customizable, comfortable, and cheap daytime toe ...i am 13 years old and already have bunions on my...
TRANSCRIPT
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CUSTOMIZABLE, COMFORTABLE, AND CHEAP DAYTIME TOE
POSITIONER (SET OF TWO)™ Alexandra, Tennessee
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PROBLEM
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■ I am 13 years old and already have bunions on my feet along with 36% of the population.
■ I wear nighttime toe correctors to help with the pain bunions cause. My toes are smushed throughout the day ruining any progress I made at night.
■ This problem affects all people with bunions.
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Why should anyone care?
■ Untreated, this can cause severe pain and lead to early arthritis.
■ For bunions to be fixed later in life, surgery is required.■ Sometimes this surgery works, sometimes it does not.■ This surgery costs around $5,500.■ Also finding shoes that accommodate bunions and are
stylish is a challenge.
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Nighttime Toe Correctors
Bunion
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EXISTING SOLUTIONS
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■ Silicon Toe Correctors - $20– Only one size
■ Fabric Toe Correctors - $25– Doesn’t hold in the correct place for long
■ Nighttime Toe Correctors - $20– Only comfortable to wear at night
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MY SOLUTION
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■CHARACTERISTICS:– Customizable– Uses flexible material for full range motion– Good grip on toe– Cheap– Worn during the day with regular footwear– Easy to use– Maintains progress made while wearing nighttime
toe correctors
Customizable, Comfortable, and Cheap Daytime Toe Positioner (Set of two)™
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Customizable
Using parameters, customers are able to put in personalized measurements to ensure the comfort and maximize the Toe Positioner’s abilities.
Customers send in measurements they made using the sizing guide.
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Wraps Around Big ToeIn Between Toes
Knuckle Joint Cut Out
Rests Against Skin
Wraps Around Big Toe
Hollow For Flexibility
Fillet Edges For Comfort
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Full View
Side View
Top View
Back View
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Material Used:
■NINJAFLEX (TPU FLEXIBLE FILAMENT)– $25 per reel– One 0.5 kg reel equals at least 175 sets– Super flexible– NinjaFlex from bhphotovideo.com
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Cost per Pair
■ $25 per reel/175 pairs = $0.14 to print a pair■ Marketing, Electricity, Adhesive (for bed),
Maintenance, Time = $0.85 for each pair■ Total Cost Per Pair = $0.99■ Retail Price = $4.99 + Shipping and Handling■ Profit = $4 per pair
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DESIGN PROCESS
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Major Problem•Bunions hurt and can
cause early arthritis.
Solution•3D printed Toe Positioner
(Set of Two)™
Problem with Toe Correctors Currently on Market•Expensive, uncomfortable,
and did not stay in place
Toe Positioner (Set of Two)™ Characteristics•Customizable, Cheap, and
Comfortable
Problem with Version 1•Not Full Range of Motion
Solution•Cut Out At Knuckle For
Motion
Problem with Version 4•Toe Positioner Had Sharp
Edges Making It Uncomfortable
Solution•Fillet All Edge For Smooth
Feel and Comfort
Final Solution (Version 6)
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Version 1
Original
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Version 2
Cut Out For Movement
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Version 3
Commented Parameters and Added Steps To Make A More Useful Toe Positioner™
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Version 4
Made the Toe Positioner™ Hollow for Movement
Filleted Edges for Comfort
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Version 5
Converted the Material in Fusion 360 to ABS (No NinjaFlex Option is Available)
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Version 6
The Hollowed Section Made Bigger for Even More Motion
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SOURCES
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■ Fusion 360■ https://www.webmd.com/skin-problems-and-
treatments/ss/slideshow-about-bunions■ https://www.sciencedaily.com/releases/2011/02/110223092217.ht
m■ www.ebay.com/b/bunions-blue-orthotics-braces-orthopedic-
sleeves/19264/bn_93402745■ Dr. Fredrick's Original Temporary Bunion Correctors■ https://bunionbootie.com/product/buy-bunion-
bootie/?gclid=EAIaIQobChMIpLqniMDu3gIVwpyzCh0iHQJPEAQYAiABEgK0ePD_BwE
■ NinjaFlex from bhphotovideo.com■ https://amino.com/blog/bunion-surgery-cost/■ www.sculpteo.com
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THANK YOU FOR YOUR CONSIDERATION