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Copyright 2009 THE RED BOOK - EC08™ Green Building Systems Addendum | page 1

THE RED BOOK™

EC08™ Green Building Systems Addendum

EC08™ Partition • EC08™ Fire • EC08™ Impact

CSRG-2008GECA 04-2007

PANEL BOARDS

2 | THE RED BOOK - EC08™ Green Building Systems Addendum Copyright 2009

Contents

Sustainability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Plasterboard - The EC08 Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Thermal Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Impact Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Fire Hazard Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Material and Construction Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Fire Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Stud Selection Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Gyprock EC08™ Partition - System Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Gyprock EC08™ Fire - System Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Gyprock EC08™ Impact - System Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Health & Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Contact Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18


Sustainability

CSR has long been committed to managing its impact on the environment and the communities in which it operates. This commitment is characterised by the production of environmentally responsible building products and services and by pursuing initiatives including waste recycling, water conservation and reducing energy consumption and greenhouse gas emissions.

Gyprock™ is committed to sustainable manufacturing processes for its products and systems and operates to measurable targets for waste reduction, water and energy consumption.

Gyprock™ plasterboard products are manufactured from gypsum, paper and a small amount of additives. Gypsum is a naturally occurring, non-toxic sedimentary rock. The paper liner board used for plasterboard and cornice is made from 100% recycled newspapers and cartons and the additives are benign materials such as starch and foam.

The energy used in the manufacture of Gyprock™ is amongst the lowest of any building product1. Emissions are limited to water vapour and products of natural gas consumption.

Waste Management and Recycling Gyprock™ recycles more than 95% of its manufacturing waste either back into the production process or through conversion to by-products such as soil conditioners for the agricultural industry.

Also, for over 10 years, Gyprock™ has supported a plasterboard reclamation service in the major residential building markets along the eastern seaboard. This service is now being extended to the commercial building market in some states.

1 Investor Group on Climate Change (IGCC) (2007), Potential Earnings Impacts from Climate Change: Construction Material, pp 8


Introduction to THE RED BOOK™

Green Building Systems AddendumThe Gyprock™ and Cemintel™ Fibre Cement Fire and Acoustic Design Guide – The RED BOOK™ is a well respected construction industry reference manual which provides a ready reference to the performance of an extensive range of Gyprock™ and Cemintel™ Fibre Cement fire and acoustic wall ceiling and column/beam systems. This addendum should be read in conjunction with THE RED BOOK™

The growth in recent years of more sustainable development, the Green Building Council Australia and Green Star ratings for buildings has fuelled the demand for more environmentally responsible building materials.

In the plasterboard market, Gyprock™ has led the way with reCore™ technology and the Gyprock EC08™ range of Good Environmental Choice Australia (GECA) certified plasterboards.

This addendum provides the performance details on a suite of green building systems for walls and ceilings. Fire, acoustic and structural testing has been carried out for all Gyprock™ and Cemintel™ products as well as those of Bradford Insulation, Hebel® and Rondo® building products. To complement this extensive

testing program, Gyprock™ has obtained certified assessments from appropriate authorities on the likely performance of some systems. These assessments are based on test results and expert opinion.

Gyprock™ fire rated systems have been tested or assessed to AS1530.4 : 1990 or 1997 at approved testing laboratories. Test reports and assessments are available on request.

Gyprock™ has developed systems with ‘Fire Resistance Levels’ (FRL) up to –/180/180 (3 hours). The systems and performance specifications detailed in this manual are guaranteed only for the construction specified. Any variation or substitution of materials or assembly requirements, or any compromise in assembly may result in failure under critical conditions. It is recommended that only accredited plasterboard fixers install fire rated systems.

CSR is continuously developing its products, which may result in changes to product specifications, range and performance. The systems and products in this Fire and Acoustic Design Guide addendum are current at the publication date.


CSR Lightweight Systems manufactures and supplies a diverse range of plasterboard and fibre cement sheets, acoustic panels and accessories to suit a multitude of wall, ceiling and encasement applications.

The Gyprock EC08™ range of plasterboard has been developed using Gyprock’s reCore™ technology which

EC08™ Partition EC08™ Fire EC08™ Impact

An economical, non-fire rated board for general requirements

where fire and acoustics are not required.

The original, GECA certified EC08™ board with fire and

acoustic rating for party walls and meeting rooms.

Fire and acoustic rated with impact resistance for high traffic

areas such as in education and health facilities.

Thermal PerformanceThe ‘R’ values for Gyprock™ plasterboards are:

•10mm plasterboard = 0.06 m2K/W• 13mm plasterboard = 0.08 m2K/W• 16mm plasterboard = 0.09 m2K/W

The ‘R’ values for ceiling tile products are:• Ecophon Focus 20mm = 0.61 m2K/W• USG Fine Fissured 16mm = 0.27 m2K/W• Solaton 15mm = 0.28 m2K/W

The ‘R’ values for Cemintel™ and CeminSeal™

products are:• 6mm fibre cement = 0.02 m2K/W• 7.5mm fibre cement = 0.03 m2K/W• 8mm fibre cement = 0.03 m2K/W• 9mm fibre cement = 0.04 m2K/W

Impact Resistance

Gyprock EC08™ Fire and Partition provide adequate resistance to soft body impacts likely in domestic or commercial use respectively.

Walls lined with Gyprock EC08™ Fire and EC08™

Impact meet the various requirements of Specification C1.8 clauses 3.2 and 3.4 of the Building Code of Australia. These clauses specify resistance to Uniform Distributed Loads (UDLs), surface indentation and impact from a weighted sand bag that is dropped from a specified height.

enables the use of higher levels of recycled content – over 20% for EC08™ Impact.

All products in the range have been certified by GECA as meeting the requirements of their environmental standard for Panel Boards.

Plasterboard – The EC08™ Range


Fire Hazard Properties

The BCA limits the materials used in Class 2 to 9 buildings by controlling the Fire Hazard properties of linings. These properties are assessed using AS/ISO9705 Room Burn test or AS/NZS3837 The Cone Calorimeter test. The room burn test is a large scale test to determine SMOGRARC and the cone calorimeter test is a small scale test to determine a Group Number.

Please refer to Table 2 for Gyprock EC08™ plasterboard and Cemintel™ fibre cement product performance details.

TABLE 2: Fire Hazard Properties

CSR GFC ProductASEA

Group Number

Gyprock EC08™ Partition <250 1

Gyprock EC08™ Fire <250 1

Gyprock EC08™ Impact <250 1

Cemintel™ Wallboard <250 1

NOTES: ASEA = Average specific extinction area.

Material & Construction Standards

All materials and procedures shall comply with the following standards where applicable and all additional details contained in Gyprock™ and Cemintel™ Technical Literature.

Plasterboard Manufacture AS/NZS2588 : 1998 ‘Gypsum Plasterboard’.

Plasterboard Installation AS/NZS2589 : 2007 ‘Gypsum linings in residential and light commercial construction – Application and Finishing’.

Plasterboard in Wet Areas AS3740 : 2004 ‘Waterproofing of Wet Areas Within Residential Buildings’.

Product Availability Sheet size (mm)

Gyprock™ Product Thickness (mm) 1200 x 2700 1200 x 3000 1200 x 3600

EC08™ Partition 13

EC08™ Fire 13

EC08™ Impact 13

= Stock item

= Lead time applies


Fire TestingFire resistance testing is conducted to the Australian Standard AS1530 – Part 4 ‘Fire Resistance Tests of Elements of Building Construction’.

This standard gives the test method and criteria of failure for the various elements of construction such as partition walls, floor/ceilings and roof/ceilings.

The specimen assemblies are built into the test furnace and subjected to furnace temperatures in accordance with AS1530.4 ‘Standard Time vs Temperature Curve’.

How The Specimen is Assessed

The test specimen is heated in the prescribed manner until the failure criteria has been reached, or terminated by agreement between parties.

Assessment criteria are represented by three performance measurements known as ‘Fire Resistance Levels’

• Structural Adequacy – failure accurs when the specimen collapses under load

• Integrity – Failure accurs when the specimen develops cracks or openings through which flames or hot gasses can pass

• Insulation – Failure occurs when the average temperature of the unexposed surface of the specimen increases by more than 140º above the initial temperature, or the temperature at any point of the unexposed surface increases by more that 180º above the initial temperature

The test performance of the specimen is expressed as a ‘Fire Resistance Level’, which indicates the number of minutes for which the specimen fulfils the requirements of the three test criteria.

These numbers are then rounded down to the nearest regulatory requirement.

The common regulatory ‘FRL’ requirements are:

For example: -/120/120

•The dash indicates no requirement fro ‘Structural Adequacy’, which applies to all non-loadbearing systems.

• The first 120 indicates ‘Integrity’ for 120 minutes• The second 120 indicates ‘Insulation’ for 120

minutes

For any specified FRL, a system having equal or higher respective criteria may be used. Some systems have multiple FRLs stated. FRLs expressed as -/y/z relate to non-loadbearing walls; FRLs expressed as x/y/z relate to loadbearing walls; or FRLs expressed as x/y/z* relate to walls with additional design limits.

FIG 1: Standard Time vs Temperature Curve

Non Loadbearing Loadbearing

- /30/30 30/30/30

- 60/60 60/60/60

- /90/90 90/90/90

- /120/120 120/120/120

- /180/180 180/180/180

TABLE 3: FRL Requirements


Stud Selection TablesTables 4 and 7 provide stud selection information suitable for all Gyprock™ non fire rated and fire rated non loadbearing internal wall systems that are to be designed for a Uniform Distributed Load (UDL) of 0.25kPa.

Table 5 provides stud selection information suitable for specialised fire rated non loadbearing wall systems that are required to be designed for a UDL of 0.35kPa. Refer to Rondo® for other design pressures and for loadbearing walls.

TABLE 4: Maximum wall height with Rondo® lipped steel studs – non loadbearing walls– walls generally (load = 0.25kPa)

Wall Frame and Lining Configuration

Stud Size 51 64 76 92 150

BMT 0.5 0.75 0.5 0.75 1.15 0.55 0.75 1.15 0.55 0.75 1.15 0.75 1.15

Linings (mm) Maximum Wall Height (m)

600mm max. cts

10 2.77 2.91 3.33 3.93 4.17 3.70 4.43 4.65 4.54 4.83 5.11 6.55 7.22

13 3.20 3.32 3.72 4.22 4.43 4.13 5.02 5.22 4.94 5.50 5.75 6.99 7.54

16 3.38 3.52 3.91 4.35 4.52 4.30 5.25 5.42 5.18 5.71 5.92 7.19 7.65

CSR 080(-

/180/180)2.60 2.60 3.30 3.60 4.30 3.80 4.10 5.00 4.40 4.80 5.00 7.00 7.65

600mm max. cts 10 2.32 2.60 2.72 3.13 3.53 3.20 3.58 4.05 3.61 4.13 4.69 5.33 6.81

13 2.32 2.60 2.72 3.25 3.58 3.24 3.82 4.05 3.61 4.18 4.69 5.37 6.81

16 2.32 2.60 2.75 3.28 3.59 3.25 3.87 4.05 3.61 4.20 4.69 5.37 6.81

300mm max. cts

300mm max. cts

10 2.37 2.83 3.51

300mm max. cts

300mm max. cts

Boxed Studs10 2.93 3.61 –

TABLE 5: Maximum wall height with Rondo® lipped steel studs – non loadbearing walls – walls of shafts and fire

isolated exits (load = 0.35kPa)

Wall Frame and Lining Configuration

Stud Size 51 64 76 92 150

BMT 0.5 0.75 0.5 0.75 1.15 0.55 0.75 1.15 0.55 0.75 1.15 0.75 1.15

Linings (mm) Maximum Wall Height (m)

600mm max. cts10 2.42 2.55 2.93 3.49 3.70 3.25 3.81 3.81 3.81 3.81 3.81 3.81 3.81

13 2.81 2.92 3.29 3.75 3.94 3.65 4.43 4.60 4.39 4.84 5.06 5.71 5.71

16 3.00 3.12 3.45 3.84 3.99 3.78 4.62 4.77 4.60 5.01 5.20 6.37 6.89

CSR 080(-/180/180) 2.60 2.60 3.30 3.60 4.30 3.78 4.10 4.77 4.40 4.80 5.00 6.37 6.89

600mm max. cts 10 2.07 2.34 2.34 2.80 3.15 2.76 3.20 3.62 3.06 3.70 3.81 3.81 3.81

13 2.07 2.34 2.34 2.80 3.17 2.76 3.37 3.62 3.06 3.70 4.20 4.83 5.53

16 2.07 2.34 2.34 2.90 3.18 2.76 3.41 3.62 3.06 3.70 4.20 4.83 5.53

300mm max. cts

300mm max. cts

10 2.14 2.59 3.15

300mm max. cts

300mm max. cts

Boxed Studs10 2.65 3.26 –

NOTES:Deflection Limit is span/240 to a maximum of 30mm, in accordance with BCA Specification C1.8.Tabulated heights do not include axial loads (except self weight) or shelf loading.Loadings: Table B1 Pultimate = 0.375 kPa, Pservice = 0.25 kPa.Loadings: Table B2 Pultimate = 0.525 kPa, Pservice = 0.35 kPa.Walls are not for external applications. All loadings in accordance with AS1170:2002.Walls analysed in accordance with AS4600:1996.Noggings in accordance with Table B3.Staggered stud walls use 64mm lipped studs in 92mm track with Gyprock™ Staggered Stud Clip.Tables have been prepared by Rondo® Building Services Pty Ltd.

TABLE 6: Minimum number of noggings

Lining Configuration Wall Height (m) Number of Noggings

Lined Both Sides0 - 4.4 0

4.4 - 8.8 1

Lined One Side

0.0 - 3.0 1

3.0 - 6.0 2

6.0 - 8.0 3

Staggered Studs All 0


TABLE 7: Maximum wall height for staggered steel studs lined two sides or walls lined one side only – non loadbearing

walls – walls generally (load = 0.25kPa)

Wall Frame

and Lining Configuration

Supplier Rhino Steel Lysaght

Steel Stud Type UniSpan 53 TS61-075 TS61-100 TS120-070 TS120-090

Stud Depth/BMT mm 53/– 61/0.75 61/1.00 120/0.70 120/0.90

Min. Lining Thickness Maximum Wall Height (m)

600mm max. cts

300mm max. cts

300mm max. cts

13mm GYPROCK

EC08™ Fire & Impact3.00 3.44 3.71 4.93 4.93

2 layers x 13mm

GYPROCK

EC08™ Fire & Impact

3.00 3.50 3.90 5.90 6.40

9mm CeminSeal™

Wallboard3.00 3.44 3.71 5.90 6.00

Wall Frame

and Lining Configuration

Supplier Stramit

Steel Stud Type TH64075 TH64100 TH64120 TH96075 TH96100 TH96120

Stud Depth/BMT mm 64/0.75 64/1.00 64/1.20 96/0.75 96/1.00 96/1.20

Min. Lining Thickness Maximum Wall Height (m)

600mm max. cts

300mm max. cts

300mm max. cts

13mm GYPROCK

EC08™ Fire & Impact3.50 3.87 4.11 4.82 4.93 4.93

2 layers x 13mm

GYPROCK

EC08™ Fire & Impact

3.86 4.17 4.37 4.96 5.44 5.81

9mm CeminSeal™

Wallboard3.50 3.87 4.11 4.82 5.30 5.65

TABLE 8: Maximum wall height for Rondo® quiet stud – walls generally (udl = 0.25kpa)

Wall Frame and Lining ConfigurationMinimum Plasterboard

Thickness (mm)

Stud Spacing (m)

600 450

Spacing10 3.70 4.02

13 4.13 4.41

16 4.30 4.58


TABLE 9: Maximum wall height for Gyprock Securitywall™ systems (UDL = 0.25kPa)

Wall Frame and Lining Configuration Security Panel Minimum Lining Thickness (mm) Maximum Wall Height (m)

2713mm GYPROCK Plasterboard CD 3.0

13mm GYPROCK EC08™ range 4.0

5013mm GYPROCK Plasterboard CD 3.0

13mm GYPROCK EC08™ range 5.2

TABLE 10: Maximum permitted wall height/width for laminated services systems

System Nº

Wall Height (maximum)

2400 3000 3600 7200

Wall Width (maximum)

CSREC 031-S 1200 1200 1200 1200

CSREC 031-SA 2200 2100 2000 1200

S = Screw Only Plasterboard Fixing SA = Screw and Adhesive Plasterboard Fixing


InstallationFramingGyprock™ recommends steel components manufactured by Rondo® Building Services Pty Ltd. Additional information on the steel components can be obtained from the Rondo® Building Services Pty Ltd, telephone 1300 367 663. For information on Lysaght, Stramit or UniSpan top hat sections, please refer to the appropriate component manufacturer, and the Gyprock™ Steel Frame Wall Systems Installation Guide, NºGYP544. Other steel components of equivalentperformance may be used, however it is the responsibility of the manufacturer of the component to substantiate equivalent performance with the recommended component.

For detailed information on wall junctions, intersections, frame attachments and penetrations, refer to Section ‘Z’ of The RED BOOK™.

Walls curved in plan may be built with steel stud frames. Selection information on stud centres and plasterboard thickness for various curvatures can be found in brochure NºGYP544, Gyprock™ Steel Frame Wall Systems.

Wallboard & Plasterboard FixingWalls may be built to achieve a particular ‘Level of Finish’ as defined in AS/NZS2589.1. The Level of Finish specified can have requirements for frame alignment, jointing and back blocking methods, and sheet orientation. CeminSeal™ Wallboard and Gyprock™ plasterboard may be installed vertically or horizontally, although for some Levels of Finish horizontal sheeting must be used.

Walls lined with Gyprock™ plasterboard or CeminSeal™ Wallboard may be finished with tiles. For tiles greater than 32kg/m2 or over 6.5mm thickness, specific installation details apply. Refer to the appropriate installation manual.

Plasterboard Jointing & Finishing Refer to the Gyprock® Residential Installation Guide, NºGYP547 and Cemintel™ Wet Area Lining Systems, NºFC101 for detailed jointing and finishing information.

It should be noted that:

•Multi-layeredsystemsonlyrequirejointingandfinishing of the outer layer.

•Itisrecommendedthatawaterresistanttapingcompound, such as Gyprock™ Wet Area Base Coat be used at horizontal and vertical joints within wet areas such as showers.


Gyprock EC08™ Partition - System Tables

FRL

- / - / -

Standard Partition Wall CSR EC 105

ACOUSTIC OPINION

PKA-052

• 1 layer of 13mm Gyprock EC08™ Partition• Steel studs at 600mm maximum centres • Acoustic performance valid for 0.5 BMT • 1 layer of 13mm Gyprock EC08™ Partition

Stud Depth (mm)51 64 76 92 150

CAVITY INFILL Rw/Rw+Ctr(a) Nil 34/27 36/29 37/30 38/31 41/34(b) 50 Glasswool Partition batts - 11kg/m3 39/30 41/32 42/33 43/34 45/36(c) 75 Glasswool Partition batts - 11kg/m3 — 43/34 43/34 44/35 46/37(d) TSB3/ASB3 Polyester batts 38/31 40/33 41/34 42/35 44/37(e) 60 Soundscreen™ 1.6 batts — 42/32 43/33 44/34 46/36

Wall Width (mm) 77 90 102 118 176

FRL

- / - / -

Suspended Ceiling Under Slab CSR EC 805

ACOUSTIC OPINION

PKA-056

• 125mm concrete slab• Rondo suspended ceiling system with Gyprock

Resilient Mounts• Minimum 150mm cavity• Cavity infill as per system table• 1 layer of 13mm Gyprock EC08™ Partition

INSULATION INFILL Rw/Rw+CtrBare Floor Ln,w+Cl

Carpet + Underlay Ln,w+Cl

(a) 50 Glasswool Partition batts - 11kg/m3 64/56 55-60 40-45(b) TSB4/ASB4 Polyester batts 64/56 55-60 40-45

FRL

- / - / -

Suspended Ceiling Under Metal Roof CSR EC 810

ACOUSTIC OPINION

PKA-056

• Steel sheet roof• Bradford Anticon 55 over purlins• Rondo suspended ceiling system• Cavity infill as per system table • 1 layer of 13mm Gyprock EC08™ Partition

CAVITY INFILL Rw/Rw+Ctr(a) 140 Gold Batts™ 2.5 44/34(b) 120 Soundscreen™ 3.0 batts 44/34

Gyprock™ has developed wall and ceiling systems for a wide variety of Green Building applications. On the following pages you will find a range of tailored Green Building Systems.


Gyprock EC08™ Partition - System Tables

FRL

- / - / -

Wet Area Wall CSR EC 605

ACOUSTIC OPINION

PKA-052

• 1 layer of 6mm Cemintel™ Wallboard• Steel studs at 600mm maximum centres • Acoustic performance valid for 0.5 BMT • 1 layer of 13mm Gyprock EC08™ Partition

Stud Depth (mm)51 64 76 92 150


Wall Width (mm) 70 83 95 111 169

FRL

- / - / -

Acoustic Partition Wall CSR EC 110

ACOUSTIC OPINION

PKA-052

• 1 layer of 13mm Gyprock EC08™ Partition• Steel studs at 600mm maximum centres • Acoustic performance valid for 0.5 BMT • 2 layers of 13mm Gyprock EC08™ Partition

Stud Depth (mm)51 64 76 92 150


Wall Width (mm) 90 103 115 131 189

FRL

- / - / -

High Acoustic Partition Wall CSR EC 115

ACOUSTIC OPINION

PKA-052

• 2 layers of 13mm Gyprock EC08™ Partition• Steel studs at 600mm maximum centres • Acoustic performance valid for 0.5 BMT • 2 layers of 13mm Gyprock EC08™ Partition

Stud Depth (mm)51 64 76 92 150


Wall Width (mm) 103 116 128 144 202


Gyprock EC08™ Fire - System Tables

FRL

- /60/60

FAR 2357&

BWA 23035

Fire Rated Wall 60 mins CSR EC 205

ACOUSTIC OPINION

PKA-052

• 1 layer of 13mm Gyprock EC08™ Fire• Steel studs at 600mm maximum centres • Acoustic performance valid for 0.5 BMT • 1 layer of 13mm Gyprock EC08™ Fire

Stud Depth (mm)51 64 76 92 150


Wall Width (mm) 77 90 102 118 176

FRL

- /90/90

FAR 2357&

BWA 23035

Fire & Acoustic Rated Wall 90 mins CSR EC 210

ACOUSTIC OPINION

PKA-052

• 1 layer of 13mm Gyprock EC08™ Fire• Steel studs at 600mm maximum centres • Acoustic performance valid for 0.5 BMT • 2 layers of 13mm Gyprock EC08™ Fire

Stud Depth (mm)51 64 76 92 150


Wall Width (mm) 90 103 115 131 189

FRL

- /120/120

FAR 2357&

BWA 23035

Fire & Acoustic Rated Wall 120 mins CSR EC 215

ACOUSTIC OPINION

PKA-052

• 2 layers of 13mm Gyprock EC08™ Fire• Steel studs at 600mm maximum centres • Acoustic performance valid for 0.5 BMT • 2 layers of 13mm Gyprock EC08™ Fire

Stud Depth (mm)51 64 76 92 150


Wall Width (mm) 103 116 128 144 202


FRL

- /60/60

FAR 2357&

BWA 23035

Fire Rated Wall (staggered stud) 60 mins CSR EC 220

ACOUSTIC OPINION

PKA-052

• 1 layer of 13mm Gyprock EC08™ Fire• Staggered steel studs at 600mm

maximum centres each side• 64mm Rondo lipped steel stud, located

in 92mm track top and bottom, using the Gyprock Staggered Stud Clip

• 1 layer of 13mm Gyprock EC08™ Fire

Cavity Width (mm)CAVITY INFILL Rw/Rw+Ctr(a) Nil 41/34(b) 50 Glasswool Partition batts - 11kg/m3 49/40(c) 75 Glasswool Partition batts - 11kg/m3 50/41(d) TSB3/ASB3 Polyester batts 48/41(e) 60 Soundscreen™ 1.6 batts 50/40

Wall Width (mm) 118

FRL

- /120/120

FAR 2357&

BWA 23035

Fire Rated Dividing Wall 120 mins CSR EC 225

ACOUSTIC OPINION

PKA-052

• 2 layers of 13mm Gyprock EC08™ Fire• 2 rows of steel studs at 600mm maximum

centres with minimum 20mm gap• 2 layers of 13mm Gyprock EC08™ Fire• Cavity infill in one stud row only

Cavity Width (mm)148 200 250 300

CAVITY INFILL Rw/Rw+Ctr(a) Nil 50/44 51/45 52/46 53/47(b) 50 Glasswool Partition batts - 11kg/m3 58/50 59/51 60/52 61/53(c) 75 Glasswool Partition batts - 11kg/m3 60/52 61/53 62/54 63/55(d) TSB3/ASB3 Polyester batts 57/51 58/52 59/53 60/54(e) 60 Soundscreen™ 1.6 batts 59/50 60/51 61/52 62/53

Wall Width (mm) 200 252 302 352

FRL

- /60/60

FAR 2039&

BWA 23035

Security Wall Fire Rated 60 mins CSR EC 230

ACOUSTIC OPINION

PKA-054

• 1 layer of 13mm Gyprock EC08™ Fire• 2 x 50mm Gyprock SecurityWall™ Panel & Track• 1 layer of 13mm Gyprock EC08™ Fire

NOTES: ^ SecurityWall™ Panel ribs offset to enable insulation to fit

Track Width (mm)28 51 64

CAVITY INFILL Rw/Rw+Ctr(a) Nil 48/40 50/42 51/43(b) 50 Glasswool Partition batts - 11kg/m3 55/47^ 57/49 58/50(c) 75 Glasswool Partition batts - 11kg/m3 — 58/50^ 59/51(d) TSB2/ASB2 Polyester batts 53/45^ 55/47 56/48

Wall Width (mm) 154 177 190



FRL

- /60/60

FAR 2357&

BWA 23035

Wet Area Fire Rated 60 mins CSR EC 615

ACOUSTIC OPINION

PKA-052

• 1 layer of 6mm CeminSeal™ Wallboard• 1 layer of 13mm Gyprock EC08™ Fire• Steel studs at 600mm maximum centres • Acoustic performance valid for 0.5 BMT • 1 layer of 13mm Gyprock EC08™ Fire

Stud Depth (mm)51 64 76 92 150


Wall Width (mm) 83 96 108 124 182

FRL

60/60/60RISF 30

FCO 1373&

BWA 23035

Floor/Ceiling Fire Rated 60 mins CSR EC 815

ACOUSTIC OPINION

PKA-056

• Floor finished bare or with carpet underlay• 1 x 19 or 22mm particle board• Steel joists • Minimum 230mm cavity depth • Rondo furring channel clipped to Gyprock™

Resilient mounts• 2 layers of 13mm Gyprock EC08™ Fire

CAVITY INFILL Rw/Rw+CtrBare Floor Ln,w+Cl

Carpet + Underlay Ln,w+Cl

(a) Nil 50/44 70-75 50-55(b) 90 Gold Batts™ 2.0 59/51 60-65 45-50(c) 75 Soundscreen™ 2.0 batts 58/48 60-65 45-50

FRL

60/60/60RISF 30

FCO 1373&

BWA 23035

Roof/Ceiling Fire Rated 60 mins CSR EC 820

ACOUSTIC OPINION

PKA-056

• Steel sheet roof• Bradford Anticon 55 over steel purlins• Rondo suspended ceiling system• Cavity infill as per system table• 2 layers of 13mm Gyprock EC08™ Fire

CAVITY INFILL Rw/Rw+Ctr(a) 140 Gold Batts™ 2.5 44/35(b) 120 Soundscreen™ 3.0 batts 44/35

RISF = Resistance to Incipient Spread of Fire



FRL

- / - / -

Acoustic Bulkhead - Rw + Ctr 40 CSR EC 011

ACOUSTIC OPINION

PKA-058

• 1 layer of 13mm Gyprock EC08™ Fire• Steel studs & track • 75mm Bradford™ Partition Batts - 11kg/m3

• 75mm cavity between lagging and lining

PIPE LAGGING Rw+Ctr(a) Nil 26(b) Bradford™ Acoustilag 45 40

FRL

- / - / -

Acoustic Bulkhead - Rw + Ctr 46 CSR EC 021

ACOUSTIC OPINION

PKA-052

• Steel framing enclosing services• 2 x 13mm Gyprock EC08™ Fire• Cavity of 70mm minimum• Cavity insulation as per system table,

minimum 1200mm each side of enclosure• Ceiling lining 2 x 13mm Gyprock EC08™ Partition

CAVITY INFILL Rw/Rw+Ctr(a) 50 Glasswool Partition batts - 11kg/m3 53/44(b) TSB4 Polyester 53/46

FRL

- /90/90

FC0 1786&

BWA 23035

Fire Rated 90 mins - Service shaft CSR EC 031

ACOUSTIC OPINION

PKA-052

• Perimeter Framing 25/50 x 50 x 0.8 BMT steel angle

• 3 x Gyprock EC08™ Fire laminated with screws(S) or screws and full cover adhesive (SA)

CAVITY INFILL Rw+Ctr(a) NIL 35



FRL

- / - / -

Corridor - Impact one side CSR EC 305

ACOUSTIC OPINION

PKA-052

• 1 layer of 13mm Gyprock EC08™ Impact• Steel studs at 600mm maximum centres • Acoustic performance valid for 0.5 BMT • 1 layer of 13mm Gyprock™ Plasterboard CD

Stud Depth (mm)51 64 76 92 150


Wall Width (mm) 77 90 102 118 176

FRL

- /60/60

FAR 2357&

EWFA 24040

Fire Rated 60 mins - Impact both sides CSR EC 310

ACOUSTIC OPINION

PKA-052

• 1 layer of 13mm Gyprock EC08™ Impact• Steel studs at 600mm maximum centres • Acoustic performance valid for 0.5 BMT• 1 layer of 13mm Gyprock EC08™ Impact

Stud Depth (mm)51 64 76 92 150


Wall Width (mm) 77 90 102 118 176

FRL

- /120/120

FAR 2357&

EWFA 24040

Fire Rated 120 mins - Impact both sides CSR EC 315

ACOUSTIC OPINION

PKA-052

• 2 layers of 13mm Gyprock EC08™ Impact• Steel studs at 600mm maximum centres • Acoustic performance valid for 0.5 BMT • 2 layers of 13mm Gyprock™ EC08™ Impact

Stud Depth (mm)51 64 76 92 150


Wall Width (mm) 103 116 128 144 202

Gyprock EC08™ Impact - System Tables


FRL

- / - / -

Wet Area to Corridor - Impact both sides CSR EC 620

ACOUSTIC OPINION

PKA-056

• 1 layer of 6mm CeminSeal™ Wallboard• Steel studs at 600mm maximum centres • Acoustic performance valid for 0.5 BMT • 1 layer of 13mm Gyprock EC08™ Impact

Stud Depth (mm)51 64 76 92 150


Wall Width (mm) 70 83 95 111 169

FRL

- /60/60

FAR 2357&

EWFA 24040

Fire Rated Acoustic Wall 60 mins - Impact both sides CSR EC 320

ACOUSTIC OPINION

PKA-056

• 1 layer of 13mm Gyprock EC08™ Impact• Staggered steel studs at 600mm maximum

centres each side• 64mm Rondo lipped steel stud, located in

92mm track top and bottom, using the Gyprock™ Staggered Stud Clip

• 1 layer of 13mm Gyprock EC08™ Impact

Cavity Width (mm)92

CAVITY INFILL Rw/Rw+Ctr(a) Nil 42/35(b) 50 Glasswool Partition batts - 11kg/m3 50/41(c) 75 Glasswool Partition batts - 11kg/m3 51/42(d) TSB3/ASB3 Polyester batts 49/42(e) 60 Soundscreen™ 1.6 batts 51/41

Wall Width (mm) 118

FRL

- /120/120

FAR 2357&

EWFA 24040

Fire Rated Dividing Wall 120 mins - Impact both sides CSR EC 325

ACOUSTIC OPINION

PKA-056

• 2 layers of 13mm Gyprock EC08™ Impact• 2 rows of steel studs at 600mm maximum

centres with minimum 20mm gap• 2 layers of 13mm Gyprock EC08™ Impact

Cavity Width (mm)148 200 250 300

CAVITY INFILL Rw/Rw+Ctr(a) Nil 51/45 53/47 54/48 54/48(b) 50 Glasswool Partition batts - 11kg/m3 59/51 61/53 62/54 62/54(c) 75 Glasswool Partition batts - 11kg/m3 61/53 62/54 63/55 63/55(d) TSB3/ASB3 Polyester batts 58/52 60/54 61/55 61/55(e) 60 Soundscreen™ 1.6 batts 60/51 62/53 63/54 63/54

Wall Width (mm) 200 252 302 352

Gyprock EC08™ Impact - System Tables

Health & Safety

Contact Details

Guarantee

Disclaimer

Information on any known health risks of our products and how to handle them safely is on their package and/or the documentation accompanying them.

Additional information is listed in the Material Safety Data sheet.

To obtain a copy, telephone 1800 807 668.Gyprock™ Web Sitewww.gyprock.com.au

CSR Gyprock Sales SupportTelephone: 13 17 44 Facsimile: 1800 646 364

CSR designLINK® Technical Support ServiceTelephone: 1800 621 117 Facsimile: 1800 069 904

New South Wales and ACT376 Victoria Street, Wetherill Park NSW 2164

Queensland768 Boundary Road, Coopers Plains QLD 4108

Victoria277 Whitehall Street, Yarraville VIC 3013

South AustraliaLot 100 Sharp Court, Mawson Lakes SA 5095

Western Australia21 Sheffield Road, Welshpool WA 6106

TasmaniaPO Box 61, Glenorchy TAS 7010

Northern TerritoryCnr Stuart Hwy & Angliss St, Berrimah NT 0828

CSR Building Products guarantees its Gyprock™ products tobe free of defects in materials and manufacture.

If a CSR product does not meet our standard, we will, at our option, replace or repair it, supply an equivalent product, or pay for doing one of these.

CSR recommends that only products, components and systems recommended by it be used.If this is not done, CSR will need to be satisfied that any defect in its product is attributable to our failure to meet our standard (and not another cause) before this guarantee applies.This guarantee excludes all other guarantees and liability for damage or loss in connection with defects in CSR’s product, other than those imposed by legislation.

This addendum is current at November 2009. Information including acoustic and fire rating has been sourced from recognised third parties and is current at the time of printing. Systems, Standards and Building Codes are subject to change. To ensure the information is current, check the websites www.gyprock.com.au or www.cemintel.com.au or contact CSR.

Gyprock™, CSR Building Products A.B.N. 55 008 631 356.Publication GYP505

No responsibility is assumed for any errors that may inadvertently appear in this manual.

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