cutter option kit - zebra technologies3 1 hw43894 screw, m4 × 0.7 × 10 (sold in quantities of 25)...

Cutter Option Kit

Installation Instructions

This kit includes the parts and documentation necessary to install the cutter option in the following printers:

• ZT210™

• ZT220™

• ZT230™

Read these instructions thoroughly before installing this kit.

Parts List

Before proceeding, verify that your kit contains the items for your printer listed below.

Figure 1 • Kit Contents

Table 1 • Parts List

Item Qty Part Number Description

1 1 P1037974-063 Cutter Option Kit

2 1 N/A Cutter Assembly

3 1 HW43894 Screw, M4 × 0.7 × 10 (sold in quantities of 25)

4 1 P1037974-037 Cutter Tray KitN/A = Not available as a separate part for purchase (listed for identification purposes only).

2

3

4

1

© 2015 ZIH Corp. All product names and numbers are Zebra trademarks, and Zebra and the Zebra logo are registered trademarks of ZIH Corp. All rights reserved.

P1037749-002 Rev. A7/13/15

Cutter Option KitRemove the Electronics Cover

2

Tools Required

Remove the Electronics Cover

1. Which type of electronics cover do you have?

ZT220 Electronics Cover

1.

2.

Tools • You need these tools to complete this procedure:

Phillips Screwdriver Set

Antistatic Wriststrap and Mat

Metric Hex Key (Allen wrench) Set

If have a… Then…

ZT220 Continue with ZT220 Electronics Cover

ZT230 and ZT210

Go to ZT230 and ZT210 Electronics Cover on page 3

Note • Retain all parts removed during disassembly, unless otherwise directed.

Caution • Turn off (O) the printer and disconnect it from the power source before performing the following procedure.

Turn off (O) the printer and disconnect the AC power cord and all data cables.

Caution • While performing any tasks near an open printhead, remove all rings, watches, hanging necklaces, identification badges, or other metallic objects that could touch the printhead.

Open the media door and remove the media and ribbon.

P1037749-002 7/13/15

3Cutter Option KitRemove the Electronics Cover

3. See Figure 2. Remove the three screws securing the electronics cover.

Figure 2 • Remove the Electronics Cover

4. Lift the electronics cover off of the printer.

5. Go to Install the Cutter Assembly on page 5.

ZT230 and ZT210 Electronics Cover

1.

2.

1 Electronics cover

2 Mounting screws (3)

1

2

Note • Retain all parts removed during disassembly, unless otherwise directed.

Caution • Turn off (O) the printer and disconnect it from the power source before performing the following procedure.

Turn off (O) the printer and disconnect the AC power cord and all data cables.

Caution • While performing any tasks near an open printhead, remove all rings, watches, hanging necklaces, identification badges, or other metallic objects that could touch the printhead.

Open the media door and remove the media and ribbon.

7/13/15 P1037749-002

Cutter Option KitRemove the Electronics Cover

4

3. See Figure 3. Open the media cover and remove the screw securing the electronics cover to the media side of the printer.

Figure 3 • Open the Media Door

4. See Figure 4. Close the media cover, and then remove the three screws securing the electronics cover to the electronics side of the printer.

Figure 4 • Remove the Electronics Cover

5. Lift the electronics cover off of the printer.

6. Continue with Install the Cutter Assembly on page 5.

1 Media door

2 Media side mounting screw

1 Electronics cover

2 Mounting screws (3)

1

2

1

2

P1037749-002 7/13/15

5Cutter Option KitInstall the Cutter Assembly

Install the Cutter Assembly

1. See Figure 5. Remove the tear front panel by pushing down on the two hooks securing it to the lower print mechanism, and then pulling the lower panel out of the printer base.

Figure 5 • Remove the Tear Front Panel

1 Front panel

2 Hooks (2)

3 Lower print mechanism

1 21

23 3

7/13/15 P1037749-002

Cutter Option KitInstall the Cutter Assembly

6

2. See Figure 6. Slide the cutter cable into thew printer. Align the cutter assembly mounting brackets with the mounting hooks.

Figure 6 • Install the Cutter Assembly

1 Cutter assembly

2 Access hole

3 Mounting hooks (2)

4 Mounting screw

1

43

2

P1037749-002 7/13/15


3. See Figure 7. Slide the cutter assembly onto the mounting hooks, ensuring that the mounting tabs slide into the sheet metal base slots.

Figure 7 • Mounting Brackets

4. Slide the cutter assembly toward the printer.

5. See Figure 6 on page 6. Install and tighten the mounting screw.

1 Mounting hooks (2)

2 Sheet metal base

3 Mounting slots (2)

4 Mounting tabs (2)

1

4

3

2

7/13/15 P1037749-002


8

6. See Figure 8. Route the cable through the access hole, and then route it to the main logic board.

Figure 8 • Route the Cutter Cable

1 Access hole

2 Cutter cable

1

2

P1037749-002 7/13/15


7.

8. See Figure 9. Connect the open end of the cable to J17 on the main logic board (MLB).

Figure 9 • Connect the Cutter Cable to MLB

Caution • Observe proper electrostatic safety precautions when handling static-sensitive components such as circuit boards and printheads.

Connect yourself to an antistatic device.

J17

7/13/15 P1037749-002


10

9. See Figure 10. Route the cutter cable through the cable clamp on the base of the printer.

Figure 10 • Cutter Cable Routing

10. Which model of printer are you working on?

1 Cable clamp

2 Cutter cable

3 Cable tie

4 J17

If you have a… Then…

ZT220 a. See Figure 2 on page 3. Insert the electronics cover into the printer.

b. Reinstall the three mounting screws.

ZT230ZT210

a. See Figure 4 on page 4. Slide the electronics cover onto the printer.

b. Reinstall the three electronics side mounting screws.c. See Figure 3 on page 4. Open the media cover and reinstall the

media side mounting screw.

3 2

4

1

P1037749-002 7/13/15


11.

12. Install the cutter catch tray onto the cutter assembly by hooking the catch tray in the slot in the front cover of the cutter assembly.

Figure 11 • Install Cutter Catch Tray

13. Reconnect the AC power cord and all data cables.

14. Turn on (l) the printer.

The installation is complete.

Caution • When you are loading media or ribbon, remove all jewelry that could come into contact with the printhead or other printer parts.

Reinstall the media and ribbon.

1 Cutter assembly

2 Slot

3 Cutter catch tray

1

3

2

7/13/15 P1037749-002

P1037749-002

Printed in on chlorine-free recycled paper.

cutter option kit - zebra technologies3 1 hw43894 screw, m4 × 0.7 × 10 (sold in quantities of 25)...

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