cutex-160 · 2020. 4. 30. · extra rigid lm guide cutex-160 incorporates highly rigid lm guides on...

CUTEX-1606”-8” Chucker Horizontal Turning Center

2 HwaCHeon CaTalog : CUTeX-160

1

3

6”-8” ChuCker horizontal turning Center

1 Valve Body / Industrial Material / SM45C 2 Screw Shaft / automobile / Sae11l17

3 Serration Shaft / automobile / SM43C 4 Shaft / Industrial Material / SM45C 5 Spline Hub / automobile / SCr420H

2 3

54

6”– 8" Horizontal Turning Center

The fast turret indexing time of 0.15sec/step and 36m/min feedrate minimize

the time between each cut process, and the high-power chuck clamp

guarantees precision turning every time—providing superb performance for any

mass production applications.

Horizontal Turning Centers


Standard in 6”-8” horizontal turning CenterS The pinnacle of Hwacheon technology, CUTeX-160 quickly became the industry

standard in small-size turning centers when it was introduced. with its compact

design, rigid construction, and a wide range of options such as bar feeder and parts

catcher, CUTeX-160 will be a perfect solution for all your production requirements.

The machine incorporates l-HTlD, the Hwacheon lathe Tool load Detection system,

which monitors the tool load in real time to protect your valuable assets and to

provide consistent, quality results.

5

Extra rigid LM Guide

CUTeX-160 incorporates highly rigid lM guides on all axes with fast

feedrate of 36m/min, to cut down the time between processes, and

to enhance machine precision.

High-speed, high-performance spindle

Hwacheon's high-performance spindle delivers predictable, quality

results consistently at high speed machining.Extra rigid single frame construction

The integrated 45-degree torque rib frame bed is made of

Meehanite cast iron to limit heat distortion; and it prevents

thermal displacement during high-speed machining to

guarantee accurate, consistent results.


6

Tough, rapid indexing turret

The turret in CUTeX-160 offers an index time of 0.15sec/step

and a clamping power of 4,300kgf(9,480lbf).

Programmable tailstock (Option)

The programmable tailstock in CUTeX-160 is automatically

positioned by the Z-axis slide, and provides firm hold for

extra-long workpieces.


7Standard in 6”-8” Horizontal Turning Centers


CUTeX-160 horizontal center is designed to be user friendly, so you can concentrate on

what you do best: creating quality products—without losing your valuable time to the

worries of machine failure and safety. a wide variety of performance upgrade options are

available for faster, more precise machining.

Parts Catcher (Option)The parts catcher dissipates the scrap materials left

over after machining—to make your work safer and

more time efficient.

Easy MaintenanceCUTeX-160 is designed with the user in

mind—all machine components are easily

accessible for service and maintenance.

Tool Presetter (Option)The tool presetter employs a highly accurate sensor with

the repeatability of 5µm or less to precisely compute for

the coordinate settings in less than 15 seconds per tool.

Different tool shapes and their tolerance values are

entered automatically for the coordinate calculations.

uSer FriendlY deSign,a Wide range oF oPtional FeatureS

L-HTLD: Hwacheon Lathe Tool Load Detection System (Option)

The Hwacheon lathe Tool load Detection System constantly detects and diagnoses the

tool load under a process to prevent tool wear and damage, and to keep your machine

and tools in optimal shape.

alarm + Feed hold alarm + Machine Stop

> when the lIMIT 1 alarm sounds, the system holds the feed and the

machine goes into standby.

> when the lIMIT 2 alarm sounds, the system stops the machine,

and must be reset to operate it.

load detection limit 1 load detection limit 2

Spindle power-torque diagram

9

* unit: mm(inch)Product data

CuteX-160B (Std)CuteX-160a (Std)

Front Right Side

63.6 nm(60min)

11kW(15min)

90.3 nm(15min)

35.8 nm(Cont.)

20

16

12

8

4

5.4

3.7

120

100

80

60

20

40

0 0

0 1500 5000450030001125 3375

Pow

er(k

W)

torq

ue(

nm

)

Spindle Speed(rpm)

7.5kW(50min)7.5kW(Cont.)

85 nm(50min)

11kW(15min)

125 nm(15min)

64 nm(Cont.)

20

16

12

8

4

5.3

3.5

140

120

100

80

40

20

60

0 0

0 1500840 450030001120 2520

Pow

er(k

W)

torq

ue(

nm

)

Spindle Speed(rpm)

7.5kW(50min)7.5kW(Cont.)

1,72

0(62

.72"

)

1,40

0(55

.12"

)

835(

32.8

7")

835(

32.8

7")

1,00

0(39

.37"

)

a-2,120(83.47") / B-2,170(85.43")

a-3,073(120.98") / B-3,123(122.95") 2,315(91.14")

100(3.94") 1,520(59.84")

953(37.52") 795(31.3")

Side chip conveyor Back chip conveyor

(Spindle Center)

Product data

※unit : mm(inch)Tool Interference Diagram


MC

CuteX-160

Std

1

2 3 4

5

6

7

8910

11

12

ø 580

(22.

83”)

ø 500

(19.

69”)

390(15.35”)

370(14.57”)

150(5.91”) 20(0.79”)

X-Stroke 170(6.69”)185(7.28”)

35(1.38”)

ø186(7.32”)

Max. Cutting dia.ø300(11.81”)

ø440(17.32”)

1

2

345

6

7

8

9

10

11

12

410(16.14”)

370(14.57”)

205(8.07”) X-Stroke 170(6.69”)

35(1.38”)130(5.12”)

50(1.9

7”)

ø204

(8.0

4”)

ø565(22.24”)

ø470

(18.

5”)

ø580

(22.

83”)

Max

. Cut

ting

dia.

ø26

0(10

.24”

)

40(1.57”)

※unit : mm(inch)

11

Moving Range

CuteX-160a

CuteX-160B

Std MC

MCStd

Max. Cutting length 300(11.81")


Max

. 50(

1.97

")

165(6.5")141(5.55")141(5.55")

X-a

xis

Stro

ke 1

70(6

.69"

)

X-a

xis

Stro

ke 1

70(6

.69"

)

Max

. Cu

ttin

g d

ia. 3

00(1

1.81

")

Max

. Cu

ttin

g d

ia. 2

60(1

0.24

")

tailstock Stroke 275(10.83")


ø40

(1.5

7")

ø16

(0.6

3")

35(1

.38"

)5(

1.38

")

20(0

.79"

)

z-axis Stroke 335(13.19")

6" ChuCk

8" ChuCk8" ChuCk

6" ChuCk

z-axis Stroke 335(13.19")48.5(1.9") 97(3.82")

298(11.73")

32(1

.26"

)

Max. 75(2.95") 70.5(2.78")

Quill Stroke 80(3.15")

Quill Stroke 80(3.15")19(0.75")

35(1.38")

90(3.54")

90(3.54")

335(13.19") 125(4.92")

Max. Cutting length 225

Max

. 50(

1.97

")

165(6.5")125(4.92")

X-a

xis

Stro

ke 1

70(6

.69"

)

Max

. Cu

ttin

g d

ia. 2

60(1

0.24

")


Max

. ø16

(0.6

3")

35(1

.38"

)5(

0.2"

)

z-axis Stroke 335(13.19")48.5(1.9") 97(3.82")

Max.75(2.95") 70.5(2.78")

Quill Stroke 80(3.15")35(1.38")


X-a

xis

Stro

ke 1

70(6

.69"

)

Max

. Cu

ttin

g d

ia. 3

00(1

1.81

")


ø40

(1.5

7")

20(0

.79"

)

z-axis Stroke 335(13.19")

Quill Stroke 80(3.15")19(0.75")

335(13.19") 125(4.92")

Tool Interference Diagram & Moving Range

125(4.92")


ITEMCUTEX-160 SERIES

160A 160A/MC 160B 160B/MCCapacity

Swing over bed mm (inch) Ø550 (21.65”)

Max. Cutting diameter mm (inch) Ø300 (11.81”) Ø260 (10.24) Ø300 (11.81”) Ø260 (10.24)

Standard Cutting diameter mm (inch) Ø170 (6.69”)

Max. Cutting length mm (inch) 300 (11.81”) 225 (8.86”) 284 (11.18”) 209 (8.23”)

Chuck Size inch 6" 8"

Spindle

type of spindle nose aSa a2-5 a2-6

Max. Spindle speed rpm 6,000 4,500

through spindle hole diameter mm (inch) Ø56 (2.20”) Ø62 (2.44”)

Max. Bar size mm (inch) Ø45 (1.77”) Ø51 (2”)

Spindle bearing inner diameter mm (inch) Ø90 (3.54”) Ø100 (3.94”)

Spindle motor kW (hP) 11/7.5 (15/10)

Turret

number of tool station ea 12

tool size mm (inch) ◻25 × Ø40 (◻1” x Ø1.5”)

turret indexing time sec / step 0.15

Feedrates

rapid speed (X/z) m/min (ipm) 36/36 (1417.32 / 1417.32)

Max. Stroke (X/z) mm (inch) 170/335 (6.69 / 13.19)

Feed Motor (X/z) kW (hP) 1.8/1.8 (2.4/2.4) 3.0/1.6 (4/2.2) 1.8/1.8 (2.4/2.4) 3.0/1.6 (4/2.2)

Tailstock

Quill dia. mm (inch) Ø60 (2.36“)

Quill Stroke mm (inch) 80(3.15“)

taper hole Mt #4

Turnmill (Opt.)

Spindle motor kW (hP) - 3.7/2.2 (5/3) - 3.7/2.2 (5/3)

Max. Spindle speed rpm - 5,000 - 5,000

Max. drill/tap size mm - Ø16 (0.63”) /M12 - Ø16 (0.63”) /M12

Min. index angle ˚ (deg) - 0.001˚ - 0.001˚

Tank

lubrication ℓ (gal) 2 (0.53)

hydraulic ℓ (gal) 11 (2.9)

Coolant ℓ (gal) 82(22)

Power Sources

electrical power supply kVa 25

Dimension

height mm (inch) 1,720 (67.72”)

Floor space (l×W) mm (inch) 2,120 x 1,520 (83.47” x 59.84”) 2,170 x 1,520 (85.43” x 59.84”)

Weight kg (ib) 3,200 (7,055) 3,280 (7,231) 3,200 (7,055) 3,280 (7,231)

NC Controller Fanuc 0i-td

Ref.

1) MC: turnmill (C-axis, 0.001˚)

Std Std

MC MC

CuteX-160

a-series B-series CuteX 160B160B/MC

CuteX 160a160a/MC

Chuck 6” Chuck 8”

Machine Specifications

Product Configuration each product can be configured to fit your application.

ITEM SPECIFICATION STD MCProgram input

optional block skip 1ea S SProgram number o4-digits S SSequence number n5-digits S Sdecimal point programming S SCoordinate system setting g50 S SCoordinate system shift S SWorkpiece coordinate system g54-g59 S SWorkpiece coordinate system preset g92.1 S S

direct drawing dimension programming

S S

g code system a S SProgrammable data input g10 S SSub program call 10Folds nested S SCustom macro B S S

addition of custom macro -common variables

#100-#199, #500-#999 S S

Canned cycles S SMultiple repetitive cycle S SMultiple repetitive cycle ll S SCanned cycles for drilling S SSmall-hole peck drilling cycle S SManual guide i S SSpindle speed function

Constant surface speed control g96 / g97 S SSpindle override 50-120 % S SSpindle orientation S Srigid tapping o SSpindle synchronous control -editing operation

Part program storage length 1,280m (512 kB) S Snumber of register able programs 400ea S SBackground editing S Sextended part program editing S SPlay back S Soperation/display

Clock function S SSelf-diagnosis function S Salarm history display S Shelp function S Srun hour and parts count display S Sgraphic function S S

Multi-language display

english, german, French, italian, Chinese, Spanish,korean, Portuguese, Polish, hungarian, Swedish,russia

S S

data input/output

reader/Puncher interface Ch1 rS232C S Sreader/Puncher interface Ch2 rS232C S Sethernet interface S SMemory card interface S S

ITEM SPECIFICATION STD MCControlled axis

Controlled axis (Cs axis) 2-axes 2-axes 3-axesSimultaneously controlled axes 2-axes 2-axes 3-axes

least input increment0.001mm, 0.001deg, 0.0001inch

S S

least input increment 1/100.0001mm, 0.0001deg, 0.00001inch

o o

inch/metric conversion g20, g21 S SStored stroke check 1 S SStored stroke check 2,3 S SChamfering on/off S SBacklash compensation S Soperation

automatic & Mdi operation S SProgram number search S SSequence number search S Sdry run, single block S SManual handle feed 1unit S SManual handle feed rate x1, x10, x100 S Sinterpolation function

Positioning g00 S Slinear interpolation g01 S SCircular interpolation g02, g03 S Sdwell (Per seconds) g04 S SPolar coordinate interpolation g12.1/g13.1 - SCylindrical interpolation g7.1 - Sthreading g32 S SMultiple threading S Sthreading retract S SContinuous threading S SVariable lead threading g34 S Sreference position return 1st g28 S Sreference position return check g27 S S2,3,4th reference position return g30 S SFeed function

rapid traverse override F0, F25, F50, F100 S SFeed per minute (mm/min) g98 S SFeed per revolution (mm/rev) g99 S Srapid traverse bell-shaped acceleration/deceleration

S S

Feedrate override 0-150 % S SJog feed override 0-1,260 mm/min S Stool function / compensation

tool function t4-digits S Stool offset pairs 64pairs S Stool nose radius compensation S Stool geometry/wear compensation S Stool life management o o

automatic tool offsettool presetter option is required

o o

direct input tool offset value measured B

tool presetter option is required

o o

Program input

tape code eia rS244 / iSo840 S S

13

※ - : not available S: Standard o: option

Standard Accessories Optional Accessories

•Coolant system •tool kit & box •air blower •Parts catcher•door interlock •tooling system •air gun •Signal lamp (r,g,Y)•Foot switch •turret with 12 station •auto door •Siemens Controller (828d)•hydraulic chuck & cylinder •Work light •Bar feeder interface •tool life management

- CuteX-160a: 6” •Manual guide i •Chip conveyor (Side type / Back type) •tool & work counter, external/ internal

- CuteX-160B: 8” •10.4" lCd Monitor •Coolant gun •tool presetter (Manual)•leveling bolt & plate •Chuck pressure check switch •transformer•operation manual & part list •Chuck pressure Compensation •turnmill & C-axis indexing (0.001°)•Signal lamp with 2 colors(r, g) •Chuck dual pressure system •u-drill holder•Set of soft jaws •Set of hard jaw •turnmill holder (axial / radial)

•l-htld(lathe-hwacheon tool load detect)

•nC cooler•high pressure pump, 6 bar/ 15bar•oil skimmer

Standard and Optional Product Components

NC Specifications [Fanuc 0i-td]

Machine specifications

HC-T024-R1.1-201202

Hwacheon Global Network

The product design and specifications may change without prior notice.

Read the operation manual carefully and thoroughly before operating the product,

and always follow the safety instructions and warnings labels attached on the surfaces of the machines.

HEAD OFFICE

HWACHEON MACHINE TOOL CO., LTD

976-1, JangDeoK-Dong gwangSan-gU, gwangJU, KoRea

Tel: +82-62-951-5111 FaX: +82-62-951-0086

USA

HWACHEON MACHINERY AMERICA, INC.

50, laKeVIew PaRKwaY VeRnon HIllS, Il60061, USa

Tel: +1-847-573-0100 FaX: +1-847-573-9900

SEOUL OFFICE

1022-7, BangBae-Dong, SeCHo-gU, SeoUl, KoRea

Tel: +82-2-523-7766 FaX: +82-2-523-2867

GERMANY

HWACHEON MACHINERY EUROPE GMBH

KaISeRSweRTHeR STR. 83B, D-40882, RaTIngen, geRManY

Tel: +49-2102-490424 FaX: +49-2102-472214

www.hwacheon.com

Please call us for product inquiries.

SINGAPORE

HWACHEON ASIA PACIFIC PTE. LTD.

21 BUKIT BaToK CReSCenT #08-79, wCega ToweR,

SIngaPoRe 658065

Tel: +65-6515-4357 FaX: +65-6515-4358

hwacheon headquarter hwacheon america hwacheon europe hwacheon asia

cutex-160 · 2020. 4. 30. · extra rigid lm guide cutex-160 incorporates highly rigid lm guides on...

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