T H E R O L L P E O P L E

ALLOY STEEL (ADAMITE ROLLS)

S.G.I ROLLS

ALLOY CHILLED ROLLS

STEEL CASTINGS

S.S. CASTINGS

STEEL INGOTS

We are known to .....offer the best

About usEver since its foray into the steel trade in 1984, C.S. Castings has established itself as a name to reckon with, in the steel industry. Over the years, through meticulous quality control and outstanding customer care, it has build a reputation for quality, reliability and integrity. What started off as a small steel plant, C.S. Castings has now grown into an organization with large scale manufacturing facilities. Strong values of a family run business backed by an assembly of industry's most talented professionals has given the group its current form & stature.

C.S. Castings has established itself in today's competitive market, thanks to its strategic planning, ultra modern facilities and exceptional team. The Group companies work hand in hand to produce the finest stainless steel products, with a focus to fit each client's requirements.

Company is recognized by reputed customers and Inspection Agencies for its quality products. Company has always focused on state of the art technology for delivering better products year after year.

Superior Industry experience, commitment to Quality and Strong Management Vision defines the ground on which C.S. Castings is placed today.

I am pleased to introduce our organisation CS Group as one of the leading and oldest steel Company in north India. Our organisation started from Calcutta Steel Industries way back in 1971, from a small unit we kept on improvising in the last 50 years and today we are manufacturing various products like Flats, Rolls, Forgings, Castings, Rolling Mill Plants and a variety of steel Products. In the year 1995 our company was awarded "Udyog Patra" by the then President of India Shri Shankar Dayal Sharma for producing high quality products. In the year 2003 our company was again awarded by the "Ispat Udyog Ratan Award" by the All India Induction Furnaces Association for excellent performance in developing new items and maintaining high quality.

I am very thankful to my dedicated management team which has enhanced our organisation to new heights. Our success depends on our Customers choosing us. Our strength lies in working closely with them to create value and trust, together with superior products and services. We continue to grow together with our Customers.

Welcome to CS Group - a spirit of trust

Channan Singh Matharoo

From the Desk of CEO

Chemical Composition

Distance from suface - mm

Alloy Cast Steel

Ha

rdn

ess

- S

hC

60

55

50

45

40

35

30

25

20

100 25 50 75 100 125 150 200 Microstructure of Adamite roll, 45/50 ShC

having spherodised pearlitic matrix.

These Rolls are special hyper-eutectoid steel rolls alloyed with Nickel, Chromium & Molybdenum. The extra Carbon and special alloys give extra wear resistance and strength.

These rolls are statically cast and undergo a special high temperature heat treatment process of double annealing followed by tempering cycles to give a micro structure consisting of fine pearlitic matrix with spherodised / broken carbide.

Application : These Rolls are suitable for rolling medium and heavy sections. These rolls are also used for roughing stands of strip mill.

Adamite Rolls

C Mn Si S Max P Max Cr Mo Ni V Max Shore Hardness

1.35-1.45 .55-.70 .45-.60 .035 .75-1.05 1.00-1.25 .10 40°-45°.25-.35

1.4-1.6 .60-.75 .50-.65 .035 .8-1.1 1.00-1.25 .10 45°-50°

.035

.035 .25-.35

1.6-1.9 .65-.85 .60-.75 .035 1.1-1.4 1.25-1.45 .10 50°-55°.035 .35-.45

SIZE : 3x6 Meter ADAMITE RINGS

S.G. Iron or ductile iron is considered as one of the most versatile roll material now days. It is produced by a small proposition of magnesium added to the melt as nickel-magnesium or alternative alloy, or pure magnesium. In S.G. Iron Rolls, the free carbon takes the shape of spheroids or nodules, thereby eliminating the notch effect to flake graphite and improving upon the mechanical properties of cast iron.

These Rolls are available in a wide range of hardness & composition for a variety of application. The matrix structure varies from Ferrito-Pearlitic, Pearlitic to Bainitic & Martensitic together with different carbide contents and graphite in the from of spheroids/nodules. Some critical grades are heat treated for higher strength. Chemical composition and structure are chosen to suit specific application.

Application : Roughing and intermediate rolls for slabbing and blooming mills. Roughing, intermediate and finishing for rail and structural mills. Finishing for wire rod and narrow strip mills.

Bainitic S.G. (HS-70/75)Magnification : 500X

Pearlitic S.G. Iron (HS-60/65) with somecarbides and graphite nodules.

Magnification : 500X

S.G. Iron Rolls

Chemical Composition

C Mn Si S Max P Max Cr Mo Ni V Max Shore Hardness

3.00-3.30 .40-.65 1.45-1.7 .02 .05 .40-.60 1.6-2.0 .10 50°-60°.30-.45

3.1-3.6 .40-.65 1.45-1.7 .02 .05 .40-.65 1.6-2.0 .10 60°-65°.40-.80

Nodular accicular rolls are widely used for hot rolling applications in different type of intermediate, prefinishing and finishing group stands. The material consists of nodular graphite and carbides in martensitic and bainitic matrix. SGAC rolls are more wear resistant than nodular pearlitic rolls. Depending on the primary requirements there are variety of standard and also more alloyed grades used considering rolling mill operational conditions and specially wear resistance which is increasing with hardness drop if compared with standard grades considering the type of groove / caliber.

S.G. Accicular Rolls

As the name implies, the barrel surface of these rolls does not show a clear chill layer but rather a gradual transition from a carbide rich structure containing a small amount of fine graphite at the surface to a grey core material. These Rolls ensure minimum sacrifice of clear chill while achieving maximum functional depth.

The transition from Chill to graphite being smoother, the gradual change in hardness associated with the indefinite-chill structure allows deeper grooving. Thus Indefinite Chill Rolls are superior in biting performance and have enough strength and resistance against thermal shock occurring at the time of failure in the rolling operation compared to other Chill Rolls. The presence of the graphite improves spall resistance and also enhances resistance to fire cracking. These Rolls are available in Pearlitic matrix as well as Accicular/Bainitic matrix as well depending on the requirement of rolling mill.

Chilled Rolls

Chemical Composition

C Mn Si S Max P Max Cr Mo Ni V Max Shore Hardness

3.1-3.6 .40-.60 1.4-1.7 .02 .05 .40-.65 2.0-2.6 .10 65°-70°.60-1.0

3.1-3.6 .40-.60 1.4-1.7 .02 .05 .40-.65 3.0-3.6 .10 70°-75°.60-1.0

Chemical Composition

C Mn Si S Max P Max Cr Mo Ni V Max Shore Hardness

3.00-3.20 .60-.90 1.00-1.50 .06 .15 .80-.1.20 1.0-1.50 .10 50°-60°.25-.40

3.00-3.30 .60-.90 1.00-1.50 .06 .15 .80-1.20 1.50-2.00 .10 60°-70°.25-.40

3.10-3.50 .60-.90 1.00-1.50 .06 .15 .80-1.20 1.70-2.50 .10 70°-75°.25-.40

Forging is a process in which the casted ingot is heated in the furnace & then material is hammered according to the customers sizes & requirements, thereafter heat treatment is done in normalizing/annealing furnace, forged rolls are manufactured from carbon steel, alloys steel & stainless steel, these rolls are available in primarily in forged m.s. rolls , forged en-8 rolls , forged en-9 rolls, forged EN-19 rolls, forged EN-24 rolls , forged EN-31 rolls , forged EN-42 rolls forged class 2 & forged class 3 etcetera, our forged rolls are available with groove, bearing sizes, ready to use conditions or in semi-finished or in black forged condition, apart from rolls we offer forged product range of forged spindles, forged rings, forged shafts, forged blanks, forged cranks, forged pinion gears, flanges, forged wheels & other specially ordered products, all forged products are dispatched with essential certification, addition to that we also offer ultrasonically tested forgings for variety of applications

Forged Rolls

AdvantageThe forging process help in cohesiveness and strength by elongation of the grain structure, which results in material having much higher load bearing capacities as compare to casted material forged rolls offered by us having good combination of the hardness surface with high resistance to wear, heat check and though core resistance to breakage it also has an ideal hardness profile from surface to core and very high resistance to spilling, we offer all it in accurate size, weight & finish with very quick & timely delivery

Applications:• Forged Rolls for Cold Rolling Mills

• Large Diameter Forged Shafts • Forged Wheels • Roughing Stand Forged Rolls

• Forged Back-Up Rolls • Forged Reduction/Pinion Gears • Forged Rolls for Stainless Steel Mills

• Forged Blanks / Cranks • All Grade Forged Cylinders • Forged Roll for Hot Steel Rolling Mills

• Forged Large Diameter Pipes • Forged Automobile & Crane Parts

ALLOY CHILLED ROLLS

Forging IngotsWe bring forth the finest quality Forging Ingots, which find use in diverse applications. We promise that Forging Ingots, which we provide, are fabricated from superior quality metal, procured from the most reliable vendors. Our Forging Ingots are preferred as they can be used for forging a large variety of products with the assurance of great strength, ease of forging and durability. We deal with manufacturing and supplying of Steel Ingots, Alloy Steel Ingots and Mild Steel Ingots. Our products are widely acceptable because of its quality control assurance and use of fine raw materials.

High tensile strengthExcellent performanceEasy to machineLong life

Mould Size (Inches) Type Weight

3.5x4.56*x7*8*x9*10x1212x1413x1513x1514x1714x17 (G)17x1919x21 (G)19x2219x21 (G)19x21 (G)21x2322x2523x27 (G)25x2826x3129x3432x3732x39

SquareSquareSquareSquareSquareSquareFlutedSquareSquareFlutedFlutedFlutedFlutedFlutedFlutedFlutedFlutedFlutedFlutedFlutedFlutedFluted

110-1152304001100170019001500235011502750170034002050225040004400400060006250720080009000

We have attained specialization in making available Alloy Steel Castings of various grades, which are preferred due to the fact that these are in conformation with the international standards i.e. up to 15 Tonnes Single piece either proof machined, machined or as cast. The grades are different like carbon grades and alloy steel grades. Our Alloy Steel Castings are all non-destructive tested and have achieved the acceptance quality level (AQL) and satisfaction of the clients. We assure that third party inspection is done in our foundry complex to ensure the quality of Alloy Steel Castings.

Steel Castings

Quality tested

High strength

Dimensional accuracy

Reasonable pricing

HUB

IMPELLERS

Chemical Composition of Regular Grades for Steel Casting

Infrastructure & QualityWe have all the production facilities available to produce Quality from the range kg’s to 1 ,000 kg’s The Company is capable of casting various grades of steels such as Stainless Steel, Tool Steel, Construction Steel, Alloy Steel, Low Carbon Steel, Medium Carbon Steel, High Carbon Steel and ast iron.

CS Castings is in the international market and are fully committed to QUALITY.

s.

Castings 50 5 .

C Two induction furnace along with a holding furnaces capable of manufacturing castings & rolls upto 15 MT Single Piece & even more according to requirement & specification. Complete Machining Facility with Lathes, Drill Machines, Shapers, Horizontal Boring Machine, VTL etc. Well equipped Fettling shop. In-house pattern making facility, Well equipped Chemical laboratory along with Spectrometer, Heat treatment furnaces, Ultrasonic machine, Tensile testing equipments & Electronic hardness testing machine etc.

A rigorous system of quality management is in place to ensure that each manufactured product conforms to international standards of excellence. Quality assurance is the threshold of all the activities at CS Castings. We carry out-in-house testing like : Physical Testing, Chemical Testing, Hardness Testing, Ultrasonic Testing, Magnetic Particle Testing, High standard of quality is a pre-requisite for maintaining leadership position in the business. We follow a system of quality control as per international standard

Office & Works : Near Vill. Kumbh, Amloh Road, Mandi Gobindgarh-147301 (Pb.) India

Mobile : +91-98142-19829Phone : +91-1765-320129, 252129Telefax : +91-1765-252129E-mail : rolls@cscastings.in, cscastings@live.com

www.cscastings.in ISO 9001:2008 COMPANY

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I C SISO 9001:2008 COMPANY

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