crxflex operating manual v1 - bestbier.co.za · such changes must comply with best engineering...

38
GE Measurement & Control Technologies Computed Radiography CRxFlex CRxFlex Operating Manual V1.1 LL ID 51179524

Upload: others

Post on 18-Oct-2020

3 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: CRxFlex Operating Manual V1 - bestbier.co.za · Such changes must comply with best engineering practices and all applicable laws and regulations. Accessory equipment connected to

GE Measurement & Control Technologies Computed Radiography

CRxFlex CRxFlex Operating Manual V1.1

LL ID 51179524

Page 2: CRxFlex Operating Manual V1 - bestbier.co.za · Such changes must comply with best engineering practices and all applicable laws and regulations. Accessory equipment connected to

2 CRxFlex Operating Manual V1.11

Table of Contents 1 Introduction to this Manual .............................................................................. 4

Scope ........................................................................................................................... 4

Warning, Cautions, Instructions and Notes ................................................................... 4

Disclaimer .................................................................................................................... 5

Technical Support ........................................................................................................ 5

2 Introduction to CRxFlex.................................................................................... 6

Intended Use ................................................................................................................ 6

Intended User ............................................................................................................... 6

System Documentation ................................................................................................ 6

Configuration ................................................................................................................ 7

Connections ................................................................................................................. 8

Operation Controls ....................................................................................................... 8 The Erase Button .......................................................................................................................................... 9 The Status Indicator ...................................................................................................................................... 9

Compatibility................................................................................................................10

Compliance .................................................................................................................10

General ....................................................................................................................................................... 10 Equipment Classification ............................................................................................................................. 12

Connectivity.................................................................................................................12

Training .......................................................................................................................12

Installation ...................................................................................................................13

Labels .........................................................................................................................15

Safety Instructions for Laser Products .........................................................................17

Cleaning of the CRxFlex .............................................................................................17

Cleaning of Image Plates ............................................................................................18

Preventive Maintenance ..............................................................................................18

Quality Control ............................................................................................................18

Environmental Protection ............................................................................................19

Safety Directions .........................................................................................................20 General safety instructions .......................................................................................................................... 21

3 Getting started with the CRxFlex ................................................................... 22

Starting the Digitizer Remote Display ..........................................................................22

Starting Rhythm RT .....................................................................................................22

Starting the CRxFlex ...................................................................................................25

Scanning an Image .....................................................................................................26

Stopping the CRxFlex .................................................................................................29

Before Switching Off .................................................................................................................................... 29 Switching Off ............................................................................................................................................... 29

4 Operating the CRxFlex ................................................................................... 30

Page 3: CRxFlex Operating Manual V1 - bestbier.co.za · Such changes must comply with best engineering practices and all applicable laws and regulations. Accessory equipment connected to

CRxFlex Operating Manual V1.1 3

Re-erasing an Image Plate ..........................................................................................30

Cleaning the Optics Unit ..............................................................................................31

Troubleshooting ..........................................................................................................34 Digitizer Remote Display ............................................................................................................................. 34 Connection Problems .................................................................................................................................. 34 Removing a jammed image plate ................................................................................................................ 35

5 Technical Specifications ................................................................................ 36

Page 4: CRxFlex Operating Manual V1 - bestbier.co.za · Such changes must comply with best engineering practices and all applicable laws and regulations. Accessory equipment connected to

4 CRxFlex Operating Manual V1.11

1 Introduction to this Manual

Scope This manual contains information for safe and effective operation of the CRxFlex digitizer system. It describes the basic operation with Rhythm RT. For more details on Rhythm RT or Rhythm RT Lite consult the online manual of the respective application.

Warning, Cautions, Instructions and Notes The following samples show how warnings, cautions, instructions and notes appear in this document. The text explains their intended use.

WARNING: Warnings are directions which, if they are not followed, can cause fatal or serious injuries to a user, engineer, or any other person or can lead to a wrong inspection result.

The purpose of safety icons is to indicate at a glance the type of caution, warning or danger.

Caution: Cautions are directions which, if they are not followed, can cause damage to the equipment described in this manual or any other equipment or goods and can cause environmental pollution.

INSTRUCTION: This sign typically is used in combination with the warning sign, when providing a specific instruction, which if followed exactly, should avoid the subject of the warning.

NOTE: Notes provide advice and highlight unusual points. A note is not intended as an instruction.

Magnetic FieldHot Surface Laser Beam Ionizing Radiation

Obstacles High VoltageCorrosive Liquid Explosive Material

Page 5: CRxFlex Operating Manual V1 - bestbier.co.za · Such changes must comply with best engineering practices and all applicable laws and regulations. Accessory equipment connected to

CRxFlex Operating Manual V1.1 5

Disclaimer GE Sensing and Inspection Technologies assumes no liability for use of this document if any unauthorized changes have been made to the content or format. Every care has been taken to ensure the accuracy of the information in this document. However, GE assumes no responsibility or liability for errors, inaccuracies or omissions that may appear in this document. To improve reliability, function or design GE reserves the right to change the product without further notice. This manual is provided without warranty of any kind, implied or expressed, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose.

Technical Support For technical support contact your dealer, a local customer support center as listed on http://www.ge-mcs.com or GE Sensing & Inspection Technologies GmbH Bogenstrasse 41 22926 Ahrensburg

Page 6: CRxFlex Operating Manual V1 - bestbier.co.za · Such changes must comply with best engineering practices and all applicable laws and regulations. Accessory equipment connected to

6 CRxFlex Operating Manual V1.11

2 Introduction to CRxFlex

Intended Use CRxFlex: The CRxFlex will be used in an industrial environment by qualified staff to scan X-ray or Gamma-ray exposed cassettes, containing an imaging plate for non-destructive testing applications. It results in a digital image which is sent to the dedicated workstation. Cassette / Image Plate: The cassettes including the image plates will be used in an industrial environment by qualified staff for non-destructive testing applications. The imaging plates are scanned by a digitizer. The resulting digital images are sent to the dedicated workstation. Workstation / Rhythm - Software: The CRxFlex will be controlled and operated from a stationary or mobile workstation with Rhythm RT Lite installed on it. In addition a Digitizer Remote Display is available for CRxFlex status and error messages.

NOTE: In case of a usage different to the intended use, the provided safeguards may be reduced in their effectiveness.

Intended User This manual has been written for trained users of GE computed radiography products and trained x-ray personnel who have received proper training. Users are those persons who actually handle the equipment and those who have authority over the equipment. Before attempting to work with this equipment, the user must read, understand, note and strictly observe all warnings, cautions and safety markings on the equipment.

System Documentation The complete system documentation comprises:

This user manual

Online manual of Rhythm RT Always keep this user manual close to the system.

Page 7: CRxFlex Operating Manual V1 - bestbier.co.za · Such changes must comply with best engineering practices and all applicable laws and regulations. Accessory equipment connected to

CRxFlex Operating Manual V1.1 7

Configuration The system consists of: 1 The CRxFlex Digitizer including the accessory kit. 2 Cassette in different sizes with image plate. Following image plate types are

available:

IPS for CRxFlex

IPC2 for CRxFlex

IPU for CRxFlex 3 Workstation for image processing and identification.

WARNING: Accessory equipment not complying with the safety requirements of this product may lead to a safety hazard. In particular, the power cord may not be replaced by an insufficient dimensioned cable.

The data transmission is performed via network. Two configurations are possible: 1 Via local network (preferred) 2 Via network switch connection

Digitizer

Cassette

Processing Workstation

Page 8: CRxFlex Operating Manual V1 - bestbier.co.za · Such changes must comply with best engineering practices and all applicable laws and regulations. Accessory equipment connected to

8 CRxFlex Operating Manual V1.11

Connections

1 Power connections 2 Network interface 3 Intergrounding connector

Operation Controls The CRxFlex interfaces with the user via: 1 The Erase Button 2 The Status Indicator 3 The Power Button 4 The Digitizer Remote Display for CRxFlex status and error messages 5 The Rhythm RT front end with graphical user interface

1

2

3

1

2

3

4

5

Page 9: CRxFlex Operating Manual V1 - bestbier.co.za · Such changes must comply with best engineering practices and all applicable laws and regulations. Accessory equipment connected to

CRxFlex Operating Manual V1.1 9

The Erase Button

Press the erase button to start the erasing cycle of an image plate. After pressing the erase button, the upper part of the status indicator is continuously lighting up in blue and the CRxFlex starts erasing the imaging plate of the cassette inserted next. If no cassette with imaging plate has been inserted after 60 seconds, the system automatically returns to standby mode. For more information, refer to section “Re-erasing an Image Plate” on page 35.

The Status Indicator

The indicator informs the user by light signals about the status of the CRxFlex. It is positioned at the front of the CRxFlex, so that it is visible from a distance.

The indicator is divided in two parts. The upper part is used to inform the operator about the image plate erasing cycle progress and is only then lit. The lower part is used for all other operational indications.

Status Indicator

CRxFlex Status Meaning

Constant blue

The erase cycle is active. In combination with constant green: The CRxFlex will erase the next image plate.

In combination with blinking green: The CRxFlex is busy with erasing and return of the image plate into the cassette.

Constant green

Ready for scanning The CRxFlex is ready for scanning the next image plate.

The cassette is ready for removal.

Green blinking

Busy The CRxFlex is busy with scanning, erasing and return of the image plate into cassette.

Yellow blinking

( 1 / sec.)

Boot-up

The CRxFlex is busy with the boot-up. Scanning is not possible.

Red blinking

( 1 / sec.)

Digitizer error or warning

User intervention or confirmation is required.

Constant red

Fatal CRxFlex error or

service mode active (e.g. shading calibration)

Scanning is not possible due to:

Service intervention is required or

Service function which blocks scanning is called up by the field service engineer.

Fast red blinking

( 3 / sec.)

No connection to the Digitizer Remote Display

Scanning is not possible as the Digitizer Remote Display on the workstation is not up-to-date or not started up.

Triple blinking

( 3 / sec. + 1 sec. off)

No network connection Scanning is not possible as the Network connectivity test of the CRxFlex to the workstation failed.

Page 10: CRxFlex Operating Manual V1 - bestbier.co.za · Such changes must comply with best engineering practices and all applicable laws and regulations. Accessory equipment connected to

10 CRxFlex Operating Manual V1.11

Compatibility The CRxFlex must only be used in combination with other equipment or components if these are expressly recognized by GE as compatible. Changes or additions to the equipment must only be carried out by persons authorized to do so by GE. Such changes must comply with best engineering practices and all applicable laws and regulations. Accessory equipment connected to any interfaces must be certified according to the respective IEC standards. Furthermore, all configurations shall comply with the valid version of the system standard. Everybody who connects additional equipment to the signal input part or signal output part configures a system, and is therefore responsible that the system complies with the requirements of the valid version of the system standard. If in doubt, consult your local service organization

Compliance

General

The product has been designed in accordance to DIRECTIVE 2006/95/EC (Low Voltage Directive) and DIRECTIVE 2004/108/EC (Electromagnetic Compatibility) of the EUROPEAN PARLIAMENT and of the COUNCIL.

Applicable EC directive(s)

Directive 2004/108/EC EMC Directive

Directive 2006/95/EC Low Voltage Directive

Directive 2011/65/EU RoHS Directive

Directive 2012/19/EU WEEE Directive

Applicable EC harmonized standard(s)

EN 61010-1 : 2010

IEC/EN60825-1:2014

IEC 61326-1: 2012

IEC/CISPR 11:2009 + A1:2010 group 1, class A

IEC 61000-6-4:2006 + A1:2010

IEC 61000-3-2:2014

IEC 61000-3-3:2013

IEC 61000-6-2:2005

Page 11: CRxFlex Operating Manual V1 - bestbier.co.za · Such changes must comply with best engineering practices and all applicable laws and regulations. Accessory equipment connected to

CRxFlex Operating Manual V1.1 11

The table showing the distribution of hazardous substances and its concentration to be complaint to RoHS directive is shown below:

Table of hazardous substances’ name and concentration.

Component Name

Hazardous substances’ name

Pb

Hg

Cd

CrVI

PBB

PBDE

Metal Parts O O O X O O

Plastic Parts O O O O X X

Elastomere Parts O O O O X X

Electromechanical Components

X O O O X X

Cables and Cable Assemblies

X O O O X X

Printed Circuit Boards and PCB Assemblies

X O O O X X

Optical Glasses X O O O O O

O: Indicates that this toxic or hazardous substance contained in all of the homogeneous materials for this part is below the limit requirement in SJ/T11363-2006.

X: Indicates that this toxic or hazardous substance contained in at least one of the homogeneous materials used for this part is above the limit requirement in SJ/T11363-2006.

Data listed in the table represents best information available at the time of publication

Applications of hazardous substances in this medical device are required to achieve its intended clinical uses, and/or to provide better protection to human beings and/or to environment, due to lack of reasonably (economically or technically available substitutes.

Page 12: CRxFlex Operating Manual V1 - bestbier.co.za · Such changes must comply with best engineering practices and all applicable laws and regulations. Accessory equipment connected to

12 CRxFlex Operating Manual V1.11

Equipment Classification

The CRxFlex is classified as following:

Class I equipment Equipment in which protection against electric shock does not rely on basic insulation only, but includes a power supply cord with protective earth conductor. For earth reliability always plug the main power cord into an earthed mains power outlet.

Water ingress The CRxFlex does not have protection against ingress of water.

Cleaning See section on Cleaning of the Flex and Cleaning of Image Plates.

Operation Continuous operation

Connectivity The CRxFlex is connected to the workstation via network connection and uses the DICOM protocol to communicate with the workstation.

Training The user must have received adequate training on the safe and effective use of the product before attempting to work with it. Training requirements may vary from country to country. The user should ensure that training is received in accordance with local laws or regulations that have the force of law. Your local representative can provide further information on training. The user must note the following information of this manual:

Intended Use

Intended User

Safety Directions

Page 13: CRxFlex Operating Manual V1 - bestbier.co.za · Such changes must comply with best engineering practices and all applicable laws and regulations. Accessory equipment connected to

CRxFlex Operating Manual V1.1 13

Installation

Caution: When installing the CRxFlex, care must be taken to ensure that there is either a mains plug or an all-cable disconnecting device in the internal installation fitted near the CRxFlex and that it is easily accessible.

Caution: If the CRxFlex is installed inside of an X-ray room it must be protected from stray radiation by proper shielding.

Caution: In case of unstable power conditions it is advised using an uninterruptible power supply.

Warning: The CRxFlex is a tabletop digitizer. The structure and stability of the table used, need to be suitable in relation with the size and weight of the system. The table should not be subject to excessive shock and vibrations from other sources, as this may influence the image quality.

Warning: The CRxFlex is heavy (approx. 72 kg. Risk of injuries when lifting the CRxFlex.

Use proper foot and hand protection when lifting the CRxFlex.

Two persons are required to lift and carry the CRxFlex.

Observe local regulations for lifting and carrying of loads.

Page 14: CRxFlex Operating Manual V1 - bestbier.co.za · Such changes must comply with best engineering practices and all applicable laws and regulations. Accessory equipment connected to

14 CRxFlex Operating Manual V1.11

The CRxFlex is equipped with two handles at the bottom left and right sides to move the device easily to another location. Follow the instructions as illustrated below to lift the CRxFlex out of the packing and to carry it to another location.

Do not lift the device by holding the input tray.

For two persons to lift the CRxFlex, each should stand at the side of the CRxFlex.

Recommendation: Keep the original packing for transport from one site to another. After unpacking compare the delivery with the packing list, which is part of delivery.

Page 15: CRxFlex Operating Manual V1 - bestbier.co.za · Such changes must comply with best engineering practices and all applicable laws and regulations. Accessory equipment connected to

CRxFlex Operating Manual V1.1 15

Labels Always take into account the markings and labels provided on the inside and outside of the CRxFlex. A brief overview of these markings and labels and their meaning is given below.

Safety warning, indicating that the CRxFlex manuals should be consulted before making any connections to other equipment. The use of accessory equipment not complying with the equivalent safety requirements of the CRxFlex may lead to a reduced level of safety of the resulting system. Consideration relating to the choice of accessory equipment shall include:

Evidence that the safety certification of the accessory equipment has been performed in accordance with the appropriate harmonized national standard. The party that makes the connections acts as system configurator and is responsible for complying with the systems standard. If required contact your local service organization.

In order to reduce the risk of electric shock, do not remove any covers.

Caution hot:

Keep hands clear from the erasure unit.

Supplementary protective earth connector:

Provides a connection between the digitizer and the potential equalization busbar of the electrical system. This plug should never be unplugged before the power is turned off and the power plug has been removed.

Do not put your fingers in the input slot of the digitizer, they can get hurt when caught between the cassette and the fixation.

Insert the cassette as described in the section on Scanning an Image.

Cassette positioning.

Insert the cassette as described in the section on Scanning an Image.

Off (power: disconnection from the mains

On (power: connection from the mains

Date of manufacture

Manufacturer

Serial number

Page 16: CRxFlex Operating Manual V1 - bestbier.co.za · Such changes must comply with best engineering practices and all applicable laws and regulations. Accessory equipment connected to

16 CRxFlex Operating Manual V1.11

WEEE Symbol, see section about Environmental Protection.

Page 17: CRxFlex Operating Manual V1 - bestbier.co.za · Such changes must comply with best engineering practices and all applicable laws and regulations. Accessory equipment connected to

CRxFlex Operating Manual V1.1 17

Safety Instructions for Laser Products

The CRxFlex is a Class 1 Laser Product. It uses one laser diode of a 120 mW type, classification class IIIb, wavelength 640-670 nm. The laser beam’s deflection frequency is 120 - 170 Hz. The laser beam divergence is 12 mrad. Under normal operating conditions – CRxFlex with all covers - there can be no laser radiation outside the CRxFlex. The technical concept does not allow the user to remove the top cover. The concept provides maximum reliability that no image plate jam can occur in the post scan area. However, the user is allowed to open the front cover, e.g. to solve cassette or image plate jams at the front side. When opening the front panel, all motor driven system movements will be stopped (including the laser.

Warning: Risk of injury.

User interventions other than those described in this manual can be hazardous with regard to laser radiation.

Cleaning of the CRxFlex

Caution: Device damage possible.

Make sure no liquid gets in the CRxFlex.

To clean the exterior of the CRxFlex: 1. Switch off the CRxFlex. 2. Remove the power plug from the socket. 3. Wipe the exterior of the CRxFlex with a clean, soft, damp cloth. Use a mild soap or

detergent if required but never use ammonia-based cleaner. 4. Plug the power plug into the socket. To clean the interior of the CRxFlex please refer to section 6 of this manual.

Page 18: CRxFlex Operating Manual V1 - bestbier.co.za · Such changes must comply with best engineering practices and all applicable laws and regulations. Accessory equipment connected to

18 CRxFlex Operating Manual V1.11

Cleaning of Image Plates

Warning: Reduced image quality possible if a wrong cleaning agent is used.

Only use the dedicated digital screen cleaner.

Follow the instructions which are part of the image plate precisely.

Each image plate is delivered with cleaning instructions. When cleaning an image plate, follow these instructions.

Preventive Maintenance Regular preventive maintenance needs to be done once per year for one shift operation. The maintenance interval will also depend on the environmental condition. Preventive maintenance has to be done by a qualified field service engineer. Not performing the regular maintenance by appropriately certified people can have impact on warranty commitments.

Quality Control Apply regular quality control according local regulations.

Page 19: CRxFlex Operating Manual V1 - bestbier.co.za · Such changes must comply with best engineering practices and all applicable laws and regulations. Accessory equipment connected to

CRxFlex Operating Manual V1.1 19

Environmental Protection WEEE end user notice

The directive on Waste Electrical and Electronic Equipment (WEEE aims to prevent the generation of electric and electronic waste and to promote the reuse, recycling and other forms of recovery. It therefore requires the collection of WEEE, recovery and reuse or recycling. Due to the implementation into national law, specific requirements can be different within the European Member States. The WEEE symbol on the products, and/or accompanying documents means that used electrical and electronic products should not be treated as, or mixed with general household waste. For more detailed information about take-back and recycling of this product please contact your local service organization and/or dealer. By ensuring this product is disposed of correctly, you will help prevent potential negative consequences for the environment and human health, which could otherwise be caused by inappropriate waste handling of this product. The recycling of materials will help to conserve natural resources.

Battery notice

The battery symbol on the products, and/or accompanying documents means that the used batteries should not be treated as, or mixed with general household waste. The battery symbol on batteries or its packaging may be used in combination with a chemical symbol. In cases where a chemical symbol is available it indicates the presence of respective chemical substances. If your equipment or replaced spare parts contain batteries or accumulators please dispose of them separately according to local regulations. For battery replacements please contact your local sales organization.

Li

Page 20: CRxFlex Operating Manual V1 - bestbier.co.za · Such changes must comply with best engineering practices and all applicable laws and regulations. Accessory equipment connected to

20 CRxFlex Operating Manual V1.11

Safety Directions

Warning:

Strictly observe all warnings, cautions, notes and safety markings within this document and on the product.

Warning:

Safety is only guaranteed when a qualified field service engineer has installed the product.

Warning:

The product must be used by trained and qualified personnel.

Warning:

To avoid risk of electric shock, this equipment must only be connected to a supply main with protective earth.

Warning:

The user is responsible for judging image quality and controlling ambient conditions when viewing printed or softcopy images for inspection purposes.

Warning:

The following actions may lead to serious risk of injury and damage to the equipment as well as making the warranty void:

Changes, additions or maintenance to the product carried out by persons without appropriate qualifications and training.

Using unapproved spare parts.

Caution:

Position the CRxFlex so that it is possible to disconnect the mains power connection if required.

Page 21: CRxFlex Operating Manual V1 - bestbier.co.za · Such changes must comply with best engineering practices and all applicable laws and regulations. Accessory equipment connected to

CRxFlex Operating Manual V1.1 21

General safety instructions

If an image plate has not been used for more than 48 hours or if an image plate has been exposed to an exceptionally high X-ray dose you must re-erase the image plate before re-using it in order to prevent ghost images from interfering with the image of interest.

Make sure that the CRxFlex is constantly monitored in order to avoid inappropriate handling, especially by children.

Only trained service personnel must make repairs. Only authorized service personnel must make changes to the CRxFlex.

If there is any visible damage to the CRxFlex casing, do not start nor use the CRxFlex.

Do not override or disconnect the integrated safety features.

Do not apply excessive shock or vibration to the CRxFlex during operation. This may decrease the image quality. Neither should the CRxFlex be moved during operation.

Do not allow the CRxFlex to be subject to excessive shock or vibration during operation (e.g. putting cassettes on the top of the device, due to unstable ground (e.g. vibration of nearby equipment or footsteps. This may decrease the image quality. Neither should the CRxFlex be moved during operation.

Switch off the CRxFlex before performing any maintenance work or repairs.

Disconnect the CRxFlex from the mains before making repairs or performing any maintenance activities during which live electrical components may be exposed.

As is the case for all technical devices, the CRxFlex must be operated, cared for and serviced correctly. A regular quality control is recommended.

If you do not operate the CRxFlex correctly or if you do not have it serviced correctly, the manufacturer is not liable for resulting disturbances, damages or injuries.

If you notice conspicuous noise or smoke, disconnect the CRxFlex immediately.

Do not pour water or any other liquid over the CRxFlex.

Perform no other operations on the CRxFlex than those described in this document.

Switch the system off before moving it. When reaching the new position, switch the system on again.

Do not transport the CRxFlex without packaging.

Page 22: CRxFlex Operating Manual V1 - bestbier.co.za · Such changes must comply with best engineering practices and all applicable laws and regulations. Accessory equipment connected to

22 CRxFlex Operating Manual V1.11

3 Getting started with the CRxFlex

Starting the Digitizer Remote Display Power on the workstation and wait until the Digitizer Remote Display has started up. The Digitizer Remote Display needs to be always running when the digitizer is in operation. To verify if the Digitizer Remote Display is running,

check if the Digitizer Remote Display icon is present in the Windows taskbar: To start the Digitizer Remote Display, go to the Windows Start menu > Startup and click DigitizerRemoteDisplay.

The Digitizer Remote Display dialog contains information about the status of the digitizer.

1. Status or error message 2. Status or error code 3. Date and time of the message 4. Button to confirm the message 5. Connection status and IP address

Note: The connection status is either “connected” or “offline”.

Starting Rhythm RT 1. Start Rhythm RT and select CRxFlex (Ethernet option from the available scanner pull

down menu.

?

1

23

4

5

Page 23: CRxFlex Operating Manual V1 - bestbier.co.za · Such changes must comply with best engineering practices and all applicable laws and regulations. Accessory equipment connected to

CRxFlex Operating Manual V1.1 23

2. Enter component, technique and study data before proceed with scanning.

3. Change over to the CRxFlex Digitizer Interface:

Page 24: CRxFlex Operating Manual V1 - bestbier.co.za · Such changes must comply with best engineering practices and all applicable laws and regulations. Accessory equipment connected to

24 CRxFlex Operating Manual V1.11

Note: For more details on Rhythm RT configuration please consult the online help manual.

Page 25: CRxFlex Operating Manual V1 - bestbier.co.za · Such changes must comply with best engineering practices and all applicable laws and regulations. Accessory equipment connected to

CRxFlex Operating Manual V1.1 25

Starting the CRxFlex To start the CRxFlex: Make sure:

The CRxFlex is connected to the workstation either by point-to-point network or via the local area network.

The workstation is running the appropriate acquisition software. 1. Press the power button.

The CRxFlex starts the following boot-up sequence:

Initialization of all components.

Functional test of all components.

Check for presence of cassettes and/or image plates.

Establish connection to the workstation. During the self-test, which takes approx. 1 minute, the CRxFlex status indicator is blinking yellow.

Note: During the self-test, you cannot activate any function.

If the CRxFlex has completed the self-test successfully, the CRxFlex enters the operator mode and the status indicator is continuously lighting up in green.

Page 26: CRxFlex Operating Manual V1 - bestbier.co.za · Such changes must comply with best engineering practices and all applicable laws and regulations. Accessory equipment connected to

26 CRxFlex Operating Manual V1.11

Scanning an Image The CRxFlex digitizer interface allows for the configuration and acquisition of images from the CRxFlex digitizer hardware. When active, the following interface will be available.

On connection to the digitizer, the scan button will be enabled.

To start a scan proceed as follows’ 1. Select RFID to get the below attribute values from the plate.

a. Scan Resolution b. Erasure action c. IP sensitivity

2. User also can set the attributes by unchecking RFID option

a. Adapt the scan resolution to 50 or 100 µm. b. Select the erasure action (low – medium – high c. Enter the IP sensitivity code between (753 to 1343 , by default 1000.

Note: These settings will be used as of the next entered image plate.

3. IP Adapter setting can be selected as shown below.

Page 27: CRxFlex Operating Manual V1 - bestbier.co.za · Such changes must comply with best engineering practices and all applicable laws and regulations. Accessory equipment connected to

CRxFlex Operating Manual V1.1 27

4. Check that the CRxFlex is ready for operation. The status indicator on the CRxFlex

constantly lights up in green. For additional information on imaging plate handling please consult section 5 of this manual.

5. Insert the exposed cassette containing the image plate into the cassette slot of the

CRxFlex. Make sure to insert the cassette with the black side to the top and with the shutter opening mechanism and the locking mechanism inside the CRxFlex. Make sure that the cassette is firmly pushed to the right side of the slot. Otherwise, the CRxFlex cannot read the image plate.

6. Press the scan button.

7. When the CRxFlex has finished treating the cassette, the status indicator constantly lights up in green.

8. Remove the cassette from the cassette slot.

Page 28: CRxFlex Operating Manual V1 - bestbier.co.za · Such changes must comply with best engineering practices and all applicable laws and regulations. Accessory equipment connected to

28 CRxFlex Operating Manual V1.11

Linearization can be applied to the scanned image by selecting the Linearize Data setting.

Connectivity status with the digitizer is available through selection of the View Connection Status option. It will provide a detailed accounting of the transmission of messages between the digitizer and the Rhythm acquisition software. This information is also logged to a file and can be used to diagnose issues with connectivity. Final acquired image(s will be availale in the view images tab and can be transferred to Rhythm Review for final analysis.

Page 29: CRxFlex Operating Manual V1 - bestbier.co.za · Such changes must comply with best engineering practices and all applicable laws and regulations. Accessory equipment connected to

CRxFlex Operating Manual V1.1 29

Stopping the CRxFlex

Before Switching Off

Check that the CRxFlex is not scanning an image plate. If the CRxFlex is scanning an image plate, the status indicator is blinking green.

Switching Off

It is recommended to switch off the CRxFlex at the end of the day. To switch off, press the power button.

Page 30: CRxFlex Operating Manual V1 - bestbier.co.za · Such changes must comply with best engineering practices and all applicable laws and regulations. Accessory equipment connected to

30 CRxFlex Operating Manual V1.11

4 Operating the CRxFlex

Re-erasing an Image Plate

Press the erase button to start the erasing cycle of an image plate. At the end of a normal digitizing cycle, the CRxFlex returns an erased image plate. However, in the following cases, you must re-erase the image plate before re-using it in order to prevent ghost images from interfering with the image of interest:

If the image plate has not been used for more than 48 hours.

If an image plate has been exposed to an exceptionally high X-ray dose. In this case, deep layers of the image plate may still retain a latent image after standard erasure. Leave the image plate to rest at least one day before re-erasing it. To re-erase an image plate: 1 Check that the CRxFlex is ready for operation. The status indicator on the CRxFlex

constantly lights up in green. 2 Press the erase button at the front side. The status indicator is continuously lighting

up in blue. If no cassette with image plate has been inserted after one minute, the erase mode has to be reactivated by pressing the erase button again.

3 Insert the cassette containing the image plate into the cassette slot as shown below. Make sure to insert the cassette with the black side to the top and with the shutter opening mechanism and the locking mechanism inside the CRxFlex. Make sure that the cassette is firmly pushed to the right side of the slot. Otherwise, the CRxFlex cannot read the image plate.

As a result, the CRxFlex starts erasing the image plate:

The upper part of the status indicator is continuously lighting up in blue.

The lower part of the status indicator is flashing green.

Page 31: CRxFlex Operating Manual V1 - bestbier.co.za · Such changes must comply with best engineering practices and all applicable laws and regulations. Accessory equipment connected to

CRxFlex Operating Manual V1.1 31

When the CRxFlex has finished erasing the cassette, the upper part of the status indicator is not lit and the lower part is constantly lit in green.

4 Remove the cassette from the cassette slot. 5 To erase a second cassette, the erase mode has to be accessed again.

Cleaning the Optics Unit Cleaning the optics unit is required if stripes parallel to the image plate movement can be seen in the image. When you recognize this type of artifact, when using the CRxFlex, clean the optics unit using the cleaning brush.

To clean the optics unit, proceed as follows: 1. Open the cassette unit.

2. Take out the cleaning brush.

Page 32: CRxFlex Operating Manual V1 - bestbier.co.za · Such changes must comply with best engineering practices and all applicable laws and regulations. Accessory equipment connected to

32 CRxFlex Operating Manual V1.11

3. Open the lid positioned at the right side.

4. Clean the scan line. Your last movement must be continuous from the rear to the front.

5. Re-insert the cleaning brush.

Page 33: CRxFlex Operating Manual V1 - bestbier.co.za · Such changes must comply with best engineering practices and all applicable laws and regulations. Accessory equipment connected to

CRxFlex Operating Manual V1.1 33

6. Close the cassette unit. Caution: Misuse of the bowden wire leads to bending, which causes a complicated replacement of the cleaning brush.

Page 34: CRxFlex Operating Manual V1 - bestbier.co.za · Such changes must comply with best engineering practices and all applicable laws and regulations. Accessory equipment connected to

34 CRxFlex Operating Manual V1.11

Troubleshooting

Digitizer Remote Display

Digitizer Remote Display is an application running on the processing station. To verify if the Digitizer Remote Display is running,

check if the Digitizer Remote Display icon is present in the Windows taskbar: To start the Digitizer Remote Display, go to the Windows Start menu > Startup and click DigitizerRemoteDisplay. The Digitizer Remote Display dialog contains information about the status of the CRxFlex.

1 Status or error message 2 Status or error code. If the error message instructs to call service, this error code needs

to be forwarded to the service engineer. 3 Date and time of the message 4 Button to confirm the message 5 Connection status and IP address

Connection Problems

In case the status indicator of the CRxFlex is blinking red, the user should look at the “status” of the Digitizer Remote Display to decide whether CRxFlex internal problems or connection problems occurred. If an error message is displayed on the acquisition station, the user is informed which actions to perform to solve the problem. In case no error message is displayed on the screen, a connection problem occurred. The status indicator is either fast or triple red blinking.

Status Indicator

CRxFlex Status Meaning

Red blinking

( 1 / sec.

Digitizer error or warning

User intervention or confirmation is required.

Fast red blinking

( 3 / sec.

No connection to the Digitizer Remote Display

Scanning is not possible as the Digitizer Remote Display on the workstation is not up-to-date or not started up.

Triple blinking

( 3 / sec. + 1 sec. off

No network connection Scanning is not possible as the Network connectivity test of the CRxFlex to the workstation failed (ping with the workstation IP address as defined in the CRxFlex failed.

?

1

23

4

5

Page 35: CRxFlex Operating Manual V1 - bestbier.co.za · Such changes must comply with best engineering practices and all applicable laws and regulations. Accessory equipment connected to

CRxFlex Operating Manual V1.1 35

Removing a jammed image plate

The user is allowed to open the front cover, e.g. to solve image plate jams at the front side. When opening the front panel, all motor driven system movements will be stopped (including the laser. To remove a jammed image plate, proceed as follows: 1. Simultaneously press the two buttons positioned underneath the feed table.

2. Slide out the front cover.

3. Remove the jammed image plate.

NOTE: Never use force to clear the jammed image plate. If it is not possible to gently remove the image plate, call your local service organization.

NOTE: After a jam, the image plate can be used again if not damaged.

4. Close the front cover.

Page 36: CRxFlex Operating Manual V1 - bestbier.co.za · Such changes must comply with best engineering practices and all applicable laws and regulations. Accessory equipment connected to

36 CRxFlex Operating Manual V1.11

5 Technical Specifications

SUBJECT TO CHANGE WITHOUT FURTHER NOTICE

Product Details

Type of product Digitizer

Commercial name CRxFlex

Model number 5176/200

Original seller / manufacturer GE Sensing & Inspection Technologies GmbH

Functional Data

Principle High performance table-top flatbed digitizer

Eraser Inline

Pixel Pitch / Maximum Basic Spatial Resolution

Medium Resolution (MR 100 µm / x µm (x LP / mm

High Resolution (HR 50 µm / x µm (x LP / mm

Scan Width 43 cm (17 inch

Throughput (14" x17" plates Medium Resolution (MR 54 plates / hour

High Resolution (HR 27 plates / hour

Time to Image (in Rhythm RT Medium Resolution (MR 52 sec

High Resolution (HR 155 sec

LUT (look up table Linear (native Square root

Bit Depth 16-Bit

Dimensions Digitizer 78,6 cm x 69,3 cm x 52,2 cm 30,9” x 27,3” x 20,6”

Weight Digitizer Approx. 72 kg (158,7 lbs

Interfaces

Ethernet, RJ45 female, 10/100 Mbit/s autosensing, shielding CAT5

AC Voltage, female

Certifications CE, UL

Page 37: CRxFlex Operating Manual V1 - bestbier.co.za · Such changes must comply with best engineering practices and all applicable laws and regulations. Accessory equipment connected to

CRxFlex Operating Manual V1.1 37

Environmental Conditions

Operation Temperature recommended: 20 °C - 25 °C

Temperature allowed 15 °C - 30 °C

Maximum temperature change 0.5 °C/min.

Relative humidity recommended

30 % - 60 %

Relative humidity allowed 15 % - 75 % (non condensed

Magnetic field compliant with EN 61000-4-8, Level 2

Sunlight exposure Not to be operated in direct sunlight, max. 2000 lux

Transport IEC60721-3-2 (1997: class 2K2 and 2M2, with following restrictions

Temperature -25 °C to +55 °C

Vibration 5 – 200 Hz (vertical, longitudinal, transversal axis

Electrical Data

Operating voltage

Auto-ranging power supply from 100-120 / 220-240 V

Operating current 2.0 / 1.0 A

Mains frequency 50 / 60 Hz

Mains fuse protection

Europe: min. 10 A, max. 16 A USA & Japan: min. 10 A, max. 15A

Power consumption Standby max. 60W

During operation max. 220W

Dimensions in cm [inch]

78.6 [30.9] 69.3 [27.2]

52.5 [20.7]

Dimensions in cm [inch]

69.3 [27.2]

52.5 [20.7]

100.2 [39.5]

Page 38: CRxFlex Operating Manual V1 - bestbier.co.za · Such changes must comply with best engineering practices and all applicable laws and regulations. Accessory equipment connected to

38 CRxFlex Operating Manual V1.11

Application Compliance

ASME ASME Code Section V Article 2

ISO 17636-2 Class A / Class B (in defined exposure conditions

verified with X-ray, Ir-192, Se-75, Co-60

Accessories

Flight Case Robust Flight Case with shock-absorbers, wheel, ruggedized handles and compartments for I/O tables, laptop, accessories

CRxFlex Consumables

*symbolic picture

Imaging Plates

Available in a number of formats, please consult sales for detailed overview

IPC2 image plate for CRxFlex High Speed Image Plate

IPS image plate for CRxFlex Medium Resolution Image Plate

IPU image plate for CRxFlex High Resolution Image Plate

Cassettes

Cassette sizes

35 x 43 cm (14" x 17", 15 x 30 cm (6" x 12", 18 x 24 cm (7" x 9.5"

Environmental conditions Scanning temperature Allowed: 15-30gC Recommended: 20-25gC Exposure temperature From -25gC to +55gC Relative humidity Allowed: 15-75% non - condensing

Recommended: 30-60% non-condensing Mechanical conditions for transport In packaging: : IEC 60721-3-2 (1997 class 2M2)

Shock specifications In packaging: : IEC 60721-3-2 (1997 class 2M2)