cryogenic vessel & infrastructure status report for tg04 · 2nd pickling, passivation &...
TRANSCRIPT
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K.T.KnöpfleMPI Kernphysik, Heidelberg
GERDA Collaboration Meeting at Cracow18 -
20 February 2008
Cryogenic Vessel & InfrastructureStatus Report for TG04
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2008 Feb 18 TG04 Status - K.T.Knöpfle 2
Outline• cryostat fabrication
schedule v6installation makrolon
/ superinsulation
inner/outer vessel integrationtests:
pressure, He leak, loads, evaporation, Rn
emanation
mounting tool for copper shield
• cyrogenic
infrastructure
status of tendering
• conlusions
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2008 Feb 18 TG04 Status - K.T.Knöpfle 3
schedule: rev 6 of Nov 15
page 1/2
02/07/07 – 25/10/07* |
23/07/07 – 23/11/07* |
* rev 5 of Sep 21 – ‘final’
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2008 Feb 18 TG04 Status - K.T.Knöpfle 4
schedule: rev 6 of Nov 15
page 2/2
toda
y
major milestones
new item
* rev 5 of Sep 21 – ‘final’
31/01/08 – 13/02/08* |
26/11/07 – 24/01/08* |
not accepted by MPI – keep !
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2008 Feb 18 TG04 Status - K.T.Knöpfle 5
t
26nov07
He leak test inner vesselafter pressure test on 12nov
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2008 Feb 18 TG04 Status - K.T.Knöpfle 6
t
26nov07
skirt
part of outervessel
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2008 Feb 18 TG04 Status - K.T.Knöpfle 704dec07
inst
alla
tion
supe
rinsu
latio
n
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2008 Feb 18 TG04 Status - K.T.Knöpfle 8
a few details
06dec07
bolt for Makrolon
fixation
Teflon spacer
Makrolon
installed below SI:9 pcs: 1811x1396x6 mm9 pcs: 2001x1396x6 mm
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2008 Feb 18 TG04 Status - K.T.Knöpfle 9
parallel to SI installation
Rn emanation test-
more in Hardy’s talk -
05dec07
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2008 Feb 18 TG04 Status - K.T.Knöpfle 10
cryostat integration
12dec07
inner / outer vessel integration
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2008 Feb 18 TG04 Status - K.T.Knöpfle 11
t
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2008 Feb 18 TG04 Status - K.T.Knöpfle 12
cryostat integration
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2008 Feb 18 TG04 Status - K.T.Knöpfle 13
concrete design of 6dec07
ceiling almost to
o low
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2008 Feb 18 TG04 Status - K.T.Knöpfle 14
t
verify(a)
alignment of top and bottom pads
(b) equal load distribution on all 8 pads
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2008 Feb 18 TG04 Status - K.T.Knöpfle 15
t
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2008 Feb 18 TG04 Status - K.T.Knöpfle 16
t
access
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2008 Feb 18 TG04 Status - K.T.Knöpfle 17
t
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2008 Feb 18 TG04 Status - K.T.Knöpfle 18
centering of pads
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2008 Feb 18 TG04 Status - K.T.Knöpfle 19
Bosche
type KSB 2000 (kg) load cells
Al plate
preparations for load test
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2008 Feb 18 TG04 Status - K.T.Knöpfle 20
Al plate
bottom of outer vessel
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2008 Feb 18 TG04 Status - K.T.Knöpfle 21
t
load test in progress
12dec07
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2008 Feb 18 TG04 Status - K.T.Knöpfle 22
load test
Al plate
bottom of outer vessel
stiffness of Belleville springs:59 kN
/ mm each
results
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2008 Feb 18 TG04 Status - K.T.Knöpfle 23
cryostat integration
13dec07
neck covered with SI
ring to generate cylindrical shape
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2008 Feb 18 TG04 Status - K.T.Knöpfle 24
end of 2007
20dec07
vess
el h
eigh
t 25
mm
less
than
spe
cifie
d
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2008 Feb 18 TG04 Status - K.T.Knöpfle 25
2008
pum
ping
for a
ccep
tabl
e is
olat
ion
vacu
um
14jan08
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2008 Feb 18 TG04 Status - K.T.Knöpfle 26
mounting tool for copper shield
‘tripod’
copper shield segment
tent
rotatable arm
platform 4x4 m2
internal platform
internal platform
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2008 Feb 18 TG04 Status - K.T.Knöpfle 27
bottom
14jan08
view from platform
tripod
copper shield segment in frame
for evap test
for evap test
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2008 Feb 18 TG04 Status - K.T.Knöpfle 28
mounting tool -
parts
motor driven
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2008 Feb 18 TG04 Status - K.T.Knöpfle 29
t
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2008 Feb 18 TG04 Status - K.T.Knöpfle 30
installation thru neck
installation thru neck
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2008 Feb 18 TG04 Status - K.T.Knöpfle 31
t
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2008 Feb 18 TG04 Status - K.T.Knöpfle 32
tinstallation test of large segment
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2008 Feb 18 TG04 Status - K.T.Knöpfle 33
t
installation test of large segment
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2008 Feb 18 TG04 Status - K.T.Knöpfle 34
t
installation test of large segment
one of 20 Al dummies
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2008 Feb 18 TG04 Status - K.T.Knöpfle 35
t
installation test of small segment
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2008 Feb 18 TG04 Status - K.T.Knöpfle 36
t
mounting tool test: (almost) all ok !
new, other paint
bolt too thick
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2008 Feb 18 TG04 Status - K.T.Knöpfle 37
He leak test –
isolation vacuumHe leak test of isolation vacuum volume
small problem fixed with Terostat15jan08
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2008 Feb 18 TG04 Status - K.T.Knöpfle 38
setup for evaporation test
heater
temp & pressure gauges
GN2 flow meter (MPI) safety valve
distribution of thermo couplescontrol of
cool down (ok)fill level (not ok)
Mo/Tu cool downTu/We fillingWe/Th settlingFr/Mo measureMo/We drainageTh/Mo warm-up
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2008 Feb 18 TG04 Status - K.T.Knöpfle 39
evaporation test
23jan08
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2008 Feb 18 TG04 Status - K.T.Knöpfle 40
evaporation test
GN2
flow meter
heater
LN225 m3
LN2
23jan08
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2008 Feb 18 TG04 Status - K.T.Knöpfle 41
evaporation test
23jan08
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2008 Feb 18 TG04 Status - K.T.Knöpfle 42
evaporation test
TC feed-thrus
to pump
24jan08
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2008 Feb 18 TG04 Status - K.T.Knöpfle 43
evaporation test
pump stand
W10
24jan08
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2008 Feb 18 TG04 Status - K.T.Knöpfle 44
evaporation test23jan08
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2008 Feb 18 TG04 Status - K.T.Knöpfle 45
evaporation test
600 m3/h ‘ambientair vaporizer’
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2008 Feb 18 TG04 Status - K.T.Knöpfle 46
evaporation test
spec.: ~ 4m3 N2@20deg ( = 300W)
24jan08 9:07
25jan08 12:14
very nice result !
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2008 Feb 18 TG04 Status - K.T.Knöpfle 47
why GERDA cryostat not on photo?
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2008 Feb 18 TG04 Status - K.T.Knöpfle 48
why ?
! W10 !
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2008 Feb 18 TG04 Status - K.T.Knöpfle 49
weld W10
modification by TÜV -however, previous design(45 deg at cylinder) also
accepted
parts of TÜV approved weld map
Fillet
weld
(‚Kehlnaht‘) not
allowed
by
AD2000!
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2008 Feb 18 TG04 Status - K.T.Knöpfle 50
WPS of 11 Dec 07
com
mun
icat
ed 1
1feb
08
20dec07
20dec07 no indication of V shape
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2008 Feb 18 TG04 Status - K.T.Knöpfle 51
latest development
SIMIC (Dr. A.C.) on Thursday 14 Feb 08, 17:45, by phone:
1) W10 weld is fillet weld (‘Kehlnaht’)2) fillet weld can be certified according to ASME3) little delay since SIMIC is familiar with procedure4) detailed calculations to follow
No official
written
statement
by
SIMIC available
until
now.
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2008 Feb 18 TG04 Status - K.T.Knöpfle 52
cryogenic infrastructure
tender for supply contract:
submitted 08Jan21published 08Jan31 TED document 2008-27384
time-limit for receipt of tenders:08Mar17
tender documents incl. Tech Specs:
www.mpi-hd.mpg/GERDA/tender(so far, more than 5 requests)
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2008 Feb 18 TG04 Status - K.T.Knöpfle 53
PID for tender
further optimized
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2008 Feb 18 TG04 Status - K.T.Knöpfle 54
cryogenic infrastructure
PID for lock which is relevant forsystem aspects
Keep it simple & safe!
to be discussed in integration session
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2008 Feb 18 TG04 Status - K.T.Knöpfle 55
cryogenic infrastructurefurther progress:
• design & layout further optimized • part of hardware (vacuum) bought (T)• quote for manifold available• heater not in tender, new development:LNGS indicates ok for 2000 m3/h device
open issues:
• Rn
emanation of safety valves (cast stainless steel) not yet shown to be ok.
drawings from ‘Technical Specifications’
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2008 Feb 18 TG04 Status - K.T.Knöpfle 56
conclusions -
1
inner/outer vessel pickled, passivated, rinsed with de-ionized water
12 Nov
inner vessel: pressure test passed (with water @ 3.6 bar)26 Nov
inner vessel: He leak test passed (sensitivity a few 10-9 mbar ℓ
/ s )
w48
Makrolon
installedw49
major part of superinsulation
installed
05Dec
1st extraction for Rn
emanation measurement (23m3) : ~15 mBq06Dec
2nd extraction for Rn
emanation measurement (30m3) : ~30 mBq
w50
inner / outer vessel integration12Dec
load test / optical inspection passed
13Dec
neck covered with superinsulationw51
top outer vessel head welded, cryostat on skirt
summary of fabrication & test history
2007 (since 05 November)
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2008 Feb 18 TG04 Status - K.T.Knöpfle 57
conclusions –
1 cont.
w2
pumping isolation vacuumw3
test of mounting tool for copper shield passed
15Jan
isolation vacuum <10-3 mbarouter vessel
He leak test passed (sensitivity a few 10-7 mbar ℓ
/ s check !)
w4
evaporation test with completely filled cryostat (~70m3 LN2) passed25Jan 17:00 N2 gas flow <4m3/hw5
emptying cryostat, warming-up
w6
2nd pickling, passivation
& rinsing of inner vessel (4Feb @ 5oC )08Feb
outer vessel pressure test #1 cancelled by TÜV
w7 SIMIC communicates WPS for weld W10 (11Feb), OKed
by TÜV14Feb
outer vessel pressure test #2 cancelled, this time by SIMIC
summary of fabrication & test history
2008
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2008 Feb 18 TG04 Status - K.T.Knöpfle 58
conclusions -
2
• at LNGS:1) Rn
emanation test
2) evaporation test 3) mounting of copper shield► schedule & sequence still unclear –
however,
agreement that items 2 & 3 shall not interfere with WT construction
• evaluation of quotes for cryogenic infrastructure on Monday, March 17, order asap
• evaluate Ar
exhaust gas heater options, tender, order asap
next steps(assuming final pressure test is done)
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2008 Feb 18 TG04 Status - K.T.Knöpfle 59
end
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2008 Feb 18 TG04 Status - K.T.Knöpfle 60
schedule: rev 5 of Sep 21
page 1/2
done, to be corrected
due items
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2008 Feb 18 TG04 Status - K.T.Knöpfle 61
page 2/2
delivery to Hall A: 13 Feb 08
now scheduled for12 Nov 07
due items
schedule: rev 5 of Sep 21