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Parts Catalog { Automotive, Construction, Industrial Applications

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Page 1: Cummins V504

Parts Catalog

{

Automotive, Construction, Industrial Applications

Page 2: Cummins V504
Page 3: Cummins V504
Page 4: Cummins V504

Parts Ordering for: V-504 Series

Genuine Cummins Parts and service facilities are world­wide. There are more than 2400 Cummins Sales and Service locations in the principal cities of the United States and Canada, and more than 500 Sales and Service locations situated elsewhere throughout the free world. Each distribution outlet is thoroughly equipped with tech­nical data, factory-trained mechanics, modern equipment and a full, adequate stock of Genuine Cummins Parts.

For quicker and better service, your parts requirements should be ordered from your nearest Cummins Distributor or Dealer. At any of the locations prompt, intelligent, courteous service is a basic trademark . Each is ready and eager to help in every possible way through personal con­tact or through the mail - at your convenience.

The satisfactory ordering and receiving of parts by the p~rchaser is greatly dependent upon the proper use of available information. In order that all avoidable errors may be eliminated, the following instructions are offered as the purchaser's guide :

1. Write your order clearly, using a typewriter if possible .

2. Be sure to list the correct part number. If in doubt as to the correct part number, state the model and serial number of the engine on which the part is to be used. Part num­bers are usually located in various places on the part itself.

3. When possible, arrange your purchase order in part number numerical sequence.

4. Always specify shipping instructions - "Best Way" is satisfactory if you have no preference

5. State your company name and shipping address clearly.

Genuine Cummins Parts mean QUALITY! They're designed and engineered to fit best in your Cummins Diesel. Each part is made of the highest quality material - on the most accurate of machines - by the top craftsmen of the trade.

You can be sure a Genuine Cummins Part will fit better -do the job better - lessen the chances of costly break­down. When you buy replacement parts, buy quality. Buy Genuine Cummins Parts!

YOU OWN THE BEST .. . REPAIR WITH THE BEST

Page 5: Cummins V504

FOREWORD This Parts Catalog contains standard parts information for the V-504 Naturally Aspirated engines.

V8-210 AUTOMOTIVE V-504- C210 CONSTRUCTION V-504- P210 INDUSTRIAL

ENGINE APPLICATION INFORMATION Explanation of the letter designations for the various engine applications is listed below. Auto=Automotive Appl ication . B =Off highway application, less air compressor. C =Construction and mining appl ications, mobile type of equipment. P =1 ndustrial appl ication, radiator cooled, stationary l,mit.

In the engine application box on each page, an "X"will appear only in the application column to which the parts information on the page is applicable.

I n those cases, when assemblies and/or parts are variable to applications, direction is provided to identify the assembly or parts pertinent to the Engine Application. Part numbers appearing in ( ) are for identi­fication purposes only and should not be used when ordering service replacement parts.

SPECIAL PARTS Special Parts peculiar to the engine can be listed on the form below. To make certain you have ordered correct parts, refer to this form before submitting Parts Order.

Part Number Description

Cummins Distributor ______________________________ _

Page 6: Cummins V504

Table of Contents

Page Page

Alternator 36 Housing. Thermostat 19

Bearing. Main 3 HUb. Fan. 22

Block. Cylinder Instrument Panel 21

Bushi ngs. Camshaft. Injector 32

Camshaft 6 Levers. Rocker 8

Cleaner. Air 25 Liner. Cylinder

Compressor. Air . 26.27 Manifold. Air Intake 23

Connections. Air 23 Manifold. Exhaust 29

Cooler. Lubricating Oil Filter 16 Pan. Oil 13

Cover. Camshaft . 6 Panel. Instrument 21

Cover. Cylinder Head 10 Piston. 4

Cover. Front . 5 Pump. Water . 17

Cover. Gear Housing 11 Pump. Fuel Drive 28

Cover. Water Header 2 Pump. Fuel Gear 30.31

Cover. Water Header Front Pump. Lubricating Oil 12

Crankshaft 3 Radiator . 20,21

Crossmember 33 Rings. Piston . 4

Crossover. Water 19 Rods. Push and Tappets 7

Damper. Fuel Pump 30.31 Rod. Connecting 4

Damper. Vibration 3 Rod. Tie. 33

Electrical Equipment 36 Resistor. Corrosion 18

Filter , Fuel 30.31 Restrictor Indicator . 21

Filter. Lubricating Oil 14 Support. Front Engine 5

Filter. Lubricating Oil By-Pass . 15 . Starter 36

Flywheel. Housing & Ring Gear 37 Tubing. Fuel. 34

Gasket Sets 37 Valve. Shutdown 32

Head. Cyl inder 9 Wiring Harness 21

Housing. Gear 11

Page 7: Cummins V504
Page 8: Cummins V504

' I

/ 25

'., 16 '~5

8

rl5 18 17 11

~.~o~10 /' ~-6

-~ ~ ~/'-----18

/ ------------ 9

tb/ g.)..S - J--

~1~1~

ENGINE APPLICATION AUTOMOTIVE X B - OFF-HIGHWAY C - CONSTRUCTION & INDUSTRIAL X P - INDUSTRIAL POWER X

PART PART NAME NO. REF. PART PART NAME NO. REF.

NUMBER REO'D. NO. NUMBER REO'D. NO.

CY LINDER BLOCK FRONT WATER HEADER COVER

AR-6078 1 Block, cylinder (553580) S-172-B Capscrew, water header cover

180676 Bo lt , main bear ing cap (P. Application) 4 23

(9/ 16" -18 x 4 5/8") 10 2 S-112 Capscrew, water header cover

554003 Bush ing, camshaft (No. 1 and 5 (Auto & C Application) 4 23

position) 2 3 551455 Cover water header (Auto & C.

554004 Bushing, camshaft (No. 2,3 and Application) 24

4 position) 3 4 183307 Water header cover (P. Application ) 24

188395 Capscrew, main bear ing side locking 167802 Gasket, water header cover 25

(9/ 16"- 18 x 2 5/8") 10 5 S-604 Lockwasher water header cover 4 26

162182 Capscrew, cy linder head (short) ( 1/2"-20 x 4 15/ 16" ) 26 6

1621 83 Capscrew, cy linder head (long) OVERSIZE FOR SERVICE

( 1/2" -20 x 8 7/8") 10 7 171786 Shim liner (.007") AIR 27 148547 Dowel, rea r main bearing cap 2 8 171787 Shim l iner LOlO") AIR 27 100973 Dowe l ring, cy li nder head to block 4 9 171788 Shim liner (.012") AIR 27 69562 Dowe l, gear housing to block 171789 Sh im liner (.014") AIR 27

(Master) 2 10 171790 Shim liner L021 ") AIR 27 102957 Dowe l, gear housing to bl ock

(Diamond) 2 11 SEMI -FINISHED MAIN BEARING 70645 Dowel, front cover to block CAPS

(Master) 12 68568 Dowel, front cover t o bl ock 193010 Main bearing cap front 28

(Di am ond) 1 13 19301 3 Main bearing cap intermediate No.2 28

161825 Plug, pipe 2 14 193011 Main bearing cap intermediate No.4 28

217632 Plug , pipe (1 /8") 6 15 193012 Main beari ng cap intermed iate No.3 28

188394 Washer, main bearing side locking 193009 Main bearing cap rear 28

- capscrew (5/8") 10 16 553451 Washer, main bearing cap (9/16") 10 17 153411 Washer, cy linder head capscrew

(9/ 16") 36 18 KIT CYLINDER

MOUNTING PARTS AR-61504 Kit cy linder

AR-60170 Kit cy li nder l iner

AR-60170 Kit, cy linder AR-60740 Pi ston assembly 554311 Liner, cy linder 8 19 AR-61500 Ring set piston 216284 Packing, cy linder liner 8 20 216283 Sea l, crevice 8 21

PARTS INDENTED ARE INCLUDED IN THE PART UNDER WHICH THEY ARE INDENTED

Page 9: Cummins V504

ENGINE APPLICATION AUTOMOTIVE X B - OFF-HIGHWAY C - CONSTRUCTION & INDUSTRIAL X P - INDUSTRIAL POWER X

PART NUMBER

193557 176596

PART NAME

WATER HEADER COVER

Cover, water header (L.B.) Cover, water header (R.B .)

NO. REF. REO'D. NO.

PART NUMBER

1 S- 109 2

167S00 552129 S-604 S-962-E

PART NAME

MOUNTING PARTS

Capscrew, cover to block (3/S"- 16x7/S") Gasket, cover to block (L.B.) Gasket, cove r to block (R.B.) Lockwasher (3/S") cover to block Drain cock

PARTS INDENTED ARE INCLUDED IN THE PART UNDER WHICH THEY ARE INDENTED

2

NO. REF. REO'D. NO.

30 4 1 5 1 6

30 7 1 ;3

Page 10: Cummins V504

13

8

\ ~

ENGINE APPLICATION AUTOMOTIVE X B - OFF-HIGHWAY

PART NUMBER

AR-60473 194840 177086 144131 S-911-B

AR-73532 214398 153411

PART NAME

CRANKSHAFT

Crankshaft, assembly Crankshaft Gear, crankshaft Key, crankshaft gear Plug , pipe (1/8" - 27 N.P.T_F.)

DAMPER

Damper, vibrat ion (186377) Capscrew, damper Lockwasher, damper (1/2")

NO_ REF _ REO'D. NO.

1 1 1 2 1 3 4 4

1 5 5 6 5 7

4 3 2

~~

C - CONSTRUCTION & INDUSTRIAL X P - INDUSTRIAL POWER X

PART NUMBER

BM-99820 182320 182400 182200 182210 553670 173640

173641 173642 148541

.

PART NAME

MAIN BEARINGS

Bearing set, main (Std.) Bearing, main (Upper 1 and 5) Bearing, main (Upper 2,3 and 4) Bearing, main (Lower 1 and 5) Bearing, main (Lower 2, 3 and 4) Half ring, crank thrust (upper) Half ring, crankshaft thrust (lower) Half ring , crankshaft thrust LOlO") Half ring, crankshaft thrust (,020") Dowel, ha lf r ing

Main bearings may be purchased in .010", _02 0" and .030" undersize.

NO. REF. REO'D_ NO.

1 2 8 3 9 2 10 3. 11 2 13 2 13 4 13 4 13 2 12

PARTS INDENTED ARE INCLUDED IN THE PART UNDER WHICH THEY ARE INDENTED

3

Page 11: Cummins V504

9 10

ENGINE APPLICATION AUTOMOTIVE X B - OFF-HIGHWAY C - CONSTRUCTION & INDUSTRIAL X P - INDUSTRIAL POWER X

PART NUMBER

BM-78784 551 143

551417 152838

157620

NO. REF. PART PART NAME PART NAME REO'D. NO. NUMBER

CONNECTING ROO PISTON

Rod, connecting (166452) 8 AR-60740 Piston, assemb ly (Std.) Bolt, connecting rod 200800 Piston (7/16"-20 x 3 5/16") 16 2 151770 Pin, piston Bush ing, piston pin 8 3 157978 Ring, snap Nut, connecting rod bolt (7/16") 16 4

* Bear ing, connecting rod (Std.) 16 5 RINGS

* Connecting rod bearing shells may AR-61500 Ring se t , piston (Std.) be purchased in .010", .020", and 20 1650 Ring , compression (Top) .030" undersize. 208990 Ring , co mpression

20 1645 Ring, oil

PARTS INDENTED ARE INCLUDED IN THE PART UNDER WHICH THEY ARE INDENTED

4

NO. REF. REO'D. NO.

8 8 6 8 7

16 8

8 8 9 8 10 8 11

Page 12: Cummins V504

12

10

-----6.

-< 0 /

~. e

3 5

8

ENGINE APPLICATION AUTOMOTIVE X B·OFF·HIGHWAY C· CONSTRUCTION & INDUSTRIAL X p. INDUSTRIAL POWER X

PART NUMBER

188393 S-109

173090 70645 68568 188396 S-604

*3010457 3010464

PART NAME NO. REF. PART PART NAME

REO'D. NO. NUMBER

FRONT COVER FRONT ENGINE SUPPORT

Cover, front 188397 Support, front (A, C Applications) Capscrew, front cover * 553640 Support, front (P Application) (3/8" - 16 x 7/8") 4 2 Deflector, oil 1 3 MOUNTING PARTS Dowel (Master) 1 4 Dowel (Diamond) 1 5 106289 Capscrew, front support Gasket, front cover 1 6 (1/2" -13 x 21/4") Lockwasher (3/8") 4 7 S-608 Lockwasher (1/2") Seal, oil 8 Repair sleeve

NOTE: Also listed on Pages 21 & 33

Seal & I nstalation sleeve

PARTS INDENTED ARE INCLUDED IN THE PART UNDER WHICH THEY ARE INDENTED

5

NO. REF. REO'D. NO.

9 10

4 11 4 12

Page 13: Cummins V504

n'i

ENGINE APPLICATION II AUTOMOTIVE I X II B - OFF-HIGHWAVT C - CONSTRUCTION & INDUSTRIAL IX II P - INDUSTRIAL POWER IX

PART NUMBER

201050 167305 187649 S-313

S-107

68908-A

200715 200716 200717 200718 200719 200721

PART NAME

CAMSHAFT

Camshaft Bearing, camshaft thrust Gear, camshaft Key, camshaft

MOUNTING PARTS

Capscrew, thrust bearing (5/16"-18 x 3/4") Lockplate, thrust bearing

NOTE: Keys angles are advance or retard

. Key camshaft 00

30' Key camshaft 1

0

Key camshaft 10

30' Key camshaft 2

0

Key camshaft 2: 30' Key camshaft 3

NO_ REF_ REO'D_ NO_

2 2

A/R A/R A/R AIR A/R A/R

1 2 3 4

5 6

PART NUMBER

556493

108707 $0104 $0103-0 550164 $0604 62981 69901

PART NAME

CAMSHAFT COVER

* Crossover, water (Cam cover, fan bracket) Capscrew (3/8"-16 x 1 1/2") Capscrew (3/8"-16 x 21/4") Capscrew (3/8"-16 x 1 1/4") Gasket Lockwasher (3/8")

* Screw, fan adjusting Plug, pipe

* Note: Also listed on Page 19

* HIGH MOUNT FAN

* Note: Listed on Page 22

PARTS INDENTED ARE INCLUDED IN THE PART UNDER WHICH THEY ARE INDENTED

6

NO_ REF. REO'D. NO.

1 7 2 8 2 8 2 8 1 9 6 10 1 11 1 13

Page 14: Cummins V504

11 __ ~

12~ 13 ~

--9~ 10

15------

5------

1; ___ -----'~=-'c9 I~ ~ 2 8

8 ® ~6 34

ENGINE APPLICATION AUTOMOTIVE X B - OFF-HIGHWAY C - CONSTRUCTION & INDUSTRIAL X P - INDUSTRIAL POWER X

PART NUMBER

BM-94016 107738 111272 114223 154571

BM-94014 108186 169154 153679

168209 170326

NO. REF. PART PART NAME PART NAME REO'D. NO. NUMBER

PUSH RODS AND TAPPETS MOUNTING PARTS

Tappet, injector assembly (171936) 8 1 S-110 Capscrew , tappet guide plate Socket 8 16 (5/16"-18 x 5/8") Lockwire, tappet 8 2 S-605 Lockwasher, tappet guide plate Pin, injector tappet roller 8 3 (5/ 16") Roller, injector tappet 8 4 551084 Plate, tappet guide Tappet, va lve (171937) 16 5 156438 Spring, valve tappet Lockwire, tappet 16 6 156439 Spring, injector tappet Pin, valve tappet 16 7 Roller, va lve tappet 16 8 Rod, valve push 16 9 Rod, injector push 8 10

PARTS INDENTED ARE INCLUDED IN THE PART UNDER WHICH THEY ARE INDENTED

7

NO. REF. REO'D. NO.

16 11

16 12 8 13

16 14 8 15

Page 15: Cummins V504

ENGINE APPLICATION II AUTOMOTIVE I X II B· OFF·HIGHWAY 1 C · CONSTRUCTION & INDUSTRIAL I Xii p. INDUSTRIAL POWER Ix PART NUMBER

551608 154109

3275953 BM-79722

152937 5-212 168306

BM-79725 BM-79724

152937 5-212 168306

BM-99987 BM-99986

152936 194037

5-212 168306

AR-61113 161825

551609

PART NAME

ROCKER LEVERS Bracket, rocker lever shaft Bracket, rocker lever shaft Lever, exhaust valve rocker (3277051) Lever and bushing Bushing, valve rocker lever Nut, adjusting screw (1/2") Screw, adjusting Lever, intake rocker (168255) Lever and bushing Bushing, valve rocker lever Nut, adjusting screw Screw, adjusting Lever, injector rocker (194038) Lever and bushing Bushing, injector rocker lever Socket, injector link Nut, adj usting screw Screw, adjusting Shaft, rocker lever (553455) Plug, 'rocket shaft Pin, rocker shaft locating

NO. REF . REO'D. NO.

2 1 8 2 8 8 3 8 4 8 5 8 6 8 8 7 8 8 8 9 8 10 8 8 11 8 12 8 13 8 14 8 15 2 16 4 17 2 18

PART NUMBER PART NAME

PARTS INDENTED ARE INCLUDED IN THE PART UNDER WHICH THEY ARE INDENTED

8

NO. REF. REO'D. NO.

Page 16: Cummins V504

28 \1

ENGINE APPLICATION AUTOMOTIVE X B· OFF·HIGHWAY

PART NUMBER

AR·60769 3275354

553811 155441 156541 163037

3275356 3275356

AR·60770 154220 154946 154946 195000 154390 553461 554416 551475 S·995 S·910-B 217632 196641 169630

...

PART NAME

CYLINDER HEAD

Head assembly , cylinder (157782) Half collet, valve Plate, wear Retainer, spring Seal, intake valve Spring, valve Valve, exhaust Valve, intake Head assembly (less valves) Gu ide, crosshead Guide, intake valve Guide, exhaust valve I nsert, valve seat I nsert, valve seat Plate, swirl Plug , cup Plug, cup Plug, pipe (3/4") Plug , pipe (1/4") Plug, pipe (1/8") Ring, "0" Sleeve, injector

Engines prior to serial No. G050195 used screw type plug , part No. 550973 For service "replacement use S·995 plug. Engines G050195 and up use standard cup plug part No. 554416.

NO. REF. REO'D. NO.

2 1 64 2 32 3 32 4 16 5 32 6 16 7 16 8 2

16 9 16 10 16 10 16 11 16 36 16 12 16 13 8 8 15 2 16 6 17 8 18 8 19

C · CONSTRUCTION & INDUSTRIAL X p. INDUSTRIAL POWER

PART NUMBER

162182 162183 3013338 100973 S·273 147389 153411 3275545

S·1003-1 S·1022·A

214621

AR·62074 AR·62075 171999

PART NAME

MOUNTING PARTS

Capscrew Capscrew Crosshead , valve Dowel, ring Nut, cross head Screw, cross head Washer Tube, vent (3275131) Connector, tubing Nut, tube

HEAD GASKET

Gasket, cylinder head

OPTIONAL

Gasket, cylinder head (.010") Gasket, cylinder head (.020") Guide, valve crosshead (oversize)

NO. REF. REO'D. NO.

26 20 10 21 16 22 4 23

16 24 16 26 36 27

2 28 2 2

2 29

2 2

A/R

PART~ INDENTED ARE INCLUDED IN THE PART UNDER WHICH THEY ARE INDENTED

9

Page 17: Cummins V504

5

ENGINE APPLICATION AUTOMOTIVE X B-OFF-HIGHWAY C - CONSTRUCTION & INDUSTRIAL X P - INDUSTRIAL POWER X

PART NUMBER

101322 AR-60520

551787 550113 553462 554833

551786 257014 101322

108707 157018 S-604 S-602

PART NAME

CYLINDER HEAD COVER Auto Application only

Cap, oil filler Cover and tube R-B Cover, cyl inder head (R-B) Tube, filler Cover, cylinder head L-B Label, name (All Applications)

C. P Applications same as above except

Cover, cylinder head L-B Breather Cap

MOUNTING PARTS

Capscrew, cover (3/8" - 16 x 1.1/2") Gasket, cover Lockwasher (3/8") Washer, plain (13/32")

NO. REF. REO'D. NO.

2 3

1 2 2

2 8

20 4 2 5

20 6 20 7

PART NUMBER

PART NAME

PARTS INDENTED ARE INCLUDED IN THE PART UNDER WHICH THEY ARE INDENTED

10

NO. REF. REO'D. NO.

Page 18: Cummins V504

ENGINE APPLICATION AUTOMOTIVE X B· OFF·HIGHWAY

PART NUMBER

3275414 S-102-D

S·104

S-109

S·126

10S707

90S9 69562 102957 153807 167993 16S649 16S650 S·604 1752S2 551467 69901

*3010459 3010465 S·602 112076

3275415 217631

*300S575 3010465

PART NAME

GEAR HOUSING

Housing, gear (aluminium) Capscrew, housing to block (3/S" . 16 x 3") Capscrew, housing to block (3/S" . 16 x 2.1/4") Capscrew, plate to block (3/S" . 16 x 7/S") Capscrew, housing to block (3/S"· 16 x 2 1/2") Capscrew, housing to block (3/S" - 16 x 1 1/2") Dowel (Master) Dowel (Master) Dowel (Diamond) Dowel (Diamond) Gasket, compressor support (auto) Gasket, plate to block Gasket, gear housing to plate Lockwasher, housing to block (3/8") Lockplate, plate to block Plate gear housifl9 Plug, hex Seal, oil (Auto & P. Applications) Repair sleeve Washer, plain (13/32") Plug

C. P Applications

Housing, gear (iron dry) Plug, pipe Seal oil Repair sleeve

Seal & I nstallation sleeve

NO. REF . REO'D. NO.

6

2

2

6 1 1

14 2 1 1 1 1

14

2

3

4

5

6 7 8 9

10 11 12 13 14 15 16 17 18

19

1 24 1S

C· CONSTRUCTION & INDUSTRIAL X p. INDUSTRIAL POWER X'

PART NUMBER

555245 S·105 153433 S·604

PART NAME

GEAR HOUSING COVER

Auto Application Only

Cover, gear housing Capscrew Gasket,5unnort Lockwasher (3/S")

NO. REF. REO'D. NO.

1 20 4 21 1 23 4 25

PARTS INDENTED ARE INCLUDEQ IN THE PART UNDER WHICH THEY ARE INDENTED

11

Page 19: Cummins V504

~~o ~ ~. \ 1 ~ ~ 8 9

1 I 7 '5

4

ENGINE APPLICATION AUTOMOTIVE X B · OFF·HIGHWAY

PART NUMBER

AR-62181 AR-60089

68586 3275137 S-107

S-155-A

AR-60092 68586

178283 187012 AR-60090

68586 184044 551117 183014 178284 190138 135527 554616 556338

3010618

PART NAME

LUBRICATING OIL PUMP

Pump, lubricating oil Body and bushing (187011) Bushing Circlip, bevelled Capscrew, cover to body (5/16" - 18 x 3/4") Capscrew, cover to body (5/16" - 18 x 2 1/2") Cover and bushing (181165) Bushing Gasket, cover Gear, idler drive Gear, idler (187013) Bushing Gear, main drive Lockplate, cover to body Plunger, pressure regulator Shaft, drive Shaft, idler Spring, regu lator Tube, by-pass Plug by-pass valve Tube, suction assembly

NO. REF. REO'D. NO.

1 2 3

2 4

2 5 1 7 1 8 1 9 1 10 1 11 2 12 1 13 2 15 1 16

17 1·8 19 20

22

........... )

/

~--26

C· CONSTRUCTION & INDUSTRIAL X p. INDUSTRIAL POWER X

PART NUMBER

S·103-D 212752 S-112 164916 554802 175282

PART NAME

MOUNTING PARTS

Capscrew, pump to block Capscrew, tube to pump Capscrew, pump to block Gasket, tube to pump Lockplate, tube to pump Lockplate, pump to block

NO. REF. REO'D. NO.

2 23 2 24 1 25 1 26 2 27 3 28

PARTS INDENTED ARE INCLUDED IN THE PART UNDER WHICH THEY ARE INDENTED

'2

Page 20: Cummins V504

I 23

ENGINE APPLICATION AUTOMOTIVE X B - OFF-HIGHWAY

PART NUMBER

3012980 S-103-D S-199-A 67959 S-102 S-186-C 175727 553856 S-604 S-605 553855 555601 69901 161704 S-602 S-626 553854

S-188-C 554013 3275184 553606 5-600 168979 168978 146159

PART NAME

OIL PAN

Pan, oil Capscrew (3/8" - 16 x 1 1/4") Capscrew (3/8" - 16 x 4") Capscrew (5/16" - 18 x 4") Capscrew (5/16" - 18 xl") Capscrew (5/16" - 18 x 5 1/8") Gasket , oil pan Gasket , oi l drain plug Lockwasher (3/8") Lock washer (5/16") Plug, oil drain Plug, pipe Plug , hex Plug, pipe Washer, plain (13/32" ) Washer, plain (11/32") I rtsert, drain boss

DIPSTICK AND TUBE

Auto Application

Capscrew (1 /4" . 20 x 1/2") Clamp, tube Connector , dipstick tube Dipstick Lockwasher (1/4") Support , dipstick tube Tube, dipstick Washer , plain

NO. REF. REO'D. NO.

1 8 2 2 2 2 1 1

10 6 1 1 1 1

10 6 1

1 4 5 6 7 8 9

10 12 11 14 16 15 17 18 19

29 22 21 23 24 26 27 28

, ~ ~

II 4 16

. _C/lID

"---,5 ___ '9

f[--lJ

~ ~ ~ 1 1 , 5 8 6

C - CONSTRUCTION & INDUSTRIAL X P - INDUSTRIAL POWER X

PART NUMBER

S-l09 3275184 553593 S-604 S-223 172036 171634 S-602 554013

PART NAME

C.P Applications

Capscrew (3/8" - 16 x 7/8") Connector, dipstick tube Dipstick Lockwasher (3/8") Nut (3/8") Support, dipstick tube Tube, dipstick Washer, plain (13/32".) Clip , tube

NO. REF. REO'D. NO.

29 21 23 24 25 26 27 30 22

PARTS INDENTED ARE INCLUDED IN THE PART UNDER WHICH . THEY ARE !NDENTED

13

Page 21: Cummins V504

~~23 15 ~ ,, ~ 22

~ -~~ 21~ ' ",-- ~

4 /,:::::(////::. ·0-_.-16

2 \~ ~ 8 _ ~\:,. 10

ENGINE APPLICATION II AUTOMOTIVE I~ B - OFF-HIGHWAV! C - CONSTRUCTION & INDUSTRIAL TJ P - INDUSTRIAL POWER I PART NUMBER

3275758 173174 555378

556507 551681 556506 554374 554375 551685 554377 551683 554376 551684

200819 175623 555601 193302 156676 3275423 S-689

PART NAME NO. REF. PART PART NAME

REO'D. NO. NUMBER

LUBRICATING OIL FILTER MOUNTING PARTS

Filter, lubricating oi l 1 108707 Capscrew (3/8"-16 x 1 1/2" ) Cartridge 1 1 S-126 Capscrew (3/8"-16 x 2 1/2") Shell assembly, fi lter 1 176924 Gasket Bolt, center 1 2 S-604 Lockwasher Can, filter 1 3 Circlip 1 4 Plate 1 6 Retainer, seal 1 Seal, bolt 1 8 Spacer 1 9 Spring, cartridge 1 10 Support, cartridge 1 11 Washer, bolt seal 1 12 Disc, by-pass 1 13 Head, filter 1 14 Plug, pipe 1 15 Ring, sealing head 1 16 Ring, snap disc 1 17 Spring, by-pass 1 18 Washer, d isc 1 19

PARTS INDENTED ARE INCLUDED IN THE PART UNDER WHICH THEY ARE INDENTED

14

NO. REF. REO'D. NO.

5 20 2 2 1 1 22 7 23

Page 22: Cummins V504

,-----\

I /' 1)J~

I

ENGINE APPLICATION II AUTOMOTIVE I II B· OFF·HIGHWAY I C· CONSTRUCTION & INDUSTRIAL IX II p . INDUSTRIAL POWER IX PART NUMBER

159707 145664 70188 70449 256839 3300947 . 3300946 159667 70189 70194 70299 164159 S·908 145665 257221

157151 131911 139090

257218 116029 150037 2572 16

PART NAME

LUBRICATING OIL BY-PASS FILTER

Filter, lubricating oil by-pass Bracket, filter Capscrew, coupling half Capscrew Cartridge (L F·500) Coupling, half with nuts Coupling, half Cover Lockwasher, bracket Lockwasher, coupling half Nut, mounting bracket "0" ring, cover Plug, cover Strap, mounting Shell, fi Iter Decal , filter Orif ice plug (No. 6) Plug, drain Support, upper .. 0" ri ng, support Spring, ho ld down Support, upper

NO. REF. REO'D. NO.

1 2 1 8 2 2 3 1 4 1 14 1 18 1 5 8 6 2 19 8 7 1 8 1 9 2 10 1 11 1 1 12 1 13 1 1 15 1 16 1 17

PART NUMBER

PART NAME

PARTS INDENTED ARE INCLUDED IN THE PART UNDER WHICH THEY ARE INDENTED

15

NO. REF. REO'D. NO.

Page 23: Cummins V504

8

3

5

4

ENGINE APPLICATION AUTOMOTIVE X B - OFF-HIGHWAY C - CONSTRUCTION & INDUSTRIAL X P - INDUSTRIAL POWER X

PART NUMBER

BM-91604 110848 166401 148293 S-923-E 110827

PART NAME

LUBRICATING OIL COOLER

Coo ler, lubricating oil Element Housing "a" ring Drain cock R-etainer, element

NO. REF. REO'D. NO.

1 1 1 1 2 2 3

4 5

PART NUMBER

S-103-0 165153 166407 S-604

PART NAME

MOUNTING PARTS

Capscrew, mounting Gasket, housi ng to block Gasket, cooler to fi Iter Lockwasher

PARTS INDENTED ARE INCLUDED IN THE PART UNDER WHICH THEY ARE INDENTED

16

NO. REF. REO'D. NO.

9 1 1 9

6 7 8 9

Page 24: Cummins V504

ENGINE APPLICATION II AUTOMOTIVE I X II B - OFF-HIGHWAY

PART NUMBER

AR-61788 552335 177596 555260 107776 554438 AR-12732 553093 S-995 S-915-A 160586 553090 217632

108707

169042 S-604 178685

PART NAME

WATER PUMP

Pump, water Bearing, ball Bearing , ball Body , water pump Flinger, water pump I mpellor, water pump Seat + seal Pulley, water pump Plug, pipe (3/4") Plug, pipe Ring, retaining Shaft, water pump Plug, pipe

MOUNTING PARTS

Capscrew, water pump to block (3/8" - 16 x 1 1/2") Gasket, water pump to block Lockwasher (3/8") Belt, water pump

NO. REF. REO'D. NO.

1 1 1 1 1 1 1 1 1 1 1 1 1

4 1 4 2

1 2 3 4 5 6 7 8

20 10 12 9

13 14 15

C - CONSTRUCTION & INDUSTRIAL 1 x~ P - INDUSTRIAL POWER I X

PART NUMBER

AR-61392 552335 177596 107776 169042 554438 AR-12732

68270 S-112 9221 S-604

PART NAME

WATER PUMP REPAIR KIT

Kit, water pump repair Bearing, ball Bearing , ball Flinger, water pump Gasket, water pump I mpeller, water pump Seal + seat

WATER INLET CONNECTION

Connection , water Capscrew, connection Gasket, connection Lockwasher

NO_ REF. REO'D_ NO_

1 1 1 1 2 1 4 1 14 1 5 1 6

1 16 2 17 1 18 2 19

PARTS INDENTED ARE INCLUDED IN THE PART UNDER WHICH THEY ARE INDENTED

17

Page 25: Cummins V504

l:~--- ·~ UI---S @ 12

I I

8--.-,€)!

tb 1--~

r--.. ../ \) 3

11 r--.. ../

~ '-8

~ ~lT

12 6

13

ENGINE APPLICATION II AUTOMOTIVE I XII B - OFF-HIGHWAY I C - CONSTRUCTION & INDUSTRIAL IXII P - INDUSTRIAL POWER Ix PART NUMBER

258859 299080 204163 299082

556561 S-103-0 S-lll 179903 550692 551554 179913 179914 3275037 S-604 S-605 179901 68368-B

PART NAME

CORROSION RESISTOR

Resistor, corrosion assembly Resistor, corrosion (WF2010 Service) Head Resistor, corrosion (WF2012

Precharge)

MOUNTING PARTS

Bracket, corrosion resistor Capscrew Capscrew Connector Clip Hose clamp Hose Hose Spacer Lockwasher Washer, lock Valve, water shut-off Spacer

NO. REF. REO'D. NO.

1 1 1 1 2

1 1

1 3 5 5 3 6 2 10 2 4 8 1 1 11 2 5 12 3 2 13 2

PART NUMBER

PART NAME

PARTS INDENTED ARE INCLUDED IN THE PART UNDER WHICH THEY ARE INDENTED

18

NO. REF. REO'D. NO.

Page 26: Cummins V504

~-40

5

ENGINE APPLICATION AUTOMOTIVE X B-OFF-HIGHWAY C-CONSTRUCTION & INDUSTRIAL P-INDUSTRIAL POWER

PART NUMBER

556493

108707 S-103-0 S-104 555195 550164 S-604 555198 69901 62981

555189

168919 556480 555702 550830 S-103-0 108707 S-126 S-962-E 157290 S-604 554500 S-915-A 556045 S-670 650864 69901

553513 152398 168919

S-109 157290

NO. REF. PART PART NAME REO'D NO. NUMBER PART NAME

WATER CROSSOVER

Crossover, water (Cam cover) S-604 Lockwasher (3/8")

Fan bracket 1 1 S-1005-A Elbow, (Auto Applicat ion)

Capscrew, cover to block 2 2 Capscrew, cover to block 2 3 LEFT BANK REAR

Capscrew, cover to block 2 4 152398 Plate, cylinder head to cover Tube, water transfer 2 5 S-109 Capscrew (3/8"-16 x 7/8") Gasket, cover 1 6 157290 Gasket, cylinder head cover Lockwasher, cover to block 6 7 S-604 Lockwasher (3/8") Bush, sealing 4 8 Plug, pipe (1/8") 1 THERMOSTAT HOUSING Screw, fan adjusting 1 39 3014140 Housing, thermostat

S-163 Capscrew (3/8" - 16 x 3 1/4") LEFT BANK FRONT S-103-0 Capscrew (3/8" - 16 xl 1/4") Cover, cylinder head , alternator S-199-A Capscrew (3/8" - 16 x 4") support 9 108707 Capscrew (3/8" - 16 x 1 1/2") Bracket, engine lifting (C & Auto) 13 550547 Clamps, hose Bracket, fuel filter (C only) 1 157290 Gasket, thermostat support Bolt, shouldered 1 553916 Gasket, thermostat housing to Bush ing, rubber 2 support Capscrew, cover, I ifti ng brack et 1 10 553414 Hose Capscrew 3 11 S-604 Lockwasher (3/8") Capscrew, cover to cylinder head 3 12 S-915-A Plug, pipe (1/2" N,P.T .F.) (C & P) Orain, tap 1 40 186780 Seal Gasket, cylinder head cover 1 14 555199 Support, thermostat housing Lockwasher (3/8") 7 15 204586 Thermostat Plate, alternator steadying 1 3275390 Hose by-pass Plug, pipe (y,") 2 16 S-908 Plug, pipe Spaoer, alternator support 69901 Plug, hex Washer, fl at ( 17/32) _1 Bracket lift ing (P_ Application) 41 Plug, pipe (1/8")

RIGHT BANK REAR

Plate cylinder head cover (Auto) 22 Plate, cy linder head cover (C & P) 18 Bracket, engine lift ing (C & Auto

& P) 1 13 Capscrew (3/8"-16 x 7/8") 7 19 Gasket 1 20

PARTS INDENTED ARE INCLUDED IN THE PART UNDER WHICH THEY ARE INDENTED

19

NO. REF REO'D NO.

7 21 1

1 18 7 1 23 7 21

1 24 5 25 1 26 1 27 4 2 28

29

1 30 2 31

11 32 1 1 1 33 1 1 34 3 1

Page 27: Cummins V504

25

24

b 9~ 8-___ ,

5·---1

23 -----U--+---\-tt 24

1f§P 22

RA 0 IATO R

20

7 6 7 10

7 ~

6-U~

- L-_ 3

'0· --27

--30

Page 28: Cummins V504

ENGINE APPLICATION II AUTOMOTIVE ! IIB-OFF-HIGHWAY! C-CONSTRUCTION & INDUSTRIALl ~ P-INDUSTRIAL POWER !X

PART NO_ REF_ PART PART NAME

NO_ REF_ NUMBER PART NAME REO'D NO_ NUMBER REO'D NO_

RADIATOR INSTRUMENT PANEL

3276048 Radiator 1 1 555046 Instrument panel 1 701213 Ammeter 1

MOUNTING PARTS 554646 Bracket, instrument panel 1 556393 Back plate 1

3276062 Spacer, rad iator 1 2 554216 Block and terminal 1 553640 Support, front 1 3 650427 Case, instrument 1 554591 Radiator stay (RB) 1 4 556085 Clip , tube 3 554590 Radiator stay (LB) 1 5 68138 Connection 1 69972 Hose 2 6 S-1059 Coupling, p ipe 1 43828-D Clamp 6 7 556347 Gauge, water temperature 1 3276085 Bush, rad iator 2 8 705066 Gauge, pressure 1 179901 Drain tap 1 9 650525 Hourmeter 1 650385 Pipe 1 10 650442 Mounting 4 AS0502660S' Hose 1 11 S-270 Nut 4 116935 Adapter 2 12 187734 Control , throttle 1 67950 Clip 3 13 118367 Plate, indicator 1 550494 Connection water 1 14 553292 Adaptor starter pilot 1 650387 Vibrat ion isolator 2 15 S-1334 Screw, machine 4 S-144 Capscrew 2 16 131678 Screw, machine 2 S-658 Washer 4 17 S-600 Spring, lockwasher 8 S-603 Lockwasher 2 18 66501 Switch, magnetic 1 S-201 Nut 2 19 102057 Start switch 1 S-115-C Capscrew 8 20 70427 Washer 4 S-600 Lockwasher 8 21 650529 Support, throttle cable 1 S-194 Capscrew 8 22 S-117 Capscrew 2 S-604 Lockwasher 4 23 554013 Clip 3 S-205 Nut 12 24 AS0404800SS Hose 1 S-276 Nut 26 25 69274 Elbow 1 102234 Hose 1 6 125740 Clamp 1 43828-A Clamp 2 S-l09 Capscrew 2 650418 Adaptor 1 - S-604 Lockwasher 6 554947 Swivel assembly 1 - S-223 Nut 2 550844 Bracket 2 S-602 Flat washer 14 - RESTRICTOR INDICATOR S-225 Nut 2 -S-l09 Capscrew 2 173214 Indicator 1

S-171-C Capscrew 2 FAN AND FAN GUARD 650817 Flange 1

650819 Insert 1 651070 Fan 1 26 S-224 Nut 2 650406 Fan guard 1 27 555663 Nylon, tube 1 S-159-A Capscrew 8 28 S-600 Spring, lockwasher 2 S-600 Lockwasher 8 29 650818 Tap 1 146159 Washer 8 30 550465 Tube clip assembly 2 S-199-A Capscrew 6 31 S-604 Lockwasher 6 32 WIRING HARNESS

555595 Wiring harness 1 194076 Wiring diagram 1

~

PARTS INDENTED ARE INCLUDED IN THE PART UNDER WHICH THEY ARE INDENTED

21

Page 29: Cummins V504

19

___ 11

12

~ oc-• c> () ........... 23

ENGINE APPLICATION AUTOMOTIVE B · OFF·HIGHWAY C· CONSTRUCTION & INDUSTRIAL P - INDUSTRIAL POWER

PART NUMBER

AR-62215 553712 3001281 556457 553817 S-507 555932 69901 553714 200307 554214 551498

153411 556493

556452 182707 554316 556454 S-181-B S-602

*178685 556865

PART NAME

HIGH FAN MOUNT

Hub, fan Bearing, tapered roller Bearing , tapered roller Gasket Lock nut, slotted hex Pin , cotter Pulley fan hub Plug, hex Retainer, fan hub Seal, o il Shaft, fan hub Washer, clamp Washer, clamp Cover, cam/bracket, fan/crossover water Pilot fan (C & Auto) Clamp, fan hub Capscrew Pilot (P. only) Capscrew Washer

MOUNTING PARTS

Belt Spacer, fan (P)

Also I isted on Page 17

NO. REO'D.

1 1 1 2 2 1 1 1 2

1 2 1 2 2

2 1

REF. NO.

1 2 3 4 5 7 6

25 8

19 10 20

11 12 16 17 12

23

PART NUMBER

PART NAME

PARTS INDENTED ARE INCLUDED IN THE PART UNDER WHICH THEY ARE INDENTED

22

NO. REF. REO'D. NO.

Page 30: Cummins V504

21 5 2

ENGINE APPLICATION AUTOMOTIVE

PART NUMBER

168067 159267

S-102 S-103-D S-110 156996 S-604 S-605 S-602 S-626 AR-62294

555960 556371

PART NAME

AIR INLET MANIFOLD

Manifold, air intake Plate. push rod cover

MOUNTING PARTS

Capscrew, plate to block Capscrew, man ifold to plate Capscrew, plate to block Gasket, intake manifold Lockwasher. manifold "Lockwasher, p late Washer, plain, manifold Washer, plain. manifold Gasket, set Gasket. push tube cover I nsert, gasket

12

~15 V 19

11

/

\ji'1 1:0/ 91' / //b

18 16 13~ 6

B-OFF-HIGHWAY C-CONSTRUCTION & INDUSTRIAL P-INDUSTRIAL POWER

NO. REF . PART pART NAME

NO. REF REO'D NO. REO'D NO_ NUMBER

2 1 2 2 168076

2 16 3 S-103-D 26 4 168069 2 6 66292

16 7 S-604 26 8 69901 16 9 S-932-8 26 10 66030

2 S-602 2 5 S-91 0-8 4 21

Omit S-932-8

Add S-995

CONNECTION, AIR CROSSOVER

Connection, air crossover

MOUNTING PARTS Auto Application

Capscrew, connection Gasket. connection Gasket. plug Lockw asher Plug , hex Nipple Plug Washer. plain Plug, pipe

C.P Applications

Nipple

Plug

11

8 12 2 13 2 14 8 15 1 16 1 17 2 18 8 19 1

17

17

PARTS INDENTED ARE INCLUDED IN THE PART UNDER WHICH THEY ARE INDENTED

23

Page 31: Cummins V504
Page 32: Cummins V504

12

\

~3 \

I

4 5

~,\ . · .... 'It~_V

\ 11

ENGINE APPLICATION AUTOMOTIVE B · OFF·HIGHWAY C · CONSTRUCTION 8< INDUSTRIAL p . INDUSTRIAL POWER x PART NUMBER

650051 650056 650055 650058

650665 108707 S· 129 125740 105312 S·604 S·205 650041 650059

PART NAME

AIR CLEANER

P Application

Cleaner, air Cover Element Seal

MOUNTING PARTS

Bracket, air cleaner Capscrew (3/8"·16 x 1·1/4" ) Capscrew (3/8"·24 x l " ) Clamp, 'T' bolt E I bow 90 deg. Lockwasher (3/8") Nut Strap Hood, air cleaner

NO. REF. REO'D. NO.

1 1 1 2

1 2 3

1 4 4 5 4 6 2 7 1 8 4 9 4 10 2 11 1 12

PART NUMBER

PART NAME

PARTS INDENTED ARE INCLUDED IN THE PART UNDER WHICH THEY ARE INDENTED

25

NO. REF. REO'D. NO.

Page 33: Cummins V504

~~ 27~ I

I

I 50 I

20~

24 ""-~ 25~ 21~ 26~,

\ !

~ I "''--..--___ ~ 15 "" : I 19 ~~

17 ~~ I 13~~

::~ I 1'~ 1&"l I

n-t I I TI / I

: ~ ~8 I " / I • 30 I 1 / I~

_-L 9 I

~/52 I IIi?I I

" ''. ~ L---.. _ ,

;J- · 53 39 40r ~Lj

34 35 36 «/ ~31

I I

-.--J - - 4 6 44 7 5)

l' i - -1-61

CT AIR COMPRESSOR CUMMINS COMPA

26

Page 34: Cummins V504

ENGINE APPLICATION II AUTOMOTIVE I X II B - OFF-HIGHWAY I II C - CONSTRUCTION & INDUSTRIAL I II P - INDUSTRIAL POWER I PART NO_ REF. PART NO. REF. NUMBER PART NAME REO'D NO. NUMBER PART NAME REO'D NO.

AI R COMPRESSOR MOUNTING PARTS

AR-73658 Compressor, air 1 3005584 Bracket, air compressor support 1 S-155-A Capscrew, head to crankcase 4 1 S-lll Capscrew, air connection 2 45 BM-98685 Crankcase, compressor (176025) 1 2 550788 Clamp, hose 2 46

147610 Bushing, crankshaft 1 3 176039 Connection , air 1 49 202780 Crankshaft, compressor 1 4 S-1005-A Elbow, flex ible hose 3 50 154018 Gasket, head to crankcase 1 5 167993 Gasket, support 1 51 176027 Gasket, support 1 6 157911 Gasket, air connect ion 1 52 554645 Gear, compressor drive 1 7 200B17 Gasket, fuel pump to compressor 1 53 AR-73074 Head assembly 1 177217 Hose 1 54

218793 Head, ai r compressor 1 8 S-605 Lockwasher 2 55 153964 Cover, air compressor head 1 9 553512 Tube water inlet 1 57 154996 Gasket 1 10 S-1004-A Nut tubing 2 183429 Wearplate 1 11 S-1003-A Sleeve 2 AR -73075 I ntake and exhaust valve assembly 1 553304 Tube water outlet 1 58

128085 '0 ' ring 1 12 S-1004-A Nut tubing 2 128086 '0' ring 1 13 S-1003-A Sleeve 2 144714 Seat, exhaust valve 1 14 S-626 Washer , plain 2 60 145028 Seat, intake va lve 1 15 S-604 Washer 3 128080 Spring, exhaust valve 1 16 S-605 Washer 2 190334 Spring, intake va lve 1 17 109859 Coupling 1 127940 Va lve, exhaust 1 18 S-1002-A Connection flex tube 1 -144948 Valve, intake 1 19 554613 Capscrew hex head 1 -

AR-73076 Unloadi ng valve assembly 1 206326 Capscrew 4 -153966 Body, unloader valve 1 20 69324 Washer 4 -191037 Cap, unloader 1 21 S-610 Lockwasher 4 S-107 Capscrew 2 22 S-602 Washer, flat 2 -S-605 Lockwasher 2 23 S-112 Capscrew 2 -211315 '0' r ing 1 24 127936 Seal, plunger 1 25 217557 Spring, unloader valve 1 26 109557 Washer 2 27

S-605 Lockwasher, head to crankcase 4 28 105375 Nameplate, serial number 1 S-2267 Screw, nameplate 2 S-626 Washer, pla in 4 30 AR-73350 Ring set, compressor (STO) 1

650330 Ring , compression 1 31 187350 Ring, compression 1 32 180810 Ring, oi l 1 33

BM-77410 Piston, assembly 1 165430 Piston, ai r compressor 1 34 119810 Pin, piston 1 35 119859 Ring, snap 2 36

176023 Rod, con nect ing 1 37 S-112 Capscrew 4 38 S- 103-0 Capscrew 2 39 S-604 Lockwasher 2 40 550720 Lockplate 4 41 217631 Plug, pipe (1/16") 1 43 650187 Support 1 44 650792 Plug, pipe (Crankshaft ) 1 61

PARTS INDENTED ARE INCLUDED IN THE PART UNDER WHICH THEY ARE INDENTED

27

Page 35: Cummins V504

~ t~

1 3 4

3

9

10 6 13 12

~_J.

~ 0 ---

~ ) -- a ~ ' f)

'J

2 11 5 8 7

ENGINE APPLICATION AUTOMOTIVE B-OFF-HIGHWAY C-CONSTRUCTION & INDUSTRIAL X P-INDUSTRIAL POWER X PART

PART NAME NO. REF. PART NO. REF.

NUMBER REQ'D NO. NUMBER PART NAME REQ'D NO.

FUEL PUMP DRIVE FUEL PUMP DRIVE P Application C Application

BM-93760 Drive, fuel pump AR-61319 Cover, gear housing 177097 Gear, drive 1 1 554002 Gear, housing cover 171636 Shaft, drive 1 4 202840 Bush ing, shaft BM-93759 Housing, drive (171635) 1 2

147610 Bushing, shaft 2 3 AA-61 040 Access d r iveshaft 553024 Support F.P. 217631 Plug, pipe

MOUNTING PARTS 203391 Shaft, access drive

S-105-A Capscrew, drive (7/16"-20 x 1%") 2 5 554645 Gear

S-105 Capscrew, drive (3/8"-16 x 3Y,") 2 6 MOUNTING PARTS

551160 Cover, drive shaft 1 7 164059 Gasket, cover 1 8 153433 Gasket 1 153433 Gasket, support 1 9 S-163 Capscrew 4 S-604 Lockwasher, drive (3/8") 2 10 S-604 Washer spring-lock 4 S-610 Lockwasher, drive (7/16") 2 11 S-602 Washer 4 131449 Screw, cover 4 12 109859 Coupling 1 S-607 Washer, cover 4 13 109859 Coupling 1

PARTS INDENTED ARE INCLUDED IN THE PART UNDER WHICH THEY ARE INDENTED

28

Page 36: Cummins V504

6 3

7 5

I ~

2

ENGINE APPLICATION AUTOMOTIVE B - OFF-HIGHWAY C - CONSTRUCTION & INDUSTRIAL P - INDUSTRIAL POWER

PART NUMBER

161488 161489 173139 173140

PART NAME

EXHAUST MANIFOLD

Manifold, exhaust LB_ (Auto) Manifold , exhaust R .B. (Auto) Manifold, exhaust R.B. (C, P) Manifold , exhaust L.B. (C, P)

NO. REF. REO'D. NO.

1 2 3 4

PART NUMBER

108707 556355 556711 561108 556710

68368-8

108707 175282 168004 168005 S-254

PART NAME

MOUNTING PARTS

Capscrew, manifold Gasket, manifold Lockplate Lockplate Spacer

C & P Application

Spacer

EXHAUST FLANGE

P Applications

Capscrew Ldckplate Gasket, exhaust flange Flange, exhaust Nut

PARTS INDENTED ARE INCLUDED IN THE PART UNDER WHICH THEY ARE INDENTED

29

NO. REF. REO'D. NO_

16 5 2 6 4 7

·6 16

2

4 . 4 2 2 4

Page 37: Cummins V504

,@2'_

22-

AUTO. 554241

23_

c. 556480

11

26 29

1 1 -@-c:::::::tD

13

FUEL FILTER

24-loP.

15 18-<=>

11

1n I ;i ·

28_ n 32_ <ill

555067 f.:=:==;:::==-=::/"

BRACKETS

30

Page 38: Cummins V504

ENGINE APPLICATIONIIAUTOMOTIVE Ix IIB-OFf-HIGHWAyl C-CONSTRUCTION & INDUSTRIALI Xl P-INDUSTRIAL POWER j X PART NO_ REF_ PART NO_ REF_ NUMBER PART NAME REO'D NO_ NUMBER PART NAME REO'D NO_

PT FUEL SYSTEM FUEL FILTER

Each Cummins PT Fuel Pump is ca librated to obtain P Application the best performance and fuel economy for your engine.

156171 Filter, fuel 1 Your Cummins Distributor or Dealer has the special tools

156172 Cartridge (F F-1 05) 1 17 required for complete rebuild and ca librat ion . CAUTION : Do not disturb the fuel pressu re settings or

255622 '0' ring, element 1 14 256348 Head fuel filter 1 15

the thrott le screw settings, as serious damage to your 129859 Adaptor 2

engine may result.

Only PT Fuel System parts which can be replaced Auto Application

without pump calibration are listed here. Your Cummins 154711 Fuel filter 1 Distributor will record the specific part number of your 154709 Cartridge (F F-1 05) 1 13 complete PT Fuel Pump in the front of this catalog. 255622 '0' ring element 1 14

256348 Head , fuel fi Iter 1 15 129859 Elbow 2

FUEL PUMP DAMPER C. Application

BM-76340 Damper , fuel pump 1 AR-13274 Filter, fuel (217662) 1 153336 Body, damper 1 1 156172 Cartridge (F F-1 05) 2 17 S-105-C Capscrew 2 2 255622 '0' ring, element 2 18 202897 Diaphragm 1 3 212013 Head, fuel filter 1 19 S-600 Lockwasher 2 4 129859 Elbow 2 20 139988 ' 0 ' ring 1 5 100099 '0' ring 1 6 MOUNTING PARTS 153338 Plate, damper 1 7 151900 Seal 1 8 554241 Bracket (Auto) 1 22 70704 Washer 2 9 556480 Bracket (C) 1 23 160514 Washer, nylon 1 10 555067 Bracket (P) 1 24

AS1001800SS Hose (Auto) 1 21 GEAR PUMP AS 1 003900SS Hose (P) 1 21

S-103-D Capscrew (Auto, C applications) 4 25 BM-96327 Pump, gear (Auto, C & P) 1 11 S-604 Lockwasher (Auto, C) 7 26 210647 Gasket 1 12 3006640 Clip, hose (C) 2

AS1oo3600SS Hose (C) 1 21 68368-B Spacer (C) 1 S-120 Capscrew (C) 3 27 S-112 Capscrew (P) 4 28 3006640 Clamp (P) 1 S-112 Capscrew (Auto) 3 29 103023 Capscrew (P) 3 30 S-610 Lockwasher (P) 3 31 S-604 Lockwasher (P) 4 32

PARTS INDENTED ARE INCLUDED IN THE PART UNDER WHICH THEY ARE INDENTED

31

Page 39: Cummins V504

~ /' _ 0

/ " o

9 2

-ENGINE APPLICATION ~ ·AUTOMOTIVElxtB-OFF-HIGHWAY I C-CONSTRUCTION & INDUSTRIALlxnp-INDUSTRIAL POWER!X

PART NO. REF. PART NO. REF. NUMBER PART NAME REQ'D NO. NUMBER PART NAME REQ'D NO.

SHUTDOWN VALVE INJECTOR Auto Application Auto Application

BM-69973 Valve, solenoid 1 3275539 Injector, less link 8

129839 Shield, fuel 1 9 556895 Adapter, injector 8 17

129768 Spring 1 10 3275266 Cup, injector 8 18

129827 Valve 1 11 174299 Clip, filter screen 8 19

187556 Capscrew, coil to housing 4 1 173086 Gasket, orifice 8 20

129888 '0' ring, coil to housing 1 5 101754 '0' ring adapter 24 21

134072 Coil 12 V single pole 1 2 165296 Pin, roll 16 22

S-607 Washer 4 - 173085 * Plug, orifice 8 23

BM-65725 Housing, solenoid valve 1 556894 Retainer, cup 8 24

129826 Housing 1 3 3008706 Screen, filter 8 25

3000266 Shaft, override 1 8 166009 Spring, injector 8 26

129838 Knob 1 4 AR-40024 Barrel and plunger 8 27

70295 Plug, pipe 1 7 185782 Gasket 8 28

190876 '0' ring 1 6 167157 Ball,check 8 29 187326 * Barrel, injector 8

C. P Applications 189848 · Plug, barrel 8

Same as above except 187858 · Coupling, plunger 8 178980 • Plunger, injector 8

AR-5535 Valve, solenoid 1 -134074 Coil 24 V single pole 1 2 * Note: Not sold separately .

MOUNTING PARTS C. P Applications Same as above except

S-189-C Capscrew, valve to housing 2 12 181466 . Lockwasher 2 13 3275538 I ni. less link 8 154087 '0' ring 1 14 3275265 Cup, injector 8 18 67684 Washer. plain 2 15 S-1004-1 Elbow 1 33 MOUNTING PARTS

194041 Lin k 8 16 552458 Clamp, injector 8 30 166392 Capscrew , hex head 8 31 69280 Washer 8 32

PARTS INDENTED ARE INCLUDED IN THE PART UNDER WHICH THEY ARE INDENTED

32

Page 40: Cummins V504

3

ENGINE APPLICATION AUTOMOTIVE B-OFF-HIGHWAY C-CONSTRUCTION & INDUSTRIAL P-INDUSTRIAL POWER X

PART NUMBER

* 553640 553627

106289 S-145 S-608

PART NAME

CROSSMEMBER

Support. front Support. rear

MOUNTING PARTS

Capscrew (front) Capscrew (rear) Lockwasher

Note: Also listed on pages 5 & 21

NO_ REF_ REQ'D NO_

1 2

4 3 4 4 8 5

PART NUMBER PART NAME

TIE ROD

AR-61005 Rod. tie 554086 Rod. tie S-603 Lockwasher S-201 Nut S-658 Washer. plain

PARTS INDENTED ARE INCLUDED IN THE PART UNDER WHICH THEY ARE INDENTED

33

NO_ REF REQ'D NO_

1 2 6 8 7 8 8 8 9

Page 41: Cummins V504

6 7

17", ~~--------,~

:~b

Left Bank

/L---___ -----J~ 6 . FUEL TUBING 111 ~"A"

View in Direction Arrow "A"

F.T.101

ENGINE APPLICATION II AUTOMOTIVE~lB.OFF'HIGHWAY Ie-CONSTRUCTION & INDUSTRIALt>(ll p:INDUSTRIAL POWER\><

PART NUMBER

112105 554013 555079 551394 556539 5-1003-1 553057 554011 43765·A AS0403000SS AS0402400SS 69187

62087 65297 S-1006-1 554009 556236 553308 554784 554349 556902

NO. REF. PART PART NAME REO'D NO. NUMBER PART NAME

FUEL TUBING - FT 101

Adapter, cross piece to pump 1 1 Clip, tube 1 2 Clip, hose 1 3 Clip, tube 1 4 Clip, hose 2 5 Connector 2 6 Connector 1 7 Cross pipe 1 8 Elbow, drain 1 9 Hose, f lex (Auto Only) 1 10 Hose, flex (C & P only) 1 10 Nipple, pipe (%" N.P.T.F. )(

1 1/16" ) 1 11 Spacer 1 12 Spacer 1 13 "T" piece 1 14 Tube fuel 1 15 Tube, fuel 1 16 Tube, fuel 1 17 Tube, fuel (Auto Only) 1 18 Tube, fuel (C Only) 1 18 Tube, fuel (P Only) 1 18

PARTS INDENTED ARE INCLUDED IN THE PART UNDER WHICH THEY ARE INDENTED

34

NO. REF REO'D NO.

Page 42: Cummins V504

NOT ••

Page 43: Cummins V504

ENGINE APPLICATION AUTOMOTIVE B-OFF-HIGHWAY C-CONSTRUCTION & INDUSTRIAL X P-INDUSTRIAL POWER X PART NUMBER

3016627

554999

556115 556126 S-112 S-604 S-103-D

553604 S-1 58-C 554194 555500 S-145 554194 178447

PART NAME NO_ REF_ PART REQ'D NO_ NUMBER

ELECTRICAL EQUIPMENT C & P only

Alternator with regu lator 24 V 35 AMP Pulley alternator (iP.C1)

MOUNTING PARTS

Bracket, alternator Link alternator 1 Capscrew (3/8"-16 x 1") 4 Lockwasher (3/8" ) 4 Capscrew,alt_ bracket (3/8"-16 x

1%,') 1 Washer (3/8") hardened. steel 1 Capscrew (Y,"- 13 x 6%") 1 Washer (17/32") hardened steel 2 Nut hug lock 1 Capscrew 1 Washer (17/32") hardened steel 2 Belt (CI , IP) 2

3 4 5 6

7 8 9

8

3011895 S-106 S-608

ADD:

114123

PART NAME

STARTING MOTOR

IP Application

Motor, starting Capscrew, motor (Y," - 13 x 1 %") Lockwasher, motor (Y,")

CI Applications

Same as above except :

Gasket, motor

PARTS INDENTED ARE INCLUDED IN THE PART UNDER WHICH THEY ARE INDENTED

36

NO. REF . REQ'D NO.

1 3 3

Page 44: Cummins V504

12 5 7 9 6 3

4

r ~-

10

FL Y'M-t EEL, RING GEAR & HOUSING

ENGINE APPLICATION AUTOMOTIVE X B-OFF-HIGHWAY C-CONSTRUCTION & INDUSTRIAL P:INDUSTRIAL POWER

PART NUMBER PART NAME

NO. REF. PART REQ'D NO. NUMBER

3016542

185539 AR-60571

553343 168643 172647 551462

108601 S-106 106289 203310 S-608 69562 556346 213104 555794 S-187 S-136

STANDARD FLYWHEEL, RING GEAR & HOUSING

Flywheel & ring gear assembly UP & CI) Fl ywheel (IP, CI) Flywheel & ri ng gear assy. (Auto) Flywheel (Auto only) Flywt)~el housing (Auto) (Aluminium) Flywheel housing (C) (Cast iron) Flywheel housing UP) (Cast iron)

MOUNTING PARTS

Auto Application

Capscrew Capscrew Capscrew Washer (17/32") Lockwasher (1/2" ) Master dowel Dust seal Capscrew flywheel mounting Ring flywheel mounting Capscrew 6" Capscrew 31/4"

2 4 9

13 13 2 1 8 1 4 2

Flywheels, ring gears and flywheel housings have been designed to adapt the Cummins diesel to hundreds of different installat ions. For this reason your Cummins D istributor will record your flywheel, ring gear and f ly­wheel housing part numbers in the front of this catalog .

1 3

3

5 7 8 9

10 12

4 13

108601 S-106 106289 S·608 69562 556346 S-1 87 554316 203310 S-136

554316 S·106 106289 S·608 69562 556346 145601 3275255 S-187 108601

AR -62505 AR-62500 BM-68356

PART NAME

MOUNTING PARTS

IP Appl ication

Capscrew Capscrew Capscrew Lockwasher (1/2") Master dowel Dust seal Capscrew Capscrew flywhee l mounting Washer Capscrew

MOUNTING PARTS

C Application

Capscrew f lywheel mounting Capscrew Capscrew Lockwasher (1/2") Master dowel Dust seal '0' ring Ring recto seali ng Capscrew Capscrew

GASKET SETS

Gasket set, engine Gasket set, cylinder head Gasket set, fuel pump

PARTS INDENTED ARE INCLUDED IN THE PART UNDER WHICH THEY ARE INDENTED

37

NO. REF REQ'D NO.

2 4 9

13 2 1 4 8

13 2

8 4 7

13 2 1 1

11 4 2

5 7 9

10 12 6 4 8

4 5 7 9

10 12