cut-off wheels · grinding wheel use a general purpose grinding wheel specification of...
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CUT-OFF WHEELS
Buffalo Abrasives has the right cut-off wheel for your application:
Non-Reinforced Resin
Non-Reinforced Rubber Reinforced Resin
Reinforced Resin / Rubber High Speed Gas Saw Blades
Please contact your local Distributor
REINFORCED GENERAL PURPOSE
DIA THK AH SPEC RPM DIA THK AH SPEC RPM
2 1/32 1/4, 3/8 A60 O BF2X 30560 7 1/32 * A60 O BF2 8730
2 1/16 1/4, 3/8 A364 T BF2 30560 7 1/16 * A46 R BF2 8730
2 1/8 1/4, 3/8 A302 R BF2 30560 7 3/32 * A46 R BF2 8730
3 1/32 1/4, 3/8 A60 O BF2X 25465 7 1/8 * A36 P BF2 8730
3 1/16 1/4, 3/8 A364 T BF2 25465 8 1/32 * A60 O BF2 7640
3 1/8 1/4, 3/8 A302 R BF2 25465 8 1/16 * A46 R BF2 7640
4 1/32 1/4, 3/8 A60 O BF2X 19100 8 3/32 * A46 R BF2 7640
4 1/16 1/4, 3/8 A364 T BF2 19100 8 1/8 * A36 P BF2 7640
4 1/8 1/4, 3/8 A302 R BF2 19100 10 1/16 * A46 R BF2 6110
4-1/2 .040 5/8, 7/8 A60 R BF2X 13580 10 1/8 * A36 P BF2 6110
4-1/2 1/16 5/8, 7/8 A364 T BF2 13580 12 1/8 * A24 R BF2 5095
5 .040 5/8, 7/8 A60 R BF2X 12225 14 1/8 * A24 R BF2 4365
6 1/32 1/2, 5/8, 7/8 A60 O BF2 10185 16 5/32 * A24 R BF5 3820
6 1/16 1/2, 5/8, 7/8 A36 T BF2 10185 18 3/16 * A24 R BF5 3015
6 1/16 1/2, 5/8, 7/8 A60 T BF2 10185 20 3/16 * A24 R BF5 2710
NON-REINFORCED MET LAB
DIA THK AH SPEC RPM DIA THK AH SPEC RPM
6 1/32 1-1/4 A60 M 5BB 7640 9 1/16 1-1/4 A80 N 5BB 5090
6 1/16 1-1/4 A60 N 5BB 7640 9 1/16 1-1/4 WA80 N 5BB 5090
6 1/8 1-1/4 A60 N 5BB 7640 9 1/16 1-1/4 A80 R RSA 4000
7 1/32 1-1/4 A60 M 5BB 6550 10 1/16 1-1/4 A100 N 10BB 4585
7 1/16 1-1/4 A60 N 5BB 6550 10 1/16 1-1/4 WA80 N 5BB 4585
7 1/8 1-1/4 A60 N 5BB 6550 10 1/16 1-1/4 A80 R RSA 3600
8 1/32 1-1/4 A60 O 5BB 5730 12 1/16 1-1/4 A100 N 10BB 3820
8 1/16 1-1/4 A54 O 10BBS 5730 12 1/16 1-1/4 WA80 N 5BB 3820
8 1/8 1-1/4 WA80 N 5BB 5730 12 1/16 1-1/4 A80 R RSA 3000
REINFORCED DIE GRINDING
NON-REINFORCED TOOL ROOM
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NIAGARA BRAND SHOP ROLLS
STANDARD STOCK Call 888-311-3856 or e-mail [email protected]
Part Number
Width Length Grain Type Grit Size Minimum Quantity
X3050 1” 50 yards Aluminum Oxide 50 grit 5
X3051 1” 50 yards Aluminum Oxide 60 grit 5
X3052 1” 50 yards Aluminum Oxide 80 grit 5
X3053 1” 50 yards Aluminum Oxide 100 grit 5
X3054 1” 50 yards Aluminum Oxide 120 grit 5
X3055 1” 50 yards Aluminum Oxide 150 grit 5
X3056 1” 50 yards Aluminum Oxide 180 grit 5
X3057 1” 50 yards Aluminum Oxide 220 grit 5
X3058 1” 50 yards Aluminum Oxide 240 grit 5
X3059 1” 50 yards Aluminum Oxide 320 grit 5
X3060 1-1/2” 50 yards Aluminum Oxide 50 grit 5
X3061 1-1/2” 50 yards Aluminum Oxide 60 grit 5
X3062 1-1/2” 50 yards Aluminum Oxide 80 grit 5
X3063 1-1/2” 50 yards Aluminum Oxide 100 grit 5
X3064 1-1/2” 50 yards Aluminum Oxide 120 grit 5
X3065 1-1/2” 50 yards Aluminum Oxide 150 grit 5
X3066 1-1/2” 50 yards Aluminum Oxide 180 grit 5
X3067 1-1/2” 50 yards Aluminum Oxide 220 grit 5
X3068 1-1/2” 50 yards Aluminum Oxide 240 grit 5
X3069 1-1/2” 50 yards Aluminum Oxide 320 grit 5
X3070 2” 50 yards Aluminum Oxide 50 grit 5
X3071 2” 50 yards Aluminum Oxide 60 grit 5
X3072 2” 50 yards Aluminum Oxide 80 grit 5
X3073 2” 50 yards Aluminum Oxide 100 grit 5
X3074 2” 50 yards Aluminum Oxide 120 grit 5
X3075 2” 50 yards Aluminum Oxide 150 grit 5
X3076 2” 50 yards Aluminum Oxide 180 grit 5
X3077 2” 50 yards Aluminum Oxide 220 grit 5
X3078 2” 50 yards Aluminum Oxide 240 grit 5
X3079 2” 50 yards Aluminum Oxide 320 grit 5
X3080 1” 50 yards Aluminum Oxide 400 grit 5
X3081 1-1/2” 50 yards Aluminum Oxide 400 grit 5
X3082 2” 50 yards Aluminum Oxide 400 grit 5
Please contact your local Distributor or Customer Service
for additional information
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CENTERLESS REGULATING WHEELS
There is a Buffalo Abrasives Centerless Regulating Wheel to meet or exceed your requirements for
dimensional tolerances and finish Standard diameters 6” to 14” Complete thickness range (including 22” sets) Metric sizes available Steel cores for Royal Master machines Rubber and epoxy bonds, customer engineered Short dependable manufacturing lead times Competitive pricing, quick quotations Applications support available
We have extensive experience in applications for the following Industries:
Bearing Manufacturers Contract Machining Cutting Tool Manufacturers Medical Accessories Motor Vehicle Parts
This information may be required to optimize wheel performance: Thrufeed, infeed, endfeed Workpiece material, diameter Stock removal objective per pass Finish requirement (Ra) Wheel performance history
Program Standards Note that many other sizes and specifications are available
Specify recesses if any
Consistency - Our experienced professionals use proprietary formulations - using the finest raw materials, accurately controlled mixtures and unique bond systems - to produce wheels that deliver consistent performance, wheel after wheel
Quality - Fully integrated, in-house facilities, including advanced hydraulic press technology, temperature and humid-ity controlled mixing and molding, and computer controlled cure cycles, are used to produce the highest quality center-less grinding wheels available today. Our manufacturing is supported with Statistical Process Control, TQM teams and continuous improvement programs.
Please contact your local Distributor or Sales Engineering for additional information
Diameter Thicknesses Hole Standard Specifications Application
6 3, 4 1-1/2
6 3/4 Core A804 R 10RX General Purpose
8 1, 2, 4 3
8 4 80mm A80 R 10RX Large Diameters
8 6 90mm
9 1, 2, 3, 4 4 A804 S 8RX Tight Tolerances
12 1, 2, 3, 4 5
12 5, 6, 7, 8, 10 5 A80 T 2BER Very Small Diameters
14 4, 6, 8 5
14 10, 12, 20 5, 6
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CENTERLESS GRINDING WHEELS
This information may be required to optimize wheel performance: Thrufeed, infeed, endfeed Workpiece material, diameter Stock removal objective per pass Finish requirement (Ra)
We have extensive experience in applications for the following Industries:
Bearings Contract Machining Medical Accessories Motor Vehicle Parts Primary Metals
Recommended Set-up for General Purpose Thru-feed Applications
Regulating Wheel Use a general purpose rubber wheel specification of A804-R-10RX
Use a 3 degree angle of inclination and a speed of 90-100 SFPM
True with a 1-2 carat single point diamond at 1-2 inches per minute
Work Rest Blade For work 1/2” diameter and larger, use a blade angle of 20-30 degrees
Set work center above wheel centers 1/2 of work diameter (but 5/8” max)
Use maximum blade thickness to avoid chatter
Grinding Wheel Use a general purpose grinding wheel specification of KCA542-M-11B4487
Dress with an impregnated diamond dressing tool at 10 inches per minute
6-8” wide wheels will remove stock at 1 cubic inch per minute per 10 HP
Rough at 1/3 to 1/2 of wheel face width per work revolution, finish at 1/6 to 1/3
Coolant Use 5 gallons per inch of wheel width per minute and a high velocity nozzle
Direct coolant to point of contact between the workpiece and grinding wheel
Consistency - Our experienced professionals use proprietary formulations - using the finest raw materials, accurately controlled mixtures and unique bond systems - to produce wheels that deliver consistent performance, wheel after wheel
Quality - Fully integrated, in-house facilities, including advanced hydraulic press technology, temperature and humid-ity controlled mixing and molding, and computer controlled cure cycles, are used to produce the highest quality center-less grinding wheels available today. Our manufacturing is supported with Statistical Process Control, TQM teams and continuous improvement programs.
Please contact your local Distributor or Sales Engineering for additional information
Whatever finish or stock removal you require Buffalo Abrasives can engineer and manufacture
centerless grinding wheels to meet your most exacting needs
Diameters thru 24” Thicknesses through 10” (22” sets) Selection of phenolic, epoxy or vitrified bonds High performance abrasive grain blends Grit sizes through 600 Short dependable manufacturing lead times Competitive pricing, quick quotations Applications support available
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ROLL GRINDING WHEELS
Whatever degree of reflectivity, finish or stock removal you require Buffalo Abrasives can engineer and
manufacture a roll grinding wheel to meet your most exacting needs
Diameters through 36", decimal and metric All popular thicknesses, decimal and metric Selection of resin, epoxy or shellac bonds Many abrasive types including ceramics Grit sizes through 600 Short dependable manufacturing lead times Competitive pricing, quick quotations Applications support available
We have extensive experience in applications for the following Industries:
Aluminum Foil Mills Contract Machining Copper Mills Paper Mills Steel Rolling Mills
This information may be required to optimize wheel performance: Range of roll diameters Roll type (work, backup) Stock removal objective Finish requirement (Ra) Wheel performance history
General Starting Recommendations *Actual machine conditions and grinding techniques may require adjustments to these specifications
"CA" grain combinations are recommended for Mills choosing to grind iron and steel rolls with the same specification
Mill Roll Materials Finish (Ra) BAI Specification*
Hot Backup Steel 50-100 MA243 - I - 14BB
30-70 MA30 - J - 14BB
30-50 MA36 - K - 14BB
Work Iron, Chrome Varies KJA36 - J - 14B4034
Iron, Tool Steel Varies 18YA36 - K - 14B4035
Cold Backup Steel 50-100 MA243 - I - 14BB
30-70 MA30 - J - 14BB
30-50 MA36 - K - 14BB
Work Steel 10-15 KA80 - J - 14BB
10 A80 - M - 10ES
Cold: Tandem Backup Steel 50-100 MA243 - I - 14BB
30-70 MA30 - J - 14BB
30-50 MA36 - K - 14BB
Front Stand Work Steel 6-12 C150 - N - 10ES
Back Stand Work Steel 10-15 KA80 - J - 14BB
10 A80 - M - 10ES
Sendzimir Chrome 4-6 SA220 - J - 10ES
D2, M Series 8-10 C100 - J - 10ES
52100 4-6 C220 - J - 10ES
2-4 C320 - J - 10ES
Specialty Work Super Fine Finish Steel 1/2-1 C500 - K - 10ES
Paper Rough & Finish Iron, Rubber, Granite Varies C46 - K - 10ES
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SNAGGING WHEELS
Put the performance advantage of Buffalo Abrasives’ Snagging Wheels to work for you
Diameters thru 36", decimal and metric Aluminum Oxide, Silicon Carbide, Zirconia Alumina Grit sizes 12 and finer Multiple layers of fibreglass reinforcement Short dependable manufacturing lead times Competitive pricing, quick quotations Applications support available
Snagging Wheels are engineered and manufactured to meet the needs of the most
demanding applications: Swing Frame Grinders Floor Stand Grinders Pedestal Grinders Portable Grinders
Please contact your local Distributor or Sales Engineering
for additional information on these and alternate materials
General Starting Recommendations
Specification Specification
Material Non-Reinforced 9500 SFPM
Reinforced 12500 SFPM
Grey Iron 14ZCA162 Q B 14ZCA143 R BF
Ductile Iron 14ZA162 P B 14ZCA143 Q BF
Malleable Iron 14ZA162 P B 14ZCA143 Q BF
Ni-Hard CA162 O B CA162 P BF
Meehanite CA162 P B CA162 Q BF
Tool Steel A162 O B A162 P BF
Carbon Steel 14ZA162 P B 14ZA143 Q BF
Stainless Steel MA142 P B 14ZA162 Q BF
Manganese A142 O B A143 P BF
Steel Forgings A162 Q B A162 R BF
Nickel Alloy A162 O B A202 O BF
Aluminum* C162 N B C162 O BF
Brass, Bronze* C162 N B C162 O BF
*Paraffin wax treatment may be useful on grinding soft non-ferrous materials to retard wheel loading
Added Safety: Buffalo Abrasives employs the most stringent fibreglass reinforcement standards in the Industry. Each wheel manufactured meets the quality standards and is tested in accordance with ANSI B7.1 requirements
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NUT INSERTED DISC WHEELS
General Starting Recommendations Material Specification Material Specification
Alnico KJA60 H 14B4033 Forgings MA162 K 14BB
Aluminum, Soft Rough C242 J 14BB Knives Rough KJA46 H 14B4032
Bearing Races Soft KJA46 J 14B4032 Piston Pins KJA60 I 14B4034
Brake Linings Rough C162 M 14BB Piston Rings Semi KC46 I 14B4035
Brass, Bronze Rough C162 J 14BB Powdered Metal KJA803 I/J 14B4035
Snag C16 K 14BB Small MA36 K 11B2099
Cast Iron C162 J 14BB Steel Castings, Hardened Rough MA24 I 14BB
Copper KC36 I 14B4034 Tile C242 H 14BB Dies, Hardened KJA46 G 14B4031 Wrenches Rough MA20 J 14BB
Finish KC603 J 14B4036 Semi KJA60 H 14B4032
Hard KJA603 H 14B4033 Rough C242 K 14BB
Finish KC46 K 14B4037 Finish KC80 G 14B4033
Finish KCJA100 J 14B4036 Roller Ends KJA803 J 14B4036
Finish KC80 H 14B4034 Non-Ferrous C46 L 11B2185 Carbon Rough KC36 J 14B4035 Springs Med-Lg MA24 K 11B2099
Connecting Rods KJA36 H 14B4031 Finish KJA46 H 14B4032
Aluminum, Hard Rough KJA36 I 14B4032 Magnesium KC803 H 14B4034 Finish KJA803 J 14B4033 Malleable Castings MA20 K 14BB
Put the performance advantage of Buffalo Abrasives’ Nut Inserted Disc Wheels and Cylinders to work for you
Diameters thru 36", decimal and metric Besly, Gardner, Hanchett and special bolt patterns High performance specifications For single and double disc grinders Short dependable manufacturing lead times Competitive pricing, quick quotations Applications support available
We have extensive experience in applications for the following Industries:
Bearing Manufacturers Brick, Ceramic, Tile Manufacturers Motor Vehicle Parts Saw Blade Manufacturers Spring Manufacturers
This information may be required to optimize wheel performance:
Workpiece material, hardness Workpiece dimensions Stock removal objective Finish requirement (Ra) Wheel performance history
Reliability - Our discs and cylinders are made with the finest raw materials available today and will give you what it takes to guarantee your job runs smoothly. Each wheel manufactured meets strict quality standards and is tested in ac-cordance with ANSI B7.1 requirements
Removal of a wide variety of materials - Ideal for grinding various steels, cast iron, aluminum, stainless steel, alloys, brass, powdered metals and ceramics. Our B4031 bond series gives you more versatility than any other nut in-serted disc wheel available today.
Contact your local Distributor or Sales Engineering for additional information
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MARBLE / GRANITE CUP WHEELS
Engineered for counter top applications Diameters 3” to 6” Thicknesses 2” and 2-1/2” Grit Sizes 24 through 600 Premium Silicon Carbide abrasive Resin and Shellac Bonds
Fast Delivery
Standards available from stock Short lead times on specials
Please contact your local Distributor or Sales Engineering
for additional information
PROGRAM STANDARDS
Diameter Thickness Arbor Hole Specification Maximum
RPM Box Quantity
4 2 5/8-11 C24 J 10BB 9070 8
4 2 5/8-11 C46 J 10BB 9070 8
4 2 5/8-11 C60 J 10BB 9070 8
4 2 5/8-11 C80 J 10BB 9070 8
4 2 5/8-11 C120 J 10BB 9070 8
5 2 5/8-11 C24 J 10BB 7255 8
5 2 5/8-11 C46 J 10BB 7255 8
5 2 5/8-11 C60 J 10BB 7255 8
5 2 5/8-11 C80 J 10BB 7255 8
5 2 5/8-11 C120 J 10BB 7255 8
3 2 5/8-11 C24 K 10BB 12095 12
3 2 5/8-11 C46 J 10BB 12095 12
3 2 5/8-11 C80 K 10BB 12095 12
Added Safety: Each wheel meets the quality standards and is tested in accordance with ANSI B7.1 requirements
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FLUTE & THREAD GRINDING WHEELS
High performance grinding wheels for drills, taps and other cutting tools
Decimal and metric sizes Special thickness tolerances Precision wheel balance Slots and special faces available Premium ceramic abrasives Technical applications support Short, dependable mfg lead times
For use on these machines: Bramac Drake Excello Guhring Haux Hertlein J & L Winslow
Special bonds for these applications: Chamfering Clearing Fluting Gashing Pointing Squaring Thread Grinding
Note: Cutdown and Centerless Wheels are also available
Consistency - Our experienced professionals use proprietary formulations - using the finest raw materials, accurately controlled mixtures and unique bond systems - to produce wheels that deliver consistent performance, wheel after wheel
Quality - Fully integrated, in-house facilities, including advanced hydraulic press technology, temperature and humid-ity controlled mixing and molding, and computer controlled cure cycles, are used to produce the highest quality center-less grinding wheels available today. Our manufacturing is supported with Statistical Process Control, TQM teams and continuous improvement programs.
Safety - Each wheel manufactured meets the quality standards and is tested in accordance with ANSI B7.1 Requirements
Please contact your local Distributor or Sales Engineering for additional information
Minimum Heat Build-up Maximum Form Holding More Pieces per Dress
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GEAR DEBURRING WHEELS
Buffalo Abrasives’ Gear Deburring Wheels
are engineered for optimum performance:
Standard diameters 2” to 4” Standard thicknesses 1/32” to 1/8” Standard grit sizes 54 through 220 Special sizes also available Internal reinforcement prevents breakage Applications support available
Short and dependable manufacturing lead times
Please contact your local Distributor or Sales Engineering
for additional information
PROGRAM STANDARDS
Diameter Thickness Hole Specification Maximum
RPM
2 1/16 1/4, 3/8 A100 R BF1 30560
2 1/16 1/4, 3/8 A220 R BF1 30560
2 3/32 1/4, 3/8 A100 R BF1 30560
2 3/32 1/4, 3/8 A220 R BF1 30560
2 1/8 1/4, 3/8 A100 R BF1 30560
2 1/8 1/4, 3/8 A220 R BF1 30560
3 1/16 1/4, 3/8 A100 R BF1 20370
3 1/16 1/4, 3/8 A220 R BF1 20370
3 3/32 1/4, 3/8 A100 R BF1 20370
3 3/32 1/4, 3/8 A220 R BF1 20370
3 1/8 1/4, 3/8 A100 R BF1 20370
3 1/8 1/4, 3/8 A220 R BF1 20370
4 1/16 1/4, 3/8 A100 R BF1 15280
4 1/16 1/4, 3/8 A220 R BF1 15280
4 3/32 1/4, 3/8 A100 R BF1 15280
4 3/32 1/4, 3/8 A220 R BF1 15280
4 1/8 1/4, 3/8 A100 R BF1 15280
4 1/8 1/4, 3/8 A220 R BF1 15280
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NEEDLE POINTING WHEELS
There is a Buffalo Abrasives Needle Pointing Wheel to meet or exceed your requirements for
dimensional tolerances and finish Standard diameters 6” to 24” Complete thickness range Metric sizes available Shellac and epoxy bonds, custom engineered Grit Sizes 600 and coarser Short dependable manufacturing lead times Competitive pricing, quick quotations Technical applications support available
We have extensive experience in
applications for the following Industries: Hypodermic Needles Surgical Needles Precision Wire Other Medical Accessories
Consistency - Our experienced professionals use proprietary formulations - using the finest raw materials, accurately controlled mixtures and unique bond systems - to produce wheels that deliver consistent performance, wheel after wheel
Quality - Fully integrated, in-house facilities, including advanced hydraulic press technology, temperature and humid-ity controlled mixing and molding, and computer controlled cure cycles, are used to produce the highest quality needle pointing wheels available today. Our manufacturing is supported with Statistical Process Control, TQM teams and con-tinuous improvement programs.
Please contact your local Distributor or Sales Engineering for additional information
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SAW GUMMING WHEELS
There is a Buffalo Abrasives Saw Gumming Wheel
to meet or exceed your requirements:
Standard Diameters 5” to 14” Complete range of thicknesses Metric sizes available Conventional and ceramic grain types Short dependable manufacturing lead times Competitive pricing Applications support available
Please contact Sales Engineering for information on
bandsaws and chainsaws
Please contact Sales Engineering for information on
side finishing circular saw blades
PROGRAM STANDARDS
Diameter Thickness Hole Specification Maximum
RPM
5 1/8 1/2 WA60 M 3B4318 7255
5 3/16 1/2 WA60 M 3B4318 7255
5 1/4 1/2 WA60 M 3B4318 7255
5 5/16 1/2 WA60 M 3B4318 7255
6 1/8 1-1/4 A463 O 10BB 7960
7 1/16 1/2 A463 O 10BB 6550
10 3/32 3/4 A463 O 10BB 3630
12 1/8 3/4 A362 P 10BX 3820
12 1/4 3/4 A302 M 10BB 3025
12 3/8 3/4 A302 M 10BB 3025
12 1/2 1-1/4 18YA36 O 8B2384 3025
12 5/8 1-1/4 18YA36 O 8B2384 3025
12 3/4 1-1/4 18YA36 O 8B2384 3025
Quality - Fully integrated, in-house facilities, including advanced hydraulic press technology, temperature and humid-ity controlled mixing and molding, and computer controlled cure cycles, are used to produce the highest quality saw gumming wheels available today. Our manufacturing is supported with Statistical Process Control, TQM teams and continuous improvement programs.
Please contact your local Distributor or Sales Engineering for additional information