ctpl_26-7818-6147-2-00__cdm04568_aa_pc-26.7818-6147.2-00-e_497869
DESCRIPTION
Control Plan exampleTRANSCRIPT
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AUTO A/V
ENGINEERING LEVEL: DV00 RV008 01/01/3000
CL
AS
S
PROCESS/
26.7818-6344.1.1 STUD
PROTOTYPE TEAM
REVISON DATE PRE-LAUNCH E.VARGAS (MANUFACTURE/PRODUCTION)
PRODUCTION JC. MATA (TOOLING)
PROCESS
STAMPING-RIVETING-VACUUM TEST-WASHING
CONTROL PLAN PROGRAM: CHRYSLER RU
06.05.2015 C.UGALDE (MAINTENANCE) PART NUMBER: 26.7818-6147.2
COSTOMER: CONTINENTAL TEVES
06.05.2015 G.FLORIAN (QUALITY) DESCRIPTION: VACUUM CYLINDER ASSY - 225T
EMISSION DATE:
PRODUCT PROCESS ESPECIFICATION
CONTROL
METHOD
MEASURE
CALIDAD A/VPP A/V
SAMPLE SIZE AND FRECUENCY
CIE M-AW5754-1.2664
EVALUATION
1.3±0.05MICROMETER
04420243
REACTION PLANPRODUCT METHOD/
STEEL SHEET
THICKNESS
DIMENSIONAL
Tensile Strength: 190-240 Mpa
Yield Strength: 80 Mpa MIN.
Elongation: 14% min.
SHEET TECHNICAL
(CIE CE Q F41) VS
CERTIFICATE
FREE OF CRACK ON THE HEAD
FREE OF RUST
VISUAL
FREE HITS IN THE THREAD
COMPLETE THREAD STUD
01INCOMING INSPECTION
(STUD)
WAREHOUSE
RAW MATERIAL
APPEARANCE
IDENTIFICACIÓN 1.-NOTIFY SUPERVISOR
2.- REJECTION OF MATERIAL
3.- SEGREGACIÓN DE MATERIAL
4.- IDENTIFICATION MATERIAL
5.- RECORD NON CONFORMITY
ON DMR, SEE PROCEDURE (CIE
CE QP 14)
INCOMING QUALITY
ACCORDING TO
MILITARY
TABLE EACH
LOT INCOMING
ACCORDING TO
MILITARY
TABLE EACH
LOT INCOMING
A
REGISTRO
CIE CE Q F 11
KNURLING DIAMETER
Ø10H12
Hardness RC: 27-36
HARDNESS
TESTER
04410201
A
HEAD HEIGHT
3.8-0.3
KNURLING HEIGHT
3.2-0.2mm
NUMBER IN STUD HEAD
344VISUAL
OPTICAL
COMPARATOR
04410401
RESPONSIBLE
CHARACTERISTIC PP: SET UP - AUTO:Autocontrol
REVISION CONTROL PLAN 00
REVISION DATE 06.05.2015
PP, QUALITY (QUALITY)
10 PARTS EACH
LOT INCOMINGV
AUTOCONTROL(OPERATOR)
RESPONSIBLE G.FLORIAN
A APPEARANCE OF
STEEL SHEET
SHEET TECHNICAL
(CIE CE Q F41) VS
CERTIFICATE
CHECK COIL WITHOUT
DEFORMATIONS, RUST AND
HITS.
VISUAL
V
OP PROCESS NAME/ OPERATIONMACHINE/ TOOL/
CHARACTERISTC
CHARACTERISTIC
VEACH COIL
INCOMING
01INCOMING INSPECTION
(STEEL SHEET)
WAREHOUSE
RAW MATERIAL
APPROVAL F.FLORES
RECORD
CIE CE Q F 11
CCIE: Special characteristic defined by CIE Automotive.-
X-R: Mean and Range Chart
= Dimension has to be part of the Control Plan
W = Important product characteristic whose execution to specification is of special importance
for the operation of the product or its further processing
EACH COIL
INCOMING
1.-NOTIFY SUPERVISOR
2.- REJECTION OF MATERIAL
3.- SEGREGACIÓN DE MATERIAL
4.- IDENTIFICATION MATERIAL
5.- RECORD NON CONFORMITY
ON DMR, SEE PROCEDURE (CIE
CE QP 14)
INCOMING QUALITY
STEEL SHEET
WIDTH664 + 1 mm
A
EACH COIL
INCOMINGA
EACH COIL
INCOMING
MECHANICAL
PROPERTIES
EN AW-5754
EACH COIL
INCOMING
CHEMICAL
PROPERTIES
STUD
9.8 SAE J 1199
Carbono (C): 0.15% to 0.27%
Manganeso(Mn):0.74% to 1.46%
Fosforo (P): 0.038 % max
Azufre (S): 0.048% max
SHEET INCOMING
INSPECTION CIE
CE Q F 10 VS
CERTIFICATE
Si : 0.40 MAX
Fe: 0.40 MAX
Cu: 0.10 MAX
Mn: 0.50 MAX
Mg: 2.6 - 3.6 MAX
Cr: 0.30 MAX
Zn: 0.20 MAX
Ti: 0.15 MAX
Al: REMAINDER
CHEMICAL
PROPERTIES
INNER DIAMETER
COIL
VERNIER
04420155450 mm- 550mm
MECHANICAL
PROPERTIES
STUD
9.8 SAE J 1199
Tensile Strength: 900 MPa
SHEET INCOMING
INSPECTION CIE
CE Q F 10 VS
CERTIFICATE
CANAL ACCORDING DRAWING
FREE OF DIRT BETWEEN THE
THREAD
10 PARTS EACH
LOT INCOMINGV
EACH LOT
INCOMINGA
EACH LOT
INCOMINGA
CIE CE I F 23 REV.00
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AUTO A/V
ENGINEERING LEVEL: DV00 RV008 01/01/3000
CL
AS
S
PROCESS/
PROTOTYPE TEAM
REVISON DATE PRE-LAUNCH E.VARGAS (MANUFACTURE/PRODUCTION)
PRODUCTION JC. MATA (TOOLING)
PROCESS
STAMPING-RIVETING-VACUUM TEST-WASHING
CONTROL PLAN PROGRAM: CHRYSLER RU
06.05.2015 C.UGALDE (MAINTENANCE) PART NUMBER: 26.7818-6147.2
COSTOMER: CONTINENTAL TEVES
06.05.2015 G.FLORIAN (QUALITY) DESCRIPTION: VACUUM CYLINDER ASSY - 225T
EMISSION DATE:
PRODUCT PROCESS ESPECIFICATION
CONTROL
METHOD
MEASURE
CALIDAD A/VPP A/V
SAMPLE SIZE AND FRECUENCY
CIE M-AW5754-1.2664
EVALUATION
REACTION PLANPRODUCT METHOD/
RESPONSIBLE
CHARACTERISTIC PP: SET UP - AUTO:Autocontrol
REVISION CONTROL PLAN 00
REVISION DATE 06.05.2015
PP, QUALITY (QUALITY)
AUTOCONTROL(OPERATOR)
RESPONSIBLE G.FLORIAN
OP PROCESS NAME/ OPERATIONMACHINE/ TOOL/
CHARACTERISTC
CHARACTERISTIC
APPROVAL F.FLORES
CCIE: Special characteristic defined by CIE Automotive.-
X-R: Mean and Range Chart
= Dimension has to be part of the Control Plan
W = Important product characteristic whose execution to specification is of special importance
for the operation of the product or its further processing
OUTER DIAMETER
Ø 249.25 ± 0.5
DIMENSIONAL
1 .- STOP PRODUCTION
2 .- NOTIFY SUPERVISOR
3 .- REQUEST SUPPORT SERVICE
AREAS.
4 .- MAKE ADJUSTMENTS TO THE
PROCESS
5 .- CHECK NEW SET UP AND
START OF PRODUCTION
6 .- 100% INSPECTION AND
PRODUCT SELECTION SUSPECT
7 .- FILL THE RECORDS "CIE CE
QF 77"
8 .- IF THERE ARE
NONCONFORMING PRODUCT,
SEE PROCEDURE CIE CE QP 02
"CONTROL OF NONCONFORMING
PRODUCT"
GNG
04459003
3 PART EACH
SET UPA
ALA INNER DIAMETER
Ø 244 -0.3
GNG
04459001
ARECORD
CIE CE AF 10
1 PART PER
HOURA
AUTOCONTROL
RECORD
CIE CE AF 08
1 PART PER
HOURA
1 PART HALF
AND FINAL
SHIFT
ARECORD
CIE CE AF 10
AUTOCONTROL
RECORD
CIE CE AF 08
3 PART EACH
SET UPA
1 PART HALF
AND FINAL
SHIFT
POSITION
HOLES
(2X) Ø 10.05 mm
(2X) Ø 10 H11 mm
WINDOWS
12x30° = 360°
UTIL
04459011
3 PART EACH
SET UP
1 PART PER
HOUR
AUTOCONTROL
RECORD
CIE CE AF 08
A ARECORD
CIE CE AF 10
1 PART HALF
AND FINAL
SHIFT
A
ARECORD
CIE CE AF 10
A
AUTOCONTROL
RECORD
CIE CE AF 08
1 PART HALF
AND FINAL
SHIFT
A
INNER DIAMETER
Ø 7 - 0.2 mm
GNG
04459012
3 PART EACH
SET UP
A
26.7818-6034.1 EST CIE CELAYA
RECORD
CIE CE AF 10
1 PART PER
HOURA
1 PART HALF
AND FINAL
SHIFT
AUTOCONTROL
RECORD
CIE CE AF 08
CONCENTRICITY
Ø45 mmUTIL
04459010
3 PART EACH
SET UP
1 PART PER
HOUR
A
1 PART HALF
AND FINAL
SHIFT2ND MOYU DIAMETER
Ø56.8 ±0.2 mm
GNG
04459005
3 PART EACH
SET UP
1 PART PER
HOURA
3 PARTS PER
SHIFTV
W1 ST MOYU DIAMETER
Ø48.54 - 0.18 mm
BOREMATIC
04420801
3 PART EACH
SET UPV
RECORD
CIE CE AF 10
X-R
GNG
04459006
1 PART PER
HOURA
AUTOCONTROL
RECORD
CIE CE AF 08
HOLES DIAMETR (2X)
Ø 10 + 0.09 mm
A
GNG
04459008
3 PART EACH
SET UP
DIMENSIONAL
AUTOCONTROL
RECORD
CIE CE AF 08
1 PART HALF
AND FINAL
SHIFT
ARECORD
CIE CE AF 10
ARECORD
CIE CE AF 10
AUTOCONTROL
RECORD
CIE CE AF 08
A
A
GNG
04459002
WINNER BODY DIAMETER
Ø 236 ± 0.2mm
CMM
04410701
04410703
3 PART EACH
SET UPV
RECORD
CIE CE AF 10
X-R
1 PART PER
HOURA
AUTOCONTROL
RECORD
CIE CE AF 08
V3 PARTS PER
SHIF
1 PART PER
HOUR
A
1 PART START
AND HALF
OFSHIFTGNG
04459009
3 PART EACH
SET UP
RECORD
CIE CE AF 10
1 PART PER
HOURA
AUTOCONTROL
RECORD
CIE CE AF 08
DIMENSIONAL
STAMPING
HOLES DIAMETR (2X)
Ø10.05+0.05 mm
A
CIE CE I F 23 REV.00
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AUTO A/V
ENGINEERING LEVEL: DV00 RV008 01/01/3000
CL
AS
S
PROCESS/
PROTOTYPE TEAM
REVISON DATE PRE-LAUNCH E.VARGAS (MANUFACTURE/PRODUCTION)
PRODUCTION JC. MATA (TOOLING)
PROCESS
STAMPING-RIVETING-VACUUM TEST-WASHING
CONTROL PLAN PROGRAM: CHRYSLER RU
06.05.2015 C.UGALDE (MAINTENANCE) PART NUMBER: 26.7818-6147.2
COSTOMER: CONTINENTAL TEVES
06.05.2015 G.FLORIAN (QUALITY) DESCRIPTION: VACUUM CYLINDER ASSY - 225T
EMISSION DATE:
PRODUCT PROCESS ESPECIFICATION
CONTROL
METHOD
MEASURE
CALIDAD A/VPP A/V
SAMPLE SIZE AND FRECUENCY
CIE M-AW5754-1.2664
EVALUATION
REACTION PLANPRODUCT METHOD/
RESPONSIBLE
CHARACTERISTIC PP: SET UP - AUTO:Autocontrol
REVISION CONTROL PLAN 00
REVISION DATE 06.05.2015
PP, QUALITY (QUALITY)
AUTOCONTROL(OPERATOR)
RESPONSIBLE G.FLORIAN
OP PROCESS NAME/ OPERATIONMACHINE/ TOOL/
CHARACTERISTC
CHARACTERISTIC
APPROVAL F.FLORES
CCIE: Special characteristic defined by CIE Automotive.-
X-R: Mean and Range Chart
= Dimension has to be part of the Control Plan
W = Important product characteristic whose execution to specification is of special importance
for the operation of the product or its further processing
AUTOCONTROL
RECORD
CIE CE AF 08
VERNIER HEIGHT
04420307
1 PART START
AND HALF
OFSHIFT
ARECORD
CIE CE AF 10
1 PART PER
HOURA
PESTAÑAS HEIGHT 1
5.6±0.3 mm
3 PART EACH
SET UPA
COUNT 12 BIG TABS
COUNT 12 SMALL TABS
10
TRACEABILITY
1 .- STOP PRODUCTION
2 .- NOTIFY SUPERVISOR
3 .- REQUEST SUPPORT SERVICE
AREAS.
4 .- MAKE ADJUSTMENTS TO THE
PROCESS
5 .- CHECK NEW SET UP AND
START OF PRODUCTION
6 .- 100% INSPECTION AND
PRODUCT SELECTION SUSPECT
7 .- FILL THE RECORDS "CIE CE
QF 77"
8 .- IF THERE ARE
NONCONFORMING PRODUCT,
SEE PROCEDURE CIE CE QP 02
"CONTROL OF NONCONFORMING
PRODUCT"
DIMENSIONAL
STAMPING
3 PART EACH
SET UPA
1 PART HALF
AND FINAL
SHIFT
ARECORD
CIE CE AF 10
A
AUTOCONTROL
RECORD
CIE CE AF 08
BODY HEIGHT
50.2 ±0.2mm
1ST MOYU HEIGHT
7.6 -0.5mm
VISUAL
V3 PARTS PER
SHIFT
WCENTRAL DIAMETER
Ø 45 +0.1 -0.05 mm
BOREMATIC
04420801
3 PART EACH
SET UPV
RECORD
CIE CE AF 10
X-R
GNG
04459007
1 PART PER
HOURA
AUTOCONTROL
RECORD
CIE CE AF 08
1 PART HALF
AND FINAL
SHIFT
VRECORD
CIE CE AF 10
3 PARTS PER
SHIFTV
RECORD
CIE CE AF 10
X-R
TOTAL HEIGHT
69.25 ±0.25mm
3 PART EACH
SET UPV
CMM
04410701
FLATNESS WITHIN
NOTE 05
PLIEGUE MOYU HEIGHT
1.2 -0.5mm
FLATNESS WITHIN
NOTA 06
3 PART EACH
SET UPV
BIGGER TAB HEIGHT
5.6±0.3 mm
SMALLER TAB HEIGHT
3.6±0.3 mm
PARALLELISM WITHIN
NOTE 06
PARALLELISM WITHIN
NOTE 05
JULIAN DATE
CLEAR AND LEGIBLE
3 PART EACH
SET UPA
FREE MARKS OF SCRATCHES IN
VIEW ZONE
100%
RECORD EACH/
HOUR
NO CRACK IN MOYU
NO MARKS OR SCRATCHES IN
AREA NOTE 8 ALLOWED
NO MARKS OF EJECTOR PIN
VISUAL
RECORD
CIE CE AF 10
1 PART HALF
AND FINAL
SHIFT
V
1 PART HALF
AND FINAL
SHIFT
ARECORD
CIE CE AF 10
NO BUUR IN HOLES Ø10.05mm
Y Ø10 mm
APPEARANCE
W
AUTOCONTROL
RECORD
CIE CE AF 08
NO MARKS OR SCRATCHES IN
MOYU ALLOWED
FREE OF DEFORMATIONS ON
FLAT ZONES
FREE DRAG ON DIAMETER
100%
RECORD EACH/
HOUR
A
ACCORDING PACKING SHEET VISUAL40 INTERNAL PACKING PACKING
RECORD
CIE CE AF 10
100%
RECORD EACH/
HOUR
A
AUTOCONTROL
RECORD
CIE CE AF 08
1 CONTAINER
START SHIFTA
2ND MOYU HEIGHT
13.6 ±0.2mmV
3 PART EACH
SET UP
CIE CE I F 23 REV.00
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AUTO A/V
ENGINEERING LEVEL: DV00 RV008 01/01/3000
CL
AS
S
PROCESS/
PROTOTYPE TEAM
REVISON DATE PRE-LAUNCH E.VARGAS (MANUFACTURE/PRODUCTION)
PRODUCTION JC. MATA (TOOLING)
PROCESS
STAMPING-RIVETING-VACUUM TEST-WASHING
CONTROL PLAN PROGRAM: CHRYSLER RU
06.05.2015 C.UGALDE (MAINTENANCE) PART NUMBER: 26.7818-6147.2
COSTOMER: CONTINENTAL TEVES
06.05.2015 G.FLORIAN (QUALITY) DESCRIPTION: VACUUM CYLINDER ASSY - 225T
EMISSION DATE:
PRODUCT PROCESS ESPECIFICATION
CONTROL
METHOD
MEASURE
CALIDAD A/VPP A/V
SAMPLE SIZE AND FRECUENCY
CIE M-AW5754-1.2664
EVALUATION
REACTION PLANPRODUCT METHOD/
RESPONSIBLE
CHARACTERISTIC PP: SET UP - AUTO:Autocontrol
REVISION CONTROL PLAN 00
REVISION DATE 06.05.2015
PP, QUALITY (QUALITY)
AUTOCONTROL(OPERATOR)
RESPONSIBLE G.FLORIAN
OP PROCESS NAME/ OPERATIONMACHINE/ TOOL/
CHARACTERISTC
CHARACTERISTIC
APPROVAL F.FLORES
CCIE: Special characteristic defined by CIE Automotive.-
X-R: Mean and Range Chart
= Dimension has to be part of the Control Plan
W = Important product characteristic whose execution to specification is of special importance
for the operation of the product or its further processing
STUD POSITION
2X
UTIL
04459301
POSICIONADOR
04459302
3 PART EACH
SET UPA
1 PART HALF
AND FINAL
SHIFT
26.7818-6147.2 ENS CIE CELAYA
20 RIVETING
DIMENSIONAL
ARECORD
CIE CE AF 10
1 .- STOP PRODUCTION
2 .- NOTIFY SUPERVISOR
3 .- REQUEST SUPPORT SERVICE
AREAS.
4 .- MAKE ADJUSTMENTS TO THE
PROCESS
5 .- CHECK NEW SET UP AND
START OF PRODUCTION
6 .- 100% INSPECTION AND
PRODUCT SELECTION SUSPECT
7 .- FILL THE RECORDS "CIE CE
QF 77"
8 .- IF THERE ARE
NONCONFORMING PRODUCT,
SEE PROCEDURE CIE CE QP 02
"CONTROL OF NONCONFORMING
PRODUCT"
1 PART PER
HOURA
AUTOCONTROL
RECORD
CIE CE AF 08
A
FLATNESS
REGLA Y LAINA
0.35
3 PART EACH
SET UP
1 PART HALF
AND FINAL
SHIFT
ARECORD
CIE CE AF 10
ARECORD
CIE CE AF 10
PROCESS
PARAMETERSRIVETING PREASURE
120 bar - 140 bar
VISUAL VS
MANOMETRO
04420903-904 1 PART PER
HOURA
3 PART EACH
SET UPA
PRODUCT TESTING
W
NO RELATIVE MOVEMENT
BETWEEN VACUUM CYLINDER
AND BOLT ALLOWED AT MIN.
30Nm TORQUE
TORQUIMETRO
04421001
1 PART EACH
SET UPA
V
RECORD
CIE CE AF 10
AUTOCONTROL
RECORD
CIE CE AF 08
1 PART HALF
AND FINAL
SHIFTNO GAP BETWEEN THE BOLT
HEAD AND VACUUM CYLINDER
ALLOWED
DO NOT ENTER
GALGA OF 0.05mm
3 PART EACH
SET UPA
RECORD
CIE CE AF 10
1 PART PER
HOURA
AUTOCONTROL
RECORD
CIE CE AF 08
A
PUSHOUT TEST PER STUD
1500N MIN
(2X)
EQUIPMENT
04411502
1 PART EACH
LOT
ARECORD
CIE CE AF 10
RECORD
CIE CE AF 10
VISION CAMERA
SYST
POKA YOKE
(RCAM 001
RCAM 002)
VALIDATION OF VISION CAMERA
INSTRUCTION
CIE CE AIT 57,
CHEK LIST OF
START
EVERY SET UP
1 TIME BY SHIFT A
START AND
HALF SHIFTA
CHECK LIST SET UP
RIVETING AND
VACUUM TEST
CIE CE AF 43
VALIDATION % OF SIMILITUD
HOLDER 90 MIN
MASTER : 80MAX
VISUAL VS VISION
CAMERA SCREEN
EACH SET UP VRECORD
CIE CE AF 10
1 TIME BY SHIFT V
CHECK LIST SET UP
RIVETING AND
VACUUM TEST
CIE CE AF 43
HOLDER STUDHOLDER STUD
344
START SHIFT V
WITHOUT
RECORD
SEE HOE
1 PART START
AND HALF
OFSHIFT
AVISION CAMERA
SYST
POKA YOKE (RCAM
001
RCAM 002)
3 PART EACH
SET UPA
COMPONENTS
TRACEABILITY
STUD TRACEABILITY
RECEPTION NUMBER
RECORD
CIE CE AF 10
100% OF THE
PARTSA
AUTOCONTROL
RECORD
CIE CE AF 08
EVERY LOT A
VISUAL VS
RECEPTION LABEL
RECORD
CIE CE AF 10
EVERY LOT A
CIE CE I F 23 REV.00
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AUTO A/V
ENGINEERING LEVEL: DV00 RV008 01/01/3000
CL
AS
S
PROCESS/
PROTOTYPE TEAM
REVISON DATE PRE-LAUNCH E.VARGAS (MANUFACTURE/PRODUCTION)
PRODUCTION JC. MATA (TOOLING)
PROCESS
STAMPING-RIVETING-VACUUM TEST-WASHING
CONTROL PLAN PROGRAM: CHRYSLER RU
06.05.2015 C.UGALDE (MAINTENANCE) PART NUMBER: 26.7818-6147.2
COSTOMER: CONTINENTAL TEVES
06.05.2015 G.FLORIAN (QUALITY) DESCRIPTION: VACUUM CYLINDER ASSY - 225T
EMISSION DATE:
PRODUCT PROCESS ESPECIFICATION
CONTROL
METHOD
MEASURE
CALIDAD A/VPP A/V
SAMPLE SIZE AND FRECUENCY
CIE M-AW5754-1.2664
EVALUATION
REACTION PLANPRODUCT METHOD/
RESPONSIBLE
CHARACTERISTIC PP: SET UP - AUTO:Autocontrol
REVISION CONTROL PLAN 00
REVISION DATE 06.05.2015
PP, QUALITY (QUALITY)
AUTOCONTROL(OPERATOR)
RESPONSIBLE G.FLORIAN
OP PROCESS NAME/ OPERATIONMACHINE/ TOOL/
CHARACTERISTC
CHARACTERISTIC
APPROVAL F.FLORES
CCIE: Special characteristic defined by CIE Automotive.-
X-R: Mean and Range Chart
= Dimension has to be part of the Control Plan
W = Important product characteristic whose execution to specification is of special importance
for the operation of the product or its further processing
Registro
CIE CE AF 28
Registro
CIE CE AF 28
Presión
TINA 2
15 kpa-25kpa
visual vs manometros Al inicio de turno V 1 vez al turno V
Presión
TINA 1
30 kpa-50 kpa
visual vs manometros Al inicio de turno V 1 vez al turno V
Registro
CIE CE AF 28
Temperatura de secado
120 ⁰C - 130 ⁰C acero
85 ⁰C - 95 ⁰C aluminio
Visual VS Diplay Al inicio de turno V 1 vez al turno VRegistro
CIE CE AF 28
Registro
CIE CE AF 28
Temperatura de lavado
55 ⁰C - 65 ⁰CVisual VS Diplay Al inicio de turno V 1 vez al turno V
Registro
CIE CE AF 28
Alcalinidad total TINA 3
9.2 - 11.4 ml
Instructivo
determinacion de
pasivado
CIE CE AIT 213
Al inicio de turno V 1 vez al turno V
Alcalinidad total TINA 2
1.3 ml max.
Instructivo
determinacion de
concentracion
CIE CE AIT 65
Al inicio de turno V 1 vez al turno V
Registro
CIE CE AF 28
Alcalinidad total TINA 1
2.5 - 4.5 ml
Instructivo
determinacion de
concentracion
CIE CE AIT 65
Al inicio de turno V 1 vez al turno VRegistro
CIE CE AF 28
Registro
CIE CE AF 28
Concentracion TINA 3 1.5 - 2.0 %
Instructivo
determinacion de
pasivado
CIE CE AIT 213
Al inicio de turno V 1 vez al turno V
Registro
CIE CE AF 28
1 .- STOP PRODUCTION
2 .- NOTIFY SUPERVISOR
3 .- REQUEST SUPPORT SERVICE
AREAS.
4 .- MAKE ADJUSTMENTS TO THE
PROCESS
5 .- CHECK NEW SET UP AND
START OF PRODUCTION
6 .- 100% INSPECTION AND
PRODUCT SELECTION SUSPECT
7 .- FILL THE RECORDS "CIE CE
QF 77"
8 .- IF THERE ARE
NONCONFORMING PRODUCT,
SEE PROCEDURE CIE CE QP 02
"CONTROL OF NONCONFORMING
PRODUCT"
Concentracion TINA 2
1.0 % max.
Instructivo
determinacion de
concentracion
CIE CE AIT 65
Al inicio de turno V 1 vez al turno V
Instructivo
determinacion de
concentracion
CIE CE AIT 65
Al inicio de turno V 1 vez al turno V
VISUAL SIN
REGISTRO
1 .- STOP PRODUCTION
2 .- NOTIFY SUPERVISOR
3 .- REQUEST SUPPORT SERVICE
AREAS.
4 .- MAKE ADJUSTMENTS TO THE
PROCESS
5 .- CHECK NEW SET UP AND
START OF PRODUCTION
6 .- 100% INSPECTION AND
PRODUCT SELECTION SUSPECT
7 .- FILL THE RECORDS "CIE CE
QF 77"
8 .- IF THERE ARE
NONCONFORMING PRODUCT,
SEE PROCEDURE CIE CE QP 02
"CONTROL OF NONCONFORMING
PRODUCT"
2) FISURAS Y/O REBABAS EN ZONA
CENTRAL
3)SIN ADELGAZAMIENTOS DE
MATERIAL
4)MARCAS DE CHATARRA
5)ORIFICIOS Ø4 TAPADOS Ó CON
REBABAS
6) LIBRE DE DEFORMACIÓN EN LAS
2 PATITAS, REBABA EN LAS PATITAS,
FALTA DE PATITAS
7)SIN ARRASTRES Y RAYAS EN
DIAMETRO INTERIOR
8) SIN FALTA DE MATERIAL EN EL
DIAMETRO EXTERIOR
9) SIN DEFORMACIONES EN
DIAMETRO EXTERIOR
VISUAL 100% A
WASHING
ASPECTO
INICIO DE LAVADO
VISUAL VS HOJA
DE VERIFICACIÓN
ESTANDAR
CIE CE QF 82
PARAMETROS DE
PROCESO
Concentracion TINA 1
2.0 - 3.5 %
25 VACUUM TEST
VACUUM TEST
W
APAREANCE
VACUUM TEST
POKA YOKE (RVAC
001
RVAC 002)
1 PART START
AND HALF
OFSHIFT
V
VACUUM LEAK TEST
VACUUM DECREASE ALLOWED
MAX 0.007 BAR IN 5SEC
MACHINE VACUUM
TEST
04411201-202
POKA YOKE (RVAC
001
RVAC 002)
3 PART EACH
SET UPV
RECORD
CIE CE AF 10
1 .- STOP PRODUCTION
2 .- NOTIFY SUPERVISOR
3 .- REQUEST SUPPORT SERVICE
AREAS.
4 .- MAKE ADJUSTMENTS TO THE
PROCESS
5 .- CHECK NEW SET UP AND
START OF PRODUCTION
6 .- 100% INSPECTION AND
PRODUCT SELECTION SUSPECT
7 .- FILL THE RECORDS "CIE CE
QF 77"
8 .- IF THERE ARE
NONCONFORMING PRODUCT,
SEE PROCEDURE CIE CE QP 02
"CONTROL OF NONCONFORMING
PRODUCT"
100% OF THE
PARTSA
WITHOUT
RECORD
SEE HOE
RECORD
CIE CE AF 10
VACUUM LEAK TEST WITH
TIGHTENING TORQUE MIN 30Nm
VACUUM DECREASE ALLOWED
0.29 Bar
IN 12 H
EQUPEMENT
04411203
1 PART EACH
LOTV
VALIDATION
HOLDER OK AND NOK
HOLDER OK AND
NOK
CHECK LIST
CIE CE AF 43
EVERY SET UP A
CHECK LIST SET UP
RIVETING AND
VACUUM TEST
CIE CE AF 43
1 PART HALF
SHIFTA
NO THREAD DAMAGE ALLOWED
VISUAL
3 PART EACH
SET UPA
RECORD
CIE CE AF 10
1 TIME BY SHIFT A
NO MARKS OF TOOLING
COMPLETE THREAD STUD
NO DEFORMATIONS
100%
REG 1 PZA
C/HORA
40 INTERNAL PACKING PACKING
AUTOCONTROL
RECORD
CIE CE AF 08
1 CONTAINER
START SHIFTA
AUTOCONTROL
RECORD
CIE CE AF 08
PART WITHOUT BURR
PACKING VS PACKKING SHEET VISUAL
A
100%
RECORD EACH/
HOUR
A
1 PART HALF
AND FINAL
SHIFT
A
RECORD
CIE CE AF 10
RECORD
CIE CE AF 10
26.7818-6147.2 WASHING CIE CELAYA
1) SIN PRECENCIA DE OXIDO
50
WORK AREA MUST BE CLEAN
AND IN ORDER
CIE CE I F 23 REV.00
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AUTO A/V
ENGINEERING LEVEL: DV00 RV008 01/01/3000
CL
AS
S
PROCESS/
PROTOTYPE TEAM
REVISON DATE PRE-LAUNCH E.VARGAS (MANUFACTURE/PRODUCTION)
PRODUCTION JC. MATA (TOOLING)
PROCESS
STAMPING-RIVETING-VACUUM TEST-WASHING
CONTROL PLAN PROGRAM: CHRYSLER RU
06.05.2015 C.UGALDE (MAINTENANCE) PART NUMBER: 26.7818-6147.2
COSTOMER: CONTINENTAL TEVES
06.05.2015 G.FLORIAN (QUALITY) DESCRIPTION: VACUUM CYLINDER ASSY - 225T
EMISSION DATE:
PRODUCT PROCESS ESPECIFICATION
CONTROL
METHOD
MEASURE
CALIDAD A/VPP A/V
SAMPLE SIZE AND FRECUENCY
CIE M-AW5754-1.2664
EVALUATION
REACTION PLANPRODUCT METHOD/
RESPONSIBLE
CHARACTERISTIC PP: SET UP - AUTO:Autocontrol
REVISION CONTROL PLAN 00
REVISION DATE 06.05.2015
PP, QUALITY (QUALITY)
AUTOCONTROL(OPERATOR)
RESPONSIBLE G.FLORIAN
OP PROCESS NAME/ OPERATIONMACHINE/ TOOL/
CHARACTERISTC
CHARACTERISTIC
APPROVAL F.FLORES
CCIE: Special characteristic defined by CIE Automotive.-
X-R: Mean and Range Chart
= Dimension has to be part of the Control Plan
W = Important product characteristic whose execution to specification is of special importance
for the operation of the product or its further processing
0
V PSW UPDATE
DRAWING
26.7818-6147.2
HISTORY DATE
100%
DIMENSIONAL VS
DRAWING
3 PART EVERY
YEAR
10) SIN FALTA DE MATERIAL EN EL
DIAMETRO EXTERIOR
11) SIN DEFORMACIONES EN
DIAMETRO EXTERIOR
PPAP ANUAL RECERTIFICATION FULL LAY OUT
PERPENDICULARITY
ACCORDING NOTE 05/06
REGISTRO
CIE CE Q F53
1.- DETENER PRODUCCION
2.- NOTIFICAR AL INSPECTOR DE
CALIDAD
3.- SOLICITAR SOPORTE DE LAS
AREAS DE SERVICIO
(PRODUCCION, MANUFACTURA,
CALIDAD, INGENIERIA, TALLER
DE MANTENIMIENTO)
4.- AJUSTAR EL PROCESO
5.- VERIFICAR AJUSTE DEL
PROCESO
6.- DETENER MATERIAL
SOSPECHOSO, IDENTIFICARLO,
SELECIONARLO (INSPECCION
100%) DARLE DISPONIBILIDAD AL
MATERIAL
2) PIEZAS SIN AGUA
3) LIBRE DE SUCIEDAD DEL
DETERGENTE
4) FISURAS Y/O REBABAS EN ZONA
CENTRAL
5)SIN ADELGAZAMIENTOS DE
MATERIAL
6)MARCAS DE CHATARRA
7)ORIFICIOS Ø4 TAPADOS Ó CON
REBABAS
Visual
Sin Registro
1.AVISAR AL SUPERVISOR O
CALIDAD
2.IDENTIFICAR MATERIAL
3.CAMBIAR DE EMPAQUE
8) LIBRE DE DEFORMACIÓN EN LAS
2 PATITAS, REBABA EN LAS PATITAS,
FALTA DE PATITAS
9)SIN ARRASTRES Y RAYAS EN
DIAMETRO INTERIOR
1) SIN PRECENCIA DE OXIDO
VISUAL 5 partes c/
ContenedorA
SEGÚN FICHA DE EMPAQUE
VISUAL VS FICHA
DE EMPAQUE
CIE CE QF 42
100% de
contenedoresA
150 EMPAQUE FINAL
EMPAQUE
AUDITORIA ANTES
DE EMBARQUE
Visual
Sin Registro
1.- DETENER PRODUCCION
2.- NOTIFICAR AL INSPECTOR DE
CALIDAD
3.- SOLICITAR SOPORTE DE LAS
AREAS DE SERVICIO
(PRODUCCION, MANUFACTURA,
CALIDAD, INGENIERIA, TALLER
DE MANTENIMIENTO)
4.- AJUSTAR EL PROCESO
5.- VERIFICAR AJUSTE DEL
PROCESO
6.- DETENER MATERIAL
SOSPECHOSO, IDENTIFICARLO,
SELECIONARLO (INSPECCION
100%) DARLE DISPONIBILIDAD AL
MATERIAL
2) PIEZAS SIN AGUA
3) LIBRE DE SUCIEDAD DEL
DETERGENTE
4) FISURAS Y/O REBABAS EN ZONA
CENTRAL
5)SIN ADELGAZAMIENTOS DE
MATERIAL
6)MARCAS DE CHATARRA
7)ORIFICIOS Ø4 TAPADOS Ó CON
REBABAS
1) SIN PRECENCIA DE OXIDO
VISUAL VS HOJA
DE VERIFICACIÓN
ESTANDAR
CIE CE QF 82
VISUAL AL 100% A
8) LIBRE DE DEFORMACIÓN EN LAS
2 PATITAS, REBABA EN LAS PATITAS,
FALTA DE PATITAS
9)SIN ARRASTRES Y RAYAS EN
DIAMETRO INTERIOR
10) SIN FALTA DE MATERIAL EN EL
DIAMETRO EXTERIOR
11) SIN DEFORMACIONES EN
DIAMETRO EXTERIOR
50 LAVADO APARIENCIA
Registro
CIE CE AF 24
Limpieza de rejillas tina 3instructivo
CIE CE AIT 219
1 vez cada 15
diasA
Registro
CIE CE AF 24
Registro
CIE CE AF 24
Limpieza de tina 3instructivo
CIE CE AIT 219Mensual A
Registro
CIE CE AF 24
Limpieza de tinas y rejillas TINA 2instructivo
CIE CE AIT 219semanal A
Limpieza
REJILLAS TINA 1
instructivo
CIE CE AIT 219
1 vez cada 15
diasA
Registro
CIE CE AF 28
Limpieza
TINA 1
instructivo
CIE CE AIT 219
1 vez cada 2
mesesA
Registro
CIE CE AF 24
Presión
TINA 3
15 kpa-30kpa
visual vs manometros Al inicio de turno V 1 vez al turno V
1 .- STOP PRODUCTION
2 .- NOTIFY SUPERVISOR
3 .- REQUEST SUPPORT SERVICE
AREAS.
4 .- MAKE ADJUSTMENTS TO THE
PROCESS
5 .- CHECK NEW SET UP AND
START OF PRODUCTION
6 .- 100% INSPECTION AND
PRODUCT SELECTION SUSPECT
7 .- FILL THE RECORDS "CIE CE
QF 77"
8 .- IF THERE ARE
NONCONFORMING PRODUCT,
SEE PROCEDURE CIE CE QP 02
"CONTROL OF NONCONFORMING
PRODUCT"
WASHING
PARAMETROS DE
PROCESO
50
INNITIAL SUBMISION 06.05.2015
CIE CE I F 23 REV.00