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CSIRO MANUFACTURING& INFRASTRUCTURE TECHNOLOGY

Graham Road, Highett, Victoria 3190, AustraliaPostal Address

PO Box 56, Highett, Victoria 3190, AustraliaTelephone 61 3 9252 6000Facsimile 61 39252 6244

C S I RO

Internal pressure test assessmentof Fusion Australia PTY LTD PE

100 test assemblies in accordancewith AS/NZS 4129:2000, Clause

3.5.2.

Report Number: PDR 06/012

Distribution:

Copies:

Author:

Authorised:

Mike RaineFusion (Aust) PTY LTD32 Shamrock RoadHallettCoveSA5158

Project fileMaster file

Mark Cardy

Dhammika De Silva

Date: 12th June 2006

PDR 06/012 of 5This report May Only Be Reproduced In Full

1/06/2006

CSIRO Manufacturing & Infrastructure Technology has offices in: Melbourne • Sydney 'Adelaide • Brisbane FREECALL 1300 363 400



PO Box 56, Highett, Victoria 3190, AustraliaTelephone 61 3 9252 6000Facsimile 61 3 9252 6244

C S I R O

Introduction

This test report details the results obtained from the pressure assessment carriedout on two test assemblies supplied by Fusion Australia PTY LTD containingPE100 pipe and Fusamatic electrofusion fittings. The two assemblies were testedin accordance with AS/NZS 4129:2000, Clause 3.5.2 resistance to internalpressure. Tables 1 and 2 outline the individual electrofusion fittings contained oneach of the two test assemblies PDA06/012a and b respectively.

Table 1. Fitting components tested on sample PDA06/012a.CSIRO ID Fitting type Batch Numbers

PDA06/012a 1 125mm SDR11 to 17.6PE100PNWATER16

FUSAMATIC END CAP

CBKHA1250106310473

PDA06/012a 2 125mm X 32mm PE100PNWATER16PNGAS6 FUSAMATIC SDR11

TO 17.6 TAPPINGSADDLE

MTBKHA125x32M0206187043

PDA06/012a 3 32mmPE100PNWATER 16 PN GAS 6

SDR11 END CAPFUSAMATIC

CBKHA32 0206037 6120

PDA06/012a 4 90mm X 125mm PE100PNWATER16PNGAS

6SDR11 TO 17.6FUSAMATIC REDUCER

RBKHA125x900206189 473

PDA06/012a 5 90mm COUPLER SDR11TO17.6PE100PN

WATER 16 PN GAS 6FUSAMATIC

CBKHA90 0106298 2032

PDA06/012a 6 63mm COUPLER TOBSP THREAD TYPESDR11 PE100PN


CBKHA63 1205085 1148

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PO Box 56, Highett, Victoria 3190, AustraliaTelephone 61 3 9252 6000Facsimile 61 392526244

C S I R O

Table 2. Fitting components tested on sample PDA06/012b.CSIRO ID Fitting type Batch Numbers

PDA06/012b 1 110mm SDR11 to 17.6PE100 PN WATER 16

FUSAMATIC END CAP

CBKHA110 0206048 545

PDA06/012b 2 110mmX32mmPE100PNWATER16PNGAS6 FUSAMATIC SDR11

TO 17.6 TAPPINGSADDLE

MTBKHA110x32M0106355 1041

PDA06/012b 3 32mmPE100PNWATER 16 PN GAS 6

SDR11 END CAPFUSAMATIC

CBKHA32 0206037 6134

PDA06/012b 4 90mm X 110mm PE100PNWATER16PNGAS

6SDR11 TO 17.6FUSAMATIC REDUCER

RBKHA110x900206208 469

PDA06/012b 5 90mm COUPLER SDR11TO17.6PE100PN

WATER 16PNGAS6FUSAMATIC

CBKHA90 0106298 1408

PDA06/012b 6 63mm COUPLER TOBSP THREAD TYPESDR11 PE100PN


CBKHA63 12050850972

Experimental

Each test assembly was conditioned for a period of 12 hours prior topressurization in a water bath at 80 °C. Table 3 outlines the test conditions usedduring the assessment.

Table 3. Sample test conditions.Sample ID

PDA06/012aPDA06/012b

Test Pressure(kPa)10161016

Test temperature(°C)8080

Test duration(hours)

10001000


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PO Box 56, Highett, Victoria 3190, AustraliaTelephone 61 3 9252 6000Facsimile 61 3 9252 6244

C S I R O

The applied test pressure was taken to be the average pressure calculated fromeach pipe off cut supplied (Pipe sizes DN125, 110, 90) by measuring theminimum wall thickness and mean outside diameters using a hoop stress level of5 MPa. Figure 1 shows the two test assemblies assessed.

Figure 1. Test assemblies PDA06/12a and b.


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PO Box 56, Highett, Victoria 3190, AustraliaTelephone 61 3 92526000Facsimile 61 392526244

C S I R O

Results

Table 4 outlines the test results obtained from the assessment.

Table 4. Test results.Sample ID

PDA06/012aPDA06/012b

AppliedPressure

(KPa)10161016

TestTemperature

8080

TestDuration(hours)

10001000

Test result

PASS, 1000 hoursPASS, 1000 hours

Conclusions

The two test assemblies supplied by Fusion Australia PTY LTD identified byCSIRO as PDA06/012a and b, when tested in accordance with AS/NZS4129:2000, Clause 3.5.2 were found to fulfil the requirements by showing nosigns of failure during a test duration of 1000 hours.

PDR06/012 of 5This report May Only Be Reproduced In Full

1/06/2006

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