.35 160616 M a 15.875 6.35 1.6 6.35 190608 M a 19.05 6.35 0.8 6.35 190612 M a 19.05 6.35 1.2 7.93 190616 M a 19.05 6.35 1.6 7.93CNMG120408-MW M a 12.7 4.76 0.8 5.16
Re
D1 S180°øD
2
120412-MW M a 12.7 4.76 1.2 5.16
CNMG120408-RP M a 12.7 4.76 0.8 5.16
øD2
80° S1D1
Re 120412-RP M a 12.7 4.76 1.2 5.16
DNMG150404-LP M a 12.7 4.76 0.4 5.16
øD2
S1D155°
Re 150408-LP M a 12.7 4.76 0.8 5.16 150604-LP M a 12.7 6.35 0.4 5.16 150608-LP M a 12.7 6.35 0.8 5.16
DNMG150404-MP M a 12.7 4.76 0.4 5.16
S155° D1
Re
øD2
150408-MP M a 12.7 4.76 0.8 5.16 150412-MP M a 12.7 4.76 1.2 5.16 150416-MP M a 12.7 4.76 1.6 5.16 150604-MP M a 12.7 6.35 0.4 5.16 150608-MP M a 12.7 6.35 0.8 5.16 150612-MP M a 12.7 6.35 1.2 5.16 150616-MP M a 12.7 6.35 1.6 5.16
CVD Coated Carbide Grade for Steels
a : Inventory maintained.
INSERTSa Negative Inserts (With hole)
Shape Order Number
Cla
ss Stock Dimensions (mm)Geometry
LP
Light Cutting
MP
Medium Cutting
Standard
Medium Cutting
MW
Medium Cutting(Wiper)
RP
Rough Cutting
LP
Light Cutting
MP
Medium Cutting
4
MC6025 D1 S1 Re D2
DNMG150404 M a 12.7 4.76 0.4 5.16
D1 S155°
Re
øD2
150408 M a 12.7 4.76 0.8 5.16 150412 M a 12.7 4.76 1.2 5.16 150608 M a 12.7 6.35 0.8 5.16 150612 M a 12.7 6.35 1.2 5.16
DNMG150408-RP M a 12.7 4.76 0.8 5.16
øD2
S1D1
Re
55°
150412-RP M a 12.7 4.76 1.2 5.16 150608-RP M a 12.7 6.35 0.8 5.16 150612-RP M a 12.7 6.35 1.2 5.16
SNMG120404-LP M a 12.7 4.76 0.4 5.16
S1
øD2
D1
Re 120408-LP M a 12.7 4.76 0.8 5.16
SNMG120404-MP M a 12.7 4.76 0.4 5.16
S1D1
Re
øD2
120408-MP M a 12.7 4.76 0.8 5.16 120412-MP M a 12.7 4.76 1.2 5.16
SNMG090304 M a 9.525 3.18 0.4 3.81
Re
D1 S1
øD2
090308 M a 9.525 3.18 0.8 3.81 120404 M a 12.7 4.76 0.4 5.16 120408 M a 12.7 4.76 0.8 5.16 120412 M a 12.7 4.76 1.2 5.16 120416 M a 12.7 4.76 1.6 5.16 120420 M a 12.7 4.76 2 5.16 150612 M a 15.875 6.35 1.2 6.35 190612 M a 19.05 6.35 1.2 7.93 190616 M a 19.05 6.35 1.6 7.93SNMG120408-RP M a 12.7 4.76 0.8 5.16
D1
Re
øD2
S1
120412-RP M a 12.7 4.76 1.2 5.16
Shape Order Number
Cla
ss Stock Dimensions (mm)Geometry
Standard
Medium Cutting
RP
Rough Cutting
LP
Light Cutting
MP
Medium Cutting
Standard
Medium Cutting
RP
Rough Cutting
5
MC6025 D1 S1 Re D2
TNMG160404-LP M a 9.525 4.76 0.4 3.81
D1
Re
S1
øD2
160408-LP M a 9.525 4.76 0.8 3.81
TNMG160404-MP M a 9.525 4.76 0.4 3.81Re
S1D1
øD2
160408-MP M a 9.525 4.76 0.8 3.81 160412-MP M a 9.525 4.76 1.2 3.81 220408-MP M a 12.7 4.76 0.8 5.16 220412-MP M a 12.7 4.76 1.2 5.16
TNMG110304 M a 6.35 3.18 0.4 2.26
S1
Re
D1
øD2
110308 M a 6.35 3.18 0.8 2.26 160308 M a 9.525 3.18 0.8 3.81 160404 M a 9.525 4.76 0.4 3.81 160408 M a 9.525 4.76 0.8 3.81 160412 M a 9.525 4.76 1.2 3.81 220404 M a 12.7 4.76 0.4 5.16 220408 M a 12.7 4.76 0.8 5.16 220412 M a 12.7 4.76 1.2 5.16 220416 M a 12.7 4.76 1.6 5.16TNMG160408-RP M a 9.525 4.76 0.8 3.81
øD2
S1D1
Re 160412-RP M a 9.525 4.76 1.2 3.81
VNMG160404-LP M a 9.525 4.76 0.4 3.81
S1
øD2
D135°
Re 160408-LP M a 9.525 4.76 0.8 3.81
VNMG160404-MP M a 9.525 4.76 0.4 3.81
S1D1
øD2
35°
Re 160408-MP M a 9.525 4.76 0.8 3.81 160412-MP M a 9.525 4.76 1.2 3.81
VNMG160404 M a 9.525 4.76 0.4 3.81
D1 S1
Re
35°
øD2
160408 M a 9.525 4.76 0.8 3.81
MC6025CVD Coated Carbide Grade for Steels
a : Inventory maintained.
INSERTSa Negative Inserts (With hole)
Shape Order Number
Cla
ss Stock Dimensions (mm)Geometry
LP
Light Cutting
MP
Medium Cutting
Standard
Medium Cutting
RP
Rough Cutting
LP
Light Cutting
MP
Medium Cutting
Standard
Medium Cutting
6
MC6025 D1 S1 Re D2
WNMG080404-LP M a 12.7 4.76 0.4 5.16
øD2
S1
80°
D1Re
080408-LP M a 12.7 4.76 0.8 5.16
WNMG060404-MP M a 9.525 4.76 0.4 3.81
Re
80°
S1D1
øD2
060408-MP M a 9.525 4.76 0.8 3.81 060412-MP M a 9.525 4.76 1.2 3.81 06T304-MP M a 9.525 3.97 0.4 3.81 06T308-MP M a 9.525 3.97 0.8 3.81 06T312-MP M a 9.525 3.97 1.2 3.81 080404-MP M a 12.7 4.76 0.4 5.16 080408-MP M a 12.7 4.76 0.8 5.16 080412-MP M a 12.7 4.76 1.2 5.16 080416-MP M a 12.7 4.76 1.6 5.16
WNMG080404 M a 12.7 4.76 0.4 5.16
D1 S1Re
80°
øD2
080408 M a 12.7 4.76 0.8 5.16 080412 M a 12.7 4.76 1.2 5.16
WNMG060408-MW M a 9.525 4.76 0.8 3.81 80°
D1 S1ReøD
2
080408-MW M a 12.7 4.76 1.2 5.16
WNMG080408-RP M a 12.7 4.76 0.8 5.16 80°
D1 S1Re
øD2
080412-RP M a 12.7 4.76 1.2 5.16
Shape Order Number
Cla
ss Stock Dimensions (mm)Geometry
LP
Light Cutting
MP
Medium Cutting
Standard
Medium Cutting
MW
Medium Cutting(Wiper)
RP
Rough Cutting
7
MC6025
MC6025 D1 S1 Re D2
VBMT110304-MV M a 6.35 3.18 0.4 2.9
35° D1
øD2Re
5°S1
110308-MV M a 6.35 3.18 0.8 2.9 160404-MV M a 9.525 4.76 0.4 4.4 160408-MV M a 9.525 4.76 0.8 4.4
WBMTL30202R-MV M a 4.76 2.38 0.2 2.3
øD2
5°
80°
S1D1Re
30202L-MV M a 4.76 2.38 0.2 2.3 30204R-MV M a 4.76 2.38 0.4 2.3 30204L-MV M a 4.76 2.38 0.4 2.3
MC6025 D1 S1 Re D2
CCMH060202-MV M a 6.35 2.38 0.2 2.8
øD2
7°
80° S1D1
Re 060204-MV M a 6.35 2.38 0.4 2.8
DCMT070202-MV M a 6.35 2.38 0.2 2.8
øD2
55° S1D1
Re
7°
070204-MV M a 6.35 2.38 0.4 2.8 070208-MV M a 6.35 2.38 0.8 2.8 11T302-MV M a 9.525 3.97 0.2 4.4 11T304-MV M a 9.525 3.97 0.4 4.4 11T308-MV M a 9.525 3.97 0.8 4.4VCMT080202-MV M a 4.76 2.38 0.2 2.4
35° D1
øD2Re
7°S1
080204-MV M a 4.76 2.38 0.4 2.4
CVD Coated Carbide Grade for Steels
a : Inventory maintained.
INSERTS
a 7° Positive Inserts (With hole)
Shape Order Number
Cla
ss Stock Dimensions (mm)Geometry
MV
Medium Cutting
MV
Medium Cutting
MV
Medium Cutting
a 5° Positive Inserts (With hole)
Shape Order Number
Cla
ss Stock Dimensions (mm)Geometry
MV
Medium Cutting
MV
Medium Cutting
8
MC6025 D1 S1 Re D2
CPMH080202-SV M a 7.94 2.38 0.2 3.5
øD2
11°S1D180°
Re 080204-SV M a 7.94 2.38 0.4 3.5 090302-SV M a 9.525 3.18 0.2 4.5 090304-SV M a 9.525 3.18 0.4 4.5 090308-SV M a 9.525 3.18 0.8 4.5
CPMH080204-MV M a 7.94 2.38 0.4 3.5
øD2
11°
80° S1D1
Re 080208-MV M a 7.94 2.38 0.8 3.5 090304-MV M a 9.525 3.18 0.4 4.5 090308-MV M a 9.525 3.18 0.8 4.5
TPMH080202-SV M a 4.76 2.38 0.2 2.4
11°
øD2
S1D1
Re
080204-SV M a 4.76 2.38 0.4 2.4 090202-SV M a 5.56 2.38 0.2 2.9 090204-SV M a 5.56 2.38 0.4 2.9 110302-SV M a 6.35 3.18 0.2 3.4 110304-SV M a 6.35 3.18 0.4 3.4 110308-SV M a 6.35 3.18 0.8 3.4 160302-SV M a 9.525 3.18 0.2 4.4 160304-SV M a 9.525 3.18 0.4 4.4 160308-SV M a 9.525 3.18 0.8 4.4TPMH080202-MV M a 4.76 2.38 0.2 2.4
11°øD
2S1D1Re
Re
080204-MV M a 4.76 2.38 0.4 2.4 090202-MV M a 5.56 2.38 0.2 2.9 090204-MV M a 5.56 2.38 0.4 2.9 090208-MV M a 5.56 2.38 0.8 2.9 110302-MV M a 6.35 3.18 0.2 3.4 110304-MV M a 6.35 3.18 0.4 3.4 110308-MV M a 6.35 3.18 0.8 3.4 160304-MV M a 9.525 3.18 0.4 4.4 160308-MV M a 9.525 3.18 0.8 4.4WPMT040202-MV M a 6.35 2.38 0.2 2.8
øD2
80°
S1D1Re11°
040204-MV M a 6.35 2.38 0.4 2.8 060304-MV M a 9.525 3.18 0.4 4.4 060308-MV M a 9.525 3.18 0.8 4.4
a 11° Positive Inserts (With hole)
Shape Order Number
Cla
ss Stock Dimensions (mm)Geometry
SV
Light Cutting
MV
Medium Cutting
SV
Light Cutting
MV
Light Cutting
MV
Medium Cutting
9
MC6025CNMG120408-MP
1800.25
2
CNMG120408-MP
1200.251.0
CVD Coated Carbide Grade for Steels
a : Inventory maintained.
APPLICATION EXAMPLESInsert Used Conventional Insert
Work Material
SCM435H (Face machining)
Cutting
Condi
tions
Cutting Speed (m/min)Feed (mm/min)Depth of Cut (mm)
Cutting Fluid Wet
Results
MC6025 achieved longer tool life compared to a conventional insert due to its excellent chipping resistance.
Insert Used Conventional Insert
Work Material
SKD61 (External machining)
Cutting
Condi
tions
Cutting Speed (m/min)Feed (mm/min)Depth of Cut (mm)
Cutting Fluid Wet
Results
MC6025 exhibited substantially less wear after machining the same number of pieces compared to conventional inserts due to its excellent wear resistance.
Conventional insert (number of pieces: 20)
Conventional insert
MC6025-MP (number of pieces: 20)
MC6025-MP
Fractured after 25 pieces
60 pieces machined
Life extended to 40 pieces.
60 pieces machined
10
25.0 12.0
ø25.5
CNMG120408-MP
1500.251.0
Insert Used Conventional Insert
Work Material
SCM415 (External machining)
Cutting
Condi
tions
Cutting Speed (m/min)Feed (mm/min)Depth of Cut (mm)
Cutting Fluid Wet
Results
MC6025 tool life was 3 times longer than conventional inserts.
Conventional insert MC6025-MP
Fractured after machining 185 pieces After machining 555 pieces
MC6025
MMC HARDMETAL POLAND SP. z o.o.Al..Armii Krajowej 61, 50-541 Wroclaw, PolandTel. +48-71335-16-20 Fax +48-71335-16-21e-mail [email protected]
MMC HARTMETALL GmbHComeniusstr. 2, 40670 Meerbusch, GermanyTel. +49-2159-9189-0 Fax +49-2159-918966e-mail [email protected]
MITSUBISHI MATERIALS ESPAÑA, S.A.Calle Emperador 2, 46136 Museros/Valencia, SpainTel. +34-96-144-1711 Fax +34-96-144-3786e-mail [email protected]
MMC HARDMETAL U.K. LTD.Mitsubishi House, Galena Close, Tamworth, Staffs. B77 4AS, U.K. Tel. +44-1827-312312 Fax +44-1827-312314e-mail [email protected]
MMC METAL FRANCE s.a.r.l.6, Rue Jacques Monod, 91400 Orsay, FranceTel. +33-1-69 35 53 53 Fax +33-1-69 35 53 50e-mail [email protected]
MMC ITALIA S.r.l.V.le Delle Industrie 2, 20020 Milano, ItalyTel. +39-02 93 77 03 1 Fax +39-02 93 58 90 93e-mail [email protected]
MMC HARDMETAL RUSSIA OOO LTD.UL. Bolschaja Semenovskaya, 11, bld 5, 107023 Moscow, Russia Tel. +7-495-72558-85 Fax +7-495-98139-73e-mail [email protected]
www.mitsubishicarbide.com
Pushing the boundaries of steel machining
2012.10 (X XXX)Printed in Germany