cutting tools for nickel & titanium alloys - guhring,...

Cutting Tools for Nickel & Titanium Alloys

Featuring the RT 100 HF High Penetration Rate Drill for Nickel Alloys

Drilling

Coolant Fed - Series 8520 Solid - Series 8524

Diameter (d1)d2

mml1

mml2

mm8520

EDP #8524

EDP #Dec. inch

Fract. inch

Wire / letter

mm

0.1181 3.00 6.0 62.0 20.0 9085200030000 90852400300000.1220 3.10 6.0 62.0 20.0 9085200031000 90852400310000.1248 1/8 3.17 6.0 62.0 20.0 9085200031700 90852400317000.1260 3.20 6.0 62.0 20.0 9085200032000 90852400320000.1280 3.25 6.0 62.0 20.0 9085200032500 90852400325000.1299 3.30 6.0 62.0 20.0 9085200033000 90852400330000.1339 3.40 6.0 62.0 20.0 9085200034000 90852400340000.1378 3.50 6.0 62.0 20.0 9085200035000 90852400350000.1406 9/64 28 3.57 6.0 62.0 20.0 9085200035700 90852400357000.1417 3.60 6.0 62.0 20.0 9085200036000 90852400360000.1457 3.70 6.0 62.0 20.0 9085200037000 90852400370000.1496 25 3.80 6.0 66.0 24.0 9085200038000 90852400380000.1535 3.90 6.0 66.0 24.0 9085200039000 90852400390000.1563 5/32 3.97 6.0 66.0 24.0 9085200039700 90852400397000.1575 4.00 6.0 66.0 24.0 9085200040000 90852400400000.1614 4.10 6.0 66.0 24.0 9085200041000 90852400410000.1654 4.20 6.0 66.0 24.0 9085200042000 90852400420000.1693 18 4.30 6.0 66.0 24.0 9085200043000 90852400430000.1720 11/64 4.37 6.0 66.0 24.0 9085200043700 90852400437000.1732 4.40 6.0 66.0 24.0 9085200044000 90852400440000.1772 16 4.50 6.0 66.0 24.0 9085200045000 90852400450000.1811 4.60 6.0 66.0 24.0 9085200046000 90852400460000.1831 4.65 6.0 66.0 24.0 9085200046500 90852400465000.1850 13 4.70 6.0 66.0 24.0 9085200047000 90852400470000.1874 3/16 4.76 6.0 66.0 28.0 9085200047600 90852400476000.1890 12 4.80 6.0 66.0 28.0 9085200048000 90852400480000.1929 4.90 6.0 66.0 28.0 9085200049000 90852400490000.1969 5.00 6.0 66.0 28.0 9085200050000 90852400500000.2008 5.10 6.0 66.0 28.0 9085200051000 90852400510000.2031 13/64 5.16 6.0 66.0 28.0 9085200051600 90852400516000.2047 5.20 6.0 66.0 28.0 9085200052000 90852400520000.2087 5.30 6.0 66.0 28.0 9085200053000 90852400530000.2126 5.40 6.0 66.0 28.0 9085200054000 90852400540000.2165 5.50 6.0 66.0 28.0 9085200055000 90852400550000.2185 5.55 6.0 66.0 28.0 9085200055500 90852400555000.2189 7/32 5.56 6.0 66.0 28.0 9085200055600 90852400556000.2205 5.60 6.0 66.0 28.0 9085200056000 90852400560000.2244 5.70 6.0 66.0 28.0 9085200057000 90852400570000.2283 5.80 6.0 66.0 28.0 9085200058000 90852400580000.2323 5.90 6.0 66.0 28.0 9085200059000 90852400590000.2343 15/64 5.95 6.0 66.0 28.0 9085200059500 90852400595000.2362 6.00 6.0 66.0 28.0 9085200060000 90852400600000.2402 6.10 8.0 79.0 34.0 9085200061000 90852400610000.2441 6.20 8.0 79.0 34.0 9085200062000 90852400620000.2480 6.30 8.0 79.0 34.0 9085200063000 90852400630000.2500 1/4 E 6.35 8.0 79.0 34.0 9085200063500 90852400635000.2520 6.40 8.0 79.0 34.0 9085200064000 90852400640000.2559 6.50 8.0 79.0 34.0 9085200065000 90852400650000.2598 6.60 8.0 79.0 34.0 9085200066000 90852400660000.2638 6.70 8.0 79.0 34.0 9085200067000 90852400670000.2657 17/64 H 6.75 8.0 79.0 34.0 9085200067500 90852400675000.2677 6.80 8.0 79.0 34.0 9085200068000 90852400680000.2717 I 6.90 8.0 79.0 34.0 9085200069000 90852400690000.2756 7.00 8.0 79.0 34.0 9085200070000 90852400700000.2795 7.10 8.0 79.0 41.0 9085200071000 90852400710000.2811 9/32 K 7.14 8.0 79.0 41.0 9085200071400 90852400714000.2835 7.20 8.0 79.0 41.0 9085200072000 9085240072000

Diameter (d1)d2

mml1

mml2

mm8520

EDP #8524

EDP #Dec. inch

Fract. inch

Wire / letter

mm

0.2874 7.30 8.0 79.0 41.0 9085200073000 90852400730000.2913 7.40 8.0 79.0 41.0 9085200074000 90852400740000.2953 7.50 8.0 79.0 41.0 9085200075000 90852400750000.2969 19/64 7.54 8.0 79.0 41.0 9085200075400 90852400754000.2992 7.60 8.0 79.0 41.0 9085200076000 90852400760000.3031 7.70 8.0 79.0 41.0 9085200077000 90852400770000.3071 7.80 8.0 79.0 41.0 9085200078000 90852400780000.3110 7.90 8.0 79.0 41.0 9085200079000 90852400790000.3126 5/16 7.94 8.0 79.0 41.0 9085200079400 90852400794000.3150 8.00 8.0 79.0 41.0 9085200080000 90852400800000.3189 8.10 10.0 89.0 47.0 9085200081000 90852400810000.3228 P 8.20 10.0 89.0 47.0 9085200082000 90852400820000.3268 8.30 10.0 89.0 47.0 9085200083000 90852400830000.3280 21/64 8.33 10.0 89.0 47.0 9085200083300 90852400833000.3307 8.40 10.0 89.0 47.0 9085200084000 90852400840000.3346 8.50 10.0 89.0 47.0 9085200085000 90852400850000.3386 8.60 10.0 89.0 47.0 9085200086000 90852400860000.3425 8.70 10.0 89.0 47.0 9085200087000 90852400870000.3437 11/32 8.73 10.0 89.0 47.0 9085200087300 90852400873000.3465 8.80 10.0 89.0 47.0 9085200088000 90852400880000.3504 8.90 10.0 89.0 47.0 9085200089000 90852400890000.3543 9.00 10.0 89.0 47.0 9085200090000 90852400900000.3583 9.10 10.0 89.0 47.0 9085200091000 90852400910000.3594 23/64 9.13 10.0 89.0 47.0 9085200091300 90852400913000.3622 9.20 10.0 89.0 47.0 9085200092000 90852400920000.3642 9.25 10.0 89.0 47.0 9085200092500 90852400925000.3661 9.30 10.0 89.0 47.0 9085200093000 90852400930000.3701 9.40 10.0 89.0 47.0 9085200094000 90852400940000.3740 9.50 10.0 89.0 47.0 9085200095000 90852400950000.3748 3/8 9.52 10.0 89.0 47.0 9085200095200 90852400952000.3780 9.60 10.0 89.0 47.0 9085200096000 90852400960000.3819 9.70 10.0 89.0 47.0 9085200097000 90852400970000.3858 W 9.80 10.0 89.0 47.0 9085200098000 90852400980000.3898 9.90 10.0 89.0 47.0 9085200099000 90852400990000.3906 25/64 9.92 10.0 89.0 47.0 9085200099200 90852400992000.3937 10.00 10.0 89.0 47.0 9085200100000 90852401000000.3976 10.10 12.0 102.0 55.0 9085200101000 90852401010000.4016 10.20 12.0 102.0 55.0 9085200102000 90852401020000.4055 10.30 12.0 102.0 55.0 9085200103000 90852401030000.4063 13/32 10.32 12.0 102.0 55.0 9085200103200 90852401032000.4094 10.40 12.0 102.0 55.0 9085200104000 90852401040000.4134 10.50 12.0 102.0 55.0 9085200105000 90852401050000.4173 10.60 12.0 102.0 55.0 9085200106000 90852401060000.4213 10.70 12.0 102.0 55.0 9085200107000 90852401070000.4220 27/64 10.72 12.0 102.0 55.0 9085200107200 90852401072000.4252 10.80 12.0 102.0 55.0 9085200108000 90852401080000.4291 10.90 12.0 102.0 55.0 9085200109000 90852401090000.4331 11.00 12.0 102.0 55.0 9085200110000 90852401100000.4370 11.10 12.0 102.0 55.0 9085200111000 90852401110000.4374 7/16 11.11 12.0 102.0 55.0 9085200111100 90852401111000.4409 11.20 12.0 102.0 55.0 9085200112000 90852401120000.4449 11.30 12.0 102.0 55.0 9085200113000 90852401130000.4488 11.40 12.0 102.0 55.0 9085200114000 90852401140000.4528 11.50 12.0 102.0 55.0 9085200115000 90852401150000.4531 29/64 11.51 12.0 102.0 55.0 9085200115100 90852401151000.4567 11.60 12.0 102.0 55.0 9085200116000 90852401160000.4606 11.70 12.0 102.0 55.0 9085200117000 9085240117000

• New“HF“styledrillgeometryimprovestoollife• Selfcentering-nopre-spotdrillingoperationneccessary• Specializedfluteform-nopeckcyclerequired• Doublemargindesignimprovessurfacefinish• Newnano-Si®coatingforlongertoollife• Ultra-finegraincarbide• m7cutdiametertolerance

RT 100 HF Carbide Drills3xD

l1

d1 d2

l2 l3

tmax

tmax = l2-(1,5 x )d1

3

Diameter (d1)d2

mml1

mml2

mm8520

EDP #8524

EDP #Dec. inch

Fract. inch

Wire / letter

mm

0.4646 11.80 12.0 102.0 55.0 9085200118000 90852401180000.4685 11.90 12.0 102.0 55.0 9085200119000 90852401190000.4689 15/32 11.91 12.0 102.0 55.0 9085200119100 90852401191000.4724 12.00 12.0 102.0 55.0 9085200120000 90852401200000.4803 12.20 14.0 107.0 60.0 9085200122000 90852401220000.4843 31/64 12.30 14.0 107.0 60.0 9085200123000 90852401230000.4921 12.50 14.0 107.0 60.0 9085200125000 90852401250000.5000 1/2 12.70 14.0 107.0 60.0 9085200127000 90852401270000.5039 12.80 14.0 107.0 60.0 9085200128000 90852401280000.5118 13.00 14.0 107.0 60.0 9085200130000 90852401300000.5236 13.30 14.0 107.0 60.0 9085200133000 90852401330000.5311 17/32 13.49 14.0 107.0 60.0 9085200134900 90852401349000.5315 13.50 14.0 107.0 60.0 9085200135000 90852401350000.5394 13.70 14.0 107.0 60.0 9085200137000 90852401370000.5512 14.00 14.0 107.0 60.0 9085200140000 90852401400000.5591 14.20 16.0 115.0 65.0 9085200142000 90852401420000.5626 9/16 14.29 16.0 115.0 65.0 9085200142900 90852401429000.5630 14.30 16.0 115.0 65.0 9085200143000 90852401430000.5709 14.50 16.0 115.0 65.0 9085200145000 90852401450000.5787 14.70 16.0 115.0 65.0 9085200147000 90852401470000.5906 15.00 16.0 115.0 65.0 9085200150000 90852401500000.5984 15.20 16.0 115.0 65.0 9085200152000 90852401520000.6024 15.30 16.0 115.0 65.0 9085200153000 90852401530000.6102 15.50 16.0 115.0 65.0 9085200155000 90852401550000.6181 15.70 16.0 115.0 65.0 9085200157000 90852401570000.6248 5/8 15.87 16.0 115.0 65.0 9085200158700 90852401587000.6299 16.00 16.0 115.0 65.0 9085200160000 90852401600000.6417 16.30 16.0 115.0 65.0 9085200163000 90852401630000.6496 16.50 18.0 123.0 73.0 9085200165000 90852401650000.6654 16.90 18.0 123.0 73.0 9085200169000 90852401690000.6693 17.00 18.0 131.0 79.0 9085200170000 90852401700000.6811 17.30 18.0 131.0 79.0 9085200173000 90852401730000.6890 17.50 18.0 131.0 79.0 9085200175000 90852401750000.7087 18.00 18.0 131.0 79.0 9085200180000 90852401800000.7283 18.50 20.0 131.0 79.0 9085200185000 90852401850000.7441 18.90 20.0 131.0 79.0 9085200189000 90852401890000.7480 19.00 20.0 131.0 79.0 9085200190000 90852401900000.7500 3/4 19.05 20.0 131.0 79.0 9085200190500 90852401905000.7598 19.30 20.0 131.0 79.0 9085200193000 90852401930000.7677 19.50 20.0 131.0 79.0 9085200195000 90852401950000.7874 20.00 20.0 131.0 79.0 9085200200000 9085240200000

*Speed/FeedInformationlocatedonpages8&9

RT 100 HF Point - CAD Drawing

PointRobust cutting edge with a new point grind geometry

Cutting Edge Prep - gives consistent results

CornerProtectionNegative chamfer provides excellent surface quality and longer tool life

nano-Si®CoatingExtreme hardness and heat resistance

DoubleMarginFor increased stability in the cut and improved surface finish

Coolant Fed - Series 8521Diameter (d1)

d2 mm

l1mm

l2mm

8521 EDP #Dec.

inchFract. inch

Wire / letter

mm

0.1181 3.00 6.0 66.0 28.0 90852100300000.1220 3.10 6.0 66.0 28.0 90852100310000.1248 1/8 3.17 6.0 66.0 28.0 90852100317000.1260 3.20 6.0 66.0 28.0 90852100320000.1280 3.25 6.0 66.0 28.0 90852100325000.1299 3.30 6.0 66.0 28.0 90852100330000.1339 3.40 6.0 66.0 28.0 90852100340000.1378 3.50 6.0 66.0 28.0 90852100350000.1406 9/64 28 3.57 6.0 66.0 28.0 90852100357000.1417 3.60 6.0 66.0 28.0 90852100360000.1457 3.70 6.0 66.0 28.0 90852100370000.1496 25 3.80 6.0 74.0 36.0 90852100380000.1535 3.90 6.0 74.0 36.0 90852100390000.1563 5/32 3.97 6.0 74.0 36.0 90852100397000.1575 4.00 6.0 74.0 36.0 90852100400000.1614 4.10 6.0 74.0 36.0 90852100410000.1654 4.20 6.0 74.0 36.0 90852100420000.1693 18 4.30 6.0 74.0 36.0 90852100430000.1720 11/64 4.37 6.0 74.0 36.0 90852100437000.1732 4.40 6.0 74.0 36.0 90852100440000.1772 16 4.50 6.0 74.0 36.0 90852100450000.1811 4.60 6.0 74.0 36.0 90852100460000.1831 4.65 6.0 74.0 36.0 90852100465000.1850 13 4.70 6.0 74.0 36.0 90852100470000.1874 3/16 4.76 6.0 82.0 44.0 90852100476000.1890 12 4.80 6.0 82.0 44.0 90852100480000.1929 4.90 6.0 82.0 44.0 90852100490000.1969 5.00 6.0 82.0 44.0 90852100500000.2008 5.10 6.0 82.0 44.0 90852100510000.2031 13/64 5.16 6.0 82.0 44.0 90852100516000.2047 5.20 6.0 82.0 44.0 90852100520000.2087 5.30 6.0 82.0 44.0 90852100530000.2126 5.40 6.0 82.0 44.0 90852100540000.2165 5.50 6.0 82.0 44.0 90852100550000.2185 5.55 6.0 82.0 44.0 90852100555000.2189 7/32 5.56 6.0 82.0 44.0 90852100556000.2205 5.60 6.0 82.0 44.0 90852100560000.2244 5.70 6.0 82.0 44.0 90852100570000.2283 5.80 6.0 82.0 44.0 90852100580000.2323 5.90 6.0 82.0 44.0 90852100590000.2343 15/64 5.95 6.0 82.0 44.0 90852100595000.2362 6.00 6.0 82.0 44.0 90852100600000.2402 6.10 8.0 91.0 53.0 90852100610000.2441 6.20 8.0 91.0 53.0 90852100620000.2480 6.30 8.0 91.0 53.0 90852100630000.2500 1/4 E 6.35 8.0 91.0 53.0 90852100635000.2520 6.40 8.0 91.0 53.0 90852100640000.2559 6.50 8.0 91.0 53.0 90852100650000.2598 6.60 8.0 91.0 53.0 90852100660000.2638 6.70 8.0 91.0 53.0 90852100670000.2657 17/64 H 6.75 8.0 91.0 53.0 90852100675000.2677 6.80 8.0 91.0 53.0 90852100680000.2717 I 6.90 8.0 91.0 53.0 90852100690000.2756 7.00 8.0 91.0 53.0 90852100700000.2795 7.10 8.0 91.0 53.0 90852100710000.2811 9/32 K 7.14 8.0 91.0 53.0 90852100714000.2835 7.20 8.0 91.0 53.0 90852100720000.2874 7.30 8.0 91.0 53.0 90852100730000.2913 7.40 8.0 91.0 53.0 90852100740000.2953 7.50 8.0 91.0 53.0 90852100750000.2969 19/64 7.54 8.0 91.0 53.0 90852100754000.2992 7.60 8.0 91.0 53.0 90852100760000.3031 7.70 8.0 91.0 53.0 90852100770000.3071 7.80 8.0 91.0 53.0 90852100780000.3110 7.90 8.0 91.0 53.0 90852100790000.3126 5/16 7.94 8.0 91.0 53.0 90852100794000.3150 8.00 8.0 91.0 53.0 90852100800000.3189 8.10 10.0 103.0 61.0 90852100810000.3228 P 8.20 10.0 103.0 61.0 90852100820000.3268 8.30 10.0 103.0 61.0 90852100830000.3280 21/64 8.33 10.0 103.0 61.0 9085210083300

Diameter (d1)d2

mml1

mml2

mm8521

EDP #Dec. inch

Fract. inch

Wire / letter

mm

0.3307 8.40 10.0 103.0 61.0 90852100840000.3346 8.50 10.0 103.0 61.0 90852100850000.3386 8.60 10.0 103.0 61.0 90852100860000.3425 8.70 10.0 103.0 61.0 90852100870000.3437 11/32 8.73 10.0 103.0 61.0 90852100873000.3465 8.80 10.0 103.0 61.0 90852100880000.3543 9.00 10.0 103.0 61.0 90852100900000.3583 9.10 10.0 103.0 61.0 90852100910000.3594 23/64 9.13 10.0 103.0 61.0 90852100913000.3622 9.20 10.0 103.0 61.0 90852100920000.3642 9.25 10.0 103.0 61.0 90852100925000.3661 9.30 10.0 103.0 61.0 90852100930000.3701 9.40 10.0 103.0 61.0 90852100940000.3740 9.50 10.0 103.0 61.0 90852100950000.3748 3/8 9.52 10.0 103.0 61.0 90852100952000.3780 9.60 10.0 103.0 61.0 90852100960000.3819 9.70 10.0 103.0 61.0 90852100970000.3858 W 9.80 10.0 103.0 61.0 90852100980000.3898 9.90 10.0 103.0 61.0 90852100990000.3906 25/64 9.92 10.0 103.0 61.0 90852100992000.3937 10.00 10.0 103.0 61.0 90852101000000.3976 10.10 12.0 118.0 71.0 90852101010000.4016 10.20 12.0 118.0 71.0 90852101020000.4055 10.30 12.0 118.0 71.0 90852101030000.4063 13/32 10.32 12.0 118.0 71.0 90852101032000.4094 10.40 12.0 118.0 71.0 90852101040000.4134 10.50 12.0 118.0 71.0 90852101050000.4173 10.60 12.0 118.0 71.0 90852101060000.4213 10.70 12.0 118.0 71.0 90852101070000.4220 27/64 10.72 12.0 118.0 71.0 90852101072000.4252 10.80 12.0 118.0 71.0 90852101080000.4291 10.90 12.0 118.0 71.0 90852101090000.4331 11.00 12.0 118.0 71.0 90852101100000.4370 11.10 12.0 118.0 71.0 90852101110000.4374 7/16 11.11 12.0 118.0 71.0 90852101111000.4409 11.20 12.0 118.0 71.0 90852101120000.4449 11.30 12.0 118.0 71.0 90852101130000.4488 11.40 12.0 118.0 71.0 90852101140000.4528 11.50 12.0 118.0 71.0 90852101150000.4531 29/64 11.51 12.0 118.0 71.0 90852101151000.4567 11.60 12.0 118.0 71.0 90852101160000.4606 11.70 12.0 118.0 71.0 90852101170000.4646 11.80 12.0 118.0 71.0 90852101180000.4685 11.90 12.0 118.0 71.0 90852101190000.4689 15/32 11.91 12.0 118.0 71.0 90852101191000.4724 12.00 12.0 118.0 71.0 90852101200000.4803 12.20 14.0 124.0 77.0 90852101220000.4843 31/64 12.30 14.0 124.0 77.0 90852101230000.4921 12.50 14.0 124.0 77.0 90852101250000.5000 1/2 12.70 14.0 124.0 77.0 90852101270000.5039 12.80 14.0 124.0 77.0 90852101280000.5118 13.00 14.0 124.0 77.0 90852101300000.5236 13.30 14.0 124.0 77.0 90852101330000.5311 17/32 13.49 14.0 124.0 77.0 90852101349000.5315 13.50 14.0 124.0 77.0 90852101350000.5394 13.70 14.0 124.0 77.0 90852101370000.5512 14.00 14.0 124.0 77.0 90852101400000.5591 14.20 16.0 133.0 83.0 90852101420000.5626 9/16 14.29 16.0 133.0 83.0 90852101429000.5630 14.30 16.0 133.0 83.0 90852101430000.5709 14.50 16.0 133.0 83.0 90852101450000.5787 14.70 16.0 133.0 83.0 90852101470000.5906 15.00 16.0 133.0 83.0 90852101500000.5984 15.20 16.0 133.0 83.0 90852101520000.6024 15.30 16.0 133.0 83.0 90852101530000.6102 15.50 16.0 133.0 83.0 90852101550000.6181 15.70 16.0 133.0 83.0 90852101570000.6248 5/8 15.87 16.0 133.0 83.0 90852101587000.6299 16.00 16.0 133.0 83.0 90852101600000.6417 16.30 16.0 133.0 83.0 9085210163000

DrillingRT 100 HF Carbide Drill

5xD

5

Tool Material, Geometry, Coating . . .

Diameter (d1)d2

mml1

mml2

mm8521

EDP #Dec. inch

Fract. inch

Wire / letter

mm

0.6496 16.50 18.0 143.0 93.0 90852101650000.6654 16.90 18.0 143.0 93.0 90852101690000.6693 17.00 18.0 143.0 93.0 90852101700000.6811 17.30 18.0 143.0 93.0 90852101730000.6890 17.50 18.0 143.0 93.0 90852101750000.7087 18.00 18.0 143.0 93.0 90852101800000.7283 18.50 18.0 143.0 93.0 90852101850000.7441 18.90 20.0 153.0 101.0 90852101890000.7480 19.00 20.0 153.0 101.0 90852101900000.7500 3/4 19.05 20.0 153.0 101.0 90852101905000.7598 19.30 20.0 153.0 101.0 90852101930000.7677 19.50 20.0 153.0 101.0 90852101950000.7874 20.00 20.0 153.0 101.0 9085210200000

*Speed/FeedInformationlocatedonpage8

Guhring’s coatings research department has developed a new nano multi-layer coating for nickel base materials and hardened materials that require high surface hardness coatings. Called nano-Si®, this TiAlSiN (titanium aluminum silicon nitride) based coating is designed to yield similar performance to diamond-like coatings without the restrictions on the host base material substrate. With a hardness value of 5,500 (HV 0.05), nano-Si® stands up to the most abrasive applications. The oxidation, or maximum useful operating temperature, is over 1,470º F, which is similar to high temperature coatings such as FIREX® or TiAlN.

Test results in drilling inconel have shown a 35% increase in tool life compared to a comparable TiAlN based multi-layer coating using the same operating parameters. Similar results were found when machining cast iron and hardened steels over 52HRc.

No other coating can provide this high hardness property while still retaining the toughness required in drilling and milling applications.ULTRA-HARD

COATING!

nano-Si®

CarbideSubstrate

}nano-Si®

}

perfectly matched.

l1

d1 d2

l2 l3

tmax

tmax = l2-(1,5 x )d1

Diameter (d1)d2

mml1

mml2

mmEDP #Dec.

inchFract. inch

Wire / letter mm

0.1181 3.00 6.000 70.00 30.00 90852200300000.1248 1/8 3.17 6.000 70.00 30.00 90852200317000.1280 3.25 6.000 70.00 30.00 90852200325000.1299 3.30 6.000 70.00 30.00 90852200330000.1339 3.40 6.000 75.00 37.50 90852200340000.1378 3.50 6.000 75.00 37.50 90852200350000.1406 9/64 28 3.57 6.000 75.00 37.50 90852200357000.1457 3.70 6.000 75.00 37.50 90852200370000.1563 5/32 3.97 6.000 75.00 37.50 90852200397000.1575 4.00 6.000 75.00 37.50 90852200400000.1654 4.20 6.000 75.00 37.50 90852200420000.1693 18 4.30 6.000 85.00 45.00 90852200430000.1720 11/64 4.37 6.000 85.00 45.00 90852200437000.1772 4.50 6.000 85.00 45.00 90852200450000.1831 4.65 6.000 85.00 45.00 90852200465000.1874 3/16 4.76 6.000 90.00 50.00 90852200476000.1969 5.00 6.000 90.00 50.00 90852200500000.2008 5.10 6.000 90.00 50.00 90852200510000.2031 13/64 5.16 6.000 90.00 50.00 90852200516000.2047 5.20 6.000 90.00 50.00 90852200520000.2165 5.50 6.000 97.00 57.00 90852200550000.2185 5.55 6.000 97.00 57.00 90852200555000.2189 7/32 5.56 6.000 97.00 57.00 90852200556000.2343 15/64 5.95 6.000 97.00 57.00 90852200595000.2362 6.00 6.000 97.00 57.00 90852200600000.2500 1/4 E 6.35 8.000 106.00 66.00 90852200635000.2559 6.50 8.000 106.00 66.00 90852200650000.2571 F 6.53 8.000 106.00 66.00 90852200653000.2657 17/64 H 6.75 8.000 106.00 66.00 90852200675000.2677 6.80 8.000 106.00 66.00 90852200680000.2717 I 6.90 8.000 116.00 76.00 90852200690000.2756 7.00 8.000 116.00 76.00 90852200700000.2811 9/32 K 7.14 8.000 116.00 76.00 90852200714000.2913 7.40 8.000 116.00 76.00 90852200740000.2953 7.50 8.000 116.00 76.00 90852200750000.2969 19/64 7.54 8.000 116.00 76.00 90852200754000.3071 7.80 8.000 116.00 76.00 90852200780000.3126 5/16 7.94 8.000 116.00 76.00 90852200794000.3150 8.00 8.000 116.00 76.00 90852200800000.3280 21/64 8.33 10.000 131.00 87.00 90852200833000.3346 8.50 10.000 131.00 87.00 9085220085000

Diameter (d1)d2

mml1

mml2

mmEDP #Dec.

inchFract. inch

Wire / letter mm

0.3386 8.60 10.000 131.00 87.00 90852200860000.3437 11/32 8.73 10.000 131.00 87.00 90852200873000.3465 8.80 10.000 131.00 87.00 90852200880000.3543 9.00 10.000 131.00 87.00 90852200900000.3594 23/64 9.13 10.000 139.00 95.00 90852200913000.3642 9.25 10.000 139.00 95.00 90852200925000.3677 U 9.340 10.000 139.00 95.00 90852200934000.3701 9.40 10.000 139.00 95.00 90852200940000.3740 9.50 10.000 139.00 95.00 90852200950000.3748 3/8 9.52 10.000 139.00 95.00 90852200952000.3906 25/64 9.92 10.000 139.00 95.00 90852200992000.3937 10.00 10.000 139.00 95.00 90852201000000.4015 10.20 12.000 155.00 106.00 90852201020000.4063 13/32 10.32 12.000 155.00 106.00 90852201032000.4094 10.40 12.000 155.00 106.00 90852201040000.4134 10.50 12.000 155.00 106.00 90852201050000.4252 10.80 12.000 155.00 106.00 90852201080000.4331 11.00 12.000 155.00 106.00 90852201100000.4374 7/16 11.11 12.000 163.00 114.00 90852201111000.4449 11.30 12.000 155.00 106.00 90852201130000.4488 11.40 12.000 155.00 106.00 90852201140000.4528 11.50 12.000 163.00 114.00 90852201150000.4531 11.51 12.000 155.00 106.00 90852201151000.4689 15/32 11.91 12.000 163.00 114.00 90852201191000.4724 12.00 12.000 163.00 114.00 90852201200000.4843 31/64 12.30 14.000 182.00 133.00 90852201230000.4921 12.50 14.000 182.00 133.00 90852201250000.5000 1/2 12.70 14.000 182.00 133.00 90852201270000.5118 13.00 14.000 182.00 133.00 90852201300000.5157 13.10 14.000 182.00 133.00 90852201310000.5311 13.49 14.000 182.00 133.00 90852201349000.5315 13.50 14.000 182.00 133.00 90852201350000.5512 14.00 14.000 182.00 133.00 90852201400000.5626 9/16 14.29 16.000 204.00 152.00 90852201429000.5709 14.50 16.000 204.00 152.00 90852201450000.5906 15.00 16.000 204.00 152.00 90852201500000.5945 15.10 16.000 204.00 152.00 90852201510000.6102 15.50 16.000 204.00 152.00 90852201550000.6248 5/8 15.87 16.000 204.00 152.00 90852201587000.6299 16.00 16.000 204.00 152.00 9085220160000

DrillingRT 100 HF Carbide DrillCoolant Fed - Series 8522

7xD

l1

d1 d2

l2 l3

tmax

tmax = l2-(1,5 x )d1

7*Speed/FeedInformationlocatedonpage9

ConventionalPointGeometry RT100HFPointGeometry

The RT 100 HF has a newly developed, web and point geometry that considerably reduces heat occurring during the machining of hardened

materials, and high strength alloys.

. . . heat resistant

ThermalImaging

Reduced Heat Generation

8

Speeds & Feeds

Series#8520Material group Hardness SFM

Feed Rate - IPR1/16 in.

1.590 mm1/8 in.

3.170 mm1/4 in.

6.350 mm3/8 in.

9.520 mm1/2 in.

12.700 mm5/8 in.

15.870 mm3/4 in.

19.050 mm1 in.

24.400 mm1 1/4 in.

31.750 mm1 1/2 in.

38.100 mmCommon structural steels ≤100 Bhn 475 0.0028 0.0050 0.0080 0.0120 0.0120 0.0160 0.0200 0.0250 • •

260 Bhn 395 0.0016 0.0039 0.0063 0.0098 0.0098 0.0124 0.0157 0.0197 • •Free-cutting steels ≤24 Rc 560 0.0011 0.0063 0.0098 0.0150 0.0157 0.0197 0.0248 0.0315 • •

>24-30 Rc 475 0.0011 0.0063 0.0098 0.0150 0.0157 0.0197 0.0248 0.0315 • •Unalloyed heat-treatable steels ≤16 Rc 425 0.0011 0.0063 0.0098 0.0150 0.0157 0.0197 0.0248 0.0315 • •

16-24 Rc 410 0.0028 0.0049 0.0079 0.0124 0.0124 0.0157 0.0197 0.0248 • •24-30 Rc 395 0.0028 0.0049 0.0079 0.0124 0.0124 0.0157 0.0197 0.0248 • •

Alloyed heat-treatable steels 24-30 Rc 395 0.0028 0.0049 0.0079 0.0124 0.0124 0.0157 0.0197 0.0248 • •>30-38 Rc 345 0.0028 0.0049 0.0079 0.0124 0.0124 0.0157 0.0197 0.0248 • •

Unalloyed case hardened steels ≤230 Bhn 475 0.0011 0.0063 0.0098 0.0150 0.0157 0.0197 0.0248 0.0315 • •Alloyed case hardened steels 24-30 Rc 395 0.0028 0.0049 0.0079 0.0124 0.0124 0.0157 0.0197 0.0248 • •

>30-38 Rc 280 0.0007 0.0031 0.0049 0.0075 0.0079 0.0098 0.0124 0.0157 • •Nitriding steels ≥24-30 Rc 360 0.0028 0.0049 0.0079 0.0124 0.0124 0.0157 0.0197 0.0248 • •

>30-38 Rc 345 0.0007 0.0031 0.0049 0.0075 0.0079 0.0098 0.0124 0.0157 • •Tool steels ≤24 Rc 260 0.0016 0.0039 0.0063 0.0098 0.0098 0.0124 0.0157 0.0197 • •

>24-30 Rc 215 0.0007 0.0031 0.0049 0.0075 0.0079 0.0098 0.0124 0.0157 • •High speed steels ≥14-30 Rc 195 0.0007 0.0025 0.0039 0.0059 0.0063 0.0079 0.0098 0.0124 • •Spring steels ≤330 Bhn 195 0.0008 0.0020 0.0031 0.0049 0.0049 0.0063 0.0079 0.0098 • •Stainless steels, sulphured ≤24 Rc • • • • • • • • • • • austenitic ≤24 Rc • • • • • • • • • • • martensitic ≤24 Rc • • • • • • • • • • •Hardened steels ≤40-48 Rc 180 0.0008 0.0020 0.0031 0.0049 0.0063 0.0079 0.0098 • •

>48-60 Rc 115 0.0004 0.0016 0.0025 0.0039 0.0049 0.0063 0.0079 • •Special alloys ≤38 Rc 115 0.0007 0.0025 0.0039 0.0059 0.0079 0.0098 0.0124 • •Cast iron ≤240 Bhn • • • • • • • • • • •

<300 Bhn • • • • • • • • • • •Spheroidal graphite iron and ≤240 Bhn • • • • • • • • • • •malleable cast iron <300 Bhn • • • • • • • • • • •Chilled cast iron ≤350 Bhn • • • • • • • • • • •Ti and Ti-alloys ≤24 Rc 150 0.0007 0.0025 0.0039 0.0059 0.0049 0.0098 0.0124 • •

>24-38 Rc 130 0.0008 0.0020 0.0031 0.0049 0.0063 0.0079 0.0098 • •Aluminium and Al-alloys ≤120 Bhn • • • • • • • • • • •Al wrought alloys ≤150 Bhn • • • • • • • • • • •Al cast alloys ≤ 10 % Si ≤200 Bhn • • • • • • • • • • • > 10 % Si ≤200 Bhn • • • • • • • • • • •Magnesium alloys ≤150 Bhn • • • • • • • • • • •Copper, low-alloyed ≤120 Bhn • • • • • • • • • • •Brass, short-chipping ≤200 Bhn • • • • • • • • • • • long-chipping ≤200 Bhn • • • • • • • • • • •Bronze, short-chipping ≤200 Bhn • • • • • • • • • • •Bronze, long-chipping >200 Bhn • • • • • • • • • • •Duroplastics – • • • • • • • • • • •Thermoplastics – • • • • • • • • • • •Reinforced plastics - Kevlar – • • • • • • • • • • •Reinforced plastics - GFK / CFK – • • • • • • • • • • •

Material group Hardness SFMFeed Rate - IPR

1/16 in.1.590 mm

1/8 in.3.170 mm

1/4 in.6.350 mm

3/8 in.9.520 mm

1/2 in.12.700 mm

5/8 in.15.870 mm

3/4 in.19.050 mm

1 in.24.400 mm

1 1/4 in.31.750 mm

1 1/2 in.38.100 mm

Common structural steels ≤100 Bhn 475 0.0028 0.0050 0.0080 0.0120 0.0120 0.0160 0.0200 0.0250 • •260 Bhn 395 0.0016 0.0039 0.0063 0.0098 0.0098 0.0124 0.0157 0.0197 • •

Free-cutting steels ≤24 Rc 560 0.0011 0.0063 0.0098 0.0150 0.0157 0.0197 0.0248 0.0315 • •>24-30 Rc 475 0.0011 0.0063 0.0098 0.0150 0.0157 0.0197 0.0248 0.0315 • •

Unalloyed heat-treatable steels ≤16 Rc 425 0.0011 0.0063 0.0098 0.0150 0.0157 0.0197 0.0248 0.0315 • •16-24 Rc 410 0.0028 0.0049 0.0079 0.0124 0.0124 0.0157 0.0197 0.0248 • •24-30 Rc 395 0.0028 0.0049 0.0079 0.0124 0.0124 0.0157 0.0197 0.0248 • •




>30-38 Rc 345 0.0007 0.0031 0.0049 0.0075 0.0079 0.0098 0.0124 0.0157 • •Tool steels ≤24 Rc 260 0.0016 0.0039 0.0063 0.0098 0.0098 0.0124 0.0157 0.0197 • •

>24-30 Rc 215 0.0007 0.0031 0.0049 0.0075 0.0079 0.0098 0.0124 0.0157 • •High speed steels ≥14-30 Rc 195 0.0007 0.0025 0.0039 0.0059 0.0063 0.0079 0.0098 0.0124 • •Spring steels ≤330 Bhn 195 0.0008 0.0020 0.0031 0.0049 0.0049 0.0063 0.0079 0.0098 • •Stainless steels, sulphured ≤24 Rc • • • • • • • • • • • austenitic ≤24 Rc • • • • • • • • • • • martensitic ≤24 Rc • • • • • • • • • • •Hardened steels ≤40-48 Rc 180 0.0008 0.0020 0.0031 0.0049 0.0063 0.0079 0.0098 • •

>48-60 Rc 115 0.0004 0.0016 0.0025 0.0039 0.0049 0.0063 0.0079 • •Special alloys ≤38 Rc 115 0.0007 0.0025 0.0039 0.0059 0.0079 0.0098 0.0124 • •Cast iron ≤240 Bhn • • • • • • • • • • •

<300 Bhn • • • • • • • • • • •Spheroidal graphite iron and ≤240 Bhn • • • • • • • • • • •malleable cast iron <300 Bhn • • • • • • • • • • •Chilled cast iron ≤350 Bhn • • • • • • • • • • •Ti and Ti-alloys ≤24 Rc 150 0.0007 0.0025 0.0039 0.0059 0.0049 0.0098 0.0124 • •

>24-38 Rc 130 0.0008 0.0020 0.0031 0.0049 0.0063 0.0079 0.0098 • •Aluminium and Al-alloys ≤120 Bhn • • • • • • • • • • •Al wrought alloys ≤150 Bhn • • • • • • • • • • •Al cast alloys ≤ 10 % Si ≤200 Bhn • • • • • • • • • • • > 10 % Si ≤200 Bhn • • • • • • • • • • •Magnesium alloys ≤150 Bhn • • • • • • • • • • •Copper, low-alloyed ≤120 Bhn • • • • • • • • • • •Brass, short-chipping ≤200 Bhn • • • • • • • • • • • long-chipping ≤200 Bhn • • • • • • • • • • •Bronze, short-chipping ≤200 Bhn • • • • • • • • • • •Bronze, long-chipping >200 Bhn • • • • • • • • • • •Duroplastics – • • • • • • • • • • •Thermoplastics – • • • • • • • • • • •Reinforced plastics - Kevlar – • • • • • • • • • • •Reinforced plastics - GFK / CFK – • • • • • • • • • • •

Series#8521

Using These Tables. The Speeds & Feeds listed below are conservative recommendations for initial setup. In actual use, depending on the machining environment and workpiece material, significantly higher speeds and feeds may be achievable. Using the below as a starting point, cutting speed/feed can be gradually adjusted upwords until the optimum settings per application are found. Questions? Contact us by telephone at (800) 776-6170.

9

Speeds & Feeds



1.590 mm1/8 in.

3.170 mm1/4 in.

6.350 mm3/8 in.

9.520 mm1/2 in.

12.700 mm5/8 in.

15.870 mm3/4 in.

19.050 mm1 in.

24.400 mm1 1/4 in.

31.750 mm1 1/2 in.




16-24 Rc 360 0.0028 0.0049 0.0079 0.0124 0.0214 0.0157 0.0197 0.0248 • •24-30 Rc 345 0.0028 0.0049 0.0079 0.0124 0.0214 0.0157 0.0197 0.0248 • •




>30-38 Rc 295 0.0007 0.0031 0.0049 0.0075 0.0079 0.0098 0.0124 0.0157 • •Tool steels ≤24 Rc 215 0.0016 0.0039 0.0063 0.0098 0.0098 0.0124 0.0157 0.0197 • •

>24-30 Rc 180 0.0007 0.0031 0.0049 0.075 0.0079 0.0098 0.0124 0.0157 • •High speed steels ≥14-30 Rc 180 0.0007 0.0025 0.0039 0.0059 0.0063 0.0079 0.0098 0.0124 • •Spring steels ≤330 Bhn 150 0.0008 0.0020 0.0031 0.0049 0.0049 0.0063 0.0079 0.0098 • •Stainless steels, sulphured ≤24 Rc • • • • • • • • • • • austenitic ≤24 Rc • • • • • • • • • • • martensitic ≤24 Rc • • • • • • • • • • •Hardened steels ≤40-48 Rc 150 0.0008 0.0020 0.0031 0.0049 0.0049 0.0063 0.0079 0.0098 • •

>48-60 Rc 80 0.0004 0.0016 0.0025 0.0039 0.0039 0.0049 0.0063 0.0079 • •Special alloys ≤38 Rc 80 0.0007 0.0025 0.0039 0.0059 0.0063 0.0079 0.0098 0.0124 • •Cast iron ≤240 Bhn • • • • • • • • • • •

<300 Bhn • • • • • • • • • • •Spheroidal graphite iron and ≤240 Bhn • • • • • • • • • • •malleable cast iron <300 Bhn • • • • • • • • • • •Chilled cast iron ≤350 Bhn • • • • • • • • • • •Ti and Ti-alloys ≤24 Rc 130 0.0013 0.0020 0.0031 0.0049 0.0049 0.0063 0.0079 0.0098 • •

>24-38 Rc 115 0.0008 0.0020 0.0031 0.0049 0.0049 0.0063 0.0079 0.0098 • •Aluminium and Al-alloys ≤120 Bhn • • • • • • • • • • •Al wrought alloys ≤150 Bhn • • • • • • • • • • •Al cast alloys ≤ 10 % Si ≤200 Bhn • • • • • • • • • • • > 10 % Si ≤200 Bhn • • • • • • • • • • •Magnesium alloys ≤150 Bhn • • • • • • • • • • •Copper, low-alloyed ≤120 Bhn • • • • • • • • • • •Brass, short-chipping ≤200 Bhn • • • • • • • • • • • long-chipping ≤200 Bhn • • • • • • • • • • •Bronze, short-chipping ≤200 Bhn • • • • • • • • • • •Bronze, long-chipping >200 Bhn • • • • • • • • • • •Duroplastics – • • • • • • • • • • •Thermoplastics – • • • • • • • • • • •Reinforced plastics - Kevlar – • • • • • • • • • • •Reinforced plastics - GFK / CFK – • • • • • • • • • • •



1.590 mm1/8 in.

3.170 mm1/4 in.

6.350 mm3/8 in.

9.520 mm1/2 in.

12.700 mm5/8 in.

15.870 mm3/4 in.

19.050 mm1 in.

24.400 mm1 1/4 in.

31.750 mm1 1/2 in.




16-24 Rc 410 0.0016 0.0039 0.0063 0.0098 0.0098 0.0124 0.0157 0.0197 • •24-30 Rc 395 0.0016 0.0039 0.0063 0.0098 0.0098 0.0124 0.0157 0.0197 • •




>30-38 Rc 345 0.0007 0.0025 0.0039 0.0059 0.0063 0.0079 0.0098 0.0124 • •Tool steels ≤24 Rc 260 0.0007 0.0031 0.0049 0.0075 0.0079 0.0098 0.0124 0.0157 • •

>24-30 Rc 215 0.0007 0.0025 0.0039 0.0059 0.0063 0.0079 0.0098 0.0124 • •High speed steels ≥14-30 Rc 195 0.0008 0.0020 0.0031 0.0049 0.0049 0.0063 0.0079 0.0098 • •Spring steels ≤330 Bhn 195 0.0004 0.0016 0.0025 0.0039 0.0039 0.0049 0.0063 0.0079 • •Stainless steels, sulphured ≤24 Rc • • • • • • • • • • • austenitic ≤24 Rc • • • • • • • • • • • martensitic ≤24 Rc • • • • • • • • • • •Hardened steels ≤40-48 Rc 180 0.0004 0.0016 0.0025 0.0039 0.0039 0.0049 0.0063 0.0079 • •

>48-60 Rc 115 0.0007 0.0013 0.0020 0.0031 0.0031 0.0039 0.0049 0.0063 • •Special alloys ≤38 Rc 115 0.0008 0.0020 0.0031 0.0049 0.0049 0.0063 0.0079 0.0098 • •Cast iron ≤240 Bhn • • • • • • • • • • •

<300 Bhn • • • • • • • • • • •Spheroidal graphite iron and ≤240 Bhn • • • • • • • • • • •malleable cast iron <300 Bhn • • • • • • • • • • •Chilled cast iron ≤350 Bhn • • • • • • • • • • •Ti and Ti-alloys ≤24 Rc 150 0.0008 0.0020 0.0031 0.0049 0.0049 0.0063 0.0079 0.0098 • •

>24-38 Rc 130 0.0008 0.0020 0.0031 0.0049 0.0049 0.0063 0.0079 0.0098 • •Aluminium and Al-alloys ≤120 Bhn • • • • • • • • • • •Al wrought alloys ≤150 Bhn • • • • • • • • • • •Al cast alloys ≤ 10 % Si ≤200 Bhn • • • • • • • • • • • > 10 % Si ≤200 Bhn • • • • • • • • • • •Magnesium alloys ≤150 Bhn • • • • • • • • • • •Copper, low-alloyed ≤120 Bhn • • • • • • • • • • •Brass, short-chipping ≤200 Bhn • • • • • • • • • • • long-chipping ≤200 Bhn • • • • • • • • • • •Bronze, short-chipping ≤200 Bhn • • • • • • • • • • •Bronze, long-chipping >200 Bhn • • • • • • • • • • •Duroplastics – • • • • • • • • • • •Thermoplastics – • • • • • • • • • • •Reinforced plastics - Kevlar – • • • • • • • • • • •Reinforced plastics - GFK / CFK – • • • • • • • • • • •

10

Micro Drilling

Series 6400 (4xD) Series 6401 (7xD) Diameter (d1)

d2 mm

l1mm

l2mm

EDP #Dec. inch

Fract. inch

Wire / letter

mm

0.0315 0.80 3.0 47.0 4.8 90640000080000.0335 0.85 3.0 47.0 5.1 90640000085000.0354 0.90 3.0 47.0 5.4 90640000090000.0374 0.95 3.0 47.0 5.7 90640000095000.0394 1.00 3.0 47.0 6.0 90640000100000.0413 1.05 3.0 47.0 6.3 90640000105000.0433 1.10 3.0 47.0 6.6 90640000110000.0453 1.15 3.0 47.0 6.9 90640000115000.0472 1.20 3.0 47.0 7.2 90640000120000.0492 1.25 3.0 47.0 7.5 90640000125000.0512 1.30 3.0 47.0 7.8 90640000130000.0531 1.35 3.0 47.0 8.1 90640000135000.0551 54 1.40 3.0 47.0 8.4 90640000140000.0571 1.45 3.0 47.0 8.7 90640000145000.0591 1.50 3.0 47.0 9.0 90640000150000.0610 1.55 3.0 47.0 9.3 90640000155000.0626 1/16 1.59 3.0 47.0 9.6 90640000159000.0630 1.60 3.0 47.0 9.6 90640000160000.0650 1.65 3.0 47.0 9.9 90640000165000.0669 51 1.70 3.0 47.0 10.2 90640000170000.0689 1.75 3.0 47.0 10.5 90640000175000.0709 1.80 3.0 52.0 10.8 90640000180000.0728 49 1.85 3.0 52.0 11.1 90640000185000.0748 1.90 3.0 52.0 11.4 90640000190000.0768 1.95 3.0 52.0 11.7 90640000195000.0780 5/64 1.98 4.0 59.0 12.0 90640000198000.0787 2.00 4.0 59.0 12.0 90640000200000.0807 2.05 4.0 59.0 12.3 90640000205000.0827 2.10 4.0 59.0 12.6 90640000210000.0846 2.15 4.0 59.0 12.9 90640000215000.0866 2.20 4.0 59.0 13.2 90640000220000.0886 2.25 4.0 59.0 13.5 90640000225000.0906 2.30 4.0 59.0 13.8 90640000230000.0925 2.35 4.0 59.0 14.1 90640000235000.0937 3/32 2.38 4.0 59.0 14.4 90640000238000.0945 2.40 4.0 59.0 14.4 90640000240000.0965 2.45 4.0 59.0 14.7 90640000245000.0984 2.50 4.0 59.0 15.0 90640000250000.1004 2.55 4.0 59.0 15.3 90640000255000.1024 2.60 4.0 59.0 15.6 90640000260000.1043 2.65 4.0 59.0 15.9 90640000265000.1063 2.70 4.0 59.0 16.2 90640000270000.1083 2.75 4.0 59.0 16.5 90640000275000.1094 7/64 2.78 4.0 59.0 16.8 90640000278000.1102 2.80 4.0 59.0 16.8 90640000280000.1122 2.85 4.0 59.0 17.1 90640000285000.1142 2.90 4.0 59.0 17.4 90640000290000.1161 32 2.95 4.0 59.0 17.7 90640000295000.1181 3.00 4.0 59.0 18.0 9064000030000

Diameter (d1)d2

mml1

mml2

mmEDP #Dec.

inchFract. inch

Wire / letter

mm

0.0315 0.80 3.0 47.0 6.4 90640100080000.0335 0.85 3.0 47.0 6.8 90640100085000.0354 0.90 3.0 47.0 7.2 90640100090000.0374 0.95 3.0 47.0 7.6 90640100095000.0394 1.00 3.0 47.0 8.0 90640100100000.0413 1.05 3.0 47.0 8.4 90640100105000.0433 1.10 3.0 47.0 8.8 90640100110000.0453 1.15 3.0 47.0 9.2 90640100115000.0472 1.20 3.0 52.0 10.8 90640100120000.0492 1.25 3.0 52.0 11.3 90640100125000.0512 1.30 3.0 52.0 11.7 90640100130000.0531 1.35 3.0 52.0 12.2 90640100135000.0551 54 1.40 3.0 52.0 12.6 90640100140000.0571 1.45 3.0 52.0 13.1 90640100145000.0591 1.50 3.0 52.0 13.5 90640100150000.0610 1.55 3.0 52.0 14.0 90640100155000.0626 1/16 1.59 3.0 52.0 14.4 90640100159000.0630 1.60 3.0 52.0 14.4 90640100160000.0650 1.65 3.0 52.0 14.9 90640100165000.0669 51 1.70 3.0 52.0 15.3 90640100170000.0689 1.75 3.0 52.0 15.8 90640100175000.0709 1.80 3.0 52.0 16.2 90640100180000.0728 49 1.85 3.0 52.0 16.7 90640100185000.0748 1.90 3.0 52.0 17.1 90640100190000.0768 1.95 3.0 52.0 17.6 90640100195000.0780 5/64 1.98 4.0 63.0 18.0 90640100198000.0787 2.00 4.0 63.0 18.0 90640100200000.0807 2.05 4.0 63.0 18.5 90640100205000.0827 2.10 4.0 63.0 18.9 90640100210000.0846 2.15 4.0 63.0 19.4 90640100215000.0866 2.20 4.0 63.0 19.8 90640100220000.0886 2.25 4.0 63.0 20.3 90640100225000.0906 2.30 4.0 63.0 20.7 90640100230000.0925 2.35 4.0 63.0 21.2 90640100235000.0937 3/32 2.38 4.0 63.0 21.6 90640100238000.0945 2.40 4.0 63.0 21.6 90640100240000.0965 2.45 4.0 63.0 22.1 90640100245000.0984 2.50 4.0 63.0 22.5 90640100250000.1004 2.55 4.0 63.0 23.0 90640100255000.1024 2.60 4.0 67.0 23.4 90640100260000.1043 2.65 4.0 67.0 23.9 90640100265000.1063 2.70 4.0 67.0 24.3 90640100270000.1083 2.75 4.0 67.0 24.8 90640100275000.1094 7/64 2.78 4.0 67.0 25.2 90640100278000.1102 2.80 4.0 67.0 25.2 90640100280000.1122 2.85 4.0 67.0 25.7 90640100285000.1142 2.90 4.0 67.0 26.1 90640100290000.1161 32 2.95 4.0 67.0 26.6 90640100295000.1181 3.00 4.0 67.0 27.0 9064010030000

l1

d1

l2

d2

SpotDrilling

In order to achieve full performance with Series 6408 carbide micro-precision drills at 8xD drilling depth, we recommend spot drilling.

The Exclusive Line Series 6400 solid carbide micro-precision drill (up to 4xD) can be applied for this purpose. The spot drill diameter should be approximately 2/3xD.

2/3 x d1

• Precisiongroundhonepoint• Reinforcedstraight-shank• Doublemargindesign(improvessurfacefinish)• Ultra-finegraincarbide• 140º4-facetpoint• m7cutdiametertolerance• Super-ATMcoatedforheatandwearresistance

11

Series 6401 (7xD)

**Series 6408 and 6412 are coolant fed. Mimimum recommended coolant pressure is 250 - 400 psi.

Exclusive Line®

Diameter (d1)d2

mml1

mml2

mm6408

EDP #Dec. inch

Fract. inch

Wire / letter

mm

0.0551 54 1.40 4.0 52.0 15.0 90640800140000.0571 1.45 4.0 52.0 16.0 90640800145000.0591 1.50 4.0 52.0 17.0 90640800150000.0610 1.55 4.0 52.0 17.0 90640800155000.0626 1/16 1.59 4.0 52.0 18.0 90640800159000.0630 1.60 4.0 52.0 18.0 90640800160000.0650 1.65 4.0 52.0 18.0 90640800165000.0669 51 1.70 4.0 56.0 19.0 90640800170000.0689 1.75 4.0 56.0 19.0 90640800175000.0709 1.80 4.0 56.0 20.0 90640800180000.0728 49 1.85 4.0 56.0 20.0 90640800185000.0748 1.90 4.0 56.0 21.0 90640800190000.0768 1.95 4.0 56.0 21.0 90640800195000.0780 5/64 1.98 4.0 56.0 22.0 90640800198000.0787 2.00 4.0 56.0 22.0 90640800200000.0807 2.05 4.0 56.0 23.0 90640800205000.0827 2.10 4.0 62.0 23.0 90640800210000.0846 2.15 4.0 62.0 24.0 90640800215000.0866 2.20 4.0 62.0 24.0 90640800220000.0886 2.25 4.0 62.0 25.0 90640800225000.0906 2.30 4.0 62.0 25.0 90640800230000.0913 2.32 4.0 62.0 25.0 90640800232000.0925 2.35 4.0 62.0 26.0 90640800235000.0937 3/32 2.38 4.0 62.0 26.0 90640800238000.0945 2.40 4.0 62.0 26.0 90640800240000.0965 2.45 4.0 62.0 27.0 90640800245000.0984 2.50 4.0 62.0 28.0 90640800250000.1004 2.55 4.0 62.0 28.0 90640800255000.1024 2.60 4.0 66.0 29.0 90640800260000.1043 2.65 4.0 66.0 29.0 90640800265000.1063 2.70 4.0 66.0 30.0 90640800270000.1083 2.75 4.0 66.0 30.0 90640800275000.1094 7/64 2.78 4.0 66.0 31.0 90640800278000.1102 2.80 4.0 66.0 31.0 90640800280000.1122 2.85 4.0 66.0 31.0 90640800285000.1142 2.90 4.0 66.0 32.0 90640800290000.1161 32 2.95 4.0 66.0 32.0 9064080029500

0.1181 3.00 4.0 66.0 33.0 9064080030000

Diameter (d1)d2

mml1

mml2

mm6412

EDP #Dec. inch

Fract. inch

Wire / letter

mm

0.0551 1.40 4.0 62.0 25.0 90641200140000.0591 1.50 4.0 62.0 27.0 90641200150000.0626 1/16 1.59 4.0 62.0 29.0 90641200159000.0630 1.60 4.0 62.0 29.0 90641200160000.0669 1.70 4.0 70.0 31.0 90641200170000.0709 1.80 4.0 70.0 32.0 90641200180000.0748 1.90 4.0 70.0 34.0 90641200190000.0780 5/64 1.98 4.0 70.0 36.0 90641200198000.0787 2.00 4.0 70.0 36.0 90641200200000.0827 2.10 4.0 78.0 38.0 90641200210000.0866 2.20 4.0 78.0 40.0 90641200220000.0906 2.30 4.0 78.0 42.0 90641200230000.0937 3/32 2.38 4.0 78.0 44.0 90641200238000.0945 2.40 4.0 78.0 44.0 90641200240000.0984 2.50 4.0 78.0 45.0 90641200250000.1024 2.60 4.0 87.0 47.0 90641200260000.1063 2.70 4.0 87.0 48.0 90641200270000.1094 7/64 2.78 4.0 87.0 50.0 90641200278000.1102 2.80 4.0 87.0 50.0 90641200280000.1142 2.90 4.0 87.0 52.0 90641200290000.1181 3.00 4.0 87.0 54.0 9064120030000

140˚

135˚

#6400 Tol. m7

#6412 Tol. h7

~0.01

Pilotdrilling

For applications using Series 6412 carbide micro-precision drills to drilling depths of 15xD we recommend a pilot hole 1xD up to 2xD depth.

For this pilot hole, the Series 6400 solid carbide micro-precision drill (4xD) is optimally suited. Its 140° point angle and its m7 diameter tolerance are perfectly adapted.

*Series 6408 (8xD) *Series 6412 (15xD)

• 135º4-facetpoint• h7cutdiametertolerance• TiAlNcoated

**CoolantFed

DrillSeries

Materialgroup

Hardness SFMFeedRate-IPR

0.0315in0.800mm

0.0394in.1.000mm

0.0591in.1.500mm

0.0787in.2.000mm

0.0984in.2.500mm

0.1181in.3.000mm

.

6400/6401Ti and

Ti-alloys

≤24 Rc 50 0.0003 0.0005 0.0008 0.0013 0.0018 0.0024

>24-38 Rc 50 0.0003 0.0005 0.0008 0.0013 0.0018 0.0024

Nickel Alloys 38 Rc 35 0.0003 0.0005 0.0008 0.0013 0.0018 0.0024

6408/6412Ti and

Ti-alloys

≤24 Rc 115 0.0003 0.0005 0.0008 0.0013 0.0018 0.0024

>24-38 Rc 115 0.0003 0.0005 0.0008 0.0013 0.0018 0.0024

Nickel Alloys 38 Rc 80 0.0003 0.0005 0.0008 0.0013 0.0018 0.0024

OPERATINGPARAMETERS

12

Deep Hole Drills

Diameter (d1)d2

mml1

mml2

mmEDP #Dec.

inchFract. inch

Wire / letter

mm

0.1181 3.000 6.0 110.0 70.0 90651100300000.1250 1/8 3.170 6.0 123.0 83.0 90651100317000.1378 3.500 6.0 136.0 96.0 90651100350000.1406 9/64 3.570 6.0 136.0 96.0 90651100357000.1563 5/32 3.970 6.0 136.0 96.0 90651100397000.1575 4.000 6.0 136.0 96.0 90651100400000.1719 11/64 4.370 6.0 158.0 118.0 90651100437000.1772 4.500 6.0 158.0 118.0 90651100450000.1874 3/16 4.760 6.0 158.0 118.0 90651100476000.1969 5.000 6.0 158.0 118.0 90651100500000.2008 5.100 6.0 158.0 118.0 90651100510000.2030 13/64 5.160 6.0 158.0 118.0 90651100516000.2130 3 5.410 6.0 180.0 140.0 90651100541000.2165 5.500 6.0 180.0 140.0 90651100550000.2189 7/32 5.560 6.0 180.0 140.0 90651100556000.2344 15/64 5.950 6.0 180.0 140.0 90651100595000.2362 6.000 6.0 180.0 140.0 90651100600000.2500 1/4 6.350 8.0 202.0 162.0 90651100635000.2559 6.500 8.0 202.0 162.0 90651100650000.2656 17/64 6.750 8.0 202.0 162.0 90651100675000.2756 7.000 8.0 202.0 162.0 90651100700000.2811 9/32 K 7.140 8.0 223.0 183.0 90651100714000.2953 7.500 8.0 223.0 183.0 90651100750000.2969 19/64 7.540 8.0 223.0 183.0 90651100754000.3120 5/16 7.940 8.0 223.0 183.0 90651100794000.3150 8.000 8.0 223.0 183.0 90651100800000.3281 21/64 8.330 10.0 249.0 205.0 90651100833000.3346 8.500 10.0 249.0 205.0 90651100850000.3438 11/32 8.731 10.0 249.0 205.0 90651100873000.3543 9.000 10.0 249.0 205.0 90651100900000.3594 23/64 9.130 10.0 249.0 205.0 90651100913000.3750 3/8 9.520 10.0 271.0 227.0 90651100952000.3906 25/64 9.920 10.0 271.0 227.0 90651100992000.3937 10.000 10.0 271.0 227.0 90651101000000.4063 13/32 10.320 12.0 302.0 242.0 90651101032000.4219 27/64 10.720 12.0 302.0 242.0 90651101072000.4330 11.000 12.0 302.0 253.0 90651101100000.4370 7/16 11.110 12.0 323.0 274.0 90651101111000.4531 29/64 11.510 12.0 323.0 274.0 90651101151000.4688 15/32 11.910 12.0 323.0 274.0 90651101191000.4724 12.000 12.0 323.0 274.0 90651101200000.4843 31/64 12.300 14.0 367.0 318.0 90651101230000.5000 1/2 12.700 14.0 367.0 318.0 90651101270000.5157 33/64 13.100 14.0 367.0 318.0 90651101310000.5311 17/32 13.490 14.0 367.0 318.0 90651101349000.5469 35/64 13.890 14.0 367.0 318.0 90651101389000.5512 14.000 14.0 367.0 318.0 9065110140000

Diameter (d1)d2

mml1

mml2

mmEDP #Dec.

inchFract. inch

Wire / letter

mm

0.1181 3.00 6.0 95.0 55.0 90650900300000.1250 1/8 3.17 6.0 106.0 67.0 90650900317000.1378 3.50 6.0 116.0 76.0 90650900350000.1406 9/64 3.57 6.0 116.0 76.0 90650900357000.1563 5/32 3.97 6.0 116.0 76.0 90650900397000.1575 4.00 6.0 116.0 76.0 90650900400000.1719 11/64 4.37 6.0 133.0 93.0 90650900437000.1772 4.50 6.0 133.0 93.0 90650900450000.1874 3/16 4.76 6.0 133.0 93.0 90650900476000.1969 5.00 6.0 133.0 93.0 90650900500000.2008 5.10 6.0 150.0 110.0 90650900510000.2030 13/64 5.16 6.0 150.0 110.0 90650900516000.2130 5.41 6.0 150.0 110.0 90650900541000.2165 5.50 6.0 150.0 110.0 90650900550000.2189 7/32 5.56 6.0 150.0 110.0 90650900556000.2344 15/64 5.95 6.0 150.0 110.0 90650900595000.2362 6.00 6.0 150.0 110.0 90650900600000.2500 1/4 6.35 8.0 167.0 127.0 90650900635000.2559 6.50 8.0 167.0 127.0 90650900650000.2656 17/64 6.75 8.0 167.0 127.0 90650900675000.2756 7.00 8.0 167.0 127.0 90650900700000.2811 9/32 K 7.14 8.0 183.0 143.0 90650900714000.2953 7.50 8.0 183.0 143.0 90650900750000.2969 7.54 8.0 183.0 143.0 90650900754000.3120 19/64 7.94 8.0 183.0 143.0 90650900794000.3150 8.00 8.0 183.0 143.0 90650900800000.3281 21/64 8.33 10.0 204.0 160.0 90650900833000.3346 8.50 10.0 204.0 160.0 90650900850000.3438 11/32 8.73 10.0 204.0 160.0 90650900873000.3543 9.00 10.0 204.0 160.0 90650900900000.3594 23/64 9.13 10.0 221.0 177.0 90650900913000.3750 3/8 9.52 10.0 221.0 177.0 90650900952000.3906 25/64 9.92 10.0 221.0 177.0 90650900992000.3937 10.00 10.0 221.0 177.0 90650901000000.4063 13/32 10.32 12.0 247.0 198.0 90650901032000.4219 27/64 10.72 12.0 247.0 198.0 90650901072000.4330 11.00 12.0 247.0 198.0 90650901100000.4370 7/16 11.11 12.0 263.0 214.0 90650901111000.4531 29/64 11.51 12.0 263.0 214.0 90650901151000.4688 15/32 11.91 12.0 263.0 214.0 90650901191000.4724 12.00 12.0 263.0 214.0 90650901200000.4843 31/64 12.30 14.0 297.0 248.0 90650901230000.5000 1/2 12.70 14.0 297.0 248.0 90650901270000.5157 33/64 13.10 14.0 297.0 248.0 90650901310000.5311 17/32 13.49 14.0 297.0 248.0 90650901349000.5469 35/64 13.89 14.0 297.0 248.0 90650901389000.5512 14.00 14.0 297.0 248.0 9065090140000

Series6511(20xD)

• Coolantfed/Carbide

• 3-5timesthepenerationrateofgundrillsorcobaltdeepholedrills

• Eliminatespeckcycles

• Uniquedoublemargindesign

• Specializedfluteform

• Highpolishedflute

• TiAlNcoatedtip

• 135ºpointangle

• h7cutdiametertolerance

Series6509(15xD)

RT 100 T

l1

l2l3

d2

d1

13

Diameter (d1)d2

mml1

mml2

mmEDP #Dec.

inchFract. inch

Wire / letter

mm

0.1181 3.000 6.0 110.0 70.0 90651100300000.1250 1/8 3.170 6.0 123.0 83.0 90651100317000.1378 3.500 6.0 136.0 96.0 90651100350000.1406 9/64 3.570 6.0 136.0 96.0 90651100357000.1563 5/32 3.970 6.0 136.0 96.0 90651100397000.1575 4.000 6.0 136.0 96.0 90651100400000.1719 11/64 4.370 6.0 158.0 118.0 90651100437000.1772 4.500 6.0 158.0 118.0 90651100450000.1874 3/16 4.760 6.0 158.0 118.0 90651100476000.1969 5.000 6.0 158.0 118.0 90651100500000.2008 5.100 6.0 158.0 118.0 90651100510000.2030 13/64 5.160 6.0 158.0 118.0 90651100516000.2130 3 5.410 6.0 180.0 140.0 90651100541000.2165 5.500 6.0 180.0 140.0 90651100550000.2189 7/32 5.560 6.0 180.0 140.0 90651100556000.2344 15/64 5.950 6.0 180.0 140.0 90651100595000.2362 6.000 6.0 180.0 140.0 90651100600000.2500 1/4 6.350 8.0 202.0 162.0 90651100635000.2559 6.500 8.0 202.0 162.0 90651100650000.2656 17/64 6.750 8.0 202.0 162.0 90651100675000.2756 7.000 8.0 202.0 162.0 90651100700000.2811 9/32 K 7.140 8.0 223.0 183.0 90651100714000.2953 7.500 8.0 223.0 183.0 90651100750000.2969 19/64 7.540 8.0 223.0 183.0 90651100754000.3120 5/16 7.940 8.0 223.0 183.0 90651100794000.3150 8.000 8.0 223.0 183.0 90651100800000.3281 21/64 8.330 10.0 249.0 205.0 90651100833000.3346 8.500 10.0 249.0 205.0 90651100850000.3438 11/32 8.731 10.0 249.0 205.0 90651100873000.3543 9.000 10.0 249.0 205.0 90651100900000.3594 23/64 9.130 10.0 249.0 205.0 90651100913000.3750 3/8 9.520 10.0 271.0 227.0 90651100952000.3906 25/64 9.920 10.0 271.0 227.0 90651100992000.3937 10.000 10.0 271.0 227.0 90651101000000.4063 13/32 10.320 12.0 302.0 242.0 90651101032000.4219 27/64 10.720 12.0 302.0 242.0 90651101072000.4330 11.000 12.0 302.0 253.0 90651101100000.4370 7/16 11.110 12.0 323.0 274.0 90651101111000.4531 29/64 11.510 12.0 323.0 274.0 90651101151000.4688 15/32 11.910 12.0 323.0 274.0 90651101191000.4724 12.000 12.0 323.0 274.0 90651101200000.4843 31/64 12.300 14.0 367.0 318.0 90651101230000.5000 1/2 12.700 14.0 367.0 318.0 90651101270000.5157 33/64 13.100 14.0 367.0 318.0 90651101310000.5311 17/32 13.490 14.0 367.0 318.0 90651101349000.5469 35/64 13.890 14.0 367.0 318.0 90651101389000.5512 14.000 14.0 367.0 318.0 9065110140000

Diameter (d1)d2

mml1

mml2

mmEDP #Dec.

inchFract. inch

Wire / letter

mm

0.1181 3.000 6.0 125.0 85.0 90651200300000.1250 1/8 3.170 6.0 141.0 101.0 90651200317000.1378 3.500 6.0 156.0 116.0 90651200350000.1406 9/64 3.570 6.0 156.0 116.0 90651200357000.1563 5/32 3.970 6.0 156.0 116.0 90651200397000.1575 4.000 6.0 156.0 116.0 90651200400000.1719 11/64 4.370 6.0 183.0 143.0 90651200437000.1772 4.500 6.0 183.0 143.0 90651200450000.1874 3/16 4.760 6.0 183.0 143.0 90651200476000.1969 5.000 6.0 183.0 143.0 90651200500000.2008 5.100 6.0 183.0 143.0 90651200510000.2030 13/64 5.160 6.0 183.0 143.0 90651200516000.2130 3 5.410 6.0 210.0 170.0 90651200541000.2165 5.500 6.0 210.0 170.0 90651200550000.2189 7/32 5.560 6.0 210.0 170.0 90651200556000.2344 15/64 5.950 6.0 210.0 170.0 90651200595000.2362 6.000 6.0 210.0 170.0 90651200600000.2500 1/4 6.350 8.0 237.0 197.0 90651200635000.2559 6.500 8.0 237.0 197.0 90651200650000.2656 17/64 6.750 8.0 237.0 197.0 90651200675000.2756 7.000 8.0 237.0 197.0 90651200700000.2811 9/32 K 7.140 8.0 263.0 223.0 90651200714000.2953 7.500 8.0 263.0 223.0 90651200750000.2969 19/64 7.540 8.0 263.0 223.0 90651200754000.3120 5/16 7.940 8.0 263.0 223.0 90651200794000.3150 8.000 8.0 263.0 223.0 90651200800000.3281 21/64 8.330 10.0 294.0 250.0 90651200833000.3346 8.500 10.0 294.0 250.0 90651200850000.3438 11/32 8.730 10.0 294.0 250.0 90651200873000.3543 9.000 10.0 294.0 250.0 90651200900000.3594 23/64 9.130 10.0 294.0 250.0 90651200913000.3750 3/8 9.520 10.0 321.0 277.0 90651200952000.3906 25/64 9.920 10.0 321.0 277.0 90651200992000.3937 10.000 10.0 321.0 277.0 90651201000000.4063 13/32 10.320 12.0 359.0 310.0 90651201032000.4219 27/64 10.720 12.0 359.0 310.0 90651201072000.4330 11.000 12.0 359.0 310.0 90651201100000.4370 7/16 11.110 12.0 386.0 337.0 90651201111000.4531 29/64 11.510 12.0 386.0 337.0 90651201151000.4689 15/32 11.910 12.0 386.0 337.0 90651201191000.4724 12.000 12.0 386.0 337.0 9065120120000

Series6512(25xD)Diameter (d1)

d2 mm

l1mm

l2mm

EDP #Dec. inch

Fract. inch

Wire / letter

mm

0.1181 3.00 6.0 140.0 100.0 90651300300000.1250 1/8 3.17 6.0 158.0 118.0 90651300317000.1378 3.50 6.0 176.0 136.0 90651300350000.1406 9/64 3.57 6.0 176.0 136.0 90651300357000.1563 5/32 3.97 6.0 176.0 136.0 90651300397000.1575 4.00 6.0 176.0 136.0 90651300400000.1719 11/64 4.37 6.0 208.0 168.0 90651300437000.1772 4.50 6.0 208.0 168.0 90651300450000.1874 3/16 4.76 6.0 208.0 168.0 90651300476000.1969 5.00 6.0 208.0 168.0 90651300500000.2008 5.10 6.0 208.0 168.0 90651300510000.2030 13/64 5.16 6.0 208.0 168.0 90651300516000.2130 3 5.41 6.0 240.0 200.0 90651300541000.2165 5.50 6.0 240.0 200.0 90651300550000.2189 7/32 5.56 6.0 240.0 200.0 90651300556000.2344 15/64 5.95 6.0 240.0 200.0 90651300595000.2362 6.00 6.0 240.0 200.0 90651300600000.2500 1/4 6.35 8.0 272.0 232.0 90651300635000.2559 6.50 8.0 272.0 232.0 90651300650000.2656 17/64 6.75 8.0 272.0 232.0 90651300675000.2756 7.00 8.0 272.0 232.0 90651300700000.2811 9/32 K 7.14 8.0 303.0 263.0 90651300714000.2953 7.50 8.0 303.0 263.0 90651300750000.2969 19/64 7.54 8.0 303.0 263.0 90651300754000.3120 5/16 7.94 8.0 303.0 263.0 90651300794000.3150 8.00 8.0 303.0 263.0 90651300800000.3281 21/64 8.33 10.0 339.0 295.0 90651300833000.3346 8.50 10.0 339.0 295.0 90651300850000.3438 11/32 8.73 10.0 339.0 295.0 90651300873000.3543 9.00 10.0 339.0 295.0 90651300900000.3594 23/64 9.13 10.0 339.0 295.0 90651300913000.3750 3/8 9.52 10.0 371.0 327.0 90651300952000.3906 25/64 9.92 10.0 371.0 327.0 90651300992000.3937 10.00 10.0 371.0 327.0 9065130100000

Diameter (d1)d2

mml1

mml2

mmEDP #Dec.

inchFract. inch

Wire / letter

mm

0.1181 3.00 6.0 170.0 130.0 90651400300000.1248 1/8 3.17 6.0 193.0 153.0 90651400317000.1378 3.50 6.0 193.0 153.0 90651400350000.1406 9/64 3.57 6.0 216.0 176.0 90651400357000.1563 5/32 3.97 6.0 216.0 176.0 90651400397000.1575 4.00 6.0 216.0 176.0 90651400400000.1720 11/64 4.37 6.0 238.0 198.0 90651400437000.1772 4.50 6.0 238.0 198.0 90651400450000.1874 3/16 4.76 6.0 258.0 218.0 90651400476000.1969 5.00 6.0 258.0 218.0 90651400500000.2008 5.10 6.0 280.0 240.0 90651400510000.2031 13/64 5.16 6.0 280.0 240.0 90651400516000.2129 3 5.41 6.0 280.0 240.0 90651400541000.2165 5.50 6.0 280.0 240.0 90651400550000.2189 7/32 5.56 6.0 300.0 260.0 90651400556000.2343 15/64 5.95 6.0 300.0 260.0 90651400595000.2362 6.00 6.0 300.0 260.0 90651400600000.2500 1/4 6.35 8.0 322.0 282.0 90651400635000.2559 6.50 8.0 322.0 282.0 90651400650000.2657 17/64 6.75 8.0 342.0 302.0 90651400675000.2756 7.00 8.0 342.0 302.0 90651400700000.2811 9/32 K 7.14 8.0 363.0 323.0 90651400714000.2953 7.50 8.0 363.0 323.0 90651400750000.2969 19/64 7.54 8.0 383.0 343.0 90651400754000.3120 5/16 7.94 8.0 383.0 343.0 90651400794000.3150 8.00 8.0 383.0 343.0 9065140080000

Series6513(30xD)

Series6514(40xD)

All deep hole drills must utilize a pilot hole.

Deep hole drills must never operate at full speed without support in the pilot hole.

Procedure: • Machineapilotholewithanm7tolerancedseries5514RT100drillto

a minimum pilot depth of 1 to 1.5 x D.

• Enterthepilotholeataspeedofapprox.300RPM, andwithafeedrateofapprox.19-20IPM

• StarthighcoolantpressureandincreaseRPM.

• Continuousdrillingtocompleteholedepthwithoutpeckcycle.

• Forthroughholeswithobliqueexit,reducethefeedrateto40% approx. 1 mm prior to break-through.

• AfterreachingholedepthreducemachinespindleRPMandwithdraw.

- Minimum of 250 PSI coolant pressure recommended -

DrillSeries

Materialgroup

Hardness SFMFeedRate-IPR

0.0315in0.800mm

0.0394in.1.000mm

0.0591in.1.500mm

0.0787in.2.000mm

0.0984in.2.500mm

0.1181in.3.000mm

6509/6512 Nickel alloys ≤38 Rc 80-100 0.004 0.002 0.002 0.004 0.004 0.005

6513/6514 Nickel alloys ≤38 Rc 80-100 0.001 0.002 0.002 0.004 0.004 0.005

OPERATINGPARAMETERS

14

Threading

Class of FIt2BX

Size UNC No. Flutes

Approx. Limits EDP #

UNC2918

6-32 3 H3/H4 90291800350508-32 3 H3/H4 902918004166010-24 3 H3/H4 902918004826012-24 3 H3/H4 90291800548601/4-20 3 H4/H5 90291800635005/16-18 4 H4/H5 90291800793803/8-16 4 H5/H6 9029180095250

UNF2919

6-40 3 H2/H3 90291900350508-36 3 H2/H3 902919004166010-32 3 H3/H4 902919004826012-28 3 H3/H4 90291900548601/4-28 3 H3/H4 90291900635005/16-28 4 H3/H4 90291900793803/8-24 4 H3/H4 9029190095250

Size UNC No. Flutes

2BX2922 EDP #

3BX1067 EDP #

UNC2922

&1067

4-40 3 9029220028450 90106700284505-40 3 9029220031750 90106700317506-32 3 9029220035050 90106700350508-32 3 9029220041660 901067004166010-24 3 9029220048260 901067004826012-24 3 9029220054860 90106700548601/4-20 3 9029220063500 90106700635005/16-18 3 9029220079380 90106700793803/8-16 4 9029220095250 9010670095250

7/16-14* 4 9029220111130 90106701111301/2-13* 4 9029220127000 90106701270005/8-11* 4 9029220158750 9010670158750

UNF2923

&1068

Size UNC No. Flutes

2BX2923 EDP #

3BX1068 EDP #

4-48 3 9029230028450 90106800284505-44 3 9029230031750 90106800317506-40 3 9029230035050 90106800350508-36 3 9029230041660 901068004166010-32 3 9029230048260 901068004826012-28 3 9029230054860 90106800548601/4-28 3 9029230063500 90106800635005/16-24 3 9029230079380 90106800793803/8-24 4 9029230095250 9010680095250

7/16-20* 4 9029230111130 90106801111301/2-20* 4 9029230127000 90106801270005/8-18* 4 9029230158750 9010680158750

• PowderedMetalCobalt(PM)substrateforwearresistance• Precisiongroundthreadforms• ClassofFitUNC/UNF=2BXor3BX,Metric=6HX• DINstandarddimensions• TiAlNcoatedforheatandadditionalwearresistance

Nickel Alloys

FormB3.5-5chamferSpiralPoint-PlugStyle

FormC2-3chamferSemi-bottomingStyle

*DenotessizesmanufacturedtoDIN376standards.

Class of FIt6HX

Size UNC

Approx. LimitsNo. Flutes EDP #

METRIC2916

M3 X 0.50 3 D2/D3 9029160030000M4 X 0.70 3 D3/D4 9029160040000M5 X 0.80 3 D3/D4 9029160050000M6 X 1.00 3 D4/D5 9029160060000M8 X 1.25 3 D4/D5 9029160080000M10 X 1.50 3 D4/D5 9029160100000M12 X 1.75* 4 D5/D6 9029160120000M16 X 2.0* 4 D6/D7 9029160160000

METRIC FINE2917

M3 X 0.35 3 D2/D3 9029170030020M4 X 0.50 3 D3/D4 9029170040030M5 X 0.50 3 D3/D4 9029170050030M6 X 0.50 3 D3/D4 9029170060030M6 X 0.75 3 D3/D4 9029170060040M8 X 0.50 3 D3/D4 9029170080030M8 x 0.75 3 D3/D4 9029170080040M8 X .1.00 3 D4/D5 9029170080050M10 X 1.00 3 D4/D5 9029170100050M10 x 1.25 3 D4/D5 9029170100060

Class of FIt6HX

Size UNC


METRIC2920

M3 X 0.50 3 D2/D3 9029440030000M4 X 0.70 3 D3/D4 9029440040000M5 x 0.80 3 D3/D4 9029440050000M6 X 1.00 3 D4/D5 9029440060000M8 X 1.25 3 D4/D5 9029440080000M10 X 1.50 3 D4/D5 9029440100000M12 X 1.75* 3 D5/D6 9029440120000M16 X 2.0* 3 D6/D7 9029440160000

METRIC FINE2921

M3 X 0.35 3 D2/D3 9029210030020M4 X 0.50 3 D3/D4 9029210040030M5 X 0.50 3 D3/D4 9029210050030M6 X 0.50 3 D3/D4 9029210060030M6 X 0.75 3 D3/D4 9029210060040M8 X 0.50 3 D3/D4 9029210080030M8 X 0.75 3 D3/D4 9029210080040M8 X 1.00 3 D4/D5 9029210080050M10 X 1.00 3 D4/D5 9029210100050M10 X 1.25 3 D4/D5 9029210100060

Tap Operating ParametersRecommended Tapping Speeds - Nickel and Ni Alloys

Material Hardness (Approximate HB)

SFM (HSS-E-PM)

Bright Finish Hard Coated

200 - 300 6 - 123 - 6

10 - 186 - 12> 300

15

Detailed information and additional tap options can be found in our full-line tap catalog, or by contacting Guhring Tech Support at (800) 776-6170. Product information is also available on our website www.guhring.com on the Products & Services tab.

Size UNC No. Flutes

2BX2905 EDP #

3BX1059 EDP #

UNC2905

&1059

6-32 3 9029050035050 90105900350508-32 3 9029050041660 9010590041660

10-24 3 9029050048260 901059004826012-24 3 9029050054860 90105900548601/4-20 3 9029050063500 9010590063500

5/16-18 4 9029050079380 90105900793803/8-16 4 9029050095250 9010590095250

7/16-14 4 90105901111301/2-13 4 90105901270005/8-11 4 9010590158750

UNF2907

&1060

Size UNC

No. Flutes 2BX2907 EDP #

3BX1060 EDP #

6-40 3 9029070035050 90106000350508-36 3 9029070041660 9010600041660

10-32 3 9029070048260 901060004826012-28 3 9029070054860 90106000548601/4-28 3 9029070063500 9010600063500

5/16-24 4 9029070079380 90106000793803/8-24 4 9029070095250 9010600095250

7/16-20 4 90106001111301/2-20 4 90106001270005/8-18 4 9010600158750

Titanium AlloysTiCN coated for lubricity and additional wear resistance

FormC2-3chamferSemi-bottomingStyle

FormB3.5-5chamferSpiralPoint-PlugStyle

Size UNC No. Flutes

2BX2912 EDP #

3BX1063 EDP #

UNC2912

&1063

4-40 3 9029120028450 90106300284505-40 3 9029120031750 90106300317506-32 3 9029120035050 90106300350508-32 3 9029120041660 901063004166010-24 3 9029120048260 901063004826012-24 3 9029120054860 90106300548601/4-20 3 9029120063500 90106300635005/16-18 3 9029120079380 90106300793803/8-16 4 9029120095250 9010630095250

7/16-14* 4 9029120111130 90106301111301/2-13* 4 9029120127000 90106301270005/8-11* 4 9029120158750 9010630158750

UNF2914

&1064

Size UNC No. Flutes 2BX

2914 EDP #3BX

1064 EDP #4-48 3 9029140028450 90106400284505-44 3 9029140031750 90106400317506-40 3 9029140035050 90106400350508-36 3 9029140041660 901064004166010-32 3 9029140048260 901064004826012-28 3 9029140054860 90106400548601/4-28 3 9029140063500 90106400635005/16-24 3 9029140079380 90106400793803/8-24 4 9029140095250 9010640095250

7/16-20* 4 9029140111130 90106401111301/2-20* 4 9029140127000 90106401270005/8-18* 4 9029140158750 9010640158750

Class of FIt6HX

Size UNC


METRIC2901

M3 X 0.50 3 D2/D3 9029010030000M4 X 0.70 3 D3/D4 9029010040000M5 x 0.80 3 D3/D4 9029010050000M6 X 1.00 3 D4/D5 9029010060000M8 X 1.25 3 D4/D5 9029010080000M10 X 1.50 3 D4/D5 9029010100000M12 X 1.75* 4 D5/D6 9029210080040M16 X 2.0* 4 D6/D7 9029210080050

METRIC FINE2903

M3 X 0.35 3 D2/D3 9029030030020M4 X 0.50 3 D3/D4 9029030040030M5 X 0.50 3 D3/D4 9029030050030M6 X 0.50 3 D3/D4 9029030060030M6 X 0.75 3 D3/D4 9029030060040M8 x 0.75 3 D3/D4 9029030080040M8 X .1.00 3 D4/D5 9029030080050M10 X 1.00 3 D4/D5 9029030100050

Class of FIt6HX

Size UNC


METRIC2909

M3 X 0.50 3 D2/D3 9029090030000M4 X 0.70 3 D3/D4 9029090040000M5 X 0.80 3 D3/D4 9029090050000M6 X 1.00 3 D4/D5 9029090060000M8 X 1.25 3 D4/D5 9029090080000M10 X 1.50 3 D4/D5 9029090100000M12 X 1.75* 4 D5/D6 9029090120000M16 X 2.00* 4 D6/D7 9029090160000

METRIC FINE2910

M3 X 0.35 3 D2/D3 9029100030020M4 X 0.50 3 D3/D4 9029100040030M5 X 0.50 3 D3/D4 9029100050030M6 X 0.50 3 D3/D4 9029100060030M6 X 0.75 3 D3/D4 9029100060040M8 X 0.75 3 D3/D4 9029100080040M8 X 1.00 3 D4/D5 9029100080050M10 X 1.00 3 D4/D5 9029100100050

Tap Operating ParametersRecommended Tapping Speeds - Titanium and Ti Alloys

Material Hardness (Approximate HB)

SFM (HSS-E-PM)

Bright Finish Hard Coated

140 - 275 12 - 256 - 12

20 - 3010 - 18300 - 380

*DenotessizesmanufacturedtoDIN376standards.

EDPnumbersinREDarenewandwillbeavailableinFallof2012.

16

Milling

Cut Diameter

Shank Diameter Length

of Cut OAL No. Flutes EDP #

3/16 3/16 5/8 2 4 9030800047600 1/4 1/4 3/4 2 1/2 4 9030800063500 5/16 5/16 13/16 2 1/2 4 9030800079400 3/8 3/8 1 2 1/2 4 9030800095200 1/2 1/2 1 1/4 3 1/2 4 9030800127000 5/8 5/8 1 1/4 3 1/2 4 9030800158700 3/4 3/4 1 1/2 4 4 9030800190500

1 1 1 1/2 4 4 9030800254000

Cut Diameter


of Cut OAL No. Flutes EDP #

5/16 5/16 13/16 2 1/2 6 9031150079400 3/8 3/8 1 2 1/2 6 9031150095200 1/2 1/2 1 3 6 9031150127000 5/8 5/8 1 1/4 3 1/2 6 9031150158700 3/4 3/4 1 1/2 4 6 9031150190500

1 1 1 1/2 4 6 9031150254000

Cut Diameter


of Cut OAL Corner Radius

No. Flutes EDP #

1/4 1/4 3/4 2 1/2 0.015 4 90387600635201/4 1/4 3/4 2 1/2 0.031 4 9038760063540

5/16 5/16 13/16 2 1/2 0.031 4 90387600794403/8 3/8 1 2 1/2 0.031 4 9038760095240

7/16 7/16 1 1/4 2 3/4 0.031 4 90387601111401/2 1/2 1 1/4 3 1/2 0.031 4 90387601270401/2 1/2 1 1/4 3 1/2 0.040 4 90387601270501/2 1/2 1 1/4 3 1/2 0.062 4 90387601270601/2 1/2 1 1/4 3 1/2 0.090 4 90387601270705/8 5/8 1 1/4 3 1/2 0.031 4 90387601587405/8 5/8 1 1/4 3 1/2 0.062 4 90387601587603/4 3/4 1 1/2 4 0.062 4 90387601905603/4 3/4 1 1/2 4 0.090 4 90387601905703/4 3/4 1 1/2 4 0.125 4 90387601905901 1 1 1/2 4 0.062 4 90387602540601 1 1 1/2 4 0.090 4 90387602540701 1 1 1/2 4 0.125 4 9038760254090

Series 3080 - RF 100 VA

Series 3115 - RF 100 SF

Series 3876 - RF 100 TI

Solid carbide, RF 100 style designed for nickel alloys and titaniumVariable helix dampens vibration, provides improved surface finish quality

RF 100 Ti end mill features:• Super-ATM coating - outstanding heat and wear resistance

• Ultra fine grain carbide

• 35°/38° variable helix design

• Shank flats on diameters from 1/2” to 1.0”

• Corner radius to NAS Standard

Super-finishing end mill features:• 6-flute design with a larger, more rigid core than competitors • Optimized flute profile for superior chip flow and feed rates

• Vibration-free; allows for exceptional surface finish

• FIREX® coating - extremely heat and wear resistant

• 44°/45°/46° variable helix design


• Metric sizes available in series 3631

4-flute multi-purpose end mill features:• Designed for higher feed rates

• Suitable for roughing and finishing, slot or periphery milling • Chamfer edge protection for longer tool life

• nano-ATM coating - outstanding heat and wear resistance

• Shank flats on diameters from 1/2” to 1.0”

• 36°/38° variable helix design


RF 100 Variable Helix End Mills

17

End Mill Alternatives:

Series 3097 - Aero-Rough 48 carbide 4-5 flute end mill. FIREX® coated, roughing cutter for materials < 48 HRC, cut diameters from 1/4” to 1.0”.

Series 3082*- RF 100 U/HF variable helix roughing/finishing end mill, FIREX® coated, standard length, cut diameters from 1/4” to 1.0”.

Series 3179*- Finish-Tech carbide 6-10 flute finishing end mill. FIREX® coated, suitable for high speed machining, cut diameters from 1/4” to 1.0”.

Series 3165*- Uni Pro ballnose end mill. Carbide 4-flute end mill with FIREX® coating, cut diameters from 1/16 to 3/4”. Long length version also available.

Series 3861 - Uni Pro ballnose end mill. Carbide 4-flute end mill with Super-ATM coating, cut diameters from 1/16” to 3/4”. Long length version also available.

Detailed information and additional end mill options can be found in our RF 100 or full-line end mill catalogs, or by contacting Guhring Tech Support at (800) 776-6170. Product information is also available on our website www.guhring.com on the Products & Services tab.

Roughingendmills: Finishingendmills: Ballnoseendmills:

* * *

Surface Feet per Minute - SFMRadial Width of Cut

WOC (ae)Material Hardness RF100- 5% 10% 30% 50% 100% Slotting

2.3 1.8 1.1 1 1

High-Temperature Alloys Nimonic, Inconel, Monel, Hastelloy

up to 42 HRc

Ti/F 150 140 120 100 100

VA

Titanium Alloys6AI-4V, 5AI-2.5 Sn, 6AI-2Sn-4Zr-6Mo, 3Ai-8V-6Cr4Mo-4Zr, 10V-2Fe-3Ai, 13V-11Cr-3Ai

up to 240 HB 30

SF 450 325 225 175 175

Ti/U

Feed Rate Inch per Tooth - IPT

d1 End Mill Diameter1/8 1/4 5/16 3/8 1/2 5/8 3/4 1

Multiply IPT x this factor based on WOC

.0003 .0007 .0010 .0012 .0015 .0020 .0024 .0030

.0005 .0012 .0015 .0018 .0022 .0028 .0035 .0040

IfsurfacefinishisthepriorityuseIPTfromtablewithnoadjustmentforchipthinning.UseSFMfor10%radialwidth

ofcut.

Series 3182- Finish-Tech carbide 6-10 flute finishing end mill. FIREX® coated, best suited for nickel alloy above 40 HRc, cut diameters from 1/4” to 1.0”.

OPERATINGPARAMETERS

IPM=No.ofTeethxIPTxRPM

RPM=x3.82SFMd1

CUTTERROTATIONCUTTERFEED

IPT(fz)

ACTUALCHIPTHICKNESS

WOC(ae)

DOC(ap)

18

Coating

Oftentimes, there is a need for a thin film coating on cutting tools due to the heat generated from the machining operation, as well as the wear caused by abrasion, and the potential for chip adhesion. The proper coating (applied correctly) increases surface hardness while lowering the friction coefficient and thermal conductivity. It also provides a chemically inert surface. Fortunately, Guhring’s Coating Division has more than enough knowledge and experience to create coatings that will maximize tool and wear part productivity, which in turn provides cost effectiveness to our customers. Over the years, we have seen significant increases in tool life and part quality. We’ve also seen reduced friction and heat buildup, high resistance to edge buildup, as well as galling and fissure propagation - all thanks to our coating development and application processes. Not convinced? Contact your Guhring representative today and learn about our free coating trial policy!

TypeIdentifying

ColorCoating Process

Coating Temperature

Layer Structure

Thickness (µm)

Nano-hardness (HV 0.05)

Friction Coefficient (fetting)

Thermal Stability

TiNTitanum Nitride

Hard • Wear-resistant

Gold PVD

Physical Vapor Depositionn

930º F500º C Monolayer 1.5 - 4.0 2400 0.50 1100º F

595º C

TiCNTitanum

Carbonitride


Gray Violet PVD

Physical Vapor Deposition

930º F500º C

Gradient 1.5 - 5.0 3000 0.25 840º F450º C

TiAlNTiatnium

Aluminum Nitride


Black VioletPVD



800º C

FIREX®

Special TiN-TiAlN


Red VioletPVD


930º F500º C Multilayer 1.5 - 5.0 3000-3300 0.50 1470º F

800º C

nano-FIREX®

Special TiN-TiAlN


Red VioletPVD


930º F500º C Multilayer 1.5 - 4.0 3000-3300 0.50 1470º F

800º C

Super-A™

Aluminum Titanium Nitride


Dark GrayPVD



900º C

nano-A™

Aluminum Titanium Nitride


Dark GrayPVD



900º C

Moly-Glide®

MoS2-Based

Soft • Lubricating Silver

PVD Physical Vapor

Deposition

305º F150º C Monolayer 1.0 n.a. 0.10 1470º F

800º C

nano-Si® Hard • Wear-resistant

BronzePVD


930º F500º C Multilayer 1.5 - 5.0 5500 0.55 1470º F

800º C

Extending Your Investment

19

Reconditioning

Extending Your Investment

Brookfield, WI Huntington Beach, CA New Hudson, MI Bloomfield, CT

GuhringCoatingandReconditioningFacilities:

Guhring can restore worn standard, special carbide and PCD drills, step drills, reamers, and end mills to their original factory quality, condition and performance. We also recoat in the same facility that we recondition, allowing for quicker turn-around and excellent quality control. High precision remanufacturing delivers longer reground tool life and often more regrinds per tool, resulting in significant cost savings in terms of both tooling and machining expenses.

Utilizing the same high-precision CNC grinding machines that are used in Guhring’s manufacturing plants, our Reconditioning Division is well-equipped to restore standard and special carbide and PCD tooling to its original factory condition.

Guhring is able to provide factory reconditioning for our own drills, step drills, end mills, and reamers – and we can provide the same high-quality service for other manufacturers’ tooling as well. We even offer van pickup and delivery service in select areas.

This end mill arrived with heavy chipping on the flute end (left). Guhring Reconditioning restored a correct cutting edge (right).

The result: Greatly extended tool life and significant cost savings.

Visit http://www.guhring.com/PS/Reconditioning.htmfor more information!

SPECIAL TOOLINGSOLUTIONS

MODULAR TOOLING SYSTEMS

COUNTERSINKING/DE-BURRING

Distributed By:

DRILLING MILLING

TOOL RESTORATION SERVICE

REAMING PCD/PCBNTAPPING/THREAD-MILLING/FLUTELESS TAPPING

Don’tforgettovisitusatwww.guhring.com

Guhring, Inc.P.O. Box 643, Brookfield, WI 53008-0643

Shipping Address1445 Commerce AvenueBrookfield, WI 53045Tel (262) 784-6730 (800) 776-6170Fax (262) 784-9096

West Coast Distribution Center17902 Georgetown LaneHuntington Beach, CA 92647

Guhring Corporation20 Steckle Place, Unit #14Kitchener, ON N2E 2C3Tel (519) 748-9664 (800) 463-5555Fax (519) 748-2954

Item Number: 400147979

cutting tools for nickel & titanium alloys - guhring,...

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