ctpl_26-7818-6147-2-00__cdm04568_aa_pc-26.7818-6147.2-00-e_497869

6
AUTO A/V ENGINEERING LEVEL: DV00 RV008 01/01/3000 CLASS PROCESS/ 26.7818-6344.1.1 STUD PROTOTYPE TEAM REVISON DATE PRE-LAUNCH E.VARGAS (MANUFACTURE/PRODUCTION) PRODUCTION JC. MATA (TOOLING) PROCESS STAMPING-RIVETING-VACUUM TEST-WASHING CONTROL PLAN PROGRAM: CHRYSLER RU 06.05.2015 C.UGALDE (MAINTENANCE) PART NUMBER: 26.7818-6147.2 COSTOMER: CONTINENTAL TEVES 06.05.2015 G.FLORIAN (QUALITY) DESCRIPTION: VACUUM CYLINDER ASSY - 225T EMISSION DATE: PRODUCT PROCESS ESPECIFICATION CONTROL METHOD MEASURE CALIDAD A/V PP A/V SAMPLE SIZE AND FRECUENCY CIE M-AW5754-1.2664 EVALUATION 1.3±0.05 MICROMETER 04420243 REACTION PLAN PRODUCT METHOD/ STEEL SHEET THICKNESS DIMENSIONAL Tensile Strength: 190-240 Mpa Yield Strength: 80 Mpa MIN. Elongation: 14% min. SHEET TECHNICAL (CIE CE Q F41) VS CERTIFICATE FREE OF CRACK ON THE HEAD FREE OF RUST VISUAL FREE HITS IN THE THREAD COMPLETE THREAD STUD 01 INCOMING INSPECTION (STUD) WAREHOUSE RAW MATERIAL APPEARANCE IDENTIFICACIÓN 1.-NOTIFY SUPERVISOR 2.- REJECTION OF MATERIAL 3.- SEGREGACIÓN DE MATERIAL 4.- IDENTIFICATION MATERIAL 5.- RECORD NON CONFORMITY ON DMR, SEE PROCEDURE (CIE CE QP 14) INCOMING QUALITY ACCORDING TO MILITARY TABLE EACH LOT INCOMING ACCORDING TO MILITARY TABLE EACH LOT INCOMING A REGISTRO CIE CE Q F 11 KNURLING DIAMETER Ø10H12 Hardness RC: 27-36 HARDNESS TESTER 04410201 A HEAD HEIGHT 3.8-0.3 KNURLING HEIGHT 3.2-0.2mm NUMBER IN STUD HEAD 344 VISUAL OPTICAL COMPARATOR 04410401 RESPONSIBLE CHARACTERISTIC PP: SET UP - AUTO:Autocontrol REVISION CONTROL PLAN 00 REVISION DATE 06.05.2015 PP, QUALITY (QUALITY) 10 PARTS EACH LOT INCOMING V AUTOCONTROL(OPERATOR) RESPONSIBLE G.FLORIAN A APPEARANCE OF STEEL SHEET SHEET TECHNICAL (CIE CE Q F41) VS CERTIFICATE CHECK COIL WITHOUT DEFORMATIONS, RUST AND HITS. VISUAL V OP PROCESS NAME/ OPERATION MACHINE/ TOOL/ CHARACTERISTC CHARACTERISTIC V EACH COIL INCOMING 01 INCOMING INSPECTION (STEEL SHEET) WAREHOUSE RAW MATERIAL APPROVAL F.FLORES RECORD CIE CE Q F 11 CCIE: Special characteristic defined by CIE Automotive.- X-R: Mean and Range Chart = Dimension has to be part of the Control Plan W = Important product characteristic whose execution to specification is of special importance for the operation of the product or its further processing EACH COIL INCOMING 1.-NOTIFY SUPERVISOR 2.- REJECTION OF MATERIAL 3.- SEGREGACIÓN DE MATERIAL 4.- IDENTIFICATION MATERIAL 5.- RECORD NON CONFORMITY ON DMR, SEE PROCEDURE (CIE CE QP 14) INCOMING QUALITY STEEL SHEET WIDTH 664 + 1 mm A EACH COIL INCOMING A EACH COIL INCOMING MECHANICAL PROPERTIES EN AW-5754 EACH COIL INCOMING CHEMICAL PROPERTIES STUD 9.8 SAE J 1199 Carbono (C): 0.15% to 0.27% Manganeso(Mn):0.74% to 1.46% Fosforo (P): 0.038 % max Azufre (S): 0.048% max SHEET INCOMING INSPECTION CIE CE Q F 10 VS CERTIFICATE Si : 0.40 MAX Fe: 0.40 MAX Cu: 0.10 MAX Mn: 0.50 MAX Mg: 2.6 - 3.6 MAX Cr: 0.30 MAX Zn: 0.20 MAX Ti: 0.15 MAX Al: REMAINDER CHEMICAL PROPERTIES INNER DIAMETER COIL VERNIER 04420155 450 mm- 550mm MECHANICAL PROPERTIES STUD 9.8 SAE J 1199 Tensile Strength: 900 MPa SHEET INCOMING INSPECTION CIE CE Q F 10 VS CERTIFICATE CANAL ACCORDING DRAWING FREE OF DIRT BETWEEN THE THREAD 10 PARTS EACH LOT INCOMING V EACH LOT INCOMING A EACH LOT INCOMING A CIE CE I F 23 REV.00

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Page 1: CTPL_26-7818-6147-2-00__CDM04568_AA_PC-26.7818-6147.2-00-E_497869

AUTO A/V

ENGINEERING LEVEL: DV00 RV008 01/01/3000

CL

AS

S

PROCESS/

26.7818-6344.1.1 STUD

PROTOTYPE TEAM

REVISON DATE PRE-LAUNCH E.VARGAS (MANUFACTURE/PRODUCTION)

PRODUCTION JC. MATA (TOOLING)

PROCESS

STAMPING-RIVETING-VACUUM TEST-WASHING

CONTROL PLAN PROGRAM: CHRYSLER RU

06.05.2015 C.UGALDE (MAINTENANCE) PART NUMBER: 26.7818-6147.2

COSTOMER: CONTINENTAL TEVES

06.05.2015 G.FLORIAN (QUALITY) DESCRIPTION: VACUUM CYLINDER ASSY - 225T

EMISSION DATE:

PRODUCT PROCESS ESPECIFICATION

CONTROL

METHOD

MEASURE

CALIDAD A/VPP A/V

SAMPLE SIZE AND FRECUENCY

CIE M-AW5754-1.2664

EVALUATION

1.3±0.05MICROMETER

04420243

REACTION PLANPRODUCT METHOD/

STEEL SHEET

THICKNESS

DIMENSIONAL

Tensile Strength: 190-240 Mpa

Yield Strength: 80 Mpa MIN.

Elongation: 14% min.

SHEET TECHNICAL

(CIE CE Q F41) VS

CERTIFICATE

FREE OF CRACK ON THE HEAD

FREE OF RUST

VISUAL

FREE HITS IN THE THREAD

COMPLETE THREAD STUD

01INCOMING INSPECTION

(STUD)

WAREHOUSE

RAW MATERIAL

APPEARANCE

IDENTIFICACIÓN 1.-NOTIFY SUPERVISOR

2.- REJECTION OF MATERIAL

3.- SEGREGACIÓN DE MATERIAL

4.- IDENTIFICATION MATERIAL

5.- RECORD NON CONFORMITY

ON DMR, SEE PROCEDURE (CIE

CE QP 14)

INCOMING QUALITY

ACCORDING TO

MILITARY

TABLE EACH

LOT INCOMING

ACCORDING TO

MILITARY

TABLE EACH

LOT INCOMING

A

REGISTRO

CIE CE Q F 11

KNURLING DIAMETER

Ø10H12

Hardness RC: 27-36

HARDNESS

TESTER

04410201

A

HEAD HEIGHT

3.8-0.3

KNURLING HEIGHT

3.2-0.2mm

NUMBER IN STUD HEAD

344VISUAL

OPTICAL

COMPARATOR

04410401

RESPONSIBLE

CHARACTERISTIC PP: SET UP - AUTO:Autocontrol

REVISION CONTROL PLAN 00

REVISION DATE 06.05.2015

PP, QUALITY (QUALITY)

10 PARTS EACH

LOT INCOMINGV

AUTOCONTROL(OPERATOR)

RESPONSIBLE G.FLORIAN

A APPEARANCE OF

STEEL SHEET

SHEET TECHNICAL

(CIE CE Q F41) VS

CERTIFICATE

CHECK COIL WITHOUT

DEFORMATIONS, RUST AND

HITS.

VISUAL

V

OP PROCESS NAME/ OPERATIONMACHINE/ TOOL/

CHARACTERISTC

CHARACTERISTIC

VEACH COIL

INCOMING

01INCOMING INSPECTION

(STEEL SHEET)

WAREHOUSE

RAW MATERIAL

APPROVAL F.FLORES

RECORD

CIE CE Q F 11

CCIE: Special characteristic defined by CIE Automotive.-

X-R: Mean and Range Chart

= Dimension has to be part of the Control Plan

W = Important product characteristic whose execution to specification is of special importance

for the operation of the product or its further processing

EACH COIL

INCOMING

1.-NOTIFY SUPERVISOR

2.- REJECTION OF MATERIAL

3.- SEGREGACIÓN DE MATERIAL

4.- IDENTIFICATION MATERIAL

5.- RECORD NON CONFORMITY

ON DMR, SEE PROCEDURE (CIE

CE QP 14)

INCOMING QUALITY

STEEL SHEET

WIDTH664 + 1 mm

A

EACH COIL

INCOMINGA

EACH COIL

INCOMING

MECHANICAL

PROPERTIES

EN AW-5754

EACH COIL

INCOMING

CHEMICAL

PROPERTIES

STUD

9.8 SAE J 1199

Carbono (C): 0.15% to 0.27%

Manganeso(Mn):0.74% to 1.46%

Fosforo (P): 0.038 % max

Azufre (S): 0.048% max

SHEET INCOMING

INSPECTION CIE

CE Q F 10 VS

CERTIFICATE

Si : 0.40 MAX

Fe: 0.40 MAX

Cu: 0.10 MAX

Mn: 0.50 MAX

Mg: 2.6 - 3.6 MAX

Cr: 0.30 MAX

Zn: 0.20 MAX

Ti: 0.15 MAX

Al: REMAINDER

CHEMICAL

PROPERTIES

INNER DIAMETER

COIL

VERNIER

04420155450 mm- 550mm

MECHANICAL

PROPERTIES

STUD

9.8 SAE J 1199

Tensile Strength: 900 MPa

SHEET INCOMING

INSPECTION CIE

CE Q F 10 VS

CERTIFICATE

CANAL ACCORDING DRAWING

FREE OF DIRT BETWEEN THE

THREAD

10 PARTS EACH

LOT INCOMINGV

EACH LOT

INCOMINGA

EACH LOT

INCOMINGA

CIE CE I F 23 REV.00

Page 2: CTPL_26-7818-6147-2-00__CDM04568_AA_PC-26.7818-6147.2-00-E_497869

AUTO A/V

ENGINEERING LEVEL: DV00 RV008 01/01/3000

CL

AS

S

PROCESS/

PROTOTYPE TEAM

REVISON DATE PRE-LAUNCH E.VARGAS (MANUFACTURE/PRODUCTION)

PRODUCTION JC. MATA (TOOLING)

PROCESS

STAMPING-RIVETING-VACUUM TEST-WASHING

CONTROL PLAN PROGRAM: CHRYSLER RU

06.05.2015 C.UGALDE (MAINTENANCE) PART NUMBER: 26.7818-6147.2

COSTOMER: CONTINENTAL TEVES

06.05.2015 G.FLORIAN (QUALITY) DESCRIPTION: VACUUM CYLINDER ASSY - 225T

EMISSION DATE:

PRODUCT PROCESS ESPECIFICATION

CONTROL

METHOD

MEASURE

CALIDAD A/VPP A/V

SAMPLE SIZE AND FRECUENCY

CIE M-AW5754-1.2664

EVALUATION

REACTION PLANPRODUCT METHOD/

RESPONSIBLE

CHARACTERISTIC PP: SET UP - AUTO:Autocontrol

REVISION CONTROL PLAN 00

REVISION DATE 06.05.2015

PP, QUALITY (QUALITY)

AUTOCONTROL(OPERATOR)

RESPONSIBLE G.FLORIAN

OP PROCESS NAME/ OPERATIONMACHINE/ TOOL/

CHARACTERISTC

CHARACTERISTIC

APPROVAL F.FLORES

CCIE: Special characteristic defined by CIE Automotive.-

X-R: Mean and Range Chart

= Dimension has to be part of the Control Plan

W = Important product characteristic whose execution to specification is of special importance

for the operation of the product or its further processing

OUTER DIAMETER

Ø 249.25 ± 0.5

DIMENSIONAL

1 .- STOP PRODUCTION

2 .- NOTIFY SUPERVISOR

3 .- REQUEST SUPPORT SERVICE

AREAS.

4 .- MAKE ADJUSTMENTS TO THE

PROCESS

5 .- CHECK NEW SET UP AND

START OF PRODUCTION

6 .- 100% INSPECTION AND

PRODUCT SELECTION SUSPECT

7 .- FILL THE RECORDS "CIE CE

QF 77"

8 .- IF THERE ARE

NONCONFORMING PRODUCT,

SEE PROCEDURE CIE CE QP 02

"CONTROL OF NONCONFORMING

PRODUCT"

GNG

04459003

3 PART EACH

SET UPA

ALA INNER DIAMETER

Ø 244 -0.3

GNG

04459001

ARECORD

CIE CE AF 10

1 PART PER

HOURA

AUTOCONTROL

RECORD

CIE CE AF 08

1 PART PER

HOURA

1 PART HALF

AND FINAL

SHIFT

ARECORD

CIE CE AF 10

AUTOCONTROL

RECORD

CIE CE AF 08

3 PART EACH

SET UPA

1 PART HALF

AND FINAL

SHIFT

POSITION

HOLES

(2X) Ø 10.05 mm

(2X) Ø 10 H11 mm

WINDOWS

12x30° = 360°

UTIL

04459011

3 PART EACH

SET UP

1 PART PER

HOUR

AUTOCONTROL

RECORD

CIE CE AF 08

A ARECORD

CIE CE AF 10

1 PART HALF

AND FINAL

SHIFT

A

ARECORD

CIE CE AF 10

A

AUTOCONTROL

RECORD

CIE CE AF 08

1 PART HALF

AND FINAL

SHIFT

A

INNER DIAMETER

Ø 7 - 0.2 mm

GNG

04459012

3 PART EACH

SET UP

A

26.7818-6034.1 EST CIE CELAYA

RECORD

CIE CE AF 10

1 PART PER

HOURA

1 PART HALF

AND FINAL

SHIFT

AUTOCONTROL

RECORD

CIE CE AF 08

CONCENTRICITY

Ø45 mmUTIL

04459010

3 PART EACH

SET UP

1 PART PER

HOUR

A

1 PART HALF

AND FINAL

SHIFT2ND MOYU DIAMETER

Ø56.8 ±0.2 mm

GNG

04459005

3 PART EACH

SET UP

1 PART PER

HOURA

3 PARTS PER

SHIFTV

W1 ST MOYU DIAMETER

Ø48.54 - 0.18 mm

BOREMATIC

04420801

3 PART EACH

SET UPV

RECORD

CIE CE AF 10

X-R

GNG

04459006

1 PART PER

HOURA

AUTOCONTROL

RECORD

CIE CE AF 08

HOLES DIAMETR (2X)

Ø 10 + 0.09 mm

A

GNG

04459008

3 PART EACH

SET UP

DIMENSIONAL

AUTOCONTROL

RECORD

CIE CE AF 08

1 PART HALF

AND FINAL

SHIFT

ARECORD

CIE CE AF 10

ARECORD

CIE CE AF 10

AUTOCONTROL

RECORD

CIE CE AF 08

A

A

GNG

04459002

WINNER BODY DIAMETER

Ø 236 ± 0.2mm

CMM

04410701

04410703

3 PART EACH

SET UPV

RECORD

CIE CE AF 10

X-R

1 PART PER

HOURA

AUTOCONTROL

RECORD

CIE CE AF 08

V3 PARTS PER

SHIF

1 PART PER

HOUR

A

1 PART START

AND HALF

OFSHIFTGNG

04459009

3 PART EACH

SET UP

RECORD

CIE CE AF 10

1 PART PER

HOURA

AUTOCONTROL

RECORD

CIE CE AF 08

DIMENSIONAL

STAMPING

HOLES DIAMETR (2X)

Ø10.05+0.05 mm

A

CIE CE I F 23 REV.00

Page 3: CTPL_26-7818-6147-2-00__CDM04568_AA_PC-26.7818-6147.2-00-E_497869

AUTO A/V

ENGINEERING LEVEL: DV00 RV008 01/01/3000

CL

AS

S

PROCESS/

PROTOTYPE TEAM

REVISON DATE PRE-LAUNCH E.VARGAS (MANUFACTURE/PRODUCTION)

PRODUCTION JC. MATA (TOOLING)

PROCESS

STAMPING-RIVETING-VACUUM TEST-WASHING

CONTROL PLAN PROGRAM: CHRYSLER RU

06.05.2015 C.UGALDE (MAINTENANCE) PART NUMBER: 26.7818-6147.2

COSTOMER: CONTINENTAL TEVES

06.05.2015 G.FLORIAN (QUALITY) DESCRIPTION: VACUUM CYLINDER ASSY - 225T

EMISSION DATE:

PRODUCT PROCESS ESPECIFICATION

CONTROL

METHOD

MEASURE

CALIDAD A/VPP A/V

SAMPLE SIZE AND FRECUENCY

CIE M-AW5754-1.2664

EVALUATION

REACTION PLANPRODUCT METHOD/

RESPONSIBLE

CHARACTERISTIC PP: SET UP - AUTO:Autocontrol

REVISION CONTROL PLAN 00

REVISION DATE 06.05.2015

PP, QUALITY (QUALITY)

AUTOCONTROL(OPERATOR)

RESPONSIBLE G.FLORIAN

OP PROCESS NAME/ OPERATIONMACHINE/ TOOL/

CHARACTERISTC

CHARACTERISTIC

APPROVAL F.FLORES

CCIE: Special characteristic defined by CIE Automotive.-

X-R: Mean and Range Chart

= Dimension has to be part of the Control Plan

W = Important product characteristic whose execution to specification is of special importance

for the operation of the product or its further processing

AUTOCONTROL

RECORD

CIE CE AF 08

VERNIER HEIGHT

04420307

1 PART START

AND HALF

OFSHIFT

ARECORD

CIE CE AF 10

1 PART PER

HOURA

PESTAÑAS HEIGHT 1

5.6±0.3 mm

3 PART EACH

SET UPA

COUNT 12 BIG TABS

COUNT 12 SMALL TABS

10

TRACEABILITY

1 .- STOP PRODUCTION

2 .- NOTIFY SUPERVISOR

3 .- REQUEST SUPPORT SERVICE

AREAS.

4 .- MAKE ADJUSTMENTS TO THE

PROCESS

5 .- CHECK NEW SET UP AND

START OF PRODUCTION

6 .- 100% INSPECTION AND

PRODUCT SELECTION SUSPECT

7 .- FILL THE RECORDS "CIE CE

QF 77"

8 .- IF THERE ARE

NONCONFORMING PRODUCT,

SEE PROCEDURE CIE CE QP 02

"CONTROL OF NONCONFORMING

PRODUCT"

DIMENSIONAL

STAMPING

3 PART EACH

SET UPA

1 PART HALF

AND FINAL

SHIFT

ARECORD

CIE CE AF 10

A

AUTOCONTROL

RECORD

CIE CE AF 08

BODY HEIGHT

50.2 ±0.2mm

1ST MOYU HEIGHT

7.6 -0.5mm

VISUAL

V3 PARTS PER

SHIFT

WCENTRAL DIAMETER

Ø 45 +0.1 -0.05 mm

BOREMATIC

04420801

3 PART EACH

SET UPV

RECORD

CIE CE AF 10

X-R

GNG

04459007

1 PART PER

HOURA

AUTOCONTROL

RECORD

CIE CE AF 08

1 PART HALF

AND FINAL

SHIFT

VRECORD

CIE CE AF 10

3 PARTS PER

SHIFTV

RECORD

CIE CE AF 10

X-R

TOTAL HEIGHT

69.25 ±0.25mm

3 PART EACH

SET UPV

CMM

04410701

FLATNESS WITHIN

NOTE 05

PLIEGUE MOYU HEIGHT

1.2 -0.5mm

FLATNESS WITHIN

NOTA 06

3 PART EACH

SET UPV

BIGGER TAB HEIGHT

5.6±0.3 mm

SMALLER TAB HEIGHT

3.6±0.3 mm

PARALLELISM WITHIN

NOTE 06

PARALLELISM WITHIN

NOTE 05

JULIAN DATE

CLEAR AND LEGIBLE

3 PART EACH

SET UPA

FREE MARKS OF SCRATCHES IN

VIEW ZONE

100%

RECORD EACH/

HOUR

NO CRACK IN MOYU

NO MARKS OR SCRATCHES IN

AREA NOTE 8 ALLOWED

NO MARKS OF EJECTOR PIN

VISUAL

RECORD

CIE CE AF 10

1 PART HALF

AND FINAL

SHIFT

V

1 PART HALF

AND FINAL

SHIFT

ARECORD

CIE CE AF 10

NO BUUR IN HOLES Ø10.05mm

Y Ø10 mm

APPEARANCE

W

AUTOCONTROL

RECORD

CIE CE AF 08

NO MARKS OR SCRATCHES IN

MOYU ALLOWED

FREE OF DEFORMATIONS ON

FLAT ZONES

FREE DRAG ON DIAMETER

100%

RECORD EACH/

HOUR

A

ACCORDING PACKING SHEET VISUAL40 INTERNAL PACKING PACKING

RECORD

CIE CE AF 10

100%

RECORD EACH/

HOUR

A

AUTOCONTROL

RECORD

CIE CE AF 08

1 CONTAINER

START SHIFTA

2ND MOYU HEIGHT

13.6 ±0.2mmV

3 PART EACH

SET UP

CIE CE I F 23 REV.00

Page 4: CTPL_26-7818-6147-2-00__CDM04568_AA_PC-26.7818-6147.2-00-E_497869

AUTO A/V

ENGINEERING LEVEL: DV00 RV008 01/01/3000

CL

AS

S

PROCESS/

PROTOTYPE TEAM

REVISON DATE PRE-LAUNCH E.VARGAS (MANUFACTURE/PRODUCTION)

PRODUCTION JC. MATA (TOOLING)

PROCESS

STAMPING-RIVETING-VACUUM TEST-WASHING

CONTROL PLAN PROGRAM: CHRYSLER RU

06.05.2015 C.UGALDE (MAINTENANCE) PART NUMBER: 26.7818-6147.2

COSTOMER: CONTINENTAL TEVES

06.05.2015 G.FLORIAN (QUALITY) DESCRIPTION: VACUUM CYLINDER ASSY - 225T

EMISSION DATE:

PRODUCT PROCESS ESPECIFICATION

CONTROL

METHOD

MEASURE

CALIDAD A/VPP A/V

SAMPLE SIZE AND FRECUENCY

CIE M-AW5754-1.2664

EVALUATION

REACTION PLANPRODUCT METHOD/

RESPONSIBLE

CHARACTERISTIC PP: SET UP - AUTO:Autocontrol

REVISION CONTROL PLAN 00

REVISION DATE 06.05.2015

PP, QUALITY (QUALITY)

AUTOCONTROL(OPERATOR)

RESPONSIBLE G.FLORIAN

OP PROCESS NAME/ OPERATIONMACHINE/ TOOL/

CHARACTERISTC

CHARACTERISTIC

APPROVAL F.FLORES

CCIE: Special characteristic defined by CIE Automotive.-

X-R: Mean and Range Chart

= Dimension has to be part of the Control Plan

W = Important product characteristic whose execution to specification is of special importance

for the operation of the product or its further processing

STUD POSITION

2X

UTIL

04459301

POSICIONADOR

04459302

3 PART EACH

SET UPA

1 PART HALF

AND FINAL

SHIFT

26.7818-6147.2 ENS CIE CELAYA

20 RIVETING

DIMENSIONAL

ARECORD

CIE CE AF 10

1 .- STOP PRODUCTION

2 .- NOTIFY SUPERVISOR

3 .- REQUEST SUPPORT SERVICE

AREAS.

4 .- MAKE ADJUSTMENTS TO THE

PROCESS

5 .- CHECK NEW SET UP AND

START OF PRODUCTION

6 .- 100% INSPECTION AND

PRODUCT SELECTION SUSPECT

7 .- FILL THE RECORDS "CIE CE

QF 77"

8 .- IF THERE ARE

NONCONFORMING PRODUCT,

SEE PROCEDURE CIE CE QP 02

"CONTROL OF NONCONFORMING

PRODUCT"

1 PART PER

HOURA

AUTOCONTROL

RECORD

CIE CE AF 08

A

FLATNESS

REGLA Y LAINA

0.35

3 PART EACH

SET UP

1 PART HALF

AND FINAL

SHIFT

ARECORD

CIE CE AF 10

ARECORD

CIE CE AF 10

PROCESS

PARAMETERSRIVETING PREASURE

120 bar - 140 bar

VISUAL VS

MANOMETRO

04420903-904 1 PART PER

HOURA

3 PART EACH

SET UPA

PRODUCT TESTING

W

NO RELATIVE MOVEMENT

BETWEEN VACUUM CYLINDER

AND BOLT ALLOWED AT MIN.

30Nm TORQUE

TORQUIMETRO

04421001

1 PART EACH

SET UPA

V

RECORD

CIE CE AF 10

AUTOCONTROL

RECORD

CIE CE AF 08

1 PART HALF

AND FINAL

SHIFTNO GAP BETWEEN THE BOLT

HEAD AND VACUUM CYLINDER

ALLOWED

DO NOT ENTER

GALGA OF 0.05mm

3 PART EACH

SET UPA

RECORD

CIE CE AF 10

1 PART PER

HOURA

AUTOCONTROL

RECORD

CIE CE AF 08

A

PUSHOUT TEST PER STUD

1500N MIN

(2X)

EQUIPMENT

04411502

1 PART EACH

LOT

ARECORD

CIE CE AF 10

RECORD

CIE CE AF 10

VISION CAMERA

SYST

POKA YOKE

(RCAM 001

RCAM 002)

VALIDATION OF VISION CAMERA

INSTRUCTION

CIE CE AIT 57,

CHEK LIST OF

START

EVERY SET UP

1 TIME BY SHIFT A

START AND

HALF SHIFTA

CHECK LIST SET UP

RIVETING AND

VACUUM TEST

CIE CE AF 43

VALIDATION % OF SIMILITUD

HOLDER 90 MIN

MASTER : 80MAX

VISUAL VS VISION

CAMERA SCREEN

EACH SET UP VRECORD

CIE CE AF 10

1 TIME BY SHIFT V

CHECK LIST SET UP

RIVETING AND

VACUUM TEST

CIE CE AF 43

HOLDER STUDHOLDER STUD

344

START SHIFT V

WITHOUT

RECORD

SEE HOE

1 PART START

AND HALF

OFSHIFT

AVISION CAMERA

SYST

POKA YOKE (RCAM

001

RCAM 002)

3 PART EACH

SET UPA

COMPONENTS

TRACEABILITY

STUD TRACEABILITY

RECEPTION NUMBER

RECORD

CIE CE AF 10

100% OF THE

PARTSA

AUTOCONTROL

RECORD

CIE CE AF 08

EVERY LOT A

VISUAL VS

RECEPTION LABEL

RECORD

CIE CE AF 10

EVERY LOT A

CIE CE I F 23 REV.00

Page 5: CTPL_26-7818-6147-2-00__CDM04568_AA_PC-26.7818-6147.2-00-E_497869

AUTO A/V

ENGINEERING LEVEL: DV00 RV008 01/01/3000

CL

AS

S

PROCESS/

PROTOTYPE TEAM

REVISON DATE PRE-LAUNCH E.VARGAS (MANUFACTURE/PRODUCTION)

PRODUCTION JC. MATA (TOOLING)

PROCESS

STAMPING-RIVETING-VACUUM TEST-WASHING

CONTROL PLAN PROGRAM: CHRYSLER RU

06.05.2015 C.UGALDE (MAINTENANCE) PART NUMBER: 26.7818-6147.2

COSTOMER: CONTINENTAL TEVES

06.05.2015 G.FLORIAN (QUALITY) DESCRIPTION: VACUUM CYLINDER ASSY - 225T

EMISSION DATE:

PRODUCT PROCESS ESPECIFICATION

CONTROL

METHOD

MEASURE

CALIDAD A/VPP A/V

SAMPLE SIZE AND FRECUENCY

CIE M-AW5754-1.2664

EVALUATION

REACTION PLANPRODUCT METHOD/

RESPONSIBLE

CHARACTERISTIC PP: SET UP - AUTO:Autocontrol

REVISION CONTROL PLAN 00

REVISION DATE 06.05.2015

PP, QUALITY (QUALITY)

AUTOCONTROL(OPERATOR)

RESPONSIBLE G.FLORIAN

OP PROCESS NAME/ OPERATIONMACHINE/ TOOL/

CHARACTERISTC

CHARACTERISTIC

APPROVAL F.FLORES

CCIE: Special characteristic defined by CIE Automotive.-

X-R: Mean and Range Chart

= Dimension has to be part of the Control Plan

W = Important product characteristic whose execution to specification is of special importance

for the operation of the product or its further processing

Registro

CIE CE AF 28

Registro

CIE CE AF 28

Presión

TINA 2

15 kpa-25kpa

visual vs manometros Al inicio de turno V 1 vez al turno V

Presión

TINA 1

30 kpa-50 kpa

visual vs manometros Al inicio de turno V 1 vez al turno V

Registro

CIE CE AF 28

Temperatura de secado

120 ⁰C - 130 ⁰C acero

85 ⁰C - 95 ⁰C aluminio

Visual VS Diplay Al inicio de turno V 1 vez al turno VRegistro

CIE CE AF 28

Registro

CIE CE AF 28

Temperatura de lavado

55 ⁰C - 65 ⁰CVisual VS Diplay Al inicio de turno V 1 vez al turno V

Registro

CIE CE AF 28

Alcalinidad total TINA 3

9.2 - 11.4 ml

Instructivo

determinacion de

pasivado

CIE CE AIT 213

Al inicio de turno V 1 vez al turno V

Alcalinidad total TINA 2

1.3 ml max.

Instructivo

determinacion de

concentracion

CIE CE AIT 65

Al inicio de turno V 1 vez al turno V

Registro

CIE CE AF 28

Alcalinidad total TINA 1

2.5 - 4.5 ml

Instructivo

determinacion de

concentracion

CIE CE AIT 65

Al inicio de turno V 1 vez al turno VRegistro

CIE CE AF 28

Registro

CIE CE AF 28

Concentracion TINA 3 1.5 - 2.0 %

Instructivo

determinacion de

pasivado

CIE CE AIT 213

Al inicio de turno V 1 vez al turno V

Registro

CIE CE AF 28

1 .- STOP PRODUCTION

2 .- NOTIFY SUPERVISOR

3 .- REQUEST SUPPORT SERVICE

AREAS.

4 .- MAKE ADJUSTMENTS TO THE

PROCESS

5 .- CHECK NEW SET UP AND

START OF PRODUCTION

6 .- 100% INSPECTION AND

PRODUCT SELECTION SUSPECT

7 .- FILL THE RECORDS "CIE CE

QF 77"

8 .- IF THERE ARE

NONCONFORMING PRODUCT,

SEE PROCEDURE CIE CE QP 02

"CONTROL OF NONCONFORMING

PRODUCT"

Concentracion TINA 2

1.0 % max.

Instructivo

determinacion de

concentracion

CIE CE AIT 65

Al inicio de turno V 1 vez al turno V

Instructivo

determinacion de

concentracion

CIE CE AIT 65

Al inicio de turno V 1 vez al turno V

VISUAL SIN

REGISTRO

1 .- STOP PRODUCTION

2 .- NOTIFY SUPERVISOR

3 .- REQUEST SUPPORT SERVICE

AREAS.

4 .- MAKE ADJUSTMENTS TO THE

PROCESS

5 .- CHECK NEW SET UP AND

START OF PRODUCTION

6 .- 100% INSPECTION AND

PRODUCT SELECTION SUSPECT

7 .- FILL THE RECORDS "CIE CE

QF 77"

8 .- IF THERE ARE

NONCONFORMING PRODUCT,

SEE PROCEDURE CIE CE QP 02

"CONTROL OF NONCONFORMING

PRODUCT"

2) FISURAS Y/O REBABAS EN ZONA

CENTRAL

3)SIN ADELGAZAMIENTOS DE

MATERIAL

4)MARCAS DE CHATARRA

5)ORIFICIOS Ø4 TAPADOS Ó CON

REBABAS

6) LIBRE DE DEFORMACIÓN EN LAS

2 PATITAS, REBABA EN LAS PATITAS,

FALTA DE PATITAS

7)SIN ARRASTRES Y RAYAS EN

DIAMETRO INTERIOR

8) SIN FALTA DE MATERIAL EN EL

DIAMETRO EXTERIOR

9) SIN DEFORMACIONES EN

DIAMETRO EXTERIOR

VISUAL 100% A

WASHING

ASPECTO

INICIO DE LAVADO

VISUAL VS HOJA

DE VERIFICACIÓN

ESTANDAR

CIE CE QF 82

PARAMETROS DE

PROCESO

Concentracion TINA 1

2.0 - 3.5 %

25 VACUUM TEST

VACUUM TEST

W

APAREANCE

VACUUM TEST

POKA YOKE (RVAC

001

RVAC 002)

1 PART START

AND HALF

OFSHIFT

V

VACUUM LEAK TEST

VACUUM DECREASE ALLOWED

MAX 0.007 BAR IN 5SEC

MACHINE VACUUM

TEST

04411201-202

POKA YOKE (RVAC

001

RVAC 002)

3 PART EACH

SET UPV

RECORD

CIE CE AF 10

1 .- STOP PRODUCTION

2 .- NOTIFY SUPERVISOR

3 .- REQUEST SUPPORT SERVICE

AREAS.

4 .- MAKE ADJUSTMENTS TO THE

PROCESS

5 .- CHECK NEW SET UP AND

START OF PRODUCTION

6 .- 100% INSPECTION AND

PRODUCT SELECTION SUSPECT

7 .- FILL THE RECORDS "CIE CE

QF 77"

8 .- IF THERE ARE

NONCONFORMING PRODUCT,

SEE PROCEDURE CIE CE QP 02

"CONTROL OF NONCONFORMING

PRODUCT"

100% OF THE

PARTSA

WITHOUT

RECORD

SEE HOE

RECORD

CIE CE AF 10

VACUUM LEAK TEST WITH

TIGHTENING TORQUE MIN 30Nm

VACUUM DECREASE ALLOWED

0.29 Bar

IN 12 H

EQUPEMENT

04411203

1 PART EACH

LOTV

VALIDATION

HOLDER OK AND NOK

HOLDER OK AND

NOK

CHECK LIST

CIE CE AF 43

EVERY SET UP A

CHECK LIST SET UP

RIVETING AND

VACUUM TEST

CIE CE AF 43

1 PART HALF

SHIFTA

NO THREAD DAMAGE ALLOWED

VISUAL

3 PART EACH

SET UPA

RECORD

CIE CE AF 10

1 TIME BY SHIFT A

NO MARKS OF TOOLING

COMPLETE THREAD STUD

NO DEFORMATIONS

100%

REG 1 PZA

C/HORA

40 INTERNAL PACKING PACKING

AUTOCONTROL

RECORD

CIE CE AF 08

1 CONTAINER

START SHIFTA

AUTOCONTROL

RECORD

CIE CE AF 08

PART WITHOUT BURR

PACKING VS PACKKING SHEET VISUAL

A

100%

RECORD EACH/

HOUR

A

1 PART HALF

AND FINAL

SHIFT

A

RECORD

CIE CE AF 10

RECORD

CIE CE AF 10

26.7818-6147.2 WASHING CIE CELAYA

1) SIN PRECENCIA DE OXIDO

50

WORK AREA MUST BE CLEAN

AND IN ORDER

CIE CE I F 23 REV.00

Page 6: CTPL_26-7818-6147-2-00__CDM04568_AA_PC-26.7818-6147.2-00-E_497869

AUTO A/V

ENGINEERING LEVEL: DV00 RV008 01/01/3000

CL

AS

S

PROCESS/

PROTOTYPE TEAM

REVISON DATE PRE-LAUNCH E.VARGAS (MANUFACTURE/PRODUCTION)

PRODUCTION JC. MATA (TOOLING)

PROCESS

STAMPING-RIVETING-VACUUM TEST-WASHING

CONTROL PLAN PROGRAM: CHRYSLER RU

06.05.2015 C.UGALDE (MAINTENANCE) PART NUMBER: 26.7818-6147.2

COSTOMER: CONTINENTAL TEVES

06.05.2015 G.FLORIAN (QUALITY) DESCRIPTION: VACUUM CYLINDER ASSY - 225T

EMISSION DATE:

PRODUCT PROCESS ESPECIFICATION

CONTROL

METHOD

MEASURE

CALIDAD A/VPP A/V

SAMPLE SIZE AND FRECUENCY

CIE M-AW5754-1.2664

EVALUATION

REACTION PLANPRODUCT METHOD/

RESPONSIBLE

CHARACTERISTIC PP: SET UP - AUTO:Autocontrol

REVISION CONTROL PLAN 00

REVISION DATE 06.05.2015

PP, QUALITY (QUALITY)

AUTOCONTROL(OPERATOR)

RESPONSIBLE G.FLORIAN

OP PROCESS NAME/ OPERATIONMACHINE/ TOOL/

CHARACTERISTC

CHARACTERISTIC

APPROVAL F.FLORES

CCIE: Special characteristic defined by CIE Automotive.-

X-R: Mean and Range Chart

= Dimension has to be part of the Control Plan

W = Important product characteristic whose execution to specification is of special importance

for the operation of the product or its further processing

0

V PSW UPDATE

DRAWING

26.7818-6147.2

HISTORY DATE

100%

DIMENSIONAL VS

DRAWING

3 PART EVERY

YEAR

10) SIN FALTA DE MATERIAL EN EL

DIAMETRO EXTERIOR

11) SIN DEFORMACIONES EN

DIAMETRO EXTERIOR

PPAP ANUAL RECERTIFICATION FULL LAY OUT

PERPENDICULARITY

ACCORDING NOTE 05/06

REGISTRO

CIE CE Q F53

1.- DETENER PRODUCCION

2.- NOTIFICAR AL INSPECTOR DE

CALIDAD

3.- SOLICITAR SOPORTE DE LAS

AREAS DE SERVICIO

(PRODUCCION, MANUFACTURA,

CALIDAD, INGENIERIA, TALLER

DE MANTENIMIENTO)

4.- AJUSTAR EL PROCESO

5.- VERIFICAR AJUSTE DEL

PROCESO

6.- DETENER MATERIAL

SOSPECHOSO, IDENTIFICARLO,

SELECIONARLO (INSPECCION

100%) DARLE DISPONIBILIDAD AL

MATERIAL

2) PIEZAS SIN AGUA

3) LIBRE DE SUCIEDAD DEL

DETERGENTE

4) FISURAS Y/O REBABAS EN ZONA

CENTRAL

5)SIN ADELGAZAMIENTOS DE

MATERIAL

6)MARCAS DE CHATARRA

7)ORIFICIOS Ø4 TAPADOS Ó CON

REBABAS

Visual

Sin Registro

1.AVISAR AL SUPERVISOR O

CALIDAD

2.IDENTIFICAR MATERIAL

3.CAMBIAR DE EMPAQUE

8) LIBRE DE DEFORMACIÓN EN LAS

2 PATITAS, REBABA EN LAS PATITAS,

FALTA DE PATITAS

9)SIN ARRASTRES Y RAYAS EN

DIAMETRO INTERIOR

1) SIN PRECENCIA DE OXIDO

VISUAL 5 partes c/

ContenedorA

SEGÚN FICHA DE EMPAQUE

VISUAL VS FICHA

DE EMPAQUE

CIE CE QF 42

100% de

contenedoresA

150 EMPAQUE FINAL

EMPAQUE

AUDITORIA ANTES

DE EMBARQUE

Visual

Sin Registro

1.- DETENER PRODUCCION

2.- NOTIFICAR AL INSPECTOR DE

CALIDAD

3.- SOLICITAR SOPORTE DE LAS

AREAS DE SERVICIO

(PRODUCCION, MANUFACTURA,

CALIDAD, INGENIERIA, TALLER

DE MANTENIMIENTO)

4.- AJUSTAR EL PROCESO

5.- VERIFICAR AJUSTE DEL

PROCESO

6.- DETENER MATERIAL

SOSPECHOSO, IDENTIFICARLO,

SELECIONARLO (INSPECCION

100%) DARLE DISPONIBILIDAD AL

MATERIAL

2) PIEZAS SIN AGUA

3) LIBRE DE SUCIEDAD DEL

DETERGENTE

4) FISURAS Y/O REBABAS EN ZONA

CENTRAL

5)SIN ADELGAZAMIENTOS DE

MATERIAL

6)MARCAS DE CHATARRA

7)ORIFICIOS Ø4 TAPADOS Ó CON

REBABAS

1) SIN PRECENCIA DE OXIDO

VISUAL VS HOJA

DE VERIFICACIÓN

ESTANDAR

CIE CE QF 82

VISUAL AL 100% A

8) LIBRE DE DEFORMACIÓN EN LAS

2 PATITAS, REBABA EN LAS PATITAS,

FALTA DE PATITAS

9)SIN ARRASTRES Y RAYAS EN

DIAMETRO INTERIOR

10) SIN FALTA DE MATERIAL EN EL

DIAMETRO EXTERIOR

11) SIN DEFORMACIONES EN

DIAMETRO EXTERIOR

50 LAVADO APARIENCIA

Registro

CIE CE AF 24

Limpieza de rejillas tina 3instructivo

CIE CE AIT 219

1 vez cada 15

diasA

Registro

CIE CE AF 24

Registro

CIE CE AF 24

Limpieza de tina 3instructivo

CIE CE AIT 219Mensual A

Registro

CIE CE AF 24

Limpieza de tinas y rejillas TINA 2instructivo

CIE CE AIT 219semanal A

Limpieza

REJILLAS TINA 1

instructivo

CIE CE AIT 219

1 vez cada 15

diasA

Registro

CIE CE AF 28

Limpieza

TINA 1

instructivo

CIE CE AIT 219

1 vez cada 2

mesesA

Registro

CIE CE AF 24

Presión

TINA 3

15 kpa-30kpa

visual vs manometros Al inicio de turno V 1 vez al turno V

1 .- STOP PRODUCTION

2 .- NOTIFY SUPERVISOR

3 .- REQUEST SUPPORT SERVICE

AREAS.

4 .- MAKE ADJUSTMENTS TO THE

PROCESS

5 .- CHECK NEW SET UP AND

START OF PRODUCTION

6 .- 100% INSPECTION AND

PRODUCT SELECTION SUSPECT

7 .- FILL THE RECORDS "CIE CE

QF 77"

8 .- IF THERE ARE

NONCONFORMING PRODUCT,

SEE PROCEDURE CIE CE QP 02

"CONTROL OF NONCONFORMING

PRODUCT"

WASHING

PARAMETROS DE

PROCESO

50

INNITIAL SUBMISION 06.05.2015

CIE CE I F 23 REV.00